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Low shear process for producing polymer composite fibers

Patent ·
OSTI ID:1495369
A method for producing a polymer composite fiber comprised of a polymer matrix with filaments incorporated therein whose lengthwise dimensions are substantially oriented with the axial dimension of the composite fiber, the method comprising subjecting a melt comprised of a polymer matrix and filaments to an extrusion process in which the melt is extruded into a fibrous form in the absence of screw extruders and in the substantial absence of shear forces that result in breakage of the filaments, followed by cooling and solidification of the extruded melt to provide the polymer composite fiber. Integration of these polymer composite fibers with additive manufacturing technologies, particularly rapid prototyping methods, such as FFF and 3D printing, are also described. The resulting polymer composite fibers and articles made thereof are also described.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725
Assignee:
UT-BATTELLE, LLC (Oak Ridge, TN)
Patent Number(s):
10,137,617
Application Number:
14/689,466
OSTI ID:
1495369
Country of Publication:
United States
Language:
English

References (3)

Characterization of poly(L-lactic acid) fibers produced by melt spinning journal January 2001
Highly oriented carbon fiber–polymer composites via additive manufacturing journal December 2014
Conducting bicomponent fibers obtained by melt spinning of PA6 and polyolefins containing high amounts of carbonaceous fillers journal August 2011

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