Ultrasonic additive manufacturing of steel: Method, post-processing treatments and properties

Levy, Asaf; Miriyev, Aslan; Sridharan, Niyanth; Han, Tianyang; Tuval, Eran; Babu, Sudarsanam Suresh; Dapino, Marcelo J.; Frage, Nachum

doi:10.1016/j.jmatprotec.2018.02.001

Title: Ultrasonic additive manufacturing of steel: Method, post-processing treatments and properties

Journal Article · Mon Feb 05 00:00:00 EST 2018 · Journal of Materials Processing Technology

DOI:https://doi.org/10.1016/j.jmatprotec.2018.02.001· OSTI ID:1471846

Levy, Asaf ^[1]; Miriyev, Aslan ^[2];

^[3]; Han, Tianyang ^[4]; Tuval, Eran ^[1]; Babu, Sudarsanam Suresh ^[3]; Dapino, Marcelo J. ^[4]; Frage, Nachum ^[1]

Ben-Gurion University of the Negev, Beer-Sheva (Israel). Department of Materials Engineering
Columbia Univ., New York, NY (United States). Department of Mechanical Engineering
Univ. of Tennessee, Knoxville, TN (United States). Department of Mechanical, Aerospace and Biomedical Engineering
The Ohio State Univ., Columbus, OH (United States). Department of Mechanical and Aerospace Engineering

In this study, ultrasonic additive manufacturing (UAM) was applied to fabricate laminated carbon steel structures. The feasibility of UAM to manufacture low-alloy carbon steel samples was proven. Interface investigation of the UAM parts was conducted by SEM, EBSD and TEM analysis. Multiple defects at the interfaces of the as-printed parts were observed. In order to improve the structural homogeneity and mechanical properties of the parts, spark plasma sintering (SPS) and hot isostatic pressing (HIP) post-treatments were applied. As a result, after both treatments, interface defects were healed and the shear strength of the welding interfaces was significantly improved. Lastly, treatment by SPS apparatus showed higher shear strength improvements as compared to the HIP-treated specimens.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1471846

Journal Information:: Journal of Materials Processing Technology, Vol. 256, Issue C; ISSN 0924-0136

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

Citation Metrics:

Cited by: 35 works

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Cited By (3)

Ultrasonic additive manufacturing of 4130 steel using Ni interlayers Kuo, Chih-Hsiang; Sridharan, Niyanth; Han, Tianyang Science and Technology of Welding and Joining, Vol. 24, Issue 5 https://doi.org/10.1080/13621718.2019.1607486	journal	May 2019
Detection of Crack Initiation and Growth Using Fiber Bragg Grating Sensors Embedded into Metal Structures through Ultrasonic Additive Manufacturing Chilelli, Sean K.; Schomer, John J.; Dapino, Marcelo J. Sensors, Vol. 19, Issue 22 https://doi.org/10.3390/s19224917	journal	November 2019
Experiments on the Ultrasonic Bonding Additive Manufacturing of Metallic Glass and Crystalline Metal Composite Li, Guiwei; Zhao, Ji; Fuh, Jerry Ying Hsi Materials, Vol. 12, Issue 18 https://doi.org/10.3390/ma12182975	journal	September 2019

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Related Subjects

36 MATERIALS SCIENCE
42 ENGINEERING
Ultrasonic additive manufacturing
Low-alloy carbon steel
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Post-treatment
Spark plasma sintering
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