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Title: Diverse lignocellulosic feedstocks can achieve high field‐scale ethanol yields while providing flexibility for the biorefinery and landscape‐level environmental benefits

Abstract

Increasing the diversity of lignocellulosic feedstocks accepted by a regional biorefinery has the potential to improve the environmental footprint of the facility; harvest, storage, and transportation logistics; and biorefinery economics. However, feedstocks can vary widely in terms of their biomass yields and quality characteristics (chemical composition, moisture content, etc.). To investigate how the diversity of potential biofuel cropping systems and feedstock supply might affect process and field-scale ethanol yields, we processed and experimentally quantified ethanol production from five different herbaceous feedstocks: two annuals (corn stover and energy sorghum) and three perennials (switchgrass, miscanthus, and mixed prairie). The feedstocks were pretreated using ammonia fiber expansion (AFEX), hydrolyzed at high solid loading (~17%–20% solids, depending on the feedstock), and fermented separately using microbes engineered to utilize xylose: yeast (Saccharomyces cerevisiaeY128) or bacteria (Zymomonas mobilis8b). The field-scale ethanol yield from each feedstock was dependent on biomass quality and cropping system productivity; however, biomass yield had a greater influence on the ethanol yield for low-productivity crops, while biomass quality was the main driver for ethanol yields from high-yielding crops. The process ethanol yield showed similar variability across years and feedstocks. A low process yield for corn stover was determined to result from inhibition ofmore » xylose utilization by unusually elevated levels of hydroxycinnamates (p-coumaric and ferulic acids) in the untreated biomass and their acid and amide derivatives in the resulting hydrolyzate. This finding highlights the need to better understand factors that influence process ethanol yield and biomass quality. Ultimately we provide evidence that most feedstocks fall within a similar range of process ethanol yield, particularly for the more resistant strain Z. mobilis8b. This supports the claim that the refinery can successfully diversify its feedstock supply, enabling many social and environmental benefits that can accrue due to landscape diversification.« less

Authors:
 [1]; ORCiD logo [2];  [1]; ORCiD logo [1];  [1];  [1];  [1];  [1]; ORCiD logo [1];  [1];  [2];  [1];  [3];  [4];  [5]; ORCiD logo [1]; ORCiD logo [6]
  1. DOE‐Great Lakes Bioenergy Research Center University of Wisconsin‐Madison Madison Wisconsin
  2. DOE‐Great Lakes Bioenergy Research Center University of Wisconsin‐Madison Madison Wisconsin, Department of Agronomy University of Wisconsin‐Madison Madison Wisconsin
  3. DOE‐Great Lakes Bioenergy Research Center Michigan State University East Lansing Michigan
  4. DOE‐Great Lakes Bioenergy Research Center University of Wisconsin‐Madison Madison Wisconsin, Department of Biochemistry University of Wisconsin‐Madison Madison Wisconsin
  5. DOE‐Great Lakes Bioenergy Research Center University of Wisconsin‐Madison Madison Wisconsin, Department of Chemistry University of Wisconsin‐Madison Madison Wisconsin, Genome Center of Wisconsin University of Wisconsin‐Madison Madison Wisconsin
  6. Department of Chemical Engineering Michigan Technological University Houghton Michigan, DOE‐Great Lakes Bioenergy Research Center Michigan Technological University Houghton Michigan
Publication Date:
Research Org.:
Univ. of Wisconsin, Madison, WI (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Biological and Environmental Research (BER); USDOE Office of Energy Efficiency and Renewable Energy (EERE)
OSTI Identifier:
1461702
Alternate Identifier(s):
OSTI ID: 1461703; OSTI ID: 1483929; OSTI ID: 1506676
Grant/Contract Number:  
SC0018409
Resource Type:
Journal Article: Published Article
Journal Name:
Global Change Biology. Bioenergy
Additional Journal Information:
Journal Name: Global Change Biology. Bioenergy Journal Volume: 10 Journal Issue: 11; Journal ID: ISSN 1757-1693
Publisher:
Wiley-Blackwell
Country of Publication:
United Kingdom
Language:
English
Subject:
59 BASIC BIOLOGICAL SCIENCES; Biorefinery; Ethanol yield; Feedstock Diversity; Fermentation; Inhibitors; lignocellulosic hydrolyzate; xylose utilization; biorefinery, ethanol yield, feedstock diversity, fermentation, inhibitors, lignocellulosic hydrolyzate, xylose utilization

Citation Formats

Zhang, Yaoping, Oates, Lawrence G., Serate, Jose, Xie, Dan, Pohlmann, Edward, Bukhman, Yury V., Karlen, Steven D., Young, Megan K., Higbee, Alan, Eilert, Dustin, Sanford, Gregg R., Piotrowski, Jeff S., Cavalier, David, Ralph, John, Coon, Joshua J., Sato, Trey K., and Ong, Rebecca G. Diverse lignocellulosic feedstocks can achieve high field‐scale ethanol yields while providing flexibility for the biorefinery and landscape‐level environmental benefits. United Kingdom: N. p., 2018. Web. doi:10.1111/gcbb.12533.
Zhang, Yaoping, Oates, Lawrence G., Serate, Jose, Xie, Dan, Pohlmann, Edward, Bukhman, Yury V., Karlen, Steven D., Young, Megan K., Higbee, Alan, Eilert, Dustin, Sanford, Gregg R., Piotrowski, Jeff S., Cavalier, David, Ralph, John, Coon, Joshua J., Sato, Trey K., & Ong, Rebecca G. Diverse lignocellulosic feedstocks can achieve high field‐scale ethanol yields while providing flexibility for the biorefinery and landscape‐level environmental benefits. United Kingdom. https://doi.org/10.1111/gcbb.12533
Zhang, Yaoping, Oates, Lawrence G., Serate, Jose, Xie, Dan, Pohlmann, Edward, Bukhman, Yury V., Karlen, Steven D., Young, Megan K., Higbee, Alan, Eilert, Dustin, Sanford, Gregg R., Piotrowski, Jeff S., Cavalier, David, Ralph, John, Coon, Joshua J., Sato, Trey K., and Ong, Rebecca G. 2018. "Diverse lignocellulosic feedstocks can achieve high field‐scale ethanol yields while providing flexibility for the biorefinery and landscape‐level environmental benefits". United Kingdom. https://doi.org/10.1111/gcbb.12533.
@article{osti_1461702,
title = {Diverse lignocellulosic feedstocks can achieve high field‐scale ethanol yields while providing flexibility for the biorefinery and landscape‐level environmental benefits},
author = {Zhang, Yaoping and Oates, Lawrence G. and Serate, Jose and Xie, Dan and Pohlmann, Edward and Bukhman, Yury V. and Karlen, Steven D. and Young, Megan K. and Higbee, Alan and Eilert, Dustin and Sanford, Gregg R. and Piotrowski, Jeff S. and Cavalier, David and Ralph, John and Coon, Joshua J. and Sato, Trey K. and Ong, Rebecca G.},
abstractNote = {Increasing the diversity of lignocellulosic feedstocks accepted by a regional biorefinery has the potential to improve the environmental footprint of the facility; harvest, storage, and transportation logistics; and biorefinery economics. However, feedstocks can vary widely in terms of their biomass yields and quality characteristics (chemical composition, moisture content, etc.). To investigate how the diversity of potential biofuel cropping systems and feedstock supply might affect process and field-scale ethanol yields, we processed and experimentally quantified ethanol production from five different herbaceous feedstocks: two annuals (corn stover and energy sorghum) and three perennials (switchgrass, miscanthus, and mixed prairie). The feedstocks were pretreated using ammonia fiber expansion (AFEX), hydrolyzed at high solid loading (~17%–20% solids, depending on the feedstock), and fermented separately using microbes engineered to utilize xylose: yeast (Saccharomyces cerevisiaeY128) or bacteria (Zymomonas mobilis8b). The field-scale ethanol yield from each feedstock was dependent on biomass quality and cropping system productivity; however, biomass yield had a greater influence on the ethanol yield for low-productivity crops, while biomass quality was the main driver for ethanol yields from high-yielding crops. The process ethanol yield showed similar variability across years and feedstocks. A low process yield for corn stover was determined to result from inhibition of xylose utilization by unusually elevated levels of hydroxycinnamates (p-coumaric and ferulic acids) in the untreated biomass and their acid and amide derivatives in the resulting hydrolyzate. This finding highlights the need to better understand factors that influence process ethanol yield and biomass quality. Ultimately we provide evidence that most feedstocks fall within a similar range of process ethanol yield, particularly for the more resistant strain Z. mobilis8b. This supports the claim that the refinery can successfully diversify its feedstock supply, enabling many social and environmental benefits that can accrue due to landscape diversification.},
doi = {10.1111/gcbb.12533},
url = {https://www.osti.gov/biblio/1461702}, journal = {Global Change Biology. Bioenergy},
issn = {1757-1693},
number = 11,
volume = 10,
place = {United Kingdom},
year = {Wed Jul 25 00:00:00 EDT 2018},
month = {Wed Jul 25 00:00:00 EDT 2018}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record at https://doi.org/10.1111/gcbb.12533

Citation Metrics:
Cited by: 21 works
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