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Title: 3D printing of large, complex metallic glass structures

Authors:
; ; ;
Publication Date:
Sponsoring Org.:
USDOE
OSTI Identifier:
1414308
Grant/Contract Number:
FE0012272
Resource Type:
Journal Article: Publisher's Accepted Manuscript
Journal Name:
Materials & Design
Additional Journal Information:
Journal Volume: 117; Journal Issue: C; Related Information: CHORUS Timestamp: 2017-12-20 01:14:24; Journal ID: ISSN 0264-1275
Publisher:
Elsevier
Country of Publication:
United Kingdom
Language:
English

Citation Formats

Shen, Yiyu, Li, Yingqi, Chen, Chen, and Tsai, Hai-Lung. 3D printing of large, complex metallic glass structures. United Kingdom: N. p., 2017. Web. doi:10.1016/j.matdes.2016.12.087.
Shen, Yiyu, Li, Yingqi, Chen, Chen, & Tsai, Hai-Lung. 3D printing of large, complex metallic glass structures. United Kingdom. doi:10.1016/j.matdes.2016.12.087.
Shen, Yiyu, Li, Yingqi, Chen, Chen, and Tsai, Hai-Lung. Wed . "3D printing of large, complex metallic glass structures". United Kingdom. doi:10.1016/j.matdes.2016.12.087.
@article{osti_1414308,
title = {3D printing of large, complex metallic glass structures},
author = {Shen, Yiyu and Li, Yingqi and Chen, Chen and Tsai, Hai-Lung},
abstractNote = {},
doi = {10.1016/j.matdes.2016.12.087},
journal = {Materials & Design},
number = C,
volume = 117,
place = {United Kingdom},
year = {Wed Mar 01 00:00:00 EST 2017},
month = {Wed Mar 01 00:00:00 EST 2017}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record at 10.1016/j.matdes.2016.12.087

Citation Metrics:
Cited by: 12works
Citation information provided by
Web of Science

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  • 3D printing of materials with active functional groups can provide custom-designed structures that promote chemical conversions. Catalytically active architectures were produced by photopolymerizing bifunctional molecules using a commercial stereolithographic 3D printer. Functionalities in the monomers included a polymerizable vinyl group to assemble the 3D structures and a secondary group to provide them with active sites. The 3D-printed architectures containing accessible carboxylic acid, amine, and copper carboxylate functionalities were catalytically active for the Mannich, aldol, and Huisgen cycloaddition reactions, respectively. The functional groups in the 3D-printed structures were also amenable to post-printing chemical modification. And as proof of principle, chemically activemore » cuvette adaptors were 3D printed and used to measure in situ the kinetics of a heterogeneously catalyzed Mannich reaction in a conventional solution spectrophotometer. In addition, 3D-printed millifluidic devices with catalytically active copper carboxylate complexes were used to promote azide-alkyne cycloaddition under flow conditions. The importance of controlling the 3D architecture of the millifluidic devices was evidenced by enhancing reaction conversion upon increasing the complexity of the 3D prints.« less
    Cited by 1
  • Purpose: The novel 3 dimensional (3D)-printed spine quality assurance (QA) phantoms generated by two different 3D-printing technologies, digital light processing (DLP) and Polyjet, were developed and evaluated for spine stereotactic body radiation treatment (SBRT). Methods: The developed 3D-printed spine QA phantom consisted of an acrylic body and a 3D-printed spine phantom. DLP and Polyjet 3D printers using the high-density acrylic polymer were employed to produce spine-shaped phantoms based on CT images. To verify dosimetric effects, the novel phantom was made it enable to insert films between each slabs of acrylic body phantom. Also, for measuring internal dose of spine, 3D-printedmore » spine phantom was designed as divided laterally exactly in half. Image fusion was performed to evaluate the reproducibility of our phantom, and the Hounsfield unit (HU) was measured based on each CT image. Intensity-modulated radiotherapy plans to deliver a fraction of a 16 Gy dose to a planning target volume (PTV) based on the two 3D-printing techniques were compared for target coverage and normal organ-sparing. Results: Image fusion demonstrated good reproducibility of the fabricated spine QA phantom. The HU values of the DLP- and Polyjet-printed spine vertebrae differed by 54.3 on average. The PTV Dmax dose for the DLP-generated phantom was about 1.488 Gy higher than for the Polyjet-generated phantom. The organs at risk received a lower dose when the DLP technique was used than when the Polyjet technique was used. Conclusion: This study confirmed that a novel 3D-printed phantom mimicking a high-density organ can be created based on CT images, and that a developed 3D-printed spine phantom could be utilized in patient-specific QA for SBRT. Despite using the same main material, DLP and Polyjet yielded different HU values. Therefore, the printing technique and materials must be carefully chosen in order to accurately produce a patient-specific QA phantom.« less
  • We investigate dynamic response of Cu{sub 46}Zr{sub 54} metallic glass under adiabatic planar shock wave loading (one-dimensional strain) wjth molecular dynamics simulations, including Hugoniot (shock) states, shock-induced plasticity and spallation. The Hugoniot states are obtained up to 60 CPa along with the von Mises shear flow strengths, and the dynamic spall strength, at different strain rates and temperatures. The spall strengths likely represent the limiting values achievable in experiments such as laser ablation. For the steady shock states, a clear elastic-plastic transition is identified (e.g., in the shock velocity-particle velocity curve), and the shear strength shows strain-softening. However, the elastic-plasticmore » transition across the shock front displays transient stress overshoot (hardening) above the Hugoniot elastic limit followed by a relatively sluggish relaxation to the steady shock state, and the plastic shock front steepens with increasing shock strength. The local von Mises shear strain analysis is used to characterize local deformation, and the Voronoi tessellation analysis, the corresponding short-range structures at various stages of shock, release, tension and spallation. The plasticity in this glass is manifested as localized shear transformation zones and of local structure rather than thermal origin, and void nucleation occurs preferentially at the highly shear-deformed regions. The Voronoi and shear strain analyses show that the atoms with different local structures are of different shear resistances that lead to shear localization (e.g., the atoms indexed with (0,0,12,0) are most shear-resistant, and those with (0,2,8,1) are highly prone to shear flow). The dynamic changes in local structures are consistent with the observed deformation dynamics.« less
  • Molecular dynamics simulations are performed for CuZr metallic alloys to study the structural and dynamical features for glass forming ability (GFA). Our analysis shows that in CuZr metallic system, although <0,0,12,0> icosahedral clusters are important, some Zr-centered clusters such as <0,1,10,4> and <0,1,10,5> play a key role in slowing down the dynamics. It is found that these Zr-centered clusters are intrinsically slow and fundamentally determine the stability and slow dynamics. Due to the strong spatial correlation between <0,0,12,0> and Zr-centered clusters, their relative population influences the dense packing and dynamics in metallic glasses, and further the GFA.