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Title: Formation of a Crack-Free, Hybrid Skin Layer with Tunable Surface Topography and Improved Gas Permeation Selectivity on Elastomers Using Gel–Liquid Infiltration Polymerization

Journal Article · · ACS Applied Materials and Interfaces
 [1];  [2];  [3];  [4]; ORCiD logo [4];  [3]; ORCiD logo [3];  [5]; ORCiD logo [1]
  1. Univ. of Colorado, Boulder, CO (United States)
  2. National Institute of Standards and Technology (NIST), Gaithersburg, MD (United States)
  3. National Institute of Standards and Technology (NIST), Boulder, CO (United States)
  4. Univ. at Buffalo, The State Univ. of New York, Buffalo, NY (United States)
  5. Brookhaven National Lab. (BNL), Upton, NY (United States)

Surface modifications of elastomers and gels are crucial for emerging applications such as soft robotics and flexible electronics, in large part because they provide a platform to control wettability, adhesion, and permeability. Current surface modification methods via ultraviolet-ozone (UVO) and/or O2 plasma, atomic layer deposition (ALD), plasmas deposition, and chemical treatment impart a dense polymer or inorganic layer on the surface that is brittle and easy to fracture at low strain levels. This paper presents a new method, based on gel–liquid infiltration polymerization, to form hybrid skin layers atop elastomers. The method is unique in that it allows for control of the skin layer topography, with tunable feature sizes and aspect ratios as high as 1.8 without fracture. Unlike previous techniques, the skin layer formed here dramatically improves the barrier properties of the elastomer, while preserving skin layer flexibility. Furthermore, the method is versatile and likely applicable to most interfacial polymerization systems and network polymers on flat and patterned surfaces.

Research Organization:
Brookhaven National Lab. (BNL), Upton, NY (United States). Center for Functional Nanomaterials (CFN)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
SC0012704
OSTI ID:
1405936
Report Number(s):
BNL-114445-2017-JA; KC0403020
Journal Information:
ACS Applied Materials and Interfaces, Vol. 9, Issue 33; ISSN 1944-8244
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 8 works
Citation information provided by
Web of Science

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