Novel Polyethylene Fibers of Very High Thermal Conductivity Enabled by Amorphous Restructuring
- Department of Mechanical Engineering, Iowa State University, Ames, Iowa 50011, United States
- Nebraska Center for Materials and Nanoscience, University of Nebraska at Lincoln, Lincoln, Nebraska 68588, United States
- Automotive Engineering College, Shanghai University of Engineering Science, 333 Longteng Road, 201620 Shanghai, P. R. China
High-thermal-conductivity polymers are very sought after for applications in various thermal management systems. Although improving crystallinity is a common way for increasing the thermal conductivity (k) of polymers, it has very limited capacity when the crystallinity is already high. In this work, by heat-stretching a highly crystalline microfiber, a significant k enhancement is observed. More interestingly, it coincides with a reduction in crystallinity. The sample is a Spectra S-900 ultrahigh-molecular-weight polyethylene (UHMW-PE) microfiber of 92% crystallinity and high degree of orientation. The optimum stretching condition is 131.5 °C, with a strain rate of 0.0129 s–1 to a low strain ratio (~6.6) followed by air quenching. The k enhancement is from 21 to 51 W/(m·K), the highest value for UHMW-PE microfibers reported to date. X-ray diffraction study finds that the crystallinity reduces to 83% after stretching, whereas the crystallite size and crystallite orientation are not changed. Cryogenic thermal characterization shows a reduced level of phonon-defect scattering near 30 K. Polarization Raman spectroscopy finds enhanced alignment of amorphous chains, which could be the main reason for the k enhancement. In conclusion, a possible relocation of amorphous phase is also discussed and indirectly supported by a bending test.
- Research Organization:
- Iowa State Univ., Ames, IA (United States)
- Sponsoring Organization:
- USDOE
- Grant/Contract Number:
- EE0007686; NE0000671
- OSTI ID:
- 1372710
- Alternate ID(s):
- OSTI ID: 1508127
- Journal Information:
- ACS Omega, Journal Name: ACS Omega Vol. 2 Journal Issue: 7; ISSN 2470-1343
- Publisher:
- American Chemical Society (ACS)Copyright Statement
- Country of Publication:
- United States
- Language:
- English
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