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Title: Mesoporous Ni60Fe30Mn10-alloy based metal/metal oxide composite thick films as highly active and robust oxygen evolution catalysts

Journal Article · · Energy & Environmental Science
DOI:https://doi.org/10.1039/c5ee02509e· OSTI ID:1370231

A major challenge in the field of water electrolysis is the scarcity of oxygen-evolving catalysts that are inexpensive, highly corrosion-resistant, suitable for large-scale applications and able to oxidize water at high current densities and low overpotentials. Most unsupported, non-precious metals oxygen-evolution catalysts require at least ~350 mV overpotential to oxidize water with a current density of 10 mA cm–2 in 1 M alkaline solution. In this paper we report on a robust nanostructured porous NiFe-based oxygen evolution catalyst made by selective alloy corrosion. In 1 M KOH, our material exhibits a catalytic activity towards water oxidation of 500 mA cm–2 at 360 mV overpotential and is stable for over eleven days. This exceptional performance is attributed to three factors. First, the small size of the ligaments and pores in our mesoporous catalyst (~10 nm) results in a high BET surface area (43 m2 g–1) and therefore a high density of oxygen-evolution catalytic sites per unit mass. Second, the open porosity facilitates effective mass transfer at the catalyst/electrolyte interface. Third and finally, the high bulk electrical conductivity of the mesoporous catalyst allows for effective current flow through the electrocatalyst, making it possible to use thick films with a high density of active sites and ~3 × 104 cm2 of catalytic area per cm2 of electrode area. Our mesoporous catalyst is thus attractive for alkaline electrolyzers where water-based solutions are decomposed into hydrogen and oxygen as the only products, driven either conventionally or by photovoltaics.

Research Organization:
Energy Frontier Research Centers (EFRC) (United States). Molecularly Engineered Energy Materials (MEEM)
Sponsoring Organization:
Netherlands Organization for Scientific Research (NWO); USDOE Office of Science (SC), Basic Energy Sciences (BES); National Institutes of Health (NIH)
Grant/Contract Number:
SC0001342; 680-50-1214; SC0014213; 1S10RR23057
OSTI ID:
1370231
Journal Information:
Energy & Environmental Science, Vol. 9, Issue 2; Related Information: MEEM partners with University of California, Los Angeles (lead); University of California, Berkeley; Eastern Washington University; University of Kansas; National Renewable Energy Laboratory; ISSN 1754-5692
Publisher:
Royal Society of ChemistryCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 138 works
Citation information provided by
Web of Science

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Transition-Metal (Co, Ni, and Fe)-Based Electrocatalysts for the Water Oxidation Reaction journal August 2016
Nickel Nanoparticles Encapsulated in Few-Layer Nitrogen-Doped Graphene Derived from Metal-Organic Frameworks as Efficient Bifunctional Electrocatalysts for Overall Water Splitting journal January 2017
Porous Microrod Arrays Constructed by Carbon-Confined NiCo@NiCoO 2 Core@Shell Nanoparticles as Efficient Electrocatalysts for Oxygen Evolution journal April 2018
Recent Progress on Layered Double Hydroxides and Their Derivatives for Electrocatalytic Water Splitting journal May 2018
Eutectic-Derived Mesoporous Ni-Fe-O Nanowire Network Catalyzing Oxygen Evolution and Overall Water Splitting journal September 2017
Enhanced Cycling Stability of Macroporous Bulk Antimony-Based Sodium-Ion Battery Anodes Enabled through Active/Inactive Composites journal October 2018
2D Layered Double Hydroxides for Oxygen Evolution Reaction: From Fundamental Design to Application journal March 2019
Nanoscale Trimetallic Metal-Organic Frameworks Enable Efficient Oxygen Evolution Electrocatalysis journal December 2017
Nickel Foam‐Supported Amorphous FeCo(Mn)−O Nanoclusters with Abundant Oxygen Vacancies through Selective Dealloying for Efficient Electrocatalytic Oxygen Evolution journal February 2020
Ultrasmall Co@Co(OH) 2 Nanoclusters Embedded in N‐Enriched Mesoporous Carbon Networks as Efficient Electrocatalysts for Water Oxidation journal November 2019
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Layered double hydroxides with atomic-scale defects for superior electrocatalysis journal March 2018
Dispersive Single-Atom Metals Anchored on Functionalized Nanocarbons for Electrochemical Reactions journal January 2019
Dendritic core-shell nickel-iron-copper metal/metal oxide electrode for efficient electrocatalytic water oxidation journal January 2018
Atomic-level insight into super-efficient electrocatalytic oxygen evolution on iron and vanadium co-doped nickel (oxy)hydroxide journal July 2018
Improved water electrolysis using magnetic heating of FeC–Ni core–shell nanoparticles journal May 2018
Enhancement of oxygen evolution performance through synergetic action between NiFe metal core and NiFeO x shell journal January 2016
Two-step synthesis of binary Ni–Fe sulfides supported on nickel foam as highly efficient electrocatalysts for the oxygen evolution reaction journal January 2016
Carbon dots with tunable concentrations of trapped anti-oxidant as an efficient metal-free catalyst for electrochemical water oxidation journal January 2016
Steel-based electrocatalysts for efficient and durable oxygen evolution in acidic media journal January 2018
A general approach to synthesise ultrathin NiM (M = Fe, Co, Mn) hydroxide nanosheets as high-performance low-cost electrocatalysts for overall water splitting journal January 2017
Concentrated-acid triggered superfast generation of porous amorphous cobalt oxide toward efficient water oxidation catalysis in alkaline solution journal January 2019
Activity enhancement via borate incorporation into a NiFe (oxy)hydroxide catalyst for electrocatalytic oxygen evolution journal January 2018
Small-angle X-ray scattering of nanoporous materials journal January 2020
An advanced and highly efficient Ce assisted NiFe-LDH electrocatalyst for overall water splitting journal January 2020
Nanoscale Trimetallic Metal-Organic Frameworks Enable Efficient Oxygen Evolution Electrocatalysis journal December 2017
Electro-Oxidation of Ni42 Steel: A highly Active Bifunctional Electrocatalyst text January 2017
Steel-Based Electrocatalysts for Efficient and Durable Oxygen Evolution in Acidic Media text January 2018
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