Additive manufacturing of near-net-shape bonded magnets: Prospects and challenges

Li, Ling; Post, Brian; Kunc, Vlastimil; Elliott, Amy M.; Paranthaman, M. Parans

doi:10.1016/j.scriptamat.2016.12.035

Title: Additive manufacturing of near-net-shape bonded magnets: Prospects and challenges

Journal Article · Tue Jan 03 00:00:00 EST 2017 · Scripta Materialia

DOI:https://doi.org/10.1016/j.scriptamat.2016.12.035· OSTI ID:1360057

Li, Ling ^[1]; Post, Brian ^[2]; Kunc, Vlastimil ^[2]; Elliott, Amy M. ^[2];

^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Chemical Sciences Division
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility

Additive manufacturing (AM) or 3D printing is well known for producing arbitrary shaped parts without any tooling required, offering a promising alternative to the conventional injection molding method to fabricate near-net-shaped magnets. In order to determine their applicability in the fabrication of Nd-Fe-B bondedmagnets, we compare two 3D printing technologies, namely binder jetting and material extrusion. Some prospects and challenges of these state-of-the-art technologies for large-scale industrial applications will be discussed.

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Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility (MDF); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Critical Materials Institute (CMI)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1360057

Alternate ID(s):: OSTI ID: 1398048

Journal Information:: Scripta Materialia, Vol. 135, Issue C; ISSN 1359-6462

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 82 works

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3D Printing of Thermoplastic‐Bonded Soft‐ and Hard‐Magnetic Composites: Magnetically Tuneable Architectures and Functional Devices Chatzipirpiridis, George; Gervasoni, Simone; Fischer, Cedric Advanced Intelligent Systems, Vol. 1, Issue 6 https://doi.org/10.1002/aisy.201900069	journal	August 2019
Refining the Microstructure of Fe-Nd-B by Selective Laser Melting Goll, Dagmar; Vogelgsang, David; Pflanz, Ulrich physica status solidi (RRL) - Rapid Research Letters, Vol. 13, Issue 3 https://doi.org/10.1002/pssr.201800536	journal	November 2018
Recycled Sm-Co bonded magnet filaments for 3D printing of magnets Khazdozian, Helena A.; Manzano, J. Sebastián; Gandha, Kinjal AIP Advances, Vol. 8, Issue 5 https://doi.org/10.1063/1.5007669	journal	May 2018
A review on recent developments in binder jetting metal additive manufacturing: materials and process characteristics Lores, Asier; Azurmendi, Naiara; Agote, Iñigo Powder Metallurgy, Vol. 62, Issue 5 https://doi.org/10.1080/00325899.2019.1669299	journal	September 2019
A ReaxFF molecular dynamics study of molecular-level interactions during binder jetting 3D-printing Gao, Yawei; Shin, Yun Kyung; Martinez, Daniel Physical Chemistry Chemical Physics, Vol. 21, Issue 38 https://doi.org/10.1039/c9cp03585k	journal	January 2019

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