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Title: Solar cell efficiency and high temperature processing of n-type silicon grown by the noncontact crucible method

Abstract

The capital expense (capex) of conventional crystal growth methods is a barrier to sustainable growth of the photovoltaic industry. It is challenging for innovative techniques to displace conventional growth methods due the low dislocation density and high lifetime required for high efficiency devices. One promising innovation in crystal growth is the noncontact crucible method (NOC-Si), which combines aspects of Czochralski (Cz) and conventional casting. This material has the potential to satisfy the dual requirements, with capex likely between that of Cz (high capex) and multicrystalline silicon (mc-Si, low capex). In this contribution, we observe a strong dependence of solar cell efficiency on ingot height, correlated with the evolution of swirl-like defects, for single crystalline n-type silicon grown by the NOC-Si method. We posit that these defects are similar to those observed in Cz, and we explore the response of NOC-Si to high temperature treatments including phosphorous diffusion gettering (PDG) and Tabula Rasa (TR). The highest lifetimes (2033 us for the top of the ingot and 342 us for the bottom of the ingot) are achieved for TR followed by a PDG process comprising a standard plateau and a low temperature anneal. Further improvements can be gained by tailoring the time-temperaturemore » profiles of each process. Lifetime analysis after the PDG process indicates the presence of a getterable impurity in the as-grown material, while analysis after TR points to the presence of oxide precipitates especially at the bottom of the ingot. Uniform lifetime degradation is observed after TR which we assign to a presently unknown defect. Lastly, future work includes additional TR processing to uncover the nature of this defect, microstructural characterization of suspected oxide precipitates, and optimization of the TR process to achieve the dual goals of high lifetime and spatial homogenization.« less

Authors:
 [1];  [2];  [1];  [3];  [4];  [4];  [4];  [1];  [2];  [1]
  1. Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)
  2. National Renewable Energy Lab. (NREL), Golden, CO (United States)
  3. FUTURE-PV Innovation, Fukushima (Japan)
  4. CEA, LITEN, INES, Le Bourget du Lac (France)
Publication Date:
Research Org.:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Solar Energy Technologies Office (EE-4S), SunShot National Laboratory Multiyear Partnership (SuNLaMP); National Science Foundation (NSF)
OSTI Identifier:
1348151
Report Number(s):
NREL/JA-5J00-68182
Journal ID: ISSN 1876-6102
Grant/Contract Number:
AC36-08GO28308
Resource Type:
Journal Article: Accepted Manuscript
Journal Name:
Energy Procedia
Additional Journal Information:
Journal Volume: 92; Journal Issue: C; Journal ID: ISSN 1876-6102
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
14 SOLAR ENERGY; 36 MATERIALS SCIENCE; silicon; noncontact crucible; defect; swirl; lifetime; tabula rasa; gettering; capex

Citation Formats

Jensen, Mallory A., LaSalvia, Vincenzo, Morishige, Ashley E., Nakajima, Kazuo, Veschetti, Yannick, Jay, Frederic, Jouini, Anis, Youssef, Amanda, Stradins, Paul, and Buonassisi, Tonio. Solar cell efficiency and high temperature processing of n-type silicon grown by the noncontact crucible method. United States: N. p., 2016. Web. doi:10.1016/j.egypro.2016.07.075.
Jensen, Mallory A., LaSalvia, Vincenzo, Morishige, Ashley E., Nakajima, Kazuo, Veschetti, Yannick, Jay, Frederic, Jouini, Anis, Youssef, Amanda, Stradins, Paul, & Buonassisi, Tonio. Solar cell efficiency and high temperature processing of n-type silicon grown by the noncontact crucible method. United States. doi:10.1016/j.egypro.2016.07.075.
Jensen, Mallory A., LaSalvia, Vincenzo, Morishige, Ashley E., Nakajima, Kazuo, Veschetti, Yannick, Jay, Frederic, Jouini, Anis, Youssef, Amanda, Stradins, Paul, and Buonassisi, Tonio. 2016. "Solar cell efficiency and high temperature processing of n-type silicon grown by the noncontact crucible method". United States. doi:10.1016/j.egypro.2016.07.075. https://www.osti.gov/servlets/purl/1348151.
@article{osti_1348151,
title = {Solar cell efficiency and high temperature processing of n-type silicon grown by the noncontact crucible method},
author = {Jensen, Mallory A. and LaSalvia, Vincenzo and Morishige, Ashley E. and Nakajima, Kazuo and Veschetti, Yannick and Jay, Frederic and Jouini, Anis and Youssef, Amanda and Stradins, Paul and Buonassisi, Tonio},
abstractNote = {The capital expense (capex) of conventional crystal growth methods is a barrier to sustainable growth of the photovoltaic industry. It is challenging for innovative techniques to displace conventional growth methods due the low dislocation density and high lifetime required for high efficiency devices. One promising innovation in crystal growth is the noncontact crucible method (NOC-Si), which combines aspects of Czochralski (Cz) and conventional casting. This material has the potential to satisfy the dual requirements, with capex likely between that of Cz (high capex) and multicrystalline silicon (mc-Si, low capex). In this contribution, we observe a strong dependence of solar cell efficiency on ingot height, correlated with the evolution of swirl-like defects, for single crystalline n-type silicon grown by the NOC-Si method. We posit that these defects are similar to those observed in Cz, and we explore the response of NOC-Si to high temperature treatments including phosphorous diffusion gettering (PDG) and Tabula Rasa (TR). The highest lifetimes (2033 us for the top of the ingot and 342 us for the bottom of the ingot) are achieved for TR followed by a PDG process comprising a standard plateau and a low temperature anneal. Further improvements can be gained by tailoring the time-temperature profiles of each process. Lifetime analysis after the PDG process indicates the presence of a getterable impurity in the as-grown material, while analysis after TR points to the presence of oxide precipitates especially at the bottom of the ingot. Uniform lifetime degradation is observed after TR which we assign to a presently unknown defect. Lastly, future work includes additional TR processing to uncover the nature of this defect, microstructural characterization of suspected oxide precipitates, and optimization of the TR process to achieve the dual goals of high lifetime and spatial homogenization.},
doi = {10.1016/j.egypro.2016.07.075},
journal = {Energy Procedia},
number = C,
volume = 92,
place = {United States},
year = 2016,
month = 8
}

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