skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Durability of Polymeric Encapsulation Materials for a PMMA/glass Concentrator Photovoltaic System

Conference ·
DOI:https://doi.org/10.1002/pip.2796· OSTI ID:1253715

The durability of polymeric encapsulation materials was examined using outdoor exposure at the nominal geometric concentration of 500 suns. The results for 36 months cumulative field deployment are presented for materials including: poly(ethylene-co-vinyl acetate), (EVA); polyvinyl butyral (PVB); ionomer; polyethylene/ polyoctene copolymer (PO); thermoplastic polyurethane (TPU); poly(dimethylsiloxane) (PDMS); poly(diphenyl dimethyl siloxane) (PDPDMS); and poly(phenyl-methyl siloxane) (PPMS). Measurements of the field conditions including ambient temperature and ultraviolet (UV) dose were recorded at the test site during the experiment. Measurements for the experiment included optical transmittance (with subsequent analysis of solar-weighted transmittance, UV cut-off wavelength, and yellowness index), mass, visual photography, photoelastic imaging, and fluorescence spectroscopy. While the results to date for EVA are presented and discussed, examination here focuses more on the siloxane materials. A specimen recently observed to fail by thermal decomposition is discussed in terms of the implementation of the experiment as well as its fluorescence signature, which was observed to become more pronounced with age. Modulated thermogravimetry (allowing determination of the activation energy of thermal decomposition) was performed on a subset of the siloxanes to quantify the propensity for decomposition at elevated temperatures. Supplemental, Pt-catalyst- and primer-solutions as well as peroxide-cured PDMS specimens were examined to assess the source of the luminescence. The results of the study including the change in optical transmittance, observed failure modes, and subsequent analyses of the failure modes are described in the conclusions.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
DOE Contract Number:
AC36-08GO28308
OSTI ID:
1253715
Report Number(s):
NREL/PR-5J00-66332
Resource Relation:
Journal Volume: 24; Journal Issue: 11; Conference: Presented at the 10th International Conference on Concentrator Photovoltaic Systems (CPV-10), 7-9 April 2014, Albuquerque, New Mexico
Country of Publication:
United States
Language:
English

References (71)

Photodecomposition of polymethylsiloxane journal December 1969
Synthesis of Highly Fluorescent Metal (Ag, Au, Pt, and Cu) Nanoclusters by Electrostatically Induced Reversible Phase Transfer journal October 2011
Thermal analysis techniques for characterization of polymer materials journal March 2006
Local structure of fluorescent platinum nanoclusters journal January 2012
Evaluation of the uncertainty in accelerated stress testing conference June 2014
The effect of metal colloid morphology on catalytic activity: Further proof of the intermediacy of colloids in the rhodium-catalyzed hydrosilylation reaction journal May 1991
Platinum-195 nuclear magnetic resonance journal July 1982
The thermal degradation of polysiloxanes—Part 3: Poly(dimethyl/methyl phenyl siloxane) journal January 1980
Luminescence and absorption characterization of ethylene-vinyl acetate encapsulant for PV modules before and after weathering degradation journal January 1993
Designing reliability into a 1000X concentration CPV system through targeted stress testing conference October 2012
Thermal processing of EVA encapsulants and effects of formulation additives [for solar cells] conference January 1996
Effects of Vacuum Ultraviolet Radiation on DC93-500 Silicone journal March 2006
Photo-oxidation of polydimethylsiloxane oils Part III—effect of dimethylene groups journal January 1993
Heterogeneous Inhibition of Homogeneous Reactions:  Karstedt Catalyzed Hydrosilylation journal February 2002
On the kinetics of photodegradation in transparent silicones journal April 2008
A characterization of UV effects on optical silicones used in opto-electronic devices and new developments in resistant materials conference February 2007
Quantum efficiency of the 2537 A. Photolysis of a mixed phenyl–methyl polysiloxane journal September 1966
Degradation study on optical materials for concentrator photovoltaics
  • Eltermann, Fabian; Roeder, Kerstin; Wiesenfarth, Maike
  • 8TH INTERNATIONAL CONFERENCE ON CONCENTRATING PHOTOVOLTAIC SYSTEMS: CPV-8, AIP Conference Proceedings https://doi.org/10.1063/1.4753885
conference January 2012
Performance and reliability of silicone polymers in 1000X concentration CPV applications
  • Winter, Michael R.; Aeby, Ian; Foresi, James
  • 8TH INTERNATIONAL CONFERENCE ON CONCENTRATING PHOTOVOLTAIC SYSTEMS: CPV-8, AIP Conference Proceedings https://doi.org/10.1063/1.4753887
conference January 2012
Synthesis and properties of new poly(dimethylsiloxane) nanocomposites journal September 1995
A shear-lag model for a broken fiber embedded in a composite with a ductile matrix journal February 1999
Oxidation and characterization of AlInP under light-soaked, damp heat conditions conference June 2010
Bond Dissociation Energies of Organic Molecules journal April 2003
Thermal degradation behaviors of polydimethylsiloxane-graft-poly(methyl methacrylate) journal December 2013
Fluorescent Platinum Nanoclusters: Synthesis, Purification, Characterization, and Application to Bioimaging journal December 2010
The reaction pathway from Speier's to Karstedt's hydrosilylation catalyst journal May 1995
The effect of powdered silica gel on the ageing of polyorganosiloxane rubber journal January 1973
The chemistry of fumarate and maleate inhibitors with platinum hydrosilylation catalysts journal August 1996
The effect of phenyl content on the degradation of poly(dimethyl diphenyl) siloxane copolymers journal January 2001
Durability of Fresnel lenses: A review specific to the concentrating photovoltaic application journal August 2011
The thermal degradation of polysiloxanes—II. Poly(methylphenylsiloxane) journal January 1979
Sample temperatures during outdoor and laboratory weathering exposures journal February 2009
Synthesis and Structure of arac-Tris(divinyldisiloxane) diplatinum(0) Complex and its Reaction with Maleic Anhydride journal April 1991
Vacuum-ultraviolet photolysis of polydimethylsiloxane. Gas yields and energy transfer journal April 1969
Photo-oxidation of polydimethylsiloxane oils: Part I—Effect of silicon hydride groups journal January 1992
Mechanism of Formation of Platinum(0) Complexes Containing Silicon-Vinyl Ligands journal May 1995
Photooxidation of polydimethylsiloxane oils and resins. IV—effect of phenyl groups journal January 1995
The nature of platinum in silicones for biomedical and healthcare use journal January 2006
Investigation of the degradation and stabilization of EVA-based encapsulant in field-aged solar energy modules journal March 1997
Time dependent degradation of photovoltaic modules by ultraviolet light journal June 2008
Kinetic aspects of the thermal degradation of poly(dimethyl siloxane) and poly(dimethyl diphenyl siloxane) journal January 2002
Examination of an optical transmittance test for photovoltaic encapsulation materials conference September 2013
New method for evaluation of kinetic parameters and mechanism of degradation from pyrolysis-GC studies: Thermal degradation of polydimethylsiloxanes journal July 1999
Photo-oxidation of polydimethylsiloxane oils: II—Effect of vinyl groups journal January 1992
Hydrosilylation catalyzed by metal colloids: a relative activity study journal March 1990
Thermal polydimethylsiloxane degradation. Part 2. The degradation mechanisms journal March 2002
A comprehensive review of the impact of dust on the use of solar energy: History, investigations, results, literature, and mitigation approaches journal June 2013
Reinforcement of polysiloxane with superhydrophobic nanosilica journal September 2009
The thermal degradation of polysiloxanes—Part 4: Poly(dimethyl/diphenyl siloxane) journal January 1980
Polydimethylsiloxane thermal degradation Part 1. Kinetic aspects journal March 2001
Monolayer studies of silica/polydimethylsiloxane dispersions journal June 1978
The elasticity and strength of paper and other fibrous materials journal March 1952
The thermal degradation of polysiloxanes—I. Poly(dimethylsiloxane) journal January 1978
The synthesis and characterisation of some divinyldisiloxane—(tertiary phosphine) complexes of platinum(0) and nickel(0) journal February 1997
Factors that affect the EVA encapsulant discoloration rate upon accelerated exposure journal June 1996
In Situ Determination of the Active Catalyst in Hydrosilylation Reactions Using Highly Reactive Pt(0) Catalyst Precursors journal April 1999
Encapsulation of PV modules using ethylene vinyl acetate copolymer as a pottant: A critical review journal September 1996
Stability of filled poly(dimethylsiloxane) and poly(diphenylsiloxane-co-dimethylsiloxane) elastomers to cyclic stress at elevated temperature journal July 1996
Investigation of the hydrothermal stability of cross-linked liquid silicone rubber (LSR) journal December 2005
Preparation and structure of platinum group metal colloids: without solvent journal January 1989
Hydrosilylation catalysts derived from cyclodextrin organometallic platinum inclusion compounds and their use in command-cure applications journal January 1996
Incubation and ablation behavior of poly(dimethylsiloxane) for 266 nm irradiation journal September 2002
The effect of damp-heat and UV aging tests on the optical properties of silicone and EVA encapsulants journal August 2010
Metal colloid morphology and catalytic activity: Further proof of the intermediacy of colloids in the platinum-catalyzed hydrosilylation reaction journal January 1991
Degradation study of III-V solar cells for concentrator applications journal January 2005
Analysis of transmitted optical spectrum enabling accelerated testing of multijunction concentrating photovoltaic designs journal January 2011
Platinum-catalyzed hydrosilylation - colloid formation as the essential step journal November 1986
Some thermal studies of polysilanes and polycarbosilanes journal December 2004
Durability of polymeric encapsulation materials for concentrating photovoltaic systems: Durability of polymeric encapsulation materials journal January 2012
Thermal analysis of polydimethylsiloxanes. I. Thermal degradation in controlled atmospheres journal March 1969
Effect of structure and additives on thermal stability of silicone fluids journal January 2010

Cited By (1)

Degradation in photovoltaic encapsulant transmittance: Results of the first PVQAT TG5 artificial weathering study journal January 2019