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Title: $In-situ$ synchrotron micro-diffraction study of surface, interface, grain structure, and strain/stress evolution during Sn whisker/hillock formation

Abstract

We have performed X-ray synchrotron micro-diffraction measurements to study the processes controlling the formation of hillocks and whiskers in Sn layers on Cu. The studies were done in real-time on Sn layers that were electro-deposited immediately before the X-ray measurements were started. This enabled a region of the sample to be monitored from the as-deposited state until after a hillock feature formed. In addition to measuring the grain orientation and deviatoric strain (via Laue diffraction), the X-ray fluorescence was monitored to quantify the evolution of the Sn surface morphology and the formation of intermetallic compound (IMC) at the Sn-Cu interface. The results capture the simultaneous growth of the feature and the corresponding film stress, grain orientation, and IMC formation. The observations are compared with proposed mechanisms for whisker/hillock growth and nucleation.

Authors:
 [1];  [2];  [3];  [1];  [1];  [4];  [4];  [5]; ORCiD logo [4]
  1. Brown Univ., Providence, RI (United States)
  2. International Business Machines (IBM), Hopewell Junction, NY (United States)
  3. Northboro R&D Center, MA (United States)
  4. Argonne National Lab. (ANL), Argonne, IL (United States). Advanced Photon Source (APS)
  5. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Publication Date:
Research Org.:
Argonne National Lab. (ANL), Argonne, IL (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
OSTI Identifier:
1413990
Alternate Identifier(s):
OSTI ID: 1241406
Grant/Contract Number:  
AC02-06CH11357
Resource Type:
Journal Article: Accepted Manuscript
Journal Name:
Journal of Applied Physics
Additional Journal Information:
Journal Volume: 119; Journal Issue: 10; Journal ID: ISSN 0021-8979
Publisher:
American Institute of Physics (AIP)
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; Fluorescence; Strain measurement; Stress relaxation; Surface morphology; Whiskers; Synchrotrons; X-ray diffraction; Crystal structure; Crystallographic defects; X-ray fluorescence; Scanning electron microscopy; Atomic force microscopy; Compressive stress; Mechanical stress; Plasticity

Citation Formats

Pei, Fei, Jadhav, Nitin, Buchovecky, Eric, Bower, Allan F., Chason, Eric, Liu, Wenjun, Tischler, Jonathan Z., Ice, Gene E., and Xu, Ruqing. $In-situ$ synchrotron micro-diffraction study of surface, interface, grain structure, and strain/stress evolution during Sn whisker/hillock formation. United States: N. p., 2016. Web. doi:10.1063/1.4942920.
Pei, Fei, Jadhav, Nitin, Buchovecky, Eric, Bower, Allan F., Chason, Eric, Liu, Wenjun, Tischler, Jonathan Z., Ice, Gene E., & Xu, Ruqing. $In-situ$ synchrotron micro-diffraction study of surface, interface, grain structure, and strain/stress evolution during Sn whisker/hillock formation. United States. https://doi.org/10.1063/1.4942920
Pei, Fei, Jadhav, Nitin, Buchovecky, Eric, Bower, Allan F., Chason, Eric, Liu, Wenjun, Tischler, Jonathan Z., Ice, Gene E., and Xu, Ruqing. 2016. "$In-situ$ synchrotron micro-diffraction study of surface, interface, grain structure, and strain/stress evolution during Sn whisker/hillock formation". United States. https://doi.org/10.1063/1.4942920. https://www.osti.gov/servlets/purl/1413990.
@article{osti_1413990,
title = {$In-situ$ synchrotron micro-diffraction study of surface, interface, grain structure, and strain/stress evolution during Sn whisker/hillock formation},
author = {Pei, Fei and Jadhav, Nitin and Buchovecky, Eric and Bower, Allan F. and Chason, Eric and Liu, Wenjun and Tischler, Jonathan Z. and Ice, Gene E. and Xu, Ruqing},
abstractNote = {We have performed X-ray synchrotron micro-diffraction measurements to study the processes controlling the formation of hillocks and whiskers in Sn layers on Cu. The studies were done in real-time on Sn layers that were electro-deposited immediately before the X-ray measurements were started. This enabled a region of the sample to be monitored from the as-deposited state until after a hillock feature formed. In addition to measuring the grain orientation and deviatoric strain (via Laue diffraction), the X-ray fluorescence was monitored to quantify the evolution of the Sn surface morphology and the formation of intermetallic compound (IMC) at the Sn-Cu interface. The results capture the simultaneous growth of the feature and the corresponding film stress, grain orientation, and IMC formation. The observations are compared with proposed mechanisms for whisker/hillock growth and nucleation.},
doi = {10.1063/1.4942920},
url = {https://www.osti.gov/biblio/1413990}, journal = {Journal of Applied Physics},
issn = {0021-8979},
number = 10,
volume = 119,
place = {United States},
year = {Wed Mar 09 00:00:00 EST 2016},
month = {Wed Mar 09 00:00:00 EST 2016}
}

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Cited by: 13 works
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Works referenced in this record:

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Inhibition Role of Trace Metal Ion Additives on Zinc Dendrites during Plating and Striping Processes
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Chemo-thermo-mechanically Coupled Crystal Plasticity Simulation of Stress Evolution in Thermally Strained β-Sn Films
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Effect of Sn Film Grain Size and Thickness on Kinetics of Spontaneous Sn Whisker Growth
journal, June 2019