skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Cladding material, tube including such cladding material and methods of forming the same

Patent ·
OSTI ID:1240692

A multi-layered cladding material including a ceramic matrix composite and a metallic material, and a tube formed from the cladding material. The metallic material forms an inner liner of the tube and enables hermetic sealing of thereof. The metallic material at ends of the tube may be exposed and have an increased thickness enabling end cap welding. The metallic material may, optionally, be formed to infiltrate voids in the ceramic matrix composite, the ceramic matrix composite encapsulated by the metallic material. The ceramic matrix composite includes a fiber reinforcement and provides increased mechanical strength, stiffness, thermal shock resistance and high temperature load capacity to the metallic material of the inner liner. The tube may be used as a containment vessel for nuclear fuel used in a nuclear power plant or other reactor. Methods for forming the tube comprising the ceramic matrix composite and the metallic material are also disclosed.

Research Organization:
Idaho National Laboratory (INL), Idaho Falls, ID (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC07-05ID14517
Assignee:
ADVANCED CERAMIC FIBERS, LLC (Idaho Falls, ID)
Patent Number(s):
9,275,762
Application Number:
12/901,326
OSTI ID:
1240692
Resource Relation:
Patent File Date: 2010 Oct 08
Country of Publication:
United States
Language:
English

References (86)

Growth of beta-silicon carbide whiskers by the VLS process journal April 1985
The effect of Zircaloy-4 substrate surface condition on the adhesion strength and corrosion of SiC coatings journal November 2005
Synthesis of a silicon carbide coating on carbon fibers by deposition of a layer of pyrolytic carbon and reacting it with silicon monoxide journal August 2008
In Situ Formation of Silicon Carbide Nanofibers on Cordierite Substrates journal May 2007
Preparation of Silicon Carbide Fiber from Activated Carbon Fiber and Gaseous Silicon Monoxide journal June 1994
Thermodynamics of gas phase carbothermic reduction of boron-anhydride journal March 2006
Method of Making Silicon Carbide-Bonded Refractory Bodies and Coated Metal Articles patent March 1957
Methods for Forming a Coating of Molyb-Denum Carbide on a Carbon Body. patent April 1952
Process for Making Nuclear Fuel Element patent January 1965
Process for Producing Coatings on Carbon and Graphite Filaments patent February 1968
Article Containing Silicon Carbon Fibers patent June 1968
Nuclear Fuel Elements patent February 1969
Manufacture of Silicon Carbide patent July 1970
Apparatus and Method for the Continuous Furnacing of Borides, Carbides and Silicides patent October 1970
Boron Carbide Fiber Production patent April 1973
Surface-Treated Lamination Structures patent April 1974
Method of Producing Crystalline Silicon Carbide Whiskers patent May 1974
Boron Carbide Fiber Production patent July 1974
Nuclear fuel element patent December 1975
Filamentary silicon carbide crystals by VLS growth in molten iron patent March 1977
Nuclear fuel element having a metal liner and a diffusion barrier patent May 1977
Porous ceramic seals and method of making same patent June 1980
Amorphous boron-carbon alloy in bulk form and methods of making the same patent September 1980
Preparation of SiC whiskers patent August 1981
Nuclear fuel elements having a composite cladding patent September 1983
Method for forming nuclear fuel containers of a composite construction and the product thereof patent May 1984
Nuclear fuel element having a composite coating patent September 1984
Abrasive/abradable gas path seal system patent January 1986
Zirconium metal matrix-silicon carbide composite nuclear reactor components patent November 1987
Hexagonal silicon carbide platelets and preforms and methods for making and using same patent July 1988
Process for coating carbon fibers with a carbide, and carbon fibers thus coated patent August 1989
Single crystal whisker electric light filament patent September 1989
Nuclear fuel element having oxidation resistant cladding patent January 1990
Non-oxide sintered ceramic fibers patent March 1990
Process for coating carbon fibers with a carbide patent May 1990
Preparation of hollow ceramic fibers patent August 1990
Coating fibers with a layer of silicon patent November 1990
Silicon carbide fibre and production thereof patent November 1991
Method for providing a silicon carbide matrix in carbon-fiber reinforced composites patent November 1991
Process for producing fibres composed of or coated with carbides or nitrides patent May 1992
Non-oxide sintered ceramic fibers patent August 1992
Water cooled nuclear reactor and fuel elements therefor patent January 1993
High yield manufacturing process for silicon carbide patent March 1993
Method of thermochemically treating silicon carbide fibers derived from polymers patent July 1993
Method of coating carbon fibers with a carbide patent August 1993
Wear resistant coating for fuel cladding patent December 1993
Oxidation resistant carbon and method for making same patent April 1994
Coated carbonaceous articles and method for making same patent July 1994
Process for preparing silicon carbide by carbothermal reduction patent August 1994
Process for making silicon carbide ceramic fibers patent October 1994
Continuous atmospheric pressure CVD coating of fibers patent November 1994
Polycrystalline silicon carbide fibers patent November 1994
Oxidation resistant carbon and method for making same patent November 1994
Method for making fuel cladding having zirconium barrier layers and inner liners patent January 1995
Method and apparatus for continuous controlled production of single crystal whiskers patent April 1995
Hydride damage resistant fuel elements patent July 1995
Ceramic fiber-reinforced composite articles and their production patent July 1995
Aluminum alloy composite material with intermetallic compound finely dispersed in matrix among reinforcing elements patent September 1995
Ceramic hot gas filter patent October 1995
Continuous atomspheric pressure CVD coating of fibers patent August 1996
Process for producing silicon carbide material patent April 1997
Method of producing silicon carbide fibers patent October 1997
Incandescent light energy conversion with reduced infrared emission patent September 1998
Process for producing silicon carbide fibers patent July 1999
Process for producing silicon carbide patent February 2000
Activated carbon fiber composite material and method of making patent February 2000
Method of producing single-crystal silicon carbide patent August 2000
Composite bodies and methods for making same patent September 2000
Process to produce silicon carbide fibers using a controlled concentration of boron oxide vapor patent July 2001
Process for producing silicon carbide fiber patent November 2001
Silicon carbide fibers essentially devoid of whiskers and products made therefrom patent May 2006
Process for producing silicon carbide fibers essentially devoid of whiskers patent August 2006
Process for producing reinforcing SiC fiber for SiC composite material patent October 2006
Methods for producing silicon carbide architectural preforms patent March 2010
Precursor formulation of a silicon carbide material patent April 2010
Silicon carbide fibers and articles including same patent January 2015
Controlled Atmosphere Sintering Process for Urania Containing Silica Additive patent-application March 2002
Composite Materials and Methods for Making the Same patent-application May 2002
Multi-layered ceramic tube for fuel containment barrier and other applications in nuclear and fossil power plants patent-application February 2006
High Heat Flux Rate Nuclear Fuel Cladding and other Nuclear Reactor Components patent-application October 2006
High-density, Solid Solution Nuclear Fuel and Fuel Block Utilizing Same patent-application March 2007
Multi-layered ceramic tube for fuel containment barrier and other applications in nuclear and fossil power plants patent-application February 2009
Boron Carbide Ceramic Fibers patent-application December 2009
Silicon Carbide Material for Nuclear Applications, Precursor and Method for Forming Same, and Structures Including the Material patent-application May 2010
Methods of Producing Silicon Carbide Fibers, Silicon Carbide Fibers, and Articles including Same patent-application April 2012
Methods of Producing Continuous Boron Carbide Fibers, Continuous Boron Carbide Fibers, Continuous Fibers Comprising Boron Carbide, and Articles Includin Fibers Comprising at Least a Boron Carbide Coating patent-application February 2013