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Title: Dense protective coatings, methods for their preparation and coated articles

Patent ·
OSTI ID:1234238

A method for depositing a protective coating on a complex shaped substrate includes the steps of: (1) dipping a complex shaped substrate into a slurry to form a base coat thereon, the slurry comprising an aqueous solution, at least one refractory metal oxide, and at least one transient fluid additive present in an amount of about 0.1 percent to 10 percent by weight of the slurry; (2) curing the dipped substrate; (3) dipping the substrate into a precursor solution to form a top barrier coat thereon; and (4) heat treating the dipped, cured substrate to form a protective coating.

Research Organization:
UNITED TECHNOLOGIES CORPORATION, Hartford, CT (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
FC26-00CH11060
Assignee:
UNITED TECHNOLOGIES CORPORATION
Patent Number(s):
9,221,720
Application Number:
11/366,901
OSTI ID:
1234238
Resource Relation:
Patent File Date: 2006 Mar 01
Country of Publication:
United States
Language:
English

References (14)

Highly loaded, pourable suspensions of particulate materials patent February 1990
Porous inorganic membrane with reactive inorganic binder patent April 1992
Apparatus and method for smoothing and densifying a coating on a workpiece patent January 1996
Coating compositions for articles of graphite-alumina refractory material patent November 1998
Method for smoothing the surface of a protective coating patent September 2001
Silicon based substrate with environmental/thermal barrier layer patent May 2002
Environmental barrier coating for silicon based substrates such as silicon nitride patent June 2005
Protective overlayer for ceramics patent February 2006
Environmental Barrier Coating Material and Coating Structure and Ceramic Structure Using the Same patent-application November 2005
Method of Producing Metal Article Having Internal Passage Coated with a Ceramic Coating patent-application February 2006
Tailored Rheological Behavior of Mullite and BSAS Suspensions Using a Cationic Polyelectrolyte conference January 2005
Performance of YSZ electrolyte layer deposited by atmospheric plasma spraying for cermet-supported tubular SOFC journal April 2004
Effect of densification processes on the properties of plasma-sprayed YSZ electrolyte coatings for solid oxide fuel cells journal January 2005
Materials Design for the Next Generation Thermal Barrier Coatings journal August 2003

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