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Title: Fluorocarbon assisted atomic layer etching of SiO2 and Si using cyclic Ar/C4F8 and Ar/CHF3 plasma

Journal Article · · Journal of Vacuum Science and Technology A
DOI:https://doi.org/10.1116/1.4935462· OSTI ID:1225188
 [1];  [1];  [2];  [2];  [2];  [1]
  1. Univ. of Maryland, College Park, MD (United States)
  2. IBM T.J. Watson Research Center, Yorktown Heights, NY (United States)

The need for atomic layer etching (ALE) is steadily increasing as smaller critical dimensions and pitches are required in device patterning. A flux-control based cyclic Ar/C4F8 ALE based on steady-state Ar plasma in conjunction with periodic, precise C4F8 injection and synchronized plasma-based low energy Ar+ ion bombardment has been established for SiO2.1 In this work, the cyclic process is further characterized and extended to ALE of silicon under similar process conditions. The use of CHF3 as a precursor is examined and compared to C4F8. CHF3 is shown to enable selective SiO2/Si etching using a fluorocarbon (FC) film build up. Other critical process parameters investigated are the FC film thickness deposited per cycle, the ion energy, and the etch step length. Etching behavior and mechanisms are studied using in situ real time ellipsometry and X-ray photoelectron spectroscopy. Silicon ALE shows less self-limitation than silicon oxide due to higher physical sputtering rates for the maximum ion energies used in this work, ranged from 20 to 30 eV. The surface chemistry is found to contain fluorinated silicon oxide during the etching of silicon. As a result, plasma parameters during ALE are studied using a Langmuir probe and establish the impact of precursor addition on plasma properties.

Research Organization:
Univ. of Maryland, College Park, MD (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
SC0001939
OSTI ID:
1225188
Journal Information:
Journal of Vacuum Science and Technology A, Vol. 34, Issue 1; ISSN 0734-2101
Publisher:
American Vacuum SocietyCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 58 works
Citation information provided by
Web of Science

Cited By (6)

Atomic layer etching of SiO 2 with Ar and CHF 3 plasmas: A self‐limiting process for aspect ratio independent etching journal May 2019
Interaction of long‐lived reactive species from cold atmospheric pressure plasma with polymers: Role of macromolecular structure and deep modification of aromatic polymers journal August 2019
Anisotropic atomic layer etching of W using fluorine radicals/oxygen ion beam journal July 2019
Characterizing fluorocarbon assisted atomic layer etching of Si using cyclic Ar/C4F8 and Ar/CHF3 plasma journal September 2016
Consequences of atomic layer etching on wafer scale uniformity in inductively coupled plasmas journal March 2018
Modeling of C 4 F 8 inductively coupled plasmas: effects of high RF power on the plasma electrical properties journal August 2019

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