skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: The rotary zone thermal cycler: A low-power system enabling automated rapid PCR

Journal Article · · PLoS ONE
 [1];  [2];  [3];  [1];  [4];  [1];  [1];  [5];  [6];  [1];  [1];  [1];  [7]
  1. Sandia National Lab. (SNL-CA), Livermore, CA (United States)
  2. Sandia National Lab. (SNL-CA), Livermore, CA (United States); Gas Transmission Systems, Walnut Creek, CA (United States)
  3. Sandia National Lab. (SNL-CA), Livermore, CA (United States); California State Univ., Los Angeles, CA (United States)
  4. Sandia National Lab. (SNL-CA), Livermore, CA (United States); Utah State Univ., Logan, UT (United States)
  5. Sandia National Lab. (SNL-CA), Livermore, CA (United States); Canon U.S. Life Sciences, Rockville, MD (United States)
  6. SequoiaTek Corp., Bakersfield, CA (United States)
  7. Northeastern Univ., Boston, MA (United States)

In this study, advances in molecular biology, microfluidics, and laboratory automation continue to expand the accessibility and applicability of these methods beyond the confines of conventional, centralized laboratory facilities and into point of use roles in clinical, military, forensic, portable, and field-deployed applications. As a result, there is a growing need to adapt the unit operations of molecular biology such as aliquoting, centrifuging, mixing, and thermal cycling to compact, portable, low-power, and automation-ready formats. Here we present one such adaptation, the rotary zone thermal cycler (RZTC), a novel wheel-based device capable of cycling up to four different fixed-temperature blocks into contact with a stationary 4-microliter capillary-bound sample to realize 1-3 second transitions with steady state heater power of less than 10 W. We further demonstrate the utility of the RZTC for DNA amplification as part of a highly integrated rotary zone PCR (rzPCR) system using low-volume valves and syringe-based fluid handling to automate sample loading and unloading, thermal cycling, and between run cleaning functionalities in a compact, modular form factor. In addition to characterizing the performance of the RZTC and the efficacy of different online cleaning protocols, preliminary results are presented for rapid single-plex PCR, multiplex short tandem repeat (STR) amplification, and second strand cDNA synthesis.

Research Organization:
Sandia National Lab. (SNL-CA), Livermore, CA (United States); Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)
Sponsoring Organization:
RRTO/USACIL; USDOE
Grant/Contract Number:
AC04-94AL85000
OSTI ID:
1182998
Alternate ID(s):
OSTI ID: 1213408
Report Number(s):
SAND-2014-16371J; 534052
Journal Information:
PLoS ONE, Vol. 10, Issue 3; ISSN 1932-6203
Publisher:
Public Library of ScienceCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 12 works
Citation information provided by
Web of Science

References (140)

Enzymatic amplification of beta-globin genomic sequences and restriction site analysis for diagnosis of sickle cell anemia journal December 1985
Overview of thermostable DNA polymerases for classical PCR applications: from molecular and biochemical fundamentals to commercial systems journal November 2013
Evaluating the thermostability of commercial fast real-time PCR master mixes journal October 2012
Comparison of six Commercially-Available dna Polymerases for Direct pcr journal December 2013
Integrated Portable Genetic Analysis Microsystem for Pathogen/Infectious Disease Detection journal June 2004
Clinical impact of a commercially available multiplex PCR system for rapid detection of pathogens in patients with presumed sepsis journal August 2009
Lab-on-a-chip technology: impacting non-invasive prenatal diagnostics (NIPD) through miniaturisation journal January 2014
Twenty-five years of quantitative PCR for gene expression analysis journal April 2008
A protocol for direct and rapid multiplex PCR amplification on forensically relevant samples journal March 2012
High-Throughput STR Analysis for DNA Database Using Direct PCR , journal May 2013
Forensic animal DNA analysis using economical two-step direct PCR journal January 2014
Rapid Amplification and Detection of Foodborne Pathogenic Rotavirus by Continuous-flow Reverse Transcription-Polymerase Chain Reaction Integrated with Online Fluorescence Analysis journal May 2011
Viral genes everywhere: public health implications of PCR-based testing of foods journal February 2013
Food authentication by PCR-based methods journal October 2007
Advances in DNA-Based Techniques for the Detection of Seafood Species Substitution on the Commercial Market journal August 2011
Microfluidic chips for clinical and forensic analysis journal March 2002
Forensic DNA Analysis on Microfluidic Devices: A Review journal July 2007
Microfluidic designs and techniques using lab-on-a-chip devices for pathogen detection for point-of-care diagnostics journal January 2012
Integrated microfluidic systems for high-performance genetic analysis journal October 2009
Miniaturized nucleic acid amplification systems for rapid and point-of-care diagnostics: A review journal July 2012
Miniaturized isothermal nucleic acid amplification, a review journal January 2011
Isothermal nucleic acid amplification technologies for point-of-care diagnostics: a critical review journal January 2012
Isothermal Amplification Methods for the Detection of Nucleic Acids in Microfluidic Devices journal December 2012
Development of a digital microfluidic platform for point of care testing journal January 2008
Integrated Microfluidic Electrochemical DNA Sensor journal August 2009
A Reusable Flow-Through Polymerase Chain Reaction Instrument for the Continuous Monitoring of Infectious Biological Agents journal July 2003
Autonomous Detection of Aerosolized Biological Agents by Multiplexed Immunoassay with Polymerase Chain Reaction Confirmation journal January 2005
A handheld real time thermal cycler for bacterial pathogen detection journal August 2003
A fully integrated microfluidic genetic analysis system with sample-in-answer-out capability journal December 2006
Fast PCR Thermal Cycling Device journal May 2008
Recovery of DNA and fingermarks following deployment of render-safe tools for vehicle-borne improvised explosive devices (VBIED) journal July 2011
Science at the scene of crime journal May 2006
Real-time forensic DNA analysis at a crime scene using a portable microchip analyzer journal September 2008
Forensic aspects of mass disasters: Strategic considerations for DNA-based human identification journal July 2005
Current genetic methodologies in the identification of disaster victims and in forensic analysis journal October 2011
Molecular typing methods for outbreak detection and surveillance of invasive disease caused by Neisseria meningitidis, Haemophilus influenzae and Streptococcus pneumoniae, a review journal August 2011
Detection of pathogens in water: from phylochips to qPCR to pyrosequencing journal June 2012
Single-Molecule DNA Amplification and Analysis Using Microfluidics journal August 2010
Microchip PCR journal November 2003
Advances in Polymerase Chain Reaction on Microfluidic Chips journal June 2005
Microfluidic DNA amplification—A review journal April 2009
Nucleic acid amplification using microfluidic systems journal January 2013
A nanoliter rotary device for polymerase chain reaction journal May 2002
Rapid direct PCR for forensic genotyping in under 25 min: Nucleic acids journal June 2013
The LightCycler TM : A Microvolume Multisample Fluorimeter with Rapid Temperature Control journal January 1997
LightCycler Technology in Molecular Diagnostics journal March 2009
Reaction of Sodium Hypochlorite with Nucleic Acids and Their Constituents journal January 1971
A Miniature Analytical Instrument for Nucleic Acids Based on Micromachined Silicon Reaction Chambers journal March 1998
Practical integration of polymerase chain reaction amplification and electrophoretic analysis in microfluidic devices for genetic analysis journal January 2003
An integrated genetic analysis microfluidic platform with valves and a PCR chip reusability method to avoid contamination journal September 2006
Quantitative Polymerase Chain Reaction Using Infrared Heating on a Microfluidic Chip journal March 2012
High Speed Polymerase Chain Reaction in Constant Flow journal January 1994
Cylindrical Compact Thermal-Cycling Device for Continuous-Flow Polymerase Chain Reaction journal November 2003
Chemical Amplification: Continuous-Flow PCR on a Chip journal May 1998
Microfabricated Device for DNA and RNA Amplification by Continuous-Flow Polymerase Chain Reaction and Reverse Transcription-Polymerase Chain Reaction with Cycle Number Selection journal January 2003
Temperature distribution effects on micro-CFPCR performance journal September 2007
Rapid amplification of genetically modified organisms using a circular ferrofluid-driven PCR microchip journal April 2009
Chip PCR. I. Surface passivation of microfabricated silicon-glass chips for PCR journal January 1996
Optimization of the performance of the polymerase chain reaction in silicon-based microstructures journal August 1997
PCR biocompatibility of lab-on-a-chip and MEMS materials journal July 2007
Real-time analysis of PCR inhibition on microfluidic materials journal January 2008
Effect of materials for micro-electro-mechanical systems on PCR yield journal May 2009
Inhibitory effect of common microfluidic materials on PCR outcome journal January 2012
High sensitivity PCR assay in plastic micro reactors journal January 2002
Simulation and experimental validation of a SU-8 based PCR thermocycler chip with integrated heaters and temperature sensor journal February 2004
Interaction of quantitative PCR components with polymeric surfaces journal December 2006
Microfluidic polymerase chain reaction journal December 2008
Automated fluid mixing in glass capillaries journal February 1998
Fast nucleic acid amplification for integration in point-of-care applications: Microfluidics and Miniaturization journal October 2012
A miniaturized cyclic PCR device—modeling and experiments journal July 2002
Real-Time Droplet DNA Amplification with a New Tablet Platform journal February 2012
Development of a CMOS-compatible PCR chip: comparison of design and system strategies journal August 2004
Functional Integration of PCR Amplification and Capillary Electrophoresis in a Microfabricated DNA Analysis Device journal January 1996
Development of a battery-powered hand-held real-time PCR instrument conference May 2001
Capillary Tube Resistive Thermal Cycling journal July 1998
Ultra fast miniaturized real-time PCR: 40 cycles in less than six minutes journal June 2006
Exploring the limits of ultrafast polymerase chain reaction using liquid for thermal heat exchange: A proof of principle journal December 2010
Under-three minute PCR: Probing the limits of fast amplification journal January 2011
Integrated System for Rapid PCR-Based DNA Analysis in Microfluidic Devices journal July 2000
A portable, integrated analyzer for microfluidic – based molecular analysis journal May 2011
A point-of-care PCR test for HIV-1 detection in resource-limitedsettings journal April 2013
Integrated Microfluidic System for Rapid Forensic DNA Analysis: Sample Collection to DNA Profile journal August 2010
An automated instrument for human STR identification: Design, characterization, and experimental validation journal October 2010
Optimization of multiplexed PCR on an integrated microfluidic forensic platform for rapid DNA analysis journal January 2012
Fast Multiplexed Polymerase Chain Reaction for Conventional and Microfluidic Short Tandem Repeat Analysis journal November 2009
Fully integrated, fully automated generation of short tandem repeat profiles journal January 2013
Chip elements for fast thermocycling journal July 1997
Precise temperature control and rapid thermal cycling in a micromachined DNA polymerase chain reaction chip journal October 2002
Droplet-based microsystem for multi-step bioreactions journal March 2010
Integrated microelectronic device for label-free nucleic acid amplification and detection journal January 2007
A temperature control method for shortening thermal cycling time to achieve rapid polymerase chain reaction (PCR) in a disposable polymer microfluidic device journal June 2013
Fully integrated PCR-capillary electrophoresis microsystem for DNA analysis journal January 2001
Integrated Portable Polymerase Chain Reaction-Capillary Electrophoresis Microsystem for Rapid Forensic Short Tandem Repeat Typing journal March 2007
Integrated DNA purification, PCR, sample cleanup, and capillary electrophoresis microchip for forensic human identification journal January 2011
Integrated sample cleanup and capillary array electrophoresis microchip for forensic short tandem repeat analysis journal November 2011
A portable battery-operated chip thermocycler based on induction heating journal December 2002
Rapid PCR amplification using a microfluidic device with integrated microwave heating and air impingement cooling journal January 2010
Infrared-Mediated Thermocycling for Ultrafast Polymerase Chain Reaction Amplification of DNA journal October 1998
Development of 1480 nm Photothermal High-Speed Real-Time Polymerase Chain Reaction System for Rapid Nucleotide Recognition journal June 2008
Rapid, quantitative, reverse transcription PCR in a polymer microfluidicchip journal June 2013
Extrinsic Fabry−Perot Interferometry for Noncontact Temperature Control of Nanoliter-Volume Enzymatic Reactions in Glass Microchips journal February 2005
Thermal isolation of microchip reaction chambers for rapid non-contact DNA amplification journal August 2007
A valveless microfluidic device for integrated solid phase extraction and polymerase chain reaction for short tandem repeat (STR) analysis journal January 2011
From sample to PCR product in under 45 minutes: a polymeric integrated microdevice for clinical and forensic DNA analysis journal January 2013
Application of an asymmetric helical tube reactor for fast identification of gene transcripts of pathogenic viruses by micro flow-through PCR journal January 2009
Continuous-flow thermal gradient PCR journal September 2007
Integrated continuous flow polymerase chain reaction and micro-capillary electrophoresis system with bioaffinity preconcentration journal October 2011
An integrated PCR microfluidic chip incorporating aseptic electrochemical cell lysis and capillary electrophoresis amperometric DNA detection for rapid and quantitative genetic analysis journal January 2012
Thermocapillary actuation of liquid plugs using a heater array journal November 2007
Electrokinetically Synchronized Polymerase Chain Reaction Microchip Fabricated in Polycarbonate journal January 2005
A Closed-Cycle Capillary Polymerase Chain Reaction Machine journal May 2001
Performing microchannel temperature cycling reactions using reciprocating reagent shuttling along a radial temperature gradient journal January 2005
Autonomous microfluidic multi-channel chip for real-time PCR with integrated liquid handling journal May 2007
Circulating polymerase chain reaction chips utilizing multiple-membrane activation journal January 2007
The rapid temperature transfer apparatus for E. coli K12 DNA segment amplification journal July 2008
Ultrafast Rotary PCR system for multiple influenza viral RNA detection journal January 2012
On-chip analysis of respiratory viruses from nasopharyngeal samples journal May 2011
Multiplexed Real-Time Polymerase Chain Reaction on a Digital Microfluidic Platform journal March 2010
Digital microfluidics: a versatile tool for applications in chemistry, biology and medicine journal January 2012
Automated Digital Microfluidic Sample Preparation for Next-Generation DNA Sequencing journal December 2011
Quality control of next-generation sequencing library through an integrative digital microfluidic platform: Microfluidics and Miniaturization journal November 2012
Hand-Held Microanalytical Instrument for Chip-Based Electrophoretic Separations of Proteins journal January 2005
Peregrine: A rapid and unbiased method to produce strand-specific RNA-Seq libraries from small quantities of starting material journal April 2013
Microfabricated device for DNA and RNA amplification by continuous-flow polymerase chain reaction and reverse transcription-polymerase chain reaction with cycle number selection. journal January 2003
An Appraisal of PCR-Based Technology in the Detection of Mycobacterium tuberculosis journal February 2011
DNA and immigration: the ethical ramifications journal March 2002
Monolithic integrated microfluidic DNA amplification and capillary electrophoresis analysis system journal May 2000
High-throughput PCR in silicon based microchamber array journal December 2001
Developments in industrially important thermostable enzymes: a review journal August 2003
Flow-through polymerase chain reactions in chip thermocyclers journal December 2001
Miniaturized flow-through PCR with different template types in a silicon chip thermocycler journal January 2001
A disposable microfluidic cassette for DNA amplification and detection journal January 2006
An integrated, valveless system for microfluidic purification and reverse transcription-PCR amplification of RNA for detection of infectious agents journal January 2011
High-resolution ultrasonic imaging using an etalon detector array journal September 2008
Microfluidic proportional flow controller journal October 2010
Microfluidic Reactors for Diagnostics Applications journal August 2011
Rapid Detection and Limitations of Molecular Techniques journal April 2011
Nanodroplet real-time PCR system with laser assisted heating journal December 2008
An Efficient Multistrategy DNA Decontamination Procedure of PCR Reagents for Hypersensitive PCR Applications journal September 2010
A Microfluidic DNA Library Preparation Platform for Next-Generation Sequencing journal July 2013

Cited By (1)

Battery-operated portable PCR system with enhanced stability of Pt RTD journal June 2019