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Low work function materials for microminiature energy conversion and recovery applications

Patent ·
OSTI ID:1174324

Low work function materials are disclosed together with methods for their manufacture and integration with electrodes used in thermionic conversion applications (specifically microminiature thermionic conversion applications). The materials include a mixed oxide system and metal in a compositionally modulated structure comprised of localized discontinuous structures of material that are deposited using techniques suited to IC manufacture, such as rf sputtering or CVD. The structures, which can include layers are then heated to coalescence yielding a thin film that is both durable and capable of electron emission under thermionic conversion conditions used for microminiature thermionic converters. Using the principles of the invention, thin film electrodes (emitters and collectors) required for microconverter technology are manufactured using a single process deposition so as to allow for full fabrication integration consistent with batch processing, and tailoring of emission/collection properties. In the preferred embodiment, the individual layers include mixed BaSrCaO, scandium oxide and tungsten.

Research Organization:
Sandia National Laboratories (SNL-CA), Livermore, CA (United States)
Sponsoring Organization:
USDOE
Assignee:
Sandia Corporation (Albuquerque, NM)
Patent Number(s):
6,563,256
Application Number:
09/257,336
OSTI ID:
1174324
Country of Publication:
United States
Language:
English

References (10)

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Emission properties of top-layer scandate cathodes prepared by LAD journal February 1997
Closed spaced thermionic converter with isothermic electrodes conference February 2013
Properties and manufacture of top-layer scandate cathodes journal August 1986
Results from the microminiature thermionic converter demonstration testing program
  • King, Donald B.; Luke, James R.; Wyant, Francis J.
  • Space technology and applications international forum -1999, AIP Conference Proceedings https://doi.org/10.1063/1.57539
conference January 1999
Formation Mechanism of a Monoatomic Order Surface Layer on a Sc-Type Impregnated Cathode journal March 1989
Investigation of Sc 2 O 3 mixed-matrix Ba—Ca aluminate-impregnated cathodes journal July 1984
Close-spaced thermionic converters with active spacing control and heat-pipe isothermal emitters
  • Fitzpatrick, G. O.; Koester, J. K.; Chang, J.
  • IECEC 96. 31st Intersociety Energy Conversion Engineering Conference, IECEC 96. Proceedings of the 31st Intersociety Energy Conversion Engineering Conference https://doi.org/10.1109/IECEC.1996.553821
conference January 1996
Application of an impregnated cathode coated with W-Sc2O3 to a high current density electron gun journal September 1988
Comment on progress in scandate cathodes journal January 1989

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