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Title: Field Test of Boiler Primary Loop Temperature Controller

Abstract

Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sizedmore » boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.« less

Authors:
; ; ;
Publication Date:
Research Org.:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy Building Technologies Office
OSTI Identifier:
1159356
Report Number(s):
DOE/GO-102014-4457
KNDJ-0-40346-03
DOE Contract Number:  
AC36-08GO28308
Resource Type:
Technical Report
Resource Relation:
Related Information: Work performed by Partnership for Advanced Residential Retrofit, Des Plaines, Illinois
Country of Publication:
United States
Language:
English
Subject:
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION; RESIDENTIAL; RESIDENTIAL BUILDINGS; PARR; BUILDING AMERICA; CENTRAL HEATING; HYDRONIC BOILER; LOW-RISE MULTIFAMILY; OUTDOOR TEMPERATURE RESET; LOAD MONITORING; Buildings

Citation Formats

Glanville, P., Rowley, P., Schroeder, D., and Brand, L.. Field Test of Boiler Primary Loop Temperature Controller. United States: N. p., 2014. Web. doi:10.2172/1159356.
Glanville, P., Rowley, P., Schroeder, D., & Brand, L.. Field Test of Boiler Primary Loop Temperature Controller. United States. doi:10.2172/1159356.
Glanville, P., Rowley, P., Schroeder, D., and Brand, L.. Mon . "Field Test of Boiler Primary Loop Temperature Controller". United States. doi:10.2172/1159356. https://www.osti.gov/servlets/purl/1159356.
@article{osti_1159356,
title = {Field Test of Boiler Primary Loop Temperature Controller},
author = {Glanville, P. and Rowley, P. and Schroeder, D. and Brand, L.},
abstractNote = {Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.},
doi = {10.2172/1159356},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Mon Sep 01 00:00:00 EDT 2014},
month = {Mon Sep 01 00:00:00 EDT 2014}
}

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