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Title: Vibration welding system with thin film sensor

Abstract

A vibration welding system includes an anvil, a welding horn, a thin film sensor, and a process controller. The anvil and horn include working surfaces that contact a work piece during the welding process. The sensor measures a control value at the working surface. The measured control value is transmitted to the controller, which controls the system in part using the measured control value. The thin film sensor may include a plurality of thermopiles and thermocouples which collectively measure temperature and heat flux at the working surface. A method includes providing a welder device with a slot adjacent to a working surface of the welder device, inserting the thin film sensor into the slot, and using the sensor to measure a control value at the working surface. A process controller then controls the vibration welding system in part using the measured control value.

Inventors:
; ; ; ;
Publication Date:
Research Org.:
GM Global Technology Operations LLC, Detroit, MI, USA
Sponsoring Org.:
USDOE
OSTI Identifier:
1128523
Patent Number(s):
8,672,211
Application Number:
13/474,891
Assignee:
GM Global Technology Operations LLC (Detroit, MI); Wisconsin Alumni Research Foundation (Madison, WI) DOEEE
DOE Contract Number:
EE0002217
Resource Type:
Patent
Country of Publication:
United States
Language:
English
Subject:
42 ENGINEERING

Citation Formats

Cai, Wayne W, Abell, Jeffrey A, Li, Xiaochun, Choi, Hongseok, and Zhao, Jingzhou. Vibration welding system with thin film sensor. United States: N. p., 2014. Web.
Cai, Wayne W, Abell, Jeffrey A, Li, Xiaochun, Choi, Hongseok, & Zhao, Jingzhou. Vibration welding system with thin film sensor. United States.
Cai, Wayne W, Abell, Jeffrey A, Li, Xiaochun, Choi, Hongseok, and Zhao, Jingzhou. Tue . "Vibration welding system with thin film sensor". United States. doi:. https://www.osti.gov/servlets/purl/1128523.
@article{osti_1128523,
title = {Vibration welding system with thin film sensor},
author = {Cai, Wayne W and Abell, Jeffrey A and Li, Xiaochun and Choi, Hongseok and Zhao, Jingzhou},
abstractNote = {A vibration welding system includes an anvil, a welding horn, a thin film sensor, and a process controller. The anvil and horn include working surfaces that contact a work piece during the welding process. The sensor measures a control value at the working surface. The measured control value is transmitted to the controller, which controls the system in part using the measured control value. The thin film sensor may include a plurality of thermopiles and thermocouples which collectively measure temperature and heat flux at the working surface. A method includes providing a welder device with a slot adjacent to a working surface of the welder device, inserting the thin film sensor into the slot, and using the sensor to measure a control value at the working surface. A process controller then controls the vibration welding system in part using the measured control value.},
doi = {},
journal = {},
number = ,
volume = ,
place = {United States},
year = {Tue Mar 18 00:00:00 EDT 2014},
month = {Tue Mar 18 00:00:00 EDT 2014}
}

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