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Title: Method and system for producing metallic iron nuggets

Patent ·
OSTI ID:1087363

Method and system for producing metallic nuggets includes providing reducible mixture of reducing material (such as carbonaceous material) and reducible iron bearing material (such as iron oxide) that may be arranged in discrete portions, such as mounds or briquettes, on at least a portion of a hearth material layer (such as carbonaceous material). A coarse overlayer of carbonaceous material may be provided over at least some of the discrete portions. Heating the reducible mixture to 1425.degree. C. or 1400.degree. C. or 1375.degree. C. results in formation of an intermediate product of one or more metallic iron nuggets, which may have a sulfur content of less than 0.03%, and slag, which may have less than 5% mass MgO, which may have a ratio of percent by weight sulfur in the slag over percent by weight sulfur in the metallic nuggets of at least about 12 or at least about 15.

Research Organization:
Nu-Iron Technology, LLC (Charlotte, NC)
Sponsoring Organization:
USDOE
DOE Contract Number:
FG36-05GO15185
Assignee:
Nu-Iron Technology, LLC (Charlotte, NC)
Patent Number(s):
8,470,068
Application Number:
12/359,729
OSTI ID:
1087363
Country of Publication:
United States
Language:
English

References (25)

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Method and system for producing metallic iron nuggets patent April 2010
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Method and apparatus for metal smelting patent-application March 2003
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Iron Production Method of Operation in a Rotary Hearth Furnace and Improved Furnace Apparatus patent-application December 2001
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Furnace for processes and treatments in a sub-stoichiometric atmosphere patent May 1999
Iron production method of operation in a rotary hearth furnace and improved furnace apparatus patent July 2002
Direct reduction process in a rotary hearth furnace patent February 1993
Radiantly heated furnace patent June 1987
Process for treating metal oxide fines patent February 1997
Rotary hearth furnace for reducing oxides, and method of operating the furnace patent August 2001
Method and apparatus for making metallic iron patent March 2000
Process for making steel from direct-reduced iron patent March 1984
Granular metallic iron patent-application April 2004
Process for manufacturing sponge iron with low sulphur content patent June 1997
Method of direct iron-making / steel-making via gas or coal-based direct reduction patent-application May 2003
Method of producing iron using rotary hearth and apparatus patent October 1987
Facility for producing reduced iron patent January 2000
Method and facility for producing reduced iron patent September 2001
Method of producing metallic iron patent October 2003
Method for rapid reduction of iron oxide in a rotary hearth furnace patent March 1998
Method and apparatus for mass transfer in multiple hearth funaces patent May 1994
Method of utilizing secondary raw materials containing iron, zinc and lead patent December 2002

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