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Title: Samus Counter Lifting Fixture

Abstract

A lifting fixture has been designed to handle the Samus counters. These counters are being removed from the D-zero area and will be transported off site for further use at another facility. This fixture is designed specifically for this particular application and will be transferred along with the counters. The future use of these counters may entail installation at a facility without access to a crane and therefore a lift fixture suitable for both crane and/or fork lift usage has been created The counters weigh approximately 3000 lbs. and have threaded rods extended through the counter at the top comers for lifting. When these counters were first handled/installed these rods were used in conjunction with appropriate slings and handled by crane. The rods are secured with nuts tightened against the face of the counter. The rod thread is M16 x 2({approx}.625-inch dia.) and extends 2-inch (on average) from the face of the counter. It is this cantilevered rod that the lift fixture engages with 'C' style plates at the four top comers. The strongback portion of the lift fixture is a steel rectangular tube 8-inch (vertical) x 4-inch x .25-inch wall, 130-inch long. 1.5-inch square bars are welded perpendicular tomore » the long axis of the rectangular tube at the appropriate lift points and the 'C' plates are fastened to these bars with 3/4-10 high strength bolts -grade 8. Two short channel sections are positioned-welded-to the bottom of the rectangular tube on 40 feet centers, which are used as locators for fork lift tines. On the top are lifting eyes for sling/crane usage and are rated at 3500 lbs. safe working load each - vertical lift only.« less

Authors:
;
Publication Date:
Research Org.:
Fermi National Accelerator Lab. (FNAL), Batavia, IL (United States)
Sponsoring Org.:
USDOE Office of Science (SC)
OSTI Identifier:
1032106
Report Number(s):
FERMILAB-D0-EN-494
TRN: US1200472
DOE Contract Number:
AC02-07CH11359
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
43 PARTICLE ACCELERATORS; FASTENERS; PLATES; STEELS; Experiment-HEP

Citation Formats

Stredde, H., and /Fermilab. Samus Counter Lifting Fixture. United States: N. p., 1998. Web. doi:10.2172/1032106.
Stredde, H., & /Fermilab. Samus Counter Lifting Fixture. United States. doi:10.2172/1032106.
Stredde, H., and /Fermilab. 1998. "Samus Counter Lifting Fixture". United States. doi:10.2172/1032106. https://www.osti.gov/servlets/purl/1032106.
@article{osti_1032106,
title = {Samus Counter Lifting Fixture},
author = {Stredde, H. and /Fermilab},
abstractNote = {A lifting fixture has been designed to handle the Samus counters. These counters are being removed from the D-zero area and will be transported off site for further use at another facility. This fixture is designed specifically for this particular application and will be transferred along with the counters. The future use of these counters may entail installation at a facility without access to a crane and therefore a lift fixture suitable for both crane and/or fork lift usage has been created The counters weigh approximately 3000 lbs. and have threaded rods extended through the counter at the top comers for lifting. When these counters were first handled/installed these rods were used in conjunction with appropriate slings and handled by crane. The rods are secured with nuts tightened against the face of the counter. The rod thread is M16 x 2({approx}.625-inch dia.) and extends 2-inch (on average) from the face of the counter. It is this cantilevered rod that the lift fixture engages with 'C' style plates at the four top comers. The strongback portion of the lift fixture is a steel rectangular tube 8-inch (vertical) x 4-inch x .25-inch wall, 130-inch long. 1.5-inch square bars are welded perpendicular to the long axis of the rectangular tube at the appropriate lift points and the 'C' plates are fastened to these bars with 3/4-10 high strength bolts -grade 8. Two short channel sections are positioned-welded-to the bottom of the rectangular tube on 40 feet centers, which are used as locators for fork lift tines. On the top are lifting eyes for sling/crane usage and are rated at 3500 lbs. safe working load each - vertical lift only.},
doi = {10.2172/1032106},
journal = {},
number = ,
volume = ,
place = {United States},
year = 1998,
month = 5
}

Technical Report:

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  • The SAMUS (Small Angle Muon System) toroids have been designed and fabricated in the USSR and delivered to D0 ready for installation into the D0 detector. These toroids will be installed into the aperture of the EF's (End Toroids). The aperture in the EF's is 72-inch vertically and 66-inch horizontally. The Samus toroid is 70-inch vertically by 64-inch horizontally by 66-inch long and weighs approximately 38 tons. The Samus toroid has a 20-inch by 20-inch aperture in the center and it is through this aperture that the lift fixture must fit. The toroid must be 'threaded' through the EF aperture.more » Further, the Samus toroid coils are wound about the vertical portion of the aperture and thus limit the area where a lift fixture can make contact and not damage the coils. The fixture is designed to lift along a surface adjacent to the coils, but with clearance to the coil and with contact to the upper steel block of the toroid. The lift and installation will be done with the 50 ton crane at DO. The fixture was tested by lifting the Samus Toroid 2-inch off the floor and holding the weight for 10 minutes. Deflection was as predicted by the design calculations. Enclosed are sketches of the fixture and it relation to both Toroids (Samus and EF), along with hand calculations and an Finite Element Analysis. The PEA work was done by Kay Weber of the Accelerator Engineering Department.« less
  • This engineering note presents stress analysis calculations for the below the hook lifting fixture which will be used to move the D-Zero solenoid magnet during installation work at the D-Zero Assembly building. Load bearing structural members are shown to have a minimum design factor of 3 based on yield strength as required by ASME B30.20. All bolts were analyzed and shown to be kept below allowable loads/stresses listed in the American Institute of Steel Construction (AISC) manual. The lifting fixture will be manufactured at Fermilab using some material scavenged from an existing lifting fixture that was shipped with the magnetmore » from the magnet manufacturer, Toshiba Corporation. The fixture is designed with built in versatility so that the solenoid magnet can be maneuvered through the stages of preparation and installation into it's final mounted position. The structure has been analyzed for all phases of its use, although the analysis of the structure as a below the hook lifting device is the main purpose of this note.« less
  • In order to move the 800 lb. copper plates that make up the O.H. modules a vacuum lifting device has been made that will lift the plates safely. The purpose of this report is to provide documentation for the structural integrity of the system and to make sure that it passes all of the safety requirements that have been established for a system of this nature. The vacuum system is composed of a PIAB model M125 vacuum pump that has the pumping capacity of 27 in. Hg. This pump will produce vacuum for three 8 1/2 in. diameter suction cupsmore » or pads. A pressure gauge is fixed on the unit to allow the operator to continually monitor the pressure during all lifts. An additional safety feature is a mechanical vacuum monitoring device that is set to emit a shrill tone if the system vacuum falls below 24 in. Hg. A 'bleed' valve fixed on the unit will be used to let the system go to atmospheric pressure once the lift is complete. A 3 psi. check valve and a vacuum reserve of 384 in. is used to insure that the device will not just drop the object if the pump fails. A schematic for the pumping system is given in Figure 1.« less
  • The main purpose of this report is to explain the procedure for lifting the I.F.H. quarter module from a 'prone' position to a 'standing' position and then into the liquid nitrogen test vessel. The main objective for the design of the lifting fixtures was simplicity. The fixtures are to be made of .75 inch thick stainless steel plates which is a stock item for the steel companies. The fixtures are stainless steel so they will be able to keep their structural integrity when immersed in the liquid nitrogen.
  • A lifting fixture (drawing number 3823.113-MD-372382) that lifts large steel mandrels from one end through the mandrel's end support web is described. The mandrels are used as a mold to form carbon fiber cylinders. The mandrels are held from one end to allow the carbon cylinder to be pulled horizontally off the mandrel. Only mandrels as described in drawing numbers 3823.113-MD-358992 and 3823.1 13-MD-358994 are lifted by the fixture. The largest mandrel is 41 inches in diameter, 120 inches long, and weighs approximately 3,000 lbs. A detailed procedure for removing the carbon cylinder from the steel mandrel is given inmore » the Appendix. The fixture is to be supported only using Fermilab Forklift 10207 or equivalent. The forklift has a nameplate capacity of 12,000 lbs 24 inches from the mast at an elevation of 130 inches from the floor. The forklift forks must be removed from the truck prior to using the fixture. The forklift is to be used to support the mandrels only during the lifting operation and is not to be used to transport the mandrels. Stresses at the lifting fixture are shear stresses on the support brackets due to the overall weight of the mandrel and moment loads due to the cantilever style suppOrt. The moment on the forklift due to the overhanging weight of the mandrel is calculated. Stresses in the mandrel due to the method of support are also described.« less