Advanced Soldier Thermoelectric Power System for Power Generation from Battlefield Heat Sources
The U.S. military uses large amounts of fuel during deployments and battlefield operations. This project sought to develop a lightweight, small form-factor, soldier-portable advanced thermoelectric (TE) system prototype to recover and convert waste heat from various deployed military equipment (i.e., diesel generators/engines, incinerators, vehicles, and potentially mobile kitchens), with the ultimate purpose of producing power for soldier battery charging, advanced capacitor charging, and other battlefield power applications. The technical approach employed microchannel technology, a unique “power panel” approach to heat exchange/TE system integration, and newly-characterized LAST (lead-antimony-silver-telluride) and LASTT (lead-antimony-silver-tin-telluride) TE materials segmented with bismuth telluride TE materials in designing a segmented-element TE power module and system. This project researched never-before-addressed system integration challenges (thermal expansion, thermal diffusion, electrical interconnection, thermal and electrical interfaces) of designing thin “power panels” consisting of alternating layers of thin, microchannel heat exchangers (hot and cold) sandwiching thin, segmented-element TE power generators. The TE properties, structurally properties, and thermal fatigue behavior of LAST and LASTT materials were developed and characterized such that the first segmented-element TE modules using LAST / LASTT materials were fabricated and tested at hot-side temperatures = 400 °C and cold-side temperatures = 40 °C. LAST / LASTT materials were successfully segmented with bismuth telluride and electrically interconnected with diffusion barrier materials and copper strapping within the module electrical circuit. A TE system design was developed to produce 1.5-1.6 kW of electrical energy using these new TE modules from the exhaust waste heat of 60-kW Tactical Quiet Generators as demonstration vehicles.
- Research Organization:
- Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- AC05-76RL01830
- OSTI ID:
- 1018164
- Report Number(s):
- PNNL-19342; 400403209; TRN: US201114%%119
- Country of Publication:
- United States
- Language:
- English
Similar Records
Thermoelectric properties of p-type Ag{sub 1−x}(Pb{sub 1−y}Sn{sub y}){sub m}Sb{sub 1−z}Te{sub m+2}
Novel diesel-fueled engine for microclimate cooling for the individual soldier. Final report Jul 91-Jan 92
Related Subjects
25 ENERGY STORAGE
BATTERY CHARGING
BISMUTH TELLURIDES
CAPACITORS
COPPER
DESIGN
DIFFUSION BARRIERS
HEAT EXCHANGERS
HEAT SOURCES
INCINERATORS
MILITARY EQUIPMENT
POWER GENERATION
POWER SYSTEMS
THERMAL DIFFUSION
THERMAL FATIGUE
WASTE HEAT
LAST/LASTT thermoelectric materials
thermoelectric system analysis
thermal fatigue
mechanical strength
battery recharging
portable power
waste heat recovery
tactical power