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Method and apparatus for semi-solid material processing

Patent ·
OSTI ID:1003018
A method of forming a material includes the steps of: vibrating a molten material at an ultrasonic frequency while cooling the material to a semi-solid state to form non-dendritic grains therein; forming the semi-solid material into a desired shape; and cooling the material to a solid state. The method makes semi-solid castings directly from molten materials (usually a metal), produces grain size usually in the range of smaller than 50 .mu.m, and can be easily retrofitted into existing conventional forming maching.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725
Assignee:
UT-Battelle, LLC (Oak Ridged, TN); University of Tennessee Research Foundation (Knoxville, TN)
Patent Number(s):
7,621,315
Application Number:
12/357,857
OSTI ID:
1003018
Country of Publication:
United States
Language:
English

References (7)

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Behavior of metal alloys in the semisolid state journal May 1991
Particle pushing: the concentration of particles near a solid interface during downward flow journal July 1994
Rheocasting journal September 1976
Semisolid metal processing journal January 1994
Ultrasonic Treatment of Light Alloy Melts book May 1998
Redistribution of Particles during Solidification. journal January 1995