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Title: Development of an Improved Cement for Geothermal Wells

Abstract

After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistancemore » from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.« less

Authors:
 [1]
  1. Trabits Group, LLC, Wasilla, AK (United States)
Publication Date:
Research Org.:
Trabits Group, LLC, Wasilla, AK (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Geothermal Technologies Office
Contributing Org.:
University of Alaska Fairbanks
OSTI Identifier:
1178195
Report Number(s):
Final Scientific/Technical Report
DOE Contract Number:  
EE0002785
Resource Type:
Technical Report
Country of Publication:
United States
Language:
English
Subject:
15 GEOTHERMAL ENERGY; 36 MATERIALS SCIENCE; Well Cement; Zeolite-Containing Cement; Intergrinding Cement Clinker and Zeolite; High Temperature Well Cement; Geothermal; Cementing Geothermal Wells

Citation Formats

Trabits, George. Development of an Improved Cement for Geothermal Wells. United States: N. p., 2015. Web. doi:10.2172/1178195.
Trabits, George. Development of an Improved Cement for Geothermal Wells. United States. https://doi.org/10.2172/1178195
Trabits, George. 2015. "Development of an Improved Cement for Geothermal Wells". United States. https://doi.org/10.2172/1178195. https://www.osti.gov/servlets/purl/1178195.
@article{osti_1178195,
title = {Development of an Improved Cement for Geothermal Wells},
author = {Trabits, George},
abstractNote = {After an oil, gas, or geothermal production well has been drilled, the well must be stabilized with a casing (sections of steel pipe that are joined together) in order to prevent the walls of the well from collapsing. The gap between the casing and the walls of the well is filled with cement, which locks the casing into place. The casing and cementing of geothermal wells is complicated by the harsh conditions of high temperature, high pressure, and a chemical environment (brines with high concentrations of carbon dioxide and sulfuric acid) that degrades conventional Portland cement. During the 1990s and early 2000s, the U.S. Department of Energy’s Geothermal Technologies Office (GTO) provided support for the development of fly-ash-modified calcium aluminate phosphate (CaP) cement, which offers improved resistance to degradation compared with conventional cement. However, the use of CaP cements involves some operational constraints that can increase the cost and complexity of well cementing. In some cases, CaP cements are incompatible with chemical additives that are commonly used to adjust cement setting time. Care must also be taken to ensure that CaP cements do not become contaminated with leftover conventional cement in pumping equipment used in conventional well cementing. With assistance from GTO, Trabits Group, LLC has developed a zeolite-containing cement that performs well in harsh geothermal conditions (thermal stability at temperatures of up to 300°C and resistance to carbonation) and is easy to use (can be easily adjusted with additives and eliminates the need to “sterilize” pumping equipment as with CaP cements). This combination of properties reduces the complexity/cost of well cementing, which will help enable the widespread development of geothermal energy in the United States.},
doi = {10.2172/1178195},
url = {https://www.osti.gov/biblio/1178195}, journal = {},
number = ,
volume = ,
place = {United States},
year = {Mon Apr 20 00:00:00 EDT 2015},
month = {Mon Apr 20 00:00:00 EDT 2015}
}