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Title: Wettable Ceramic-Based Drained Cathode Technology for Aluminum Electrolysis

Technical Report ·
DOI:https://doi.org/10.2172/806856· OSTI ID:806856

The goal of the project was to develop the ceramic based materials, technology, and necessary engineering packages to retrofit existing aluminum reduction cells in order to reduce energy consumption required for making primary aluminum. The ceramic materials would be used in a drained cathode configuration which would provide a stable, molten aluminum wetted cathode surface, allowing the reduction of the anode-cathode distance, thereby reducing the energy consumption. This multi-tasked project was divided into three major tasks: (1) Manufacturing and laboratory scale testing/evaluation of the ceramic materials, (2) Pilot scale testing of qualified compositions from the first task, and (3) Designing, retrofitting, and testing the ceramic materials in industrial cells at Kaiser Mead plant in Spokane, Washington. Specific description of these major tasks can be found in Appendix A - Project Scope. Due to the power situation in the northwest, the Mead facility was closed, thus preventing the industrial cell testing.

Research Organization:
ALCOA, INC (US)
Sponsoring Organization:
(US)
DOE Contract Number:
FC07-97ID13567
OSTI ID:
806856
Report Number(s):
DOE/ID/13567; TRN: US200304%%234
Resource Relation:
Other Information: PBD: 9 Jan 2003
Country of Publication:
United States
Language:
English