Comprehensive report to Congress: Clean Coal Technology Program: Blast furnace granulated coal injection system demonstration project: A project proposed by: Bethlehem Steel Corporation
Bethlehem Steel Corporation (BSC), of Bethlehem, Pennsylvania, has requested financial assistance from DOE for the design, construction, and operation of a 2800-ton-per-day blast furnace granulated coal injection (BFGCI) system for each of two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. BFGCI technology involves injecting coal directly into an iron-making blast furnace and subsequently reduces the need for coke on approximately a pound of coke for pound of coal basis. BFGCI also increases blast furnace production. Coke will be replaced with direct coal injection at a rate of up to 400 pounds per NTHM. The reducing environment of the blast furnace enables all of the sulfur in the coal to be captured by the slag and hot metal. The gases exiting the blast furnace are cleaned by cyclones and then wet scrubbing to remove particulates. The cleaned blast furnace gas is then used as a fuel in plant processes. There is no measurable sulfur in the off gas. The primary environmental benefits derived from blast furnace coal injection result from the reduction of coke requirements for iron making. Reduced coke production will result in reduced releases of environmental contaminants from coking operations. 5 figs.
- Research Organization:
- USDOE Assistant Secretary for Fossil Energy, Washington, DC (USA). Office of Clean Coal Technology
- Sponsoring Organization:
- DOE/FE
- OSTI ID:
- 6505626
- Report Number(s):
- DOE/FE-0206P; ON: DE91001069
- Country of Publication:
- United States
- Language:
- English
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32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION
BLAST FURNACES
RETROFITTING
COAL
COMBUSTION
AIR POLLUTION CONTROL
COKE
COST
DEMONSTRATION PROGRAMS
FUEL SUBSTITUTION
METAL INDUSTRY
SMELTING
US CLEAN COAL TECHNOLOGY PROGRAM
CARBONACEOUS MATERIALS
CHEMICAL REACTIONS
CONTROL
ENERGY SOURCES
FOSSIL FUELS
FUELS
FURNACES
INDUSTRY
MATERIALS
OXIDATION
POLLUTION CONTROL
THERMOCHEMICAL PROCESSES
014000* - Coal
Lignite
& Peat- Combustion
010800 - Coal
Lignite
& Peat- Waste Management
320301 - Energy Conservation
Consumption
& Utilization- Industrial & Agricultural Processes- Energy Sources
320303 - Energy Conservation
Consumption
& Utilization- Industrial & Agricultural Processes- Equipment & Processes
320305 - Energy Conservation
Consumption
& Utilization- Industrial & Agricultural Processes- Industrial Waste Management