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Title: Rapid solidification processing of iron-base alloys for structural applications

Technical Report ·
DOI:https://doi.org/10.2172/6199198· OSTI ID:6199198

The response of iron-base alloys to rapid solidification is reviewed with an emphasis on the effects of processing on the microstructure and mechanical property behavior. The processing topics addressed are powder atomization, powder consolidation, joining, and thermal-mechanical exposure. The value of rapid solidification processing (RSP) lies in the ability to promote compositional homogeneity and retention of fine and stable (to high temperatures) microstructures. Achieving the maximum benefit from RSP requires proper application of the basic principles of composition control and rapid crystallization. This investigation has disclosed two very important facets of the RSP approach that can be applied using current technologies. Dissociated oxygen appears to play a significant role in stabilizing microstructural features. In conjunction with oxygen, vacancies trapped during crystallization provide a very stable matrix dispersion for enhanced strengthening. With a fundamental understanding of the response of iron-base alloys to RSP, alloys can be designed that will have substantially better properties and performance than their conventionally processed counterparts. 77 refs., 94 figs., 14 tabs.

Research Organization:
EG and G Idaho, Inc., Idaho Falls, ID (United States)
Sponsoring Organization:
USDOE; DOI; USDOE, Washington, DC (United States); Department of the Interior, Washington, DC (United States)
DOE Contract Number:
AC07-76ID01570
OSTI ID:
6199198
Report Number(s):
EGG-MS-9617; ON: DE92003306
Country of Publication:
United States
Language:
English