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Title: Magnet cable manufacturing

Technical Report ·
DOI:https://doi.org/10.2172/6063817· OSTI ID:6063817

The cable is the heart of a superconducting accelerator magnet. Since the initial development of the Rutherford Cable more than twenty years ago, many improvements in manufacturing techniques have increased the current carrying capacity. When the Tevatron cable was specified fifteen years ago the current carrying capacity was 1800 A/mm{sup 2} at a field of 5.3T. During the intervening years it has been increased to 3000 A/mm{sup 2}. These improvements were due to refinements in the fabrication of the strands and the formation of the cable from the strands. The metallurgists were able to impart significant gains in performance by improving the homogeneity of the conductor. The engineers and technicians who designed and built the modern cabling machines made an enormous contribution by significantly reducing the degradation of wire performance that occurs when the wire was cabled. The fact that these gains were made while increasing the speed of cabling is one of the technological advances that made accelerators like the SSC possible. This article describes the cabling machines that were built to manufacture the cable for the full scale SSC prototype magnets and the low beta quadrupoles for the Fermilab Tevatron. This article also presents a compendium of the knowledge that was gained in the struggle to make high performance cable to exacting dimensional standards and at the throughput needed for the SSC. The material is an important part of the technology transfer from the Department of energy Laboratories to Industry.

Research Organization:
Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE; USDOE, Washington, DC (USA)
DOE Contract Number:
AC03-76SF00098
OSTI ID:
6063817
Report Number(s):
LBL-29345; ON: DE91010210
Country of Publication:
United States
Language:
English