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Title: Continuous bench-scale slurry catalyst testing: Direct coal liquefaction of rawhide sub-bituminous coal. Final topical report, June 1994--December 1994

Technical Report ·
DOI:https://doi.org/10.2172/218277· OSTI ID:218277

Supported catalysts, either in fixed bed or ebullating bed reactors, are subject to deactivation with time, especially if the feed contains deactivating species, such as metals and coke precursors. Dispersed catalyst systems avoid significant catalyst deactivation because there are no catalyst pores to plug, hence no pore mouth plugging, and hopefully, no relevant decline of catalyst surface area or pore volume. The tests carried out in 1994, at the Exxon Research and Development Laboratories (ERDL) for DOE covered a slate of 5 dispersed catalysts for direct coal liquefaction of Rawhide sub-bituminous coal, which is similar to the Black Thunder coal tested earlier at Wilsonville. The catalysts included three iron and two molybdenum types. The Bailey iron oxide and the two molybdenum catalysts have previously been tested in DOE-sponsored research. These known catalysts will be used to help provide a base line and tie-in to previous work. The two new catalysts, Bayferrox PK 5210 and Mach-1`s Nanocat are very finely divided iron oxides. The iron oxide addition rate was varied from 1.0 to 0.25 wt % (dry coal basis) but the molybdenum addition rate remained constant at 100 wppm throughout the experiments. The effect of changing recycle rate, sulfur and iron oxide addition rates, first stage reactor temperature, mass velocity and catalyst type were tested in the 1994 operations of ERDL`s recycle coal liquefaction unit (RCLU). DOE will use these results to update economics and plan future work. The test program will resume in mid 1995, with another 2-3 months of pilot plant testing.

Research Organization:
Exxon Research and Development Labs., Baton Rouge, LA (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC22-94PC94051
OSTI ID:
218277
Report Number(s):
DOE/PC/94051-T1; ON: DE96009611
Resource Relation:
Other Information: PBD: 21 Nov 1995
Country of Publication:
United States
Language:
English