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Title: Improved Stability of a Model IgG3 by DoE-Based Evaluation of Buffer Formulations

Journal Article · · BioMed Research International
DOI:https://doi.org/10.1155/2016/2074149· OSTI ID:1376192
 [1];  [2];  [3];  [4];  [2];  [3]
  1. Food and Drug Administration (FDA), Silver Spring, MD (United States). Center for Drug Evaluation and Research (CDER), Office of Pharmaceutical Quality's (OPQ) Division II
  2. Food and Drug Administration (FDA), Silver Spring, MD (United States). Center for Drug Evaluation and Research (CDER), Office of Pharmaceutical Quality's (OPQ) Division of Product Quality Research, Office of Testing
  3. Food and Drug Administration (FDA), Silver Spring, MD (United States). Center for Drug Evaluation and Research (CDER), Office of Pharmaceutical Quality's (OPQ) Division II
  4. Food and Drug Administration (FDA), Silver Spring, MD (United States). Center for Drug Evaluation and Research (CDER), Office of Pharmaceutical Quality's (OPQ) Division of Pharmaceutical Analysis, Office of Testing and Research

Formulating appropriate storage conditions for biopharmaceutical proteins is essential for ensuring their stability and thereby their purity, potency, and safety over their shelf-life. Using a model murine IgG3 produced in a bioreactor system, multiple formulation compositions were systematically explored in a DoE design to optimize the stability of a challenging antibody formulation worst case. The stability of the antibody in each buffer formulation was assessed by UV/VIS absorbance at 280 nm and 410 nm and size exclusion high performance liquid chromatography (SEC) to determine overall solubility, opalescence, and aggregate formation, respectively. Upon preliminary testing, acetate was eliminated as a potential storage buffer due to significant visible precipitate formation. An additional 24full factorial DoE was performed that combined the stabilizing effect of arginine with the buffering capacity of histidine. From this final DoE, an optimized formulation of 200 mM arginine, 50 mM histidine, and 100 mM NaCl at a pH of 6.5 was identified to substantially improve stability under long-term storage conditions and after multiple freeze/thaw cycles. Therefore, our data highlights the power of DoE based formulation screening approaches even for challenging monoclonal antibody molecules.

Research Organization:
Oak Ridge Institute for Science and Education (ORISE), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Science (SC); US Food and Drug Administration (FDA)
Grant/Contract Number:
CDER-Grant-No.1500
OSTI ID:
1376192
Journal Information:
BioMed Research International, Vol. 2016; ISSN 2314-6133
Publisher:
HindawiCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 20 works
Citation information provided by
Web of Science

References (20)

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Fermentanomics informed amino acid supplementation of an antibody producing mammalian cell culture journal April 2013
Genomic analysis of a hybridoma batch cell culture metabolic status in a standard laboratory 5 L bioreactor journal September 2012
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Formulation and delivery issues for monoclonal antibody therapeutics journal August 2006
Effects of protein aggregates: An immunologic perspective journal September 2006
Advances in clone selection using high-throughput bioreactors journal January 2010
Fermentanomics: Relating quality attributes of a monoclonal antibody to cell culture process variables and raw materials using multivariate data analysis journal August 2015
Response of a concentrated monoclonal antibody formulation to high shear journal August 2009
Subvisible Particle Counting Provides a Sensitive Method of Detecting and Quantifying Aggregation of Monoclonal Antibody Caused by Freeze-Thawing: Insights Into the Roles of Particles in the Protein Aggregation Pathway journal February 2011
Optical sensor enabled rocking T-flasks as novel upstream bioprocessing tools journal April 2012
Liquid formulation for antibody drugs journal November 2014
Understanding the Role of Arginine as an Eluent in Affinity Chromatography via Molecular Computations journal March 2011
Spectroscopic evaluation of the stabilization of humanized monoclonal antibodies in amino acid formulations journal April 2007
A case study in converting disposable process scouting devices into disposable bioreactors as a future bioprocessing tool journal May 2012
Quality by design: Impact of formulation variables and their interactions on quality attributes of a lyophilized monoclonal antibody journal November 2012
Comparisons of optical pH and dissolved oxygen sensors with traditional electrochemical probes during mammalian cell culture journal January 2007
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Cited By (2)

Exploring the linkage between cell culture process parameters and downstream processing utilizing a plackett-burman design for a model monoclonal antibody journal November 2016
Overview of Antibody Drug Delivery journal July 2018

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