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Title: Method and design for externally applied laser welding of internal connections in a high power electrochemical cell

Patent ·
OSTI ID:1117849

An electrochemical cell includes components that are welded from an external source after the components are assembled in a cell canister. The cell canister houses electrode tabs and a core insert. An end cap insert is disposed opposite the core insert. An external weld source, such as a laser beam, is applied to the end cap insert, such that the end cap insert, the electrode tabs, and the core insert are electrically coupled by a weld which extends from the end cap insert to the core insert.

Research Organization:
A123 Systems LLC, Livonia, MI, USA
Sponsoring Organization:
USDOE
DOE Contract Number:
FC26-05NT42403
Assignee:
A123 Systems LLC (Livonia, MI)
Patent Number(s):
8,632,907
Application Number:
12/623,967
OSTI ID:
1117849
Resource Relation:
Patent File Date: 2009 Nov 23
Country of Publication:
United States
Language:
English

References (15)

Laser-sealed battery patent November 1998
Pressure responsive cap assembly for rectangular battery patent November 1999
Battery and method of manufacturing the same patent April 2000
Current interrupt apparatus particularly adapted for use with prismatic electrochemical cells patent March 2001
Lithium secondary battery patent June 2002
Lithium secondary battery patent June 2004
Safety mechanism for rectangular battery and method of manufacturing the same patent-application April 2003
Alkaline cell with flat housing patent-application December 2004
Electrochemical cell closure patent-application July 2005
Cylindrical lithium rechargeable battery and method for fabricating the same patent-application February 2006
Battery cell design and method of its construction patent-application May 2007
Sealed battery patent-application July 2007
Sealed battery and method of manufacturing the sealed battery patent-application February 2008
End cap seal assembly for a lithium cell patent-application September 2008
Process for Joining patent-application October 2008

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