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Title: Sprayed skin turbine component

Patent ·
OSTI ID:1084372

Fabricating a turbine component (50) by casting a core structure (30), forming an array of pits (24) in an outer surface (32) of the core structure, depositing a transient liquid phase (TLP) material (40) on the outer surface of the core structure, the TLP containing a melting-point depressant, depositing a skin (42) on the outer surface of the core structure over the TLP material, and heating the assembly, thus forming both a diffusion bond and a mechanical interlock between the skin and the core structure. The heating diffuses the melting-point depressant away from the interface. Subsurface cooling channels (35) may be formed by forming grooves (34) in the outer surface of the core structure, filling the grooves with a fugitive filler (36), depositing and bonding the skin (42), then removing the fugitive material.

Research Organization:
Siemens Energy, Inc. (Orlando, FL)
Sponsoring Organization:
USDOE
DOE Contract Number:
FC26-05NT42644
Assignee:
Siemens Energy, Inc. (Orlando, FL)
Patent Number(s):
8,453,327
Application Number:
12/701,025
OSTI ID:
1084372
Country of Publication:
United States
Language:
English

References (15)

Ceramic composite vane with metallic substructure patent February 2003
Turbine airfoil with double shell outer wall patent July 1994
Turbine airfoil with convectively cooled double shell outer wall patent January 1996
Cooled Turbine Blade patent April 1974
Ceramic matrix composite gas turbine vane patent March 2004
Layer system patent February 2007
Layer system, and process for producing a layer system patent February 2007
Method of forming internal passages within articles and articles formed by same patent March 1999
Device and method for producing a blade for a turbine and blade produced according to this method patent October 2004
Lamellate CMC structure with interlock to metallic support structure patent July 2007
Bond coats for turbine components and method of applying the same patent May 2000
Method for making a double-wall airfoil patent June 1997
Enhanced thermal barrier coating system patent May 1995
Adhesion of a ceramic layer deposited on an article by casting features in the article surface patent June 2000
Transient liquid phase bonding repair for advanced turbine blades and vanes patent January 2003

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