Cleavage Fracture Modeling of Pressure Vessels under Transient Thermo-Mechanical Loading

Technical Report · Fri Feb 01 00:00:00 EST 2008

DOI:https://doi.org/10.2172/1050240· OSTI ID:1050240

Qian, Xudong ^[1]; Dodds, Robert ^[2]; Yin, Shengjun ^[3]; Bass, Bennett Richard ^[3]

---

1. National University of Singapore
2. University of Illinois
3. ORNL

The next generation of fracture assessment procedures for nuclear reactor pressure vessels (RPVs) will combine nonlinear analyses of crack-front response with stochastic treatments of crack size, shape, orientation, location, material properties and thermal-pressure transients. The projected computational demands needed to support stochastic approaches with detailed 3-D, nonlinear stress analyses of vessels containing defects appear well beyond current and near-term capabilities. In the interim, 2-D models become appealing to approximate certain classes of critical flaws in RPVs, and have computational demands within reach for stochastic frameworks. The present work focuses on the capability of 2-D models to provide values for the Weibull stress fracture parameter with accuracy comparable to those from very detailed 3-D models. Weibull stress approaches provide one route to connect nonlinear vessel response with fracture toughness values measured using small laboratory specimens. The embedded axial flaw located in the RPV wall near the cladding-vessel interface emerges from current linear-elastic, stochastic investigations as a critical contributor to the conditional probability of initiation. Three different types of 2-D models reflecting this configuration are subjected to a thermal-pressure transient characteristic of a critical pressurized thermal shock event. The plane-strain, 2-D models include: the modified boundary layer (MBL) model, the middle tension (M(T)) model, and the 2-D RPV model. The 2-D MBL model provides a high quality estimate for the Weibull stress but only in crack-front regions with a positive T-stress. For crack-front locations with low constraint (T-stress < 0), the M(T) specimen provides very accurate Weibull stress values but only for pressure load acting alone on the RPV. For RPVs under a combined thermal-pressure transient, Weibull stresses computed from the 2-D RPV model demonstrate close agreement with those computed from the corresponding crack-front locations in the 3-D RPV model having large negative T-stresses. Applications of this family of 2-D models provide Weibull stress values in excellent agreement with very detailed 3-D models while retaining practical levels of computational effort.

• Research Organization: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
• Sponsoring Organization: Work for Others (WFO)
• DOE Contract Number: DE-AC05-00OR22725
• OSTI ID: 1050240
• Report Number(s): ORNL/TM-2007/216; 401001060
• Country of Publication: United States
• Language: English