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Title: Brookhaven National Laboratory's low cost solar technology

Conference ·
OSTI ID:6193677

The problems identified in early study - cost, architectural compatibility, and reliability - were not likely to be solved with conventional practices in the solar industry. BNL then embarked upon an iterative development process towards a solution founded on the methodology which establish a set of key guidelines for the research. With the derivation of cost goals ($5 to $6 per square foot, installed) and performance targets (consistent with conventional technology) it was considered important to use sophisticated industrial product development technologies to achieve the desired results. The normal industrial practice to reduce cost, for example, is to reduce material intensity, strive for simplicity in design and apply as much mass production as possible. This approach revealed the potential of polymer films as a basic construction material for solar collectors. Further refinements to reduce cost were developed, including the perfection of a non-pressurized absorber/heat exchanger and the adaptability of a printable optical selective surface. Additional significant advantages were acquired through application of a monocoque construction technique borrowed from the aircraft industry. The procedures used, including important support from industry to help identify materials and guide fabrication techniques, eventually resulted in construction and successful testing of a thin polymer film solar collector. To achieve the overall objectives of viable solar economics some system concepts have been explored by BNL. Consistent with the cost goals mentioned, it is believed that the low pressure designs pursued will be successful. Designs for the storage tank and distribution system that have been pursued include the use of polymer film lined sheet metal for the storage tanks and plastic pipe.

Research Organization:
Brookhaven National Lab., Upton, NY (USA)
DOE Contract Number:
AC02-76CH00016
OSTI ID:
6193677
Report Number(s):
BNL-35279; CONF-8409196-1; ON: DE85004160
Resource Relation:
Conference: CAL/SEIA annual meeting on technology transfer, Anaheim, CA, USA, 15 Sep 1984
Country of Publication:
United States
Language:
English