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Title: Evaluation of heavy oil upgrading/refining process designs for HRI Dynacracking and UOP Aurabon Process. Final report

Technical Report ·
OSTI ID:5055681

The process designs examined consist of two non-commercialized heavy oil upgrading processes; namely, the Hydrocarbon Research, Inc. (HRI) Dynacracking Process and the UOP Process Division (UOP) Aurabon Process. The latter process design includes, besides the Aurabon Process, an integrated hydrotreating section which does have commercial stature. The Dynacracking Process designs cover six cases involving three heavy crude feedstocks. The Aurabon Complex designs are based on four cases, two for each of two heavy crude feedstocks. The engineering support services involved engineering review and assessment of data, drawings, reports and other information generated by the two process designers. Background information, the review and assessment methodology employed for evaluating the process designs, and a detailed discussion of the process design data generated by both process contractors are presented in this report. Significant findings for both processes may be summarized as follows: (1) The process designs were executed using sound engineering principles and practices; (2) Both processes may be deemed to perform in accordance with their process design; (3) a wide variety of heavy oil charge stocks can be upgraded by either process to products generally suitable for further refinery processing; (4) no insurmountable operating or environmental problems are anticipated; (5) the estimated capital investments and operating utility requirements are indicative of the increased cost to process contaminated heavy crudes; (6) the cost differential between the higher quantity lighter crudes and the poorer quality heavy crudes must be sufficient to justify these higher expenditures; and (7) both processes merit consideration by refiners contemplating contaminated heavy oil upgrading. 53 references, 40 tables.

Research Organization:
Walk-Haydel and Associates, Inc., New Orleans, LA (USA); BDM Corp., Albuquerque, NM (USA)
DOE Contract Number:
AC19-81BC10349
OSTI ID:
5055681
Report Number(s):
DOE/BC/10349-1; ON: DE84008984
Resource Relation:
Other Information: Portions are illegible in microfiche products. Original copy available until stock is exhausted
Country of Publication:
United States
Language:
English

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