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Title: Growth of crystalline Al{sub 2}O{sub 3} via thermal atomic layer deposition: Nanomaterial phase stabilization

Abstract

We report the growth of crystalline Al{sub 2}O{sub 3} thin films deposited by thermal Atomic Layer Deposition (ALD) at 200 °C, which up to now has always resulted in the amorphous phase. The 5 nm thick films were deposited on Ga{sub 2}O{sub 3}, ZnO, and Si nanowire substrates 100 nm or less in diameter. The crystalline nature of the Al{sub 2}O{sub 3} thin film coating was confirmed using Transmission Electron Microscopy (TEM), including high-resolution TEM lattice imaging, selected area diffraction, and energy filtered TEM. Al{sub 2}O{sub 3} coatings on nanowires with diameters of 10 nm or less formed a fully crystalline phase, while those with diameters in the 20–25 nm range resulted in a partially crystalline coating, and those with diameters in excess of 50 nm were fully amorphous. We suggest that the amorphous Al{sub 2}O{sub 3} phase becomes metastable with respect to a crystalline alumina polymorph, due to the nanometer size scale of the film/substrate combination. Since ALD Al{sub 2}O{sub 3} films are widely used as protective barriers, dielectric layers, as well as potential coatings in energy materials, these findings may have important implications.

Authors:
;  [1]
  1. Naval Research Laboratory, Washington, District of Columbia 20375 (United States)
Publication Date:
OSTI Identifier:
22269549
Resource Type:
Journal Article
Journal Name:
APL Materials
Additional Journal Information:
Journal Volume: 2; Journal Issue: 3; Other Information: (c) 2014 Author(s); Country of input: International Atomic Energy Agency (IAEA); Journal ID: ISSN 2166-532X
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; ALUMINIUM OXIDES; AMORPHOUS STATE; DEPOSITS; DIELECTRIC MATERIALS; DIFFRACTION; GALLIUM OXIDES; QUANTUM WIRES; STABILIZATION; SUBSTRATES; THIN FILMS; TRANSMISSION ELECTRON MICROSCOPY; ZINC OXIDES

Citation Formats

Prokes, S. M., E-mail: prokes@nrl.navy.mil, Katz, M. B., and Twigg, M. E. Growth of crystalline Al{sub 2}O{sub 3} via thermal atomic layer deposition: Nanomaterial phase stabilization. United States: N. p., 2014. Web. doi:10.1063/1.4868300.
Prokes, S. M., E-mail: prokes@nrl.navy.mil, Katz, M. B., & Twigg, M. E. Growth of crystalline Al{sub 2}O{sub 3} via thermal atomic layer deposition: Nanomaterial phase stabilization. United States. https://doi.org/10.1063/1.4868300
Prokes, S. M., E-mail: prokes@nrl.navy.mil, Katz, M. B., and Twigg, M. E. 2014. "Growth of crystalline Al{sub 2}O{sub 3} via thermal atomic layer deposition: Nanomaterial phase stabilization". United States. https://doi.org/10.1063/1.4868300.
@article{osti_22269549,
title = {Growth of crystalline Al{sub 2}O{sub 3} via thermal atomic layer deposition: Nanomaterial phase stabilization},
author = {Prokes, S. M., E-mail: prokes@nrl.navy.mil and Katz, M. B. and Twigg, M. E.},
abstractNote = {We report the growth of crystalline Al{sub 2}O{sub 3} thin films deposited by thermal Atomic Layer Deposition (ALD) at 200 °C, which up to now has always resulted in the amorphous phase. The 5 nm thick films were deposited on Ga{sub 2}O{sub 3}, ZnO, and Si nanowire substrates 100 nm or less in diameter. The crystalline nature of the Al{sub 2}O{sub 3} thin film coating was confirmed using Transmission Electron Microscopy (TEM), including high-resolution TEM lattice imaging, selected area diffraction, and energy filtered TEM. Al{sub 2}O{sub 3} coatings on nanowires with diameters of 10 nm or less formed a fully crystalline phase, while those with diameters in the 20–25 nm range resulted in a partially crystalline coating, and those with diameters in excess of 50 nm were fully amorphous. We suggest that the amorphous Al{sub 2}O{sub 3} phase becomes metastable with respect to a crystalline alumina polymorph, due to the nanometer size scale of the film/substrate combination. Since ALD Al{sub 2}O{sub 3} films are widely used as protective barriers, dielectric layers, as well as potential coatings in energy materials, these findings may have important implications.},
doi = {10.1063/1.4868300},
url = {https://www.osti.gov/biblio/22269549}, journal = {APL Materials},
issn = {2166-532X},
number = 3,
volume = 2,
place = {United States},
year = {Sat Mar 01 00:00:00 EST 2014},
month = {Sat Mar 01 00:00:00 EST 2014}
}