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Title: The effect of tooling design parameters on web-warping in the flexible roll forming of UHSS

To reduce weight and improve passenger safety there is an increased need in the automotive industry to use Ultra High Strength Steels (UHSS) for structural and crash components. However, the application of UHSS is restricted by their limited formability and the difficulty of forming them in conventional processes. An alternative method of manufacturing structural auto body parts from UHSS is the flexible roll forming process which can accommodate materials with high strength and limited ductility in the production of complex and weight-optimised components. However, one major concern in the flexible roll forming is web-warping, which is the height deviation of the profile web area. This paper investigates, using a numerical model, the effect on web-warping with respect to various forming methods. The results demonstrate that different forming methods lead to different amount of web-warping in terms of forming the product with identical geometry.
;  [1] ;  [2] ; ;  [3]
  1. Institute for Frontier Materials Deakin University, Pigdons Rd. Waurn Ponds, Vic 3217 (Australia)
  2. School of Engineering, Deakin University, Waurn Ponds, Pigdons Rd., Vic. 3217 (Australia)
  3. Dept. of Mechanical and Industrial Production, Mondragon Unibertsitatea, Loramendi 4, Mondragon 20500, Gipuzkoa (Spain)
Publication Date:
OSTI Identifier:
Resource Type:
Journal Article
Resource Relation:
Journal Name: AIP Conference Proceedings; Journal Volume: 1567; Journal Issue: 1; Conference: NUMISHEET 2014: 9. international conference and workshop on numerical simulation of 3D sheet metal forming processes, Melbourne (Australia), 6-10 Jan 2014; Other Information: (c) 2013 AIP Publishing LLC; Country of input: International Atomic Energy Agency (IAEA)
Country of Publication:
United States