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Title: Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

Journal Article · · AIP Conference Proceedings
DOI:https://doi.org/10.1063/1.2729607· OSTI ID:21057083
;  [1];  [2];  [3]
  1. Department of Mechanical Engineering, University of Calabria 87036 Rende (Italy)
  2. Portuguese Catholic University, 3080-024 Figueira da Foz (Portugal)
  3. Industrial, Welding and Systems Engineering - Ohio State University 43210 Columbus (United States)

In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

OSTI ID:
21057083
Journal Information:
AIP Conference Proceedings, Vol. 907, Issue 1; Conference: 10. ESAFORM conference on material forming, Zaragoza (Spain), 18-20 Apr 2007; Other Information: DOI: 10.1063/1.2729607; (c) 2007 American Institute of Physics; Country of input: International Atomic Energy Agency (IAEA); ISSN 0094-243X
Country of Publication:
United States
Language:
English