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Title: Elastic magnetic composites for energy storage flywheels

Journal Article · · Composites Part B: Engineering
 [1];  [1];  [2]
  1. Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
  2. Oersted Tech., Sandy, OR (United States)

The bearings used in energy storage flywheels dissipate a significant amount of energy and can fail catastrophically. Magnetic bearings would both reduce energy dissipation and increase flywheel reliability. The component of magnetic bearing that creates lift is a magnetically soft material embedded into a rebate cut into top of the inner annulus of the flywheel. Because the flywheels stretch about 1% as they spin up, this magnetic material must also stretch and be more compliant than the flywheel itself, so it does not part from the flywheel during spin up. At the same time, the material needs to be sufficiently stiff that it does not significantly deform in the rebate and must have a sufficiently large magnetic permeability and saturation magnetization to provide the required lift. It must also have high electrical resistivity to prevent heating due to eddy currents. In this paper we investigate whether adequately magnetic, mechanically stiff composites that have the tensile elasticity, high electrical resistivity, permeability and saturation magnetism required for flywheel lift magnet applications can be fabricated. Lastly, we find the best composites are those comprised of bidisperse Fe particles in the resin G/Flex 650. The primary limiting factor of such materials is the fatigue resistance to tensile strain.

Research Organization:
Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE Office of Electricity (OE)
Grant/Contract Number:
AC04-94AL85000
OSTI ID:
1333929
Alternate ID(s):
OSTI ID: 1326442
Report Number(s):
SAND-2015-5397J; PII: S1359836816301974
Journal Information:
Composites Part B: Engineering, Vol. 97, Issue C; ISSN 1359-8368
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 9 works
Citation information provided by
Web of Science

References (8)

Passive magnetic bearing for flywheel energy storage systems journal January 2001
Anisotropic magnetism in field-structured composites journal March 2000
Intrinsic viscosity and the electrical polarizability of arbitrarily shaped objects journal November 2001
Transport Properties of Two-Phase Materials with Random Structure journal January 1974
Inherent sensing and interfacial evaluation of carbon nanofiber and nanotube/epoxy composites using electrical resistance measurement and micromechanical technique journal October 2007
Processing and modeling of conductive thermoplastic/carbon nanotube films for strain sensing journal January 2008
Interfacial evaluation and self-sensing on residual stress and microfailure of toughened carbon fiber/epoxy-amine terminated (AT)-polyetherimide (PEI) composites journal October 2007
Controlling percolation in field-structured particle composites:  Observations of giant thermoresistance, piezoresistance, and chemiresistance journal March 2003

Cited By (2)

Design and fabrication of Fe–Si–Al soft magnetic composites by controlling orientation of particles in a magnetic field: anisotropy of structures, electrical and magnetic properties journal February 2019
Development and Characterization of Stable Polymer Formulations for Manufacturing Magnetic Composites journal January 2020

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