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Title: Corrosion Evaluation of Alloys and MCrAlX Coatings in Molten Carbonates for Thermal Solar Applications

Stainless steels (SS) 310, 321, 347, Incoloy 800H (In800H), alumina-forming austenitic (AFA-OC6), Ni superalloy Inconel 625 (IN625), and MCrAlX (M: Ni, and/or Co; X: Y, Hf, Si, and/or Ta) coatings were corroded in molten carbonates in N2 and bone-dry CO2 atmospheres. Electrochemical tests in molten eutectics K2CO3-Na2CO3 and Na2CO3-K2CO3-Li2CO3 at temperatures higher than 600 degrees C were evaluated using an open-circuit potential followed by a potentiodynamic polarization sweep to determine the corrosion rates. Because the best-performing alloys at 750 degrees C were In800H followed by SS310, these two alloys were selected as the substrate material for the MCrAlX coatings. The coatings were able to mitigate corrosion in molten carbonates environments. The corrosion of substrates SS310 and In800H was reduced from ~2500 um/year to 34 um/year when coated with high-velocity oxyfuel (HVOF) NiCoCrAlHfSiY and pre-oxidized (air, 900 degrees C, 24 h, 0.5 degrees C/min) before molten carbonate exposure at 700 degrees C in bone-dry CO2 atmosphere. Metallographic characterization of the corroded surfaces showed that the formation of a uniform alumina scale during the pre-oxidation seems to protect the alloy from the molten carbonate attack.
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Publication Date:
OSTI Identifier:
Report Number(s):
DOE Contract Number:
Resource Type:
Journal Article
Resource Relation:
Journal Name: Solar Energy Materials and Solar Cells; Journal Volume: 157
Research Org:
NREL (National Renewable Energy Laboratory (NREL), Golden, CO (United States))
Sponsoring Org:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Country of Publication:
United States
14 SOLAR ENERGY; 36 MATERIALS SCIENCE molten salts; corrosion; carbonates; coating; alumina; oxidation