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Title: A predictive machine learning approach for microstructure optimization and materials design

This paper addresses an important materials engineering question: How can one identify the complete space (or as much of it as possible) of microstructures that are theoretically predicted to yield the desired combination of properties demanded by a selected application? We present a problem involving design of magnetoelastic Fe-Ga alloy microstructure for enhanced elastic, plastic and magnetostrictive properties. While theoretical models for computing properties given the microstructure are known for this alloy, inversion of these relationships to obtain microstructures that lead to desired properties is challenging, primarily due to the high dimensionality of microstructure space, multi-objective design requirement and non-uniqueness of solutions. These challenges render traditional search-based optimization methods incompetent in terms of both searching efficiency and result optimality. In this paper, a route to address these challenges using a machine learning methodology is proposed. A systematic framework consisting of random data generation, feature selection and classification algorithms is developed. In conclusion, experiments with five design problems that involve identification of microstructures that satisfy both linear and nonlinear property constraints show that our framework outperforms traditional optimization methods with the average running time reduced by as much as 80% and with optimality that would not be achieved otherwise.
 [1] ;  [2] ;  [3] ;  [1] ;  [4] ;  [1]
  1. Northwestern Univ., Evanston, IL (United States). EECS Dept.
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. Northwestern Univ., Evanston, IL (United States). EECS Dept.; NEC Lab. America, Inc., Princeton, NJ (United States)
  4. Univ. of Michigan, Ann Arbor, MI (United States)
Publication Date:
OSTI Identifier:
Grant/Contract Number:
SC0007456; 70NANB14H012; FA9550-12-1-0458
Accepted Manuscript
Journal Name:
Scientific Reports
Additional Journal Information:
Journal Volume: 5; Journal ID: ISSN 2045-2322
Nature Publishing Group
Research Org:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Org:
Country of Publication:
United States
36 MATERIALS SCIENCE computer science; information technology; metals and alloys