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Title: Mercury removal sorbents

Patent ·
OSTI ID:1244252

Sorbents and methods of using them for removing mercury from flue gases over a wide range of temperatures are disclosed. Sorbent materials of this invention comprise oxy- or hydroxyl-halogen (chlorides and bromides) of manganese, copper and calcium as the active phase for Hg.sup.0 oxidation, and are dispersed on a high surface porous supports. In addition to the powder activated carbons (PACs), this support material can be comprised of commercial ceramic supports such as silica (SiO.sub.2), alumina (Al.sub.2O.sub.3), zeolites and clays. The support material may also comprise of oxides of various metals such as iron, manganese, and calcium. The non-carbon sorbents of the invention can be easily injected into the flue gas and recovered in the Particulate Control Device (PCD) along with the fly ash without altering the properties of the by-product fly ash enabling its use as a cement additive. Sorbent materials of this invention effectively remove both elemental and oxidized forms of mercury from flue gases and can be used at elevated temperatures. The sorbent combines an oxidation catalyst and a sorbent in the same particle to both oxidize the mercury and then immobilize it.

Research Organization:
TDA Research, Inc., Wheat Ridge, CO (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
FG03-01ER83308
Assignee:
TDA Research, Inc. (Wheat Ridge, CO)
Patent Number(s):
9,295,984
Application Number:
13/834,266
OSTI ID:
1244252
Resource Relation:
Patent File Date: 2013 Mar 15
Country of Publication:
United States
Language:
English

References (11)

Processing of oxidized nickel ores with ammonium chloride journal August 2011
Full-scale evaluation of sorbent injection for mercury control on coal-fired power plants journal June 2004
Synthesis and structural studies of manganese oxyhalides with a multisite framework: Part one: Mn8O10Cl3 journal November 1992
Synthesis and structural studies of manganese oxyhalides with a multisite framework: Part two: Mn7.5O10Br3, a new lacunar oxybromide journal December 1992
Effects of Carbon on Air Entrainment in Fly Ash Concrete:  The Role of Soot and Carbon Black journal March 1997
Novel Sorbents for Mercury Removal from Flue Gas journal April 2000
An Integrated Framework for Evaluating Leaching in Waste Management and Utilization of Secondary Materials journal May 2002
Flue gas effects on a carbon-based mercury sorbent journal June 2000
System and process for removal of pollutants from a gas stream patent April 2006
Sorbent composition patent December 2012
Sorbent Formulation For Removal Of Mercury From Flue Gas patent-application March 2011

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