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Title: Cosmetic corrosion of painted aluminum and steel automotive body sheet: Results from outdoor and accelerated laboratory test methods

Book ·
OSTI ID:124420
; ;  [1]
  1. Alcoa Technical Center, Alcoa Center, PA (United States). Alloy Technology Division

In recent years, increasing attention has been given to the need to develop an accelerated laboratory test method(s) for cosmetic corrosion of painted panels that realistically simulate in-service exposure. Much of that work has focused on steel substrates. The purpose of this research is to compare the corrosion performance of painted aluminum and steel sheet as determined om various laboratory methods and in-service exposure, and to develop a realistic accelerated test method for evaluation of the cosmetic corrosion of painted aluminum. Several aluminum sheet products from the 2xxx, 5xxx, and 6xxx alloy series have been tested. The steel substrates are similar to those used in other programs. The test methods chosen represent a cross-section of methods common to the automotive and aluminum industries for evaluation of painted sheet metal products. The results indicate that there is considerable difference in the relative correlation of various test methods to in-service exposure. In addition, there is considerable difference in the relative magnitudes and morphologies of corrosion, and occasionally in the relative rankings, as a function of test method. The influence of alloy composition and zinc phosphate coating weight are also discussed.

OSTI ID:
124420
Report Number(s):
CONF-950304-; TRN: IM9548%%10
Resource Relation:
Conference: Corrosion `95: National Association of Corrosion Engineers (NACE) international annual conference and corrosion show, Orlando, FL (United States), 26-31 Mar 1995; Other Information: PBD: 1995; Related Information: Is Part Of Corrosion/95 conference papers; PB: 5788 p.
Country of Publication:
United States
Language:
English