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Title: Bagless Transfer System Welder Analysis Software

Software ·
OSTI ID:1230660

The Bagless Transfer System Welder Analysis Software (BTS WAS) was developed by SRTC for use with the Bagless Transfer System. During the welding process, critical weld parameters such as weld current and voltage, can give valuable informaitoin about the weld. In the past, weld data from the TIG welding process, such as the bagless transfer system in FB-Line, has been monitored using strip chart recorders. The data from the weld process, recorded on the strip chart recorder traces, were reviewed by the supervisor using a procedure and criteria to analyze the weld. This hand checking can be tedious and time consuming. To improve this process, another software package developed by SRTC, the BTS DAS, digitizes the weld data and stores the weld data in a file. The BTS WAS automates the weld analysis process by analyzing the data obtained during the weld process against the same weld criteria that the supervisor currently users. Of course with the automated analysis system the supervisor is still provided the same information in the same chart display format so he can also manually review the data as desired. The BTS WAS reads in a data file that was prevously collected using the BTS DAS software. The software will read the file and parse the data. The user is first prompted to enter the file name. The file is then opened and the operator name and Date/Time of Acquisition are read from the file and displayed on the screen. The binary weld data is then read from the file into an array until the end of the file is reached. The shunt and weld current, voltage, RPM, and position data are displayed on the screen in graphical formats on the front panel. The weld power and resistance are calculated and are also displayed in graphical format on the front panel. Individual tack analysis data is provided for each of the three tacks. The main weld and downslope data is also displayed.

Short Name / Acronym:
BTS WAS; 001563IBMPC00
Version:
00
Programming Language(s):
Medium: X; OS: Windows 2000; Compatibility: PC
Research Organization:
Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)
Sponsoring Organization:
USDOE
OSTI ID:
1230660
Country of Origin:
United States

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