Engineering problems in ensuring the strength and reliability of the new generation of aircraft engines
The {open_quotes}Motor Sich{close_quotes} plant - formerly the Zaporozh`e Engine Plant - has been a major contributor to the genesis and development of the domestic aviation industry. More than 20,000 engines made at the plant are currently operating in 18 domestic models of airplanes and helicopters, while roughly 4000 of the factory`s engines are in use abroad. Also, 998 mobile gas-turbine power plants of the PAES-2500 type are presently in service in and outside the CIS. Successes such as these are the result of the tremendous effort put forth by plant personnel and close collaboration with aircraft designers and buyers and scientific-research institutes on engine manufacture, operation, and servicing. Their contributions have made it possible to improve the strength and reliability of engines AI-20, AI-241 AI-25, AI-25TL, and TVZ-117. These models are renowned most of all for their durability, surpassing comparable foreign makes with respect to length of service. Engines AI-20, AI-24, and AI-25 have an average service life of 200,000 h, versus the 50,000 h life of foreign counterparts {open_quotes}Tyne,{close_quotes} {open_quotes}Dart,{close_quotes} and TE.731. At present, engine model D-18T is still not the equal of comparable foreign-made engines in terms of reliability and service life. This can be attributed to both to the problems associated with designing high-thrust engines and to the lack of adequate diagnostic systems. After several problems are resolved, new-generation engines D-36, D-136, and D-18 will provide new levels of reliability and durability. The durability of the D-36 is presently limited by the life of the casing of the combustor (6053 cycles) and the disks of the low- and high-pressure compressors (6500-7000 cycles). The life of the D-18T is restricted mainly by the life of the rotor blades in the high-pressure turbine, defects in the disks of the high-pressure compressor, and other problems.
- Sponsoring Organization:
- USDOE
- OSTI ID:
- 120953
- Journal Information:
- Strength of Materials, Vol. 27, Issue 3; Other Information: PBD: Nov 1995; TN: Translated from Problemy Prochnosti; No. 3, 83-89(Mar 1995)
- Country of Publication:
- United States
- Language:
- English
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