In situ strain and temperature measurement and modelling during arc welding

Chen, Jian; Yu, Xinghua; Miller, Roger G.; Feng, Zhili

doi:10.1179/1362171814Y.0000000270

Title: In situ strain and temperature measurement and modelling during arc welding

Journal Article · Fri Dec 26 00:00:00 EST 2014 · Science and Technology of Welding and Joining

DOI:https://doi.org/10.1179/1362171814Y.0000000270· OSTI ID:1185830

Chen, Jian ^[1]; Yu, Xinghua ^[1]; Miller, Roger G. ^[1]; Feng, Zhili ^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

In this study, experiments and numerical models were applied to investigate the thermal and mechanical behaviours of materials adjacent to the weld pool during arc welding. In the experiment, a new high temperature strain measurement technique based on digital image correlation (DIC) was developed and applied to measure the in situ strain evolution. In contrast to the conventional DIC method that is vulnerable to the high temperature and intense arc light involved in fusion welding processes, the new technique utilised a special surface preparation method to produce high temperature sustaining speckle patterns required by the DIC algorithm as well as a unique optical illumination and filtering system to suppress the influence of the intense arc light. These efforts made it possible for the first time to measure in situ the strain field 1 mm away from the fusion line. The temperature evolution in the weld and the adjacent regions was simultaneously monitored by an infrared camera. Finally and additionally, a thermal–mechanical finite element model was applied to substantiate the experimental measurement.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Nuclear Energy (NE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1185830

Journal Information:: Science and Technology of Welding and Joining, Vol. 20, Issue 3; ISSN 1362-1718

Publisher:: Taylor & FrancisCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 24 works

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Development of a novel optical measurement technique to investigate the hot cracking susceptibility during laser beam welding Bakir, N.; Pavlov, V.; Zavjalov, S. Welding in the World, Vol. 63, Issue 2 https://doi.org/10.1007/s40194-018-0665-8	journal	November 2018
Investigation of solidification cracking susceptibility during laser beam welding using an in-situ observation technique Bakir, Nasim; Gumenyuk, Andrey; Rethmeier, Michael Science and Technology of Welding and Joining, Vol. 23, Issue 3 https://doi.org/10.1080/13621718.2017.1367550	journal	August 2017
In situ observations and measurements during solidification of CuNi weld pools Chiocca, A.; Soulié, F.; Deschaux-Beaume, F. Science and Technology of Welding and Joining, Vol. 21, Issue 7 https://doi.org/10.1179/1362171815y.0000000091	journal	May 2016

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