Study of mechanical joint strength of aluminum alloy 7075-T6 and dual phase steel 980 welded by friction bit joining and weld-bonding under corrosion medium

Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu; Miles, Michael; Song, Guang-Ling; Wang, Yanli; Feng, Zhili

doi:10.1016/j.matdes.2014.12.043

Title: Study of mechanical joint strength of aluminum alloy 7075-T6 and dual phase steel 980 welded by friction bit joining and weld-bonding under corrosion medium

Journal Article · Tue Dec 30 00:00:00 EST 2014 · Materials and Design

DOI:https://doi.org/10.1016/j.matdes.2014.12.043· OSTI ID:1185629

Lim, Yong Chae ^[1]; Squires, Lile ^[2]; Pan, Tsung-Yu ^[1]; Miles, Michael ^[2]; Song, Guang-Ling ^[1]; Wang, Yanli ^[1]; Feng, Zhili ^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Brigham Young Univ., Provo, UT (United States)

We have employed a unique solid-sate joining process, called friction bit joining (FBJ), to spot weld aluminum alloy (AA) 7075-T6 and dual phase (DP) 980 steel. Static joint strength was studied in the lap shear tension configuration. In addition, weld-bonding (adhesive + FBJ) joints were studied in order to evaluate the ability of adhesive to mitigate the impact of corrosion on joint properties. Accelerated laboratory cyclic corrosion tests were carried out for both FBJ only and weld-bonding joints. Furthermore, the FBJ only joints that emerged from corrosion testing had lap shear failure loads that were significantly lower than freshly prepared joints. However, weld-bonding specimens retained more than 80% of the lap shear failure load of the freshly prepared weld-bonding specimens. Moreover, examination of joint cross sections confirmed that the presence of adhesive in the weld-bonding joints mitigated the effect of the corrosion environment, compared to FBJ only joints.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1185629

Alternate ID(s):: OSTI ID: 1363686

Journal Information:: Materials and Design, Vol. 69, Issue C; ISSN 0261-3069

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 38 works

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