Sample records for turbine manufacturers provide

  1. Advanced Manufacturing Initiative Improves Turbine Blade Productivity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an...

  2. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26T23:59:59.000Z

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  3. Tax Credit for Manufacturers of Small Wind Turbines

    Broader source: Energy.gov [DOE]

    '''''Note: After a 2 year moratorium on all state tax credits, this credit may be claimed for tax year 2012 and subsequent tax years, for small wind turbines manufactured on or after July 1, 2012.'...

  4. Wind turbine composite blade manufacturing : the need for understanding defect origins, prevalence, implications and reliability.

    SciTech Connect (OSTI)

    Cairns, Douglas S. (Montana State University, Bozeman, MT); Riddle, Trey (Montana State University, Bozeman, MT); Nelson, Jared (Montana State University, Bozeman, MT)

    2011-02-01T23:59:59.000Z

    Renewable energy is an important element in the US strategy for mitigating our dependence on non-domestic oil. Wind energy has emerged as a viable and commercially successful renewable energy source. This is the impetus for the 20% wind energy by 2030 initiative in the US. Furthermore, wind energy is important on to enable a global economy. This is the impetus for such rapid, recent growth. Wind turbine blades are a major structural element of a wind turbine blade. Wind turbine blades have near aerospace quality demands at commodity prices; often two orders of magnitude less cost than a comparable aerospace structure. Blade failures are currently as the second most critical concern for wind turbine reliability. Early blade failures typically occur at manufacturing defects. There is a need to understand how to quantify, disposition, and mitigate manufacturing defects to protect the current wind turbine fleet, and for the future. This report is an overview of the needs, approaches, and strategies for addressing the effect of defects in wind turbine blades. The overall goal is to provide the wind turbine industry with a hierarchical procedure for addressing blade manufacturing defects relative to wind turbine reliability.

  5. EVALUATION OF HAND LAY-UP AND RESIN TRANSFER MOLDING IN COMPOSITE WIND TURBINE BLADE MANUFACTURING

    E-Print Network [OSTI]

    EVALUATION OF HAND LAY-UP AND RESIN TRANSFER MOLDING IN COMPOSITE WIND TURBINE BLADE MANUFACTURING..........................................................................................................1 Hand Lay-up in Turbine Blade Fabrication

  6. Wooden wind turbine blade manufacturing process

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT)

    1986-01-01T23:59:59.000Z

    A wooden wind turbine blade is formed by laminating wood veneer in a compression mold having the exact curvature needed for one side of the blade, following which the other side of the blade is ground flat along its length but twisted with respect to the blade axis.

  7. Property:WindTurbineManufacturer | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are beingZealand Jump to:Ezfeedflag Jump to:ID8/OrganizationTechProbSolutions Jump to:PropertyWindTurbineManufacturer

  8. Manufacturing Defects Common to Composite Wind Turbine Blades: Effects of Defects

    E-Print Network [OSTI]

    uni-directional wind turbine fiber-reinforced composite material with an epoxy resin were utilized of wind turbine blades have essentially dictated the use of low cost fiberglass composite materials. Even1 Manufacturing Defects Common to Composite Wind Turbine Blades: Effects of Defects Jared W. Nelson

  9. Improving the manufacturing yield of investment cast turbine blades through robust design

    E-Print Network [OSTI]

    Margetts, David (David Lawrence)

    2008-01-01T23:59:59.000Z

    The manufacturing of turbine blades is often outsourced to investment casting foundries by aerospace companies that design and build jet engines. Aerospace companies have found that casting defects are an important cost ...

  10. Probabilistic turbine blade thermal analysis of manufacturing variability and toleranced designs

    E-Print Network [OSTI]

    Moeckel, Curtis William

    2006-01-01T23:59:59.000Z

    Manufacturing variability is likely the primary cause of a large scatter in the life of gas turbine hot-section components. This research deals with schemes to improve robustness through tolerancing input parameters in ...

  11. DOE Research Grant Leads to Gas Turbine Manufacturing Improvements

    Broader source: Energy.gov [DOE]

    Research sponsored by the U.S. Department of Energy's Office of Fossil Energy has led to a new licensing agreement that will improve the performance of state-of-the-art gas turbines, resulting in cleaner, more reliable and affordable energy.

  12. NREL's National Wind Technology Center provides the world's only dedicated turbine controls testing platforms.

    E-Print Network [OSTI]

    cost. Researchers at the National Wind Technology Center (NWTC) at the National Renewable EnergyNREL's National Wind Technology Center provides the world's only dedicated turbine controls testing platforms. Today's utility-scale wind turbine structures are more complex and their compo- nents more

  13. Fixed-Speed and Variable-Slip Wind Turbines Providing Spinning Reserves to the Grid: Preprint

    SciTech Connect (OSTI)

    Muljadi, E.; Singh, M.; Gevorgian, V.

    2012-11-01T23:59:59.000Z

    As the level of wind penetration increases, wind turbine technology must move from merely generating power from wind to taking a role in supporting the bulk power system. Wind turbines should have the capability to provide inertial response and primary frequency (governor) response so they can support the frequency stability of the grid. To provide governor response, wind turbines should be able to generate less power than the available wind power and hold the rest in reserve, ready to be accessed as needed. This paper explores several ways to control wind turbine output to enable reserve-holding capability. This paper focuses on fixed-speed (also known as Type 1) and variable-slip (also known as Type 2) turbines.

  14. Wind Turbine Manufacturers in the United States: Locations and Local Impacts (Presentation)

    SciTech Connect (OSTI)

    Tegen, S.

    2010-05-26T23:59:59.000Z

    Suzanne Tegen's presentation about U.S. wind energy manufacturing (presented at WINDPOWER 2010 in Dallas) provides information about challenges to modeling renewables; wind energy's economic "ripple effect"; case studies about wind-related manufacturing in Colorado, Iowa, Ohio, and Indiana; manufacturing maps for the Great Lakes region, Arkansas, and the United States; sample job announcements; and U.S. Treasury Grant 1603 funding.

  15. Impacts of Providing Inertial Response on Dynamic Loads of Wind Turbine Drivetrains: Preprint

    SciTech Connect (OSTI)

    Girsang, I. P.; Dhupia, J.; Singh, M.; Gevorgian, V.; Muljadi, E.; Jonkman, J.

    2014-09-01T23:59:59.000Z

    There has been growing demand from the power industry for wind power plants to support power system operations. One such requirement is for wind turbines to provide ancillary services in the form of inertial response. When the grid frequency drops, it is essential for wind turbine generators (WTGs) to inject kinetic energy stored in their inertia into the grid to help arrest the frequency decline. However, the impacts of inertial response on the structural loads of the wind turbine have not been given much attention. To bridge this gap, this paper utilizes a holistic model for both fixed-speed and variable-speed WTGs by integrating the aeroelastic wind turbine model in FAST, developed by the National Renewable Energy Laboratory, with the electromechanical drivetrain model in SimDriveline and SimPowerSystems.

  16. Turbines

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Information Advanced Research The American Recovery and Reinvestment Act (ARRA) funds gas turbine technology research and development to improve the efficiency, emissions, and...

  17. Sustainable Energy Solutions Task 4.1 Intelligent Manufacturing of Hybrid Carbon-Glass Fiber-Reinforced Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Janet M Twomey, PhD

    2010-04-30T23:59:59.000Z

    EXECUTIVE SUMARY In this subtask, the manufacturability of hybrid carbon-glass fiber-reinforced composite wind turbine blades using Vacuum-Assisted Resin Transfer Molding (VARTM) was investigated. The objective of this investigation was to study the VARTM process and its parameters to manufacture cost-effective wind turbine blades with no defects (mainly eliminate dry spots and reduce manufacturing time). A 2.5-dimensional model and a 3-dimensional model were developed to simulate mold filling and part curing under different conditions. These conditions included isothermal and non-isothermal filling, curing of the part during and after filling, and placement of injection gates at different locations. Results from this investigation reveal that the process can be simulated and also that manufacturing parameters can be optimized to eliminate dry spot formation and reduce the manufacturing time. Using computer-based models is a cost-effective way to simulate manufacturing of wind turbine blades. The approach taken herein allows the design of the wind blade manufacturing processes without physically running trial-and-error experiments that are expensive and time-consuming; especially for larger blades needed for more demanding environmental conditions. This will benefit the wind energy industry by reducing initial design and manufacturing costs which can later be passed down to consumers and consequently make the wind energy industry more competitive.

  18. Wind Turbine Safety and Function Test Report for the Mariah Windspire Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; Bowen, A.; Jager, D.

    2010-07-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers to wind energy expansion by providing independent testing results for small wind turbines (SWT). In total, five turbines were tested at the National Wind Technology Center (NWTC) as a part of this project. Safety and function testing is one of up to five tests performed on the turbines, including power performance, duration, noise, and power-quality tests. NWTC testing results provide manufacturers with reports that may be used to meet part of small wind turbine certification requirements. The test equipment includes a Mariah Windspire wind turbine mounted on a monopole tower. L&E Machine manufactured the turbine in the United States. The inverter was manufactured separately by Technology Driven Products in the United States. The system was installed by the NWTC site operations group with guidance and assistance from Mariah Power.

  19. Dual-Fuel Combustion Turbine Provides Reliable Power to U.S. Navy Submarine Base New London in Groton, Connecticut

    SciTech Connect (OSTI)

    Halverson, Mark A.(BATTELLE (PACIFIC NW LAB)) [BATTELLE (PACIFIC NW LAB)

    2002-01-01T23:59:59.000Z

    In keeping with a long-standing tradition of running Base utilities as a business, the U.S. Navy Submarine Base New London installed a dual-fuel combustion turbine with a heat recovery boiler. The 5-megawatt (MW) gas- and oil-fired combustion turbine sits within the Lower Base area, just off the shores of the Thames River. The U.S. Navy owns, operates, and maintains the combined heat and power (CHP) plant, which provides power to the Navy?s nuclear submarines when they are in port and to the Navy?s training facilities at the Submarine Base. Heat recovered from the turbine is used to produce steam for use in Base housing, medical facilities, and laundries. In FY00, the Navy estimates that it will save over $500,000 per year as a result of the combined heat and power unit.

  20. Development of a low swirl injector concept for gas turbines

    E-Print Network [OSTI]

    Cheng, R.K.; Fable, S.A.; Schmidt, D.; Arellano, L.; Smith, K.O.

    2000-01-01T23:59:59.000Z

    Injector Concept for Gas Turbines Robert K. Cheng * , Scottconcept for ultra- low NO x gas turbines. Low-swirl flamevirtually every industrial gas turbine manufacturer to meet

  1. DOE Seeking Proposals to Advance Distributed Wind Turbine Technology...

    Office of Environmental Management (EM)

    Seeking Proposals to Advance Distributed Wind Turbine Technology and Manufacturing DOE Seeking Proposals to Advance Distributed Wind Turbine Technology and Manufacturing December...

  2. Simulation of the Manufacturing of Non-Crimp Fabric-Reinforced Composite Wind Turbine Blades to Predict the Formation of Wave Defects

    SciTech Connect (OSTI)

    Fetfatsidis, K. A.; Sherwood, J. A. [Department of Mechanical Engineering, University of Massachusetts, Lowell One University Ave., Lowell, MA 01854 (United States)

    2011-05-04T23:59:59.000Z

    NCFs (Non-Crimp Fabrics) are commonly used in the design of wind turbine blades and other complex systems due to their ability to conform to complex shapes without the wrinkling that is typically experienced with woven fabrics or prepreg tapes. In the current research, a form of vacuum assisted resin transfer molding known as SCRIMP registered is used to manufacture wind turbine blades. Often, during the compacting of the fabric layers by the vacuum pressure, several plies may bunch together out-of-plane and form wave defects. When the resin is infused, the areas beneath the waves become resin rich and can compromise the structural integrity of the blade. A reliable simulation tool is valuable to help predict where waves and other defects may appear as a result of the manufacturing process. Forming simulations often focus on the in-plane shearing and tensile behavior of fabrics and do not necessarily consider the bending stiffness of the fabrics, which is important to predict the formation of wrinkles and/or waves. This study incorporates experimentally determined in-plane shearing, tensile, and bending stiffness information of NCFs into a finite element model (ABAQUS/Explicit) of a 9-meter wind turbine blade to investigate the mechanical behaviors that can lead to the formation of waves as a result of the manufacturing process.

  3. Duration Test Report for the Ventera VT10 Wind Turbine

    SciTech Connect (OSTI)

    Smith, J.; Huskey, A.; Jager, D.; Hur, J.

    2013-06-01T23:59:59.000Z

    This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small wind turbines. Five turbines were tested at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) as a part of round one of this project. Duration testing is one of up to five tests that may be performed on the turbines, including power performance, safety and function, noise, and power quality. Test results will provide manufacturers with reports that can be used to fulfill part of the requirements for small wind turbine certification. The test equipment included a grid-connected Ventera Energy Corporation VT10 wind turbine mounted on an 18.3-m (60-ft) self-supporting lattice tower manufactured by Rohn.

  4. Wind Turbine Generator System Duration Test Report for the Mariah Power Windspire Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; Bowen, A.; Jager, D.

    2010-05-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. In total, five turbines are being tested at the National Wind Technology Center (NWTC) as a part of the first round of this project. Duration testing is one of up to five tests that may be performed on the turbines. Other tests include power performance, safety and function, noise, and power quality tests. NWTC testing results provide manufacturers with reports that may be used to meet part of small wind turbine certification requirements. This duration test report focuses on the Mariah Power Windspire wind turbine.

  5. PowerJet Wind Turbine Project

    SciTech Connect (OSTI)

    Bartlett, Raymond J

    2008-11-30T23:59:59.000Z

    PROJECT OBJECTIVE The PowerJet wind turbine overcomes problems characteristic of the small wind turbines that are on the market today by providing reliable output at a wide range of wind speeds, durability, silent operation at all wind speeds, and bird-safe operation. Prime Energy�s objective for this project was to design and integrate a generator with an electrical controller and mechanical controls to maximize the generation of electricity by its wind turbine. The scope of this project was to design, construct and test a mechanical back plate to control rotational speed in high winds, and an electronic controller to maximize power output and to assist the base plate in controlling rotational speed in high winds. The test model will continue to operate beyond the time frame of the project, with the ultimate goal of manufacturing and marketing the PowerJet worldwide. Increased Understanding of Electronic & Mechanical Controls Integrated With Electricity Generator The PowerJet back plate begins to open as wind speed exceeds 13.5 mps. The pressure inside the turbine and the turbine rotational speed are held constant. Once the back plate has fully opened at approximately 29 mps, the controller begins pulsing back to the generator to limit the rotational speed of the turbine. At a wind speed in excess of 29 mps, the controller shorts the generator and brings the turbine to a complete stop. As the wind speed subsides, the controller releases the turbine and it resumes producing electricity. Data collection and instrumentation problems prevented identification of the exact speeds at which these events occur. However, the turbine, controller and generator survived winds in excess of 36 mps, confirming that the two over-speed controls accomplished their purpose. Technical Effectiveness & Economic Feasibility Maximum Electrical Output The output of electricity is maximized by the integration of an electronic controller and mechanical over-speed controls designed and tested during the course of this project. The output exceeds that of the PowerJet�s 3-bladed counterparts (see Appendix). Durability All components of the PowerJet turbine assembly�including the electronic and mechanical controls designed, manufactured and field tested during the course of this project�proved to be durable through severe weather conditions, with constant operation and no interruption in energy production. Low Cost Materials for the turbine, generator, tower, charge controllers and ancillary parts are available at reasonable prices. Fabrication of these parts is also readily available worldwide. The cost of assembling and installing the turbine is reduced because it has fewer parts and requires less labor to manufacture and assemble, making it competitively priced compared with turbines of similar output manufactured in the U.S. and Europe. The electronic controller is the unique part to be included in the turbine package. The controllers can be manufactured in reasonably-sized production runs to keep the cost below $250 each. The data logger and 24 sensors are for research only and will be unnecessary for the commercial product. Benefit To Public The PowerJet wind-electric system is designed for distributed wind generation in 3 and 4 class winds. This wind turbine meets DOE�s requirements for a quiet, durable, bird-safe turbine that eventually can be deployed as a grid-connected generator in urban and suburban settings. Results As described more fully below and illustrated in the Appendices, the goals and objectives outlined in 2060 SOPO were fully met. Electronic and mechanical controls were successfully designed, manufactured and integrated with the generator. The turbine, tower, controllers and generators operated without incident throughout the test period, surviving severe winter and summer weather conditions such as extreme temperatures, ice and sustained high winds. The electronic controls were contained in weather-proof electrical boxes and the elec

  6. Upcoming Funding Opportunity for Tower Manufacturing and Installation...

    Energy Savers [EERE]

    intends to support partnerships that lead to innovative designs and processes for wind turbine tower manufacturing and turbine system installation. Supported projects will develop...

  7. Duration Test Report for the SWIFT Wind Turbine

    SciTech Connect (OSTI)

    Mendoza, I.; Hur, J.

    2013-01-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. Three turbines where selected for testing at the National Wind Technology Center (NWTC) as a part of round two of the Small Wind Turbine Independent Testing project. Duration testing is one of up to 5 tests that may be performed on the turbines. Other tests include power performance, safety and function, noise, and power quality. The results of the testing will provide the manufacturers with reports that may be used for small wind turbine certification.

  8. Safety and Function Test Report for the SWIFT Wind Turbine

    SciTech Connect (OSTI)

    Mendoza, I.; Hur, J.

    2013-01-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. Three turbines where selected for testing at the National Wind Technology Center (NWTC) as a part of round two of the Small Wind Turbine Independent Testing project. Safety and Function testing is one of up to 5 tests that may be performed on the turbines. Other tests include power performance, duration, noise, and power quality. The results of the testing will provide the manufacturers with reports that may be used for small wind turbine certification.

  9. Sandia National Laboratories: wind manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    at the Wind Energy Manufacturing Laboratory-a joint effort of researchers from TPI Composites, a Scottsdale, Arizona-based company that operates a turbine blade factory in...

  10. Wind power manufacturing and supply chain summit USA.

    SciTech Connect (OSTI)

    Hill, Roger Ray

    2010-12-01T23:59:59.000Z

    The area of wind turbine component manufacturing represents a business opportunity in the wind energy industry. Modern wind turbines can provide large amounts of electricity, cleanly and reliably, at prices competitive with any other new electricity source. Over the next twenty years, the US market for wind power is expected to continue to grow, as is the domestic content of installed turbines, driving demand for American-made components. Between 2005 and 2009, components manufactured domestically grew eight-fold to reach 50 percent of the value of new wind turbines installed in the U.S. in 2009. While that growth is impressive, the industry expects domestic content to continue to grow, creating new opportunities for suppliers. In addition, ever-growing wind power markets around the world provide opportunities for new export markets.

  11. Environmental, Health and Safety Assessment: ATS 7H Program (Phase 3R) Test Activities at the GE Power Systems Gas Turbine Manufacturing Facility, Greenville, SC

    SciTech Connect (OSTI)

    None

    1998-11-17T23:59:59.000Z

    International Technology Corporation (IT) was contracted by General Electric Company (GE) to assist in the preparation of an Environmental, Health and Safety (HI&3) assessment of the implementation of Phase 3R of the Advanced Turbine System (ATS) 7H program at the GE Gas Turbines facility located in Greenville, South Carolina. The assessment was prepared in accordance with GE's contractual agreement with the U.S. Department of Energy (GE/DOE Cooperative Agreement DE-FC21-95MC3 1176) and supports compliance with the requirements of the National Environmental Policy Act of 1970. This report provides a summary of the EH&S review and includes the following: General description of current site operations and EH&S status, Description of proposed ATS 7H-related activities and discussion of the resulting environmental, health, safety and other impacts to the site and surrounding area. Listing of permits and/or licenses required to comply with federal, state and local regulations for proposed 7H-related activities. Assessment of adequacy of current and required permits, licenses, programs and/or plans.

  12. Directory of manufacturers of small hydropower equipment. Third edition

    SciTech Connect (OSTI)

    Inversin, A.R.

    1984-01-01T23:59:59.000Z

    Basic information on manufacturers of hydraulic turbines in the 1-100 kW power range and on their product lines is provided in this two-section directory. An introduction makes general comments on cost trends in relation both to the magnitude of the operating head and to unit capacity, although no specific cost figures are given for equipment packages. The section also describes various cost-reduction techniques (the use of load control, the use of pumps as turbines, and the integration of turbine equipment with other functions). The second section comprises the bulk of the document and is composed of 28 entries on turbine manufacturers, 20 of them in the United States, the others in Nepal (2), the Philippines, Colombia, Indonesia, India, Canada, and Puerto Rico.

  13. Methods of making wind turbine rotor blades

    DOE Patents [OSTI]

    Livingston, Jamie T. (Pensacola, FL); Burke, Arthur H. E. (Gulf Breeze, FL); Bakhuis, Jan Willem (Nijverdal, NL); Van Breugel, Sjef (Enschede, NL); Billen, Andrew (Daarlerveen, NL)

    2008-04-01T23:59:59.000Z

    A method of manufacturing a root portion of a wind turbine blade includes, in an exemplary embodiment, providing an outer layer of reinforcing fibers including at least two woven mats of reinforcing fibers, providing an inner layer of reinforcing fibers including at least two woven mats of reinforcing fibers, and positioning at least two bands of reinforcing fibers between the inner and outer layers, with each band of reinforcing fibers including at least two woven mats of reinforcing fibers. The method further includes positioning a mat of randomly arranged reinforcing fibers between each pair of adjacent bands of reinforcing fibers, introducing a polymeric resin into the root potion of the wind turbine blade, infusing the resin through the outer layer, the inner layer, each band of reinforcing fibers, and each mat of random reinforcing fibers, and curing the resin to form the root portion of the wind turbine blade.

  14. Wind Turbine Blockset General Overview

    E-Print Network [OSTI]

    Wind Turbine Blockset in Saber General Overview and Description of the Models Florin Iov, Adrian Turbine Blockset in Saber Abstract. This report presents a new developed Saber Toolbox for wind turbine, optimize and design wind turbines". The report provides a quick overview of the Saber and then explains

  15. Wind turbine

    DOE Patents [OSTI]

    Cheney, Jr., Marvin C. (Glastonbury, CT)

    1982-01-01T23:59:59.000Z

    A wind turbine of the type having an airfoil blade (15) mounted on a flexible beam (20) and a pitch governor (55) which selectively, torsionally twists the flexible beam in response to wind turbine speed thereby setting blade pitch, is provided with a limiter (85) which restricts unwanted pitch change at operating speeds due to torsional creep of the flexible beam. The limiter allows twisting of the beam by the governor under excessive wind velocity conditions to orient the blades in stall pitch positions, thereby preventing overspeed operation of the turbine. In the preferred embodiment, the pitch governor comprises a pendulum (65,70) which responds to changing rotor speed by pivotal movement, the limiter comprising a resilient member (90) which engages an end of the pendulum to restrict further movement thereof, and in turn restrict beam creep and unwanted blade pitch misadjustment.

  16. Wind Turbine Generator System Duration Test Report for the Gaia-Wind 11 kW Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; Bowen, A.; Jager, D.

    2010-09-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. In total, five turbines are being tested at the National Renewable Energy Laboratory's (NRELs) National Wind Technology Center (NWTC) as a part of this project. Duration testing is one of up to five tests that may be performed on the turbines, including power performance, safety and function, noise, and power quality tests. The results of the testing will provide the manufacturers with reports that may be used for small wind turbine certification. The test equipment includes a Gaia-Wind 11 kW wind turbine mounted on an 18 m monopole tower. Gaia-Wind Ltd. manufactured the turbine in Denmark, although the company is based in Scotland. The system was installed by the NWTC Site Operations group with guidance and assistance from Gaia-Wind.

  17. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  18. Tutorial of Wind Turbine Control for Supporting Grid Frequency through Active Power Control: Preprint

    SciTech Connect (OSTI)

    Aho, J.; Buckspan, A.; Laks, J.; Fleming, P.; Jeong, Y.; Dunne, F.; Churchfield, M.; Pao, L.; Johnson, K.

    2012-03-01T23:59:59.000Z

    As wind energy becomes a larger portion of the world's energy portfolio and wind turbines become larger and more expensive, wind turbine control systems play an ever more prominent role in the design and deployment of wind turbines. The goals of traditional wind turbine control systems are maximizing energy production while protecting the wind turbine components. As more wind generation is installed there is an increasing interest in wind turbines actively controlling their power output in order to meet power setpoints and to participate in frequency regulation for the utility grid. This capability will be beneficial for grid operators, as it seems possible that wind turbines can be more effective at providing some of these services than traditional power plants. Furthermore, establishing an ancillary market for such regulation can be beneficial for wind plant owner/operators and manufacturers that provide such services. In this tutorial paper we provide an overview of basic wind turbine control systems and highlight recent industry trends and research in wind turbine control systems for grid integration and frequency stability.

  19. Design of heterogeneous turbine blade Xiaoping Qian, Deba Dutta*

    E-Print Network [OSTI]

    Qian, Xiaoping

    Design of heterogeneous turbine blade Xiaoping Qian, Deba Dutta* Department of Mechanical in turbine drivers push the material capabilities of turbine blades to the limit. The recent development of heterogeneous objects by layered manufacturing offers new potentials for the turbine blades. In heterogeneous

  20. Rampressor Turbine Design

    SciTech Connect (OSTI)

    Ramgen Power Systems

    2003-09-30T23:59:59.000Z

    The design of a unique gas turbine engine is presented. The first Rampressor Turbine engine rig will be a configuration where the Rampressor rotor is integrated into an existing industrial gas turbine engine. The Rampressor rotor compresses air which is burned in a traditional stationary combustion system in order to increase the enthalpy of the compressed air. The combustion products are then expanded through a conventional gas turbine which provides both compressor and electrical power. This in turn produces shaft torque, which drives a generator to provide electricity. The design and the associated design process of such an engine are discussed in this report.

  1. Direct drive wind turbine

    DOE Patents [OSTI]

    Bywaters, Garrett; Danforth, William; Bevington, Christopher; Jesse, Stowell; Costin, Daniel

    2006-10-10T23:59:59.000Z

    A wind turbine is provided that minimizes the size of the drive train and nacelle while maintaining the power electronics and transformer at the top of the tower. The turbine includes a direct drive generator having an integrated disk brake positioned radially inside the stator while minimizing the potential for contamination. The turbine further includes a means for mounting a transformer below the nacelle within the tower.

  2. Direct drive wind turbine

    DOE Patents [OSTI]

    Bywaters, Garrett; Danforth, William; Bevington, Christopher; Stowell, Jesse; Costin, Daniel

    2006-07-11T23:59:59.000Z

    A wind turbine is provided that minimizes the size of the drive train and nacelle while maintaining the power electronics and transformer at the top of the tower. The turbine includes a direct drive generator having an integrated disk brake positioned radially inside the stator while minimizing the potential for contamination. The turbine further includes a means for mounting a transformer below the nacelle within the tower.

  3. Direct drive wind turbine

    DOE Patents [OSTI]

    Bywaters, Garrett Lee; Danforth, William; Bevington, Christopher; Stowell, Jesse; Costin, Daniel

    2006-09-19T23:59:59.000Z

    A wind turbine is provided that minimizes the size of the drive train and nacelle while maintaining the power electronics and transformer at the top of the tower. The turbine includes a direct drive generator having an integrated disk brake positioned radially inside the stator while minimizing the potential for contamination. The turbine further includes a means for mounting a transformer below the nacelle within the tower.

  4. Direct drive wind turbine

    DOE Patents [OSTI]

    Bywaters, Garrett; Danforth, William; Bevington, Christopher; Jesse, Stowell; Costin, Daniel

    2007-02-27T23:59:59.000Z

    A wind turbine is provided that minimizes the size of the drive train and nacelle while maintaining the power electronics and transformer at the top of the tower. The turbine includes a direct drive generator having an integrated disk brake positioned radially inside the stator while minimizing the potential for contamination. The turbine further includes a means for mounting a transformer below the nacelle within the tower.

  5. An overview of DOE`s wind turbine development programs

    SciTech Connect (OSTI)

    Laxson, A; Dodge, D; Flowers, L [National Renewable Energy Lab., Golden, CO (United States); Loose, R; Goldman, P [Dept. of Energy, Washington, DC (United States)

    1993-09-01T23:59:59.000Z

    The development of technologically advanced, higher efficiency wind turbines continues to be a high priority activity of the US wind industry. The United States Department of Energy (DOE) is conducting and sponsoring a range of programs aimed at assisting the wind industry with system design, development, and testing. The overall goal is to develop systems that can compete with conventional electric generation for $.05/kWh at 5.8 m/s (13 mph sites) by the mid-1990s and with fossil-fuel-based generators for $.04/kWh at 5.8 m/s sites by the year 2000. These goals will be achieved through several programs. The Value Engineered Turbine Program will promote the rapid development of US capability to manufacture wind turbines with known and well documented records of performance, cost, and reliability, to take advantage of near-term market opportunities. The Advanced Wind Turbine Program will assist US industry to develop and integrate innovative technologies into utility-grade wind turbines for the near-term (mid 1990s) and to develop a new generation of turbines for the year 2000. The collaborative Electric Power Research Institute (EPRI)/DOE Utility Wind Turbine Performance Verification Program will deploy and evaluate commercial-prototype wind turbines in typical utility operating environments, to provide a bridge between development programs currently underway and commercial purchases of utility-grade wind turbines. A number of collaborative efforts also will help develop a range of small systems optimized to work in a diesel hybrid environment to provide electricity for smaller non-grid-connected applications.

  6. ATS materials/manufacturing

    SciTech Connect (OSTI)

    Karnitz, M.A.; Wright, I.G.; Ferber, M.K. [and others

    1997-11-01T23:59:59.000Z

    The Materials/Manufacturing Technology subelement is a part of the base technology portion of the Advanced Turbine Systems (ATS) Program. The work in this subelement is being performed predominantly by industry with assistance from national laboratories and universities. The projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. Work is currently ongoing on thermal barrier coatings (TBCs), the scale-up of single crystal airfoil manufacturing technologies, materials characterization, and technology information exchange. This paper presents highlights of the activities during the past year. 12 refs., 24 figs., 4 tabs.

  7. Wind energy development experience central and south west: EPRI/DOE-turbine verification program

    SciTech Connect (OSTI)

    Marshall, W.; Treece, J. [Central and South West Services, Inc., Dallas, TX (United States)

    1995-12-31T23:59:59.000Z

    The Turbine Verification Program (TVP) is a partnership of the Electric Power Research Institute (EPRI), the U.S. Department of Energy (DOE) and utility participants. The objectives of the TVP program are as follows: (1) Provide a limited market for newly designed wind turbines prior to their achievement of a fully commercial status. (2) Share the cost of the project so that it can be considered a prudent capital investment. (3) Determine the economic viability of wind turbine generation. (4) Promote utility participation in wind power projects and the evaluation of the latest commercial wind turbines. (5) Determine and document the performance of the wind turbines to meet TVP objectives. (6) Communicate the experiences gained in a turbine verification project to other utilities and turbine manufacturers. (7) Create a project whereby the expertise available through EPRI and DOE National Renewable Energy Laboratory is readily accessible for utilities in their early use of wind power. EPRI and DOE awarded funds to select utilities based on the proposed projects ability to help commercialize state-of-the-art wind turbine technology. The funding will cover a portion of the costs associated with a 6 MW wind farm. In addition to funding the project, EPRI and the DOE National Renewable Energy Laboratory (NREL) provided valuable technical expertise.

  8. Novel capability enables first test of real turbine engine conditions...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    conditions By Tona Kunz * September 16, 2014 Tweet EmailPrint Manufacturers of turbine engines for airplanes, automobiles and electric generation plants could expedite the...

  9. Single rotor turbine engine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2002-01-01T23:59:59.000Z

    There has been invented a turbine engine with a single rotor which cools the engine, functions as a radial compressor, pushes air through the engine to the ignition point, and acts as an axial turbine for powering the compressor. The invention engine is designed to use a simple scheme of conventional passage shapes to provide both a radial and axial flow pattern through the single rotor, thereby allowing the radial intake air flow to cool the turbine blades and turbine exhaust gases in an axial flow to be used for energy transfer. In an alternative embodiment, an electric generator is incorporated in the engine to specifically adapt the invention for power generation. Magnets are embedded in the exhaust face of the single rotor proximate to a ring of stationary magnetic cores with windings to provide for the generation of electricity. In this alternative embodiment, the turbine is a radial inflow turbine rather than an axial turbine as used in the first embodiment. Radial inflow passages of conventional design are interleaved with radial compressor passages to allow the intake air to cool the turbine blades.

  10. Fish-Friendly Hydropower Turbine Development & Deployment: Alden Turbine Preliminary Engineering and Model Testing

    SciTech Connect (OSTI)

    None

    2011-10-01T23:59:59.000Z

    The Alden turbine was developed through the U.S. Department of Energy's (DOE's) former Advanced Hydro Turbine Systems Program (1994-2006) and, more recently, through the Electric Power Research Institute (EPRI) and the DOE's Wind & Water Power Program. The primary goal of the engineering study described here was to provide a commercially competitive turbine design that would yield fish passage survival rates comparable to or better than the survival rates of bypassing or spilling flow. Although the turbine design was performed for site conditions corresponding to 92 ft (28 m) net head and a discharge of 1500 cfs (42.5 cms), the design can be modified for additional sites with differing operating conditions. During the turbine development, design modifications were identified for the spiral case, distributor (stay vanes and wicket gates), runner, and draft tube to improve turbine performance while maintaining features for high fish passage survival. Computational results for pressure change rates and shear within the runner passage were similar in the original and final turbine geometries, while predicted minimum pressures were higher for the final turbine. The final turbine geometry and resulting flow environments are expected to further enhance the fish passage characteristics of the turbine. Computational results for the final design were shown to improve turbine efficiencies by over 6% at the selected operating condition when compared to the original concept. Prior to the release of the hydraulic components for model fabrication, finite element analysis calculations were conducted for the stay vanes, wicket gates, and runner to verify that structural design criteria for stress and deflections were met. A physical model of the turbine was manufactured and tested with data collected for power and efficiency, cavitation limits, runaway speed, axial and radial thrust, pressure pulsations, and wicket gate torque. All parameters were observed to fall within ranges expected for conventional radial flow machines. Based on these measurements, the expected efficiency peak for prototype application is 93.64%. These data were used in the final sizing of the supporting mechanical and balance of plant equipment. The preliminary equipment cost for the design specification is $1450/kW with a total supply schedule of 28 months. This equipment supply includes turbine, generator, unit controls, limited balance of plant equipment, field installation, and commissioning. Based on the selected head and flow design conditions, fish passage survival through the final turbine is estimated to be approximately 98% for 7.9-inch (200-mm) fish, and the predicted survival reaches 100% for fish 3.9 inches (100 mm) and less in length. Note that fish up to 7.9- inches (200 mm) in length make up more than 90% of fish entrained at hydro projects in the United States. Completion of these efforts provides a mechanical and electrical design that can be readily adapted to site-specific conditions with additional engineering development comparable to costs associated with conventional turbine designs.

  11. Advanced V84.3A and V94.3A gas turbines

    SciTech Connect (OSTI)

    Becker, B.; Balling, L.; Termuehlen, H.

    1998-07-01T23:59:59.000Z

    The evolution process of developing advanced gas turbines has led to the introduction of the V84.3A and V94.3A gas turbines for ratings of 170MW/60 Hz and 240MW/50 Hz. The development of these units is based on the experience of Siemens with heavy-duty gas turbines. An agreement between Siemens and Pratt and Whitney was the basis for a complete aero-engine derived compressor and turbine flow path designed into a large heavy-duty gas turbine. In 1994 through 1996, the first V84.3A gas turbine was tested up to an output of 180 MW. A 38% simple-cycle efficiency was achieved during this test period. Despite the increased firing temperatures, dry low NO{sub x} emission was tested to below 25ppm over a wide load range. The .3A Series gas turbine development, design and manufacturing is based on the utilization of highly reliable components proven successful in operating experience over an extended period. Combining the best performance with the highest reliability was the goal of the design team. Prolonged testing at the full-load test facility provided important data to fine-tune the first .3A Series gas turbine before shipment to power plant sites.

  12. Ceramic turbine nozzle

    DOE Patents [OSTI]

    Shaffer, J.E.; Norton, P.F.

    1996-12-17T23:59:59.000Z

    A turbine nozzle and shroud assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components have a preestablished rate of thermal expansion greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes a plurality of segmented vane defining a first vane segment and a second vane segment, each of the first and second vane segments having a vertical portion, and each of the first vane segments and the second vane segments being positioned in functional relationship one to another within a recess formed within an outer shroud and an inner shroud. The turbine nozzle and shroud assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being less than the preestablished rate of thermal expansion of the other component. 4 figs.

  13. Ceramic turbine nozzle

    DOE Patents [OSTI]

    Shaffer, James E. (Maitland, FL); Norton, Paul F. (San Diego, CA)

    1996-01-01T23:59:59.000Z

    A turbine nozzle and shroud assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes a plurality of segmented vane defining a first vane segment and a second vane segment. Each of the first and second vane segments having a vertical portion. Each of the first vane segments and the second vane segments being positioned in functional relationship one to another within a recess formed within an outer shroud and an inner shroud. The turbine nozzle and shroud assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being less than the preestablished rate of thermal expansion of the other component.

  14. Ceramic Cerami Turbine Nozzle

    DOE Patents [OSTI]

    Boyd, Gary L. (Alpine, CA)

    1997-04-01T23:59:59.000Z

    A turbine nozzle vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes an outer shroud and an inner shroud having a plurality of horizontally segmented vanes therebetween being positioned by a connecting member positioning segmented vanes in functional relationship one to another. The turbine nozzle vane assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the other component.

  15. Advanced Wind Turbine Controls Reduce Loads (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-03-01T23:59:59.000Z

    NREL's National Wind Technology Center provides the world's only dedicated turbine controls testing platforms.

  16. Sandia National Laboratories: reduced the cycle time to manufacture...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    time to manufacture a blade Sandia Participated in AMII to Support American-Made Wind-Turbine Blades On December 3, 2014, in Computational Modeling & Simulation, Energy, Materials...

  17. The new air emission regulations for gas turbine

    SciTech Connect (OSTI)

    Solt, C.

    1998-07-01T23:59:59.000Z

    In the US, there are three new regulations now in development that will lower the limits for NO{sub x} emissions from gas turbines: (1) New National Ambient Air Quality Standards (NAAQS) for Particulate Matter, and Possibly revision to the Ozone standard (both of these new programs will target NO{sub x} emissions); (2) New regulations stemming from the Ozone Transport Assessment Group (OTAG) recommendations (again, NO{sub x} is the primary focus); (3) Revision of the New Source Performance Standard (NSPS) for gas turbines and a new rule that will impose new toxic emission requirements, (the Industrial Combustion Coordinated Rulemaking, stemming from revisions to Title III of the Clean Sir Act Amendments of 1990). The toxic rule should be of particular concern to the gas turbine industry in that it may impose the use of expensive toxic emission control techniques that may not provide any significant health benefits to the public. In addition, the European Community is currently drafting a new regulation for combustion sources that will require gas turbines to meet levels that are lower than any in Europe today. This paper will consider all 5 of these regulatory actions and will: review the proposed regulations; discuss timing for regulation development and implementation; assess the probable impact of each regulation; and provide opinions on the fate of each regulation. Both manufacturers and users of gas turbines should be aware of these proceedings and take an active role in the rule development.

  18. Gas turbine combustor transition

    DOE Patents [OSTI]

    Coslow, Billy Joe (Winter Park, FL); Whidden, Graydon Lane (Great Blue, CT)

    1999-01-01T23:59:59.000Z

    A method of converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit.

  19. Gas turbine combustor transition

    DOE Patents [OSTI]

    Coslow, B.J.; Whidden, G.L.

    1999-05-25T23:59:59.000Z

    A method is described for converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit. 7 figs.

  20. Energy harvesting to power sensing hardware onboard wind turbine blade

    SciTech Connect (OSTI)

    Carlson, Clinton P [Los Alamos National Laboratory; Schichting, Alexander D [Los Alamos National Laboratory; Quellette, Scott [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Park, Gyuhae [Los Alamos National Laboratory

    2009-10-05T23:59:59.000Z

    Wind turbines are becoming a larger source of renewable energy in the United States. However, most of the designs are geared toward the weather conditions seen in Europe. Also, in the United States, manufacturers have been increasing the length of the turbine blades, often made of composite materials, to maximize power output. As a result of the more severe loading conditions in the United States and the material level flaws in composite structures, blade failure has been a more common occurrence in the U.S. than in Europe. Therefore, it is imperative that a structural health monitoring system be incorporated into the design of the wind turbines in order to monitor flaws before they lead to a catastrophic failure. Due to the rotation of the turbine and issues related to lightning strikes, the best way to implement a structural health monitoring system would be to use a network of wireless sensor nodes. In order to provide power to these sensor nodes, piezoelectric, thermoelectric and photovoltaic energy harvesting techniques are examined on a cross section of a CX-100 wind turbine blade in order to determine the feasibility of powering individual nodes that would compose the sensor network.

  1. U.S. Wind Energy Manufacturing and Supply Chain: A Competitiveness Analysis

    SciTech Connect (OSTI)

    Fullenkamp, Patrick H; Holody, Diane S

    2014-06-15T23:59:59.000Z

    The goal of the project was to develop a greater understanding of the key factors determining wind energy component manufacturing costs and pricing on a global basis in order to enhance the competitiveness of U.S. manufacturers, and to reduce installed systems cost. Multiple stakeholders including DOE, turbine OEMs, and large component manufactures will all benefit by better understanding the factors determining domestic competitiveness in the emerging offshore and next generation land-based wind industries. Major objectives of this project were to: 1. Carry out global cost and process comparisons for 5MW jacket foundations, blades, towers, and permanent magnet generators; 2. Assess U.S. manufacturers’ competitiveness and potential for cost reduction; 3. Facilitate informed decision-making on investments in U.S. manufacturing; 4. Develop an industry scorecard representing the readiness of the U.S. manufacturers’ to produce components for the next generations of wind turbines, nominally 3MW land-based and 5MW offshore; 5. Disseminate results through the GLWN Wind Supply Chain GIS Map, a free website that is the most comprehensive public database of U.S. wind energy suppliers; 6. Identify areas and develop recommendations to DOE on potential R&D areas to target for increasing domestic manufacturing competitiveness, per DOE’s Clean Energy Manufacturing Initiative (CEMI). Lists of Deliverables 1. Cost Breakdown Competitive Analyses of four product categories: tower, jacket foundation, blade, and permanent magnet (PM) generator. The cost breakdown for each component includes a complete Bill of Materials with net weights; general process steps for labor; and burden adjusted by each manufacturer for their process categories of SGA (sales general and administrative), engineering, logistics cost to a common U.S. port, and profit. 2. Value Stream Map Competitiveness Analysis: A tool that illustrates both information and material flow from the point of getting a customer order at the manufacturing plant; to the orders being forwarded by the manufacturing plant to the material suppliers; to the material being received at the manufacturing plant and processed through the system; to the final product being shipped to the Customer. 3. Competitiveness Scorecard: GLWN developed a Wind Industry Supply Chain Scorecard that reflects U.S. component manufacturers’ readiness to supply the next generation wind turbines, 3MW and 5MW, for land-based and offshore applications. 4. Wind Supply Chain Database & Map: Expand the current GLWN GIS Wind Supply Chain Map to include offshore elements. This is an on-line, free access, wind supply chain map that provides a platform for identifying active and emerging suppliers for the land-based and offshore wind industry, including turbine component manufacturers and wind farm construction service suppliers.

  2. Turbine nozzle positioning system

    DOE Patents [OSTI]

    Norton, P.F.; Shaffer, J.E.

    1996-01-30T23:59:59.000Z

    A nozzle guide vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The nozzle guide vane assembly includes an outer shroud having a mounting leg with an opening defined therein, a tip shoe ring having a mounting member with an opening defined therein, a nozzle support ring having a plurality of holes therein and a pin positioned in the corresponding opening in the outer shroud, opening in the tip shoe ring and the hole in the nozzle support ring. A rolling joint is provided between metallic components of the gas turbine engine and the nozzle guide vane assembly. The nozzle guide vane assembly is positioned radially about a central axis of the gas turbine engine and axially aligned with a combustor of the gas turbine engine. 9 figs.

  3. Turbine nozzle positioning system

    DOE Patents [OSTI]

    Norton, Paul F. (San Diego, CA); Shaffer, James E. (Maitland, FL)

    1996-01-30T23:59:59.000Z

    A nozzle guide vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The nozzle guide vane assembly includes an outer shroud having a mounting leg with an opening defined therein, a tip shoe ring having a mounting member with an opening defined therein, a nozzle support ring having a plurality of holes therein and a pin positioned in the corresponding opening in the outer shroud, opening in the tip shoe ring and the hole in the nozzle support ring. A rolling joint is provided between metallic components of the gas turbine engine and the nozzle guide vane assembly. The nozzle guide vane assembly is positioned radially about a central axis of the gas turbine engine and axially aligned with a combustor of the gas turbine engine.

  4. RRR Niobium Manufacturing Experience

    SciTech Connect (OSTI)

    Graham, Ronald A. [ATI Wah Chang, An Allegheny Technologies Company, Albany, Oregon 97321 (United States)

    2007-08-09T23:59:59.000Z

    ATI Wah Chang has been manufacturing RRR niobium for more than 30 years using electron beam melting techniques. Fabricated forms include plate, sheet, foil, bar, rod and tubing. This paper provides manufacturing information.

  5. Development and Testing of A Low Cost Linear Slot Impulse Turbine

    E-Print Network [OSTI]

    Brennison, Michael Thomas

    2010-09-01T23:59:59.000Z

    In this thesis, an impulse turbine with geometric characteristics aimed to have significantly lower manufacturing costs than other turbines of the similar scale was investigated. Experiments were performed to ascertain ...

  6. AWEA Small Wind Turbine Global Market Study

    E-Print Network [OSTI]

    Leu, Tzong-Shyng "Jeremy"

    Displaced Carbon Dioxide 17 Building-Mounted Turbines 17 Manufacturing 18 The Global Market 21 Solar Summary Table 1 #12;4 | AMERICAn WInD EnERGy ASSOCIATIOn Based on a 2010 AWEA survey of manufacturers and standardized interconnection regulations, and the appropriation and allocation of federal research

  7. Production of Diesel Engine Turbocharger Turbine from Low Cost Titanium Powder

    SciTech Connect (OSTI)

    Muth, T. R.; Mayer, R. (Queen City Forging)

    2012-05-04T23:59:59.000Z

    Turbochargers in commercial turbo-diesel engines are multi-material systems where usually the compressor rotor is made of aluminum or titanium based material and the turbine rotor is made of either a nickel based superalloy or titanium, designed to operate under the harsh exhaust gas conditions. The use of cast titanium in the turbine section has been used by Cummins Turbo Technologies since 1997. Having the benefit of a lower mass than the superalloy based turbines; higher turbine speeds in a more compact design can be achieved with titanium. In an effort to improve the cost model, and develop an industrial supply of titanium componentry that is more stable than the traditional aerospace based supply chain, the Contractor has developed component manufacturing schemes that use economical Armstrong titanium and titanium alloy powders and MgR-HDH powders. Those manufacturing schemes can be applied to compressor and turbine rotor components for diesel engine applications with the potential of providing a reliable supply of titanium componentry with a cost and performance advantage over cast titanium.

  8. Understanding Trends in Wind Turbine Prices Over the Past Decade

    SciTech Connect (OSTI)

    Bolinger, Mark; Wiser, Ryan

    2011-10-26T23:59:59.000Z

    Taking a bottom-up approach, this report examines seven primary drivers of wind turbine prices in the United States, with the goal of estimating the degree to which each contributed to the doubling in turbine prices from 2002 through 2008, as well as the subsequent decline in prices through 2010 (our analysis does not extend into 2011 because several of these drivers are best gauged on a full-year basis due to seasonality issues). The first four of these drivers can be considered, at least to some degree, endogenous influences – i.e., those that are largely within the control of the wind industry – and include changes in: 1) Labor costs, which have historically risen during times of tight turbine supply; 2) Warranty provisions, which reflect technology performance and reliability, and are most often capitalized in turbine prices; 3) Turbine manufacturer profitability, which can impact turbine prices independently of costs; and 4) Turbine design, which for the purpose of this analysis is principally manifested through increased turbine size. The other three drivers analyzed in this study can be considered exogenous influences, in that they can impact wind turbine costs but fall mostly outside of the direct control of the wind industry. These exogenous drivers include changes in: 5) Raw materials prices, which affect the cost of inputs to the manufacturing process; 6) Energy prices, which impact the cost of manufacturing and transporting turbines; and 7) Foreign exchange rates, which can impact the dollar amount paid for turbines and components imported into the United States.

  9. Final Turbine and Test Facility Design Report Alden/NREC Fish Friendly Turbine

    Broader source: Energy.gov [DOE]

    The final report provides an overview of the Alden/NREC Fish Friendly turbine design phase, turbine test plan, preliminary test results, costs, schedule, and a hypothetical application at a real world project.

  10. Manufacturing Battle Creek

    E-Print Network [OSTI]

    de Doncker, Elise

    to the manufacturing sector in Western Michigan. In addition to serving as director of the MRC, Dr. Patten is alsoManufacturing Research Center Kalamazoo Battle Creek The College of Engineering and Applied Sciences The Supporting manufacturing industries by providing opportunities for collaboration with faculty

  11. Clean Energy Manufacturing: U.S. Competitiveness and State Policy Strategies (Presentation)

    SciTech Connect (OSTI)

    Lantz, E.

    2014-02-01T23:59:59.000Z

    The capital intensive nature of clean energy technologies suggests that manufacturing clean energy equipment has the potential to support state and local economic development efforts. However, manufacturing siting decisions tend to be complex and multi-variable decision processes that require in-depth knowledge of specific markets, the logistical requirements of a given technology, and insight into global clean tech trends. This presentation highlights the potential of manufacturing in supporting economic development opportunities while also providing examples of the financial considerations affecting manufacturing facility siting decisions for wind turbine blades and solar PV. The presentation also includes discussion of other more qualitative drivers of facility siting decisions as gleaned from NREL industry interviews and discusses strategies state and local policymakers may employee to bolster their chances of successfully attracting clean energy manufacturers to their localities.

  12. Mixer-Ejector Wind Turbine: Breakthrough High Efficiency Shrouded Wind Turbine

    SciTech Connect (OSTI)

    None

    2010-02-22T23:59:59.000Z

    Broad Funding Opportunity Announcement Project: FloDesign Wind Turbine’s innovative wind turbine, inspired by the design of jet engines, could deliver 300% more power than existing wind turbines of the same rotor diameter by extracting more energy over a larger area. FloDesign Wind Turbine’s unique shrouded design expands the wind capture area, and the mixing vortex downstream allows more energy to flow through the rotor without stalling the turbine. The unique rotor and shrouded design also provide significant opportunity for mass production and simplified assembly, enabling mid-scale turbines (approximately 100 kW) to produce power at a cost that is comparable to larger-scale conventional turbines.

  13. Velocity pump reaction turbine

    DOE Patents [OSTI]

    House, Palmer A. (Walnut Creek, CA)

    1982-01-01T23:59:59.000Z

    An expanding hydraulic/two-phase velocity pump reaction turbine including a dual concentric rotor configuration with an inter-rotor annular flow channel in which the inner rotor is mechanically driven by the outer rotor. In another embodiment, the inner rotor is immobilized and provided with gas recovery ports on its outer surface by means of which gas in solution may be recovered. This velocity pump reaction turbine configuration is capable of potential energy conversion efficiencies of up to 70%, and is particularly suited for geothermal applications.

  14. Velocity pump reaction turbine

    DOE Patents [OSTI]

    House, Palmer A. (Walnut Creek, CA)

    1984-01-01T23:59:59.000Z

    An expanding hydraulic/two-phase velocity pump reaction turbine including a dual concentric rotor configuration with an inter-rotor annular flow channel in which the inner rotor is mechanically driven by the outer rotor. In another embodiment, the inner rotor is immobilized and provided with gas recovery ports on its outer surface by means of which gas in solution may be recovered. This velocity pump reaction turbine configuration is capable of potential energy conversion efficiencies of up to 70%, and is particularly suited for geothermal applications.

  15. Multiple piece turbine airfoil

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL); Wilson, Jr., Jack W. (Palm Beach Gardens, FL)

    2010-11-02T23:59:59.000Z

    A turbine airfoil, such as a rotor blade or a stator vane, for a gas turbine engine, the airfoil formed as a shell and spar construction with a plurality of dog bone struts each mounted within openings formed within the shell and spar to allow for relative motion between the spar and shell in the airfoil chordwise direction while also forming a seal between adjacent cooling channels. The struts provide the seal as well as prevent bulging of the shell from the spar due to the cooling air pressure.

  16. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31T23:59:59.000Z

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  17. DOE/SNL-TTU scaled wind farm technology facility : research opportunities for study of turbine-turbine interaction.

    SciTech Connect (OSTI)

    Barone, Matthew Franklin; White, Jonathan

    2011-09-01T23:59:59.000Z

    The proposed DOE/Sandia Scaled Wind Farm Technology Facility (SWiFT) hosted by Texas Tech University at Reese Technology Center in Lubbock, TX, will provide a facility for experimental study of turbine-turbine interaction and complex wind farm aerodynamics. This document surveys the current status of wind turbine wake and turbine-turbine interaction research, identifying knowledge and data gaps that the proposed test site can potentially fill. A number of turbine layouts is proposed, allowing for up to ten turbines at the site.

  18. Water turbine system and method of operation

    DOE Patents [OSTI]

    Costin, Daniel P. (Montpelier, VT)

    2011-05-10T23:59:59.000Z

    A system for providing electrical power from a current turbine is provided. The system includes a floatation device and a mooring. A water turbine structure is provided having an upper and lower portion wherein the lower portion includes a water fillable chamber. A plurality of cables are used to couple the system where a first cable couples the water turbine to the mooring and a second cable couples the floatation device to the first cable. The system is arranged to allow the turbine structure to be deployed and retrieved for service, repair, maintenance and redeployment.

  19. Water turbine system and method of operation

    DOE Patents [OSTI]

    Costin, Daniel P.

    2010-06-15T23:59:59.000Z

    A system for providing electrical power from a current turbine is provided. The system includes a floatation device and a mooring. A water turbine structure is provided having an upper and lower portion wherein the lower portion includes a water fillable chamber. A plurality of cables are used to couple the system where a first cable couples the water turbine to the mooring and a second cable couples the floatation device to the first cable. The system is arranged to allow the turbine structure to be deployed and retrieved for service, repair, maintenance and redeployment.

  20. Water turbine system and method of operation

    DOE Patents [OSTI]

    Costin, Daniel P. (Montpelier, VT)

    2009-02-10T23:59:59.000Z

    A system for providing electrical power from a current turbine is provided. The system includes a floatation device and a mooring. A water turbine structure is provided having an upper and lower portion wherein the lower portion includes a water fillable chamber. A plurality of cables are used to couple the system where a first cable couples the water turbine to the mooring and a second cable couples the floatation device to the first cable. The system is arranged to allow the turbine structure to be deployed and retrieved for service, repair, maintenance and redeployment.

  1. AIAA-2003-0694 QUANTIFICATION OF PROCESSING PARAMETERS FOR WIND TURBINE

    E-Print Network [OSTI]

    AIAA-2003-0694 QUANTIFICATION OF PROCESSING PARAMETERS FOR WIND TURBINE BLADES Douglas Cairns, John of processing techniques and can be useful to wind turbine blade manufacturers to prepare processing conditions-3]. This is a consequence of the typical material architectures that are used in wind turbine blades. Figure 1

  2. Isogeometric Simulation of Turbine Blades for Aircraft Engines David Gromann1

    E-Print Network [OSTI]

    Jüttler, Bert

    Isogeometric Simulation of Turbine Blades for Aircraft Engines David Gro�mann1 , Bert Jüttler2, in the challenging field of aircraft engines. We study the deformation of turbine blades under the assumption, manufacturing and repairing turbine engines for aircrafts. A challenging task in this field is the efficient

  3. TOWARDS LIFE-CYCLE MANAGEMENT OF WIND TURBINES BASED ON STRUCTURAL HEALTH MONITORING

    E-Print Network [OSTI]

    Stanford University

    TOWARDS LIFE-CYCLE MANAGEMENT OF WIND TURBINES BASED ON STRUCTURAL HEALTH MONITORING K. Smarsly1) strategies can enable wind turbine manufacturers, owners, and operators to precisely schedule maintenance behavior of wind turbines and to reduce (epistemic) uncertainty. Both the resistance parameters

  4. American Institute of Aeronautics and Astronautics A Framework for the Reliability Analysis of Wind Turbines

    E-Print Network [OSTI]

    Manuel, Lance

    of Wind Turbines against Windstorms and Non-Standard Inflow Definitions Lance Manuel1 Dept. of Civil and entire fleets of turbines can be manufactured to a common set of criteria. Each wind power development typical wind turbine systems are yet to be characterized in ways that drive aeroelastic loads and design

  5. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645 3,625 1,006 492 742Energy China 2015ofDepartmentDepartment of2 ofEmergencyAcrobatBetterbyDepartment of

  6. Methods and apparatus for rotor load control in wind turbines

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw

    2006-08-22T23:59:59.000Z

    A wind turbine having a rotor, at least one rotor blade, and a plurality of generators, of which a first generator is configured to provide power to an electric grid and a second generator is configured to provide power to the wind turbine during times of grid loss. The wind turbine is configured to utilize power provided by the second generator to reduce loads on the wind turbine during times of grid loss.

  7. IntroductionIntroduction The use of small scale vertical axis wind turbinesThe use of small scale vertical axis wind turbines

    E-Print Network [OSTI]

    Tullis, Stephen

    IntroductionIntroduction The use of small scale vertical axis wind turbinesThe use of small scale vertical axis wind turbines (VAWT) is being studied at McMaster University using(VAWT) is being studied at McMaster University using a prototype wind turbine provided bya prototype wind turbine provided

  8. Jet spoiler arrangement for wind turbine

    DOE Patents [OSTI]

    Cyrus, Jack D. (Corrales, NM); Kadlec, Emil G. (Albuquerque, NM); Klimas, Paul C. (Albuquerque, NM)

    1985-01-01T23:59:59.000Z

    An air jet spoiler arrangement is provided for a Darrieus-type vertical axis wind-powered turbine. Air is drawn into hollow turbine blades through air inlets at the ends thereof and is ejected in the form of air jets through small holes or openings provided along the lengths of the blades. The air jets create flow separation at the surfaces of the turbine blades, thereby inducing stall conditions and reducing the output power. A feedback control unit senses the power output of the turbine and controls the amount of air drawn into the air inlets accordingly.

  9. Jet spoiler arrangement for wind turbine

    DOE Patents [OSTI]

    Cyrus, J.D.; Kadlec, E.G.; Klimas, P.C.

    1983-09-15T23:59:59.000Z

    An air jet spoiler arrangement is provided for a Darrieus-type vertical axis wind-powered turbine. Air is drawn into hollow turbine blades through air inlets at the end thereof and is ejected in the form of air jets through small holes or openings provided along the lengths of the blades. The air jets create flow separation at the surfaces of the turbine blades, thereby including stall conditions and reducing the output power. A feedback control unit senses the power output of the turbine and controls the amount of air drawn into the air inlets accordingly.

  10. Land-Based Wind Turbine Transportation and Logistics Barriers and Their Effects on U.S. Wind Markets (Presentation)

    SciTech Connect (OSTI)

    Cotrell, J.; Stehly, T.; Johnson, J.; Roberts, J.O.; Parker, Z.; Scott, G.; Heimiller, D.

    2014-05-01T23:59:59.000Z

    The average size of land based wind turbines installed in the United States has increased dramatically over time. As a result wind turbines are facing new transportation and logistics barriers that limit the size of utility scale land based wind turbines that can be deployed in the United States. Addressing these transportation and logistics barriers will allow for even further increases in U.S. turbine size using technologies under development for offshore markets. These barriers are important because larger taller turbines have been identified as a path to reducing the levelized cost of energy for electricity. Additionally, increases in turbine size enable the development of new low and moderate speed markets in the U.S. In turn, wind industry stakeholder support, market stability, and ultimately domestic content and manufacturing competitiveness are potentially affected. In general there is very little recent literature that characterizes transportation and logistics barriers and their effects on U.S. wind markets and opportunities. Accordingly, the objective of this paper is to report the results of a recent NREL study that identifies the barriers, assesses their impact and provides recommendations for strategies and specific actions.

  11. Alternative Energy Product Manufacturers Tax Credit | Department...

    Broader source: Energy.gov (indexed) [DOE]

    and Revenue Provider New Mexico Energy, Minerals and Natural Resources Department The Alternative Energy Product Manufacturers tax credit may be claimed for manufacturing...

  12. Additive Manufacturing for Fuel Cells

    Office of Energy Efficiency and Renewable Energy (EERE)

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  13. Wind Turbine Gearbox Failure Modes - A Brief (Presentation)

    SciTech Connect (OSTI)

    Sheng, S.; McDade, M.; Errichello, R.

    2011-10-01T23:59:59.000Z

    Wind turbine gearboxes are not always meeting 20-year design life. Premature failure of gearboxes increases cost of energy, turbine downtime, unplanned maintenance, gearbox replacement and rebuild, and increased warranty reserves. The problem is widespread, affects most Original Equipment Manufacturers, and is not caused by manufacturing practices. There is a need to improve gearbox reliability and reduce turbine downtime. The topics of this presentation are: GRC (Gearbox Reliability Collaborative) technical approach; Gearbox failure database; Recorded incidents summary; Top failure modes for bearings; Top failure modes for gears; GRC test gearbox; Bearing nomenclature; Test history; Real damage; Gear sets; Bearings; Observations; and Summary. 5 refs.

  14. American Institute of Aeronautics and Astronautics Characterization of Manufacturing Defects Common to

    E-Print Network [OSTI]

    Common to Composite Wind Turbine Blades: Flaw Characterization Trey W. Riddle1 , Douglas S. Cairns2 of wind turbine blade manufactures, repair companies, wind farm operators and third party investigators has directed the focus of this investigation on types of flaws commonly found in wind turbine blades

  15. Closed-loop air cooling system for a turbine engine

    DOE Patents [OSTI]

    North, William Edward (Winter Springs, FL)

    2000-01-01T23:59:59.000Z

    Method and apparatus are disclosed for providing a closed-loop air cooling system for a turbine engine. The method and apparatus provide for bleeding pressurized air from a gas turbine engine compressor for use in cooling the turbine components. The compressed air is cascaded through the various stages of the turbine. At each stage a portion of the compressed air is returned to the compressor where useful work is recovered.

  16. Gas turbine premixing systems

    DOE Patents [OSTI]

    Kraemer, Gilbert Otto; Varatharajan, Balachandar; Evulet, Andrei Tristan; Yilmaz, Ertan; Lacy, Benjamin Paul

    2013-12-31T23:59:59.000Z

    Methods and systems are provided for premixing combustion fuel and air within gas turbines. In one embodiment, a combustor includes an upstream mixing panel configured to direct compressed air and combustion fuel through premixing zone to form a fuel-air mixture. The combustor includes a downstream mixing panel configured to mix additional combustion fuel with the fule-air mixture to form a combustion mixture.

  17. Small Wind Research Turbine: Final Report

    SciTech Connect (OSTI)

    Corbus, D.; Meadors, M.

    2005-10-01T23:59:59.000Z

    The Small Wind Research Turbine (SWRT) project was initiated to provide reliable test data for model validation of furling wind turbines and to help understand small wind turbine loads. This report will familiarize the user with the scope of the SWRT test and support the use of these data. In addition to describing all the testing details and results, the report presents an analysis of the test data and compares the SWRT test data to simulation results from the FAST aeroelastic simulation model.

  18. Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01T23:59:59.000Z

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  19. Single Rotor Turbine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2004-10-26T23:59:59.000Z

    A rotor for use in turbine applications has a centrifugal compressor having axially disposed spaced apart fins forming passages and an axial turbine having hollow turbine blades interleaved with the fins and through which fluid from the centrifugal compressor flows.

  20. Economical Condensing Turbines

    E-Print Network [OSTI]

    Dean, J. E.

    1997-01-01T23:59:59.000Z

    Steam turbines have long been used at utilities and in industry to generate power. There are three basic types of steam turbines: condensing, letdown and extraction/condensing. • Letdown turbines reduce the pressure of the incoming steam to one...

  1. Steam Turbine Cogeneration

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01T23:59:59.000Z

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  2. GE Healthcare Life Sciences provides products and services used as tools for biopharmaceutical manufacturing, drug discovery and the latest in cellular technologies, thereby enabling our customers

    E-Print Network [OSTI]

    Uppsala Universitet

    GE Healthcare Life Sciences provides products and services used as tools for biopharmaceutical protein purification at Protein Tools, GE Healthcare, Uppsala Background Immobilized metal affinity independently and in collaborations. The master thesis will be carried out at GE Healthcare in Uppsala and last

  3. Energy 101: Wind Turbines

    ScienceCinema (OSTI)

    None

    2013-05-29T23:59:59.000Z

    See how wind turbines generate clean electricity from the power of the wind. Highlighted are the various parts and mechanisms of a modern wind turbine.

  4. Energy 101: Wind Turbines

    SciTech Connect (OSTI)

    None

    2011-01-01T23:59:59.000Z

    See how wind turbines generate clean electricity from the power of the wind. Highlighted are the various parts and mechanisms of a modern wind turbine.

  5. Pitch-controlled variable-speed wind turbine generation

    SciTech Connect (OSTI)

    Muljadi, E.; Butterfield, C.P.

    2000-03-01T23:59:59.000Z

    Wind energy is a viable option to complement other types of pollution-free generation. In the early development of wind energy, the majority of wind turbines were operated at constant speed. Recently, the number of variable-speed wind turbines installed in wind farms has increased and more wind turbine manufacturers are making variable-speed wind turbines. This paper covers the operation of variable-speed wind turbines with pitch control. The system the authors considered is controlled to generate maximum energy while minimizing loads. The maximization of energy was only carried out on a static basis and only drive train loads were considered as a constraint. In medium wind speeds, the generator and power converter control the wind turbine to capture maximum energy from the wind. In the high wind speed region, the wind turbine is controlled to maintain the aerodynamic power produced by the wind turbine. Two methods to adjust the aerodynamic power were investigated: pitch control and generator load control, both of which are employed to control the operation of the wind turbine. The analysis and simulation shows that the wind turbine can be operated at its optimum energy capture while minimizing the load on the wind turbine for a wide range of wind speeds.

  6. Closed loop air cooling system for combustion turbines

    DOE Patents [OSTI]

    Huber, D.J.; Briesch, M.S.

    1998-07-21T23:59:59.000Z

    Convective cooling of turbine hot parts using a closed loop system is disclosed. Preferably, the present invention is applied to cooling the hot parts of combustion turbine power plants, and the cooling provided permits an increase in the inlet temperature and the concomitant benefits of increased efficiency and output. In preferred embodiments, methods and apparatus are disclosed wherein air is removed from the combustion turbine compressor and delivered to passages internal to one or more of a combustor and turbine hot parts. The air cools the combustor and turbine hot parts via convection and heat is transferred through the surfaces of the combustor and turbine hot parts. 1 fig.

  7. Closed loop air cooling system for combustion turbines

    DOE Patents [OSTI]

    Huber, David John (North Canton, OH); Briesch, Michael Scot (Orlando, FL)

    1998-01-01T23:59:59.000Z

    Convective cooling of turbine hot parts using a closed loop system is disclosed. Preferably, the present invention is applied to cooling the hot parts of combustion turbine power plants, and the cooling provided permits an increase in the inlet temperature and the concomitant benefits of increased efficiency and output. In preferred embodiments, methods and apparatus are disclosed wherein air is removed from the combustion turbine compressor and delivered to passages internal to one or more of a combustor and turbine hot parts. The air cools the combustor and turbine hot parts via convection and heat is transferred through the surfaces of the combustor and turbine hot parts.

  8. On the Fatigue Analysis of Wind Turbines

    SciTech Connect (OSTI)

    Sutherland, Herbert J.

    1999-06-01T23:59:59.000Z

    Modern wind turbines are fatigue critical machines that are typically used to produce electrical power from the wind. Operational experiences with these large rotating machines indicated that their components (primarily blades and blade joints) were failing at unexpectedly high rates, which led the wind turbine community to develop fatigue analysis capabilities for wind turbines. Our ability to analyze the fatigue behavior of wind turbine components has matured to the point that the prediction of service lifetime is becoming an essential part of the design process. In this review paper, I summarize the technology and describe the ''best practices'' for the fatigue analysis of a wind turbine component. The paper focuses on U.S. technology, but cites European references that provide important insights into the fatigue analysis of wind turbines.

  9. Cooling scheme for turbine hot parts

    DOE Patents [OSTI]

    Hultgren, Kent Goran (Winter Park, FL); Owen, Brian Charles (Orlando, FL); Dowman, Steven Wayne (Orlando, FL); Nordlund, Raymond Scott (Orlando, FL); Smith, Ricky Lee (Oviedo, FL)

    2000-01-01T23:59:59.000Z

    A closed-loop cooling scheme for cooling stationary combustion turbine components, such as vanes, ring segments and transitions, is provided. The cooling scheme comprises: (1) an annular coolant inlet chamber, situated between the cylinder and blade ring of a turbine, for housing coolant before being distributed to the turbine components; (2) an annular coolant exhaust chamber, situated between the cylinder and the blade ring and proximate the annular coolant inlet chamber, for collecting coolant exhaust from the turbine components; (3) a coolant inlet conduit for supplying the coolant to said coolant inlet chamber; (4) a coolant exhaust conduit for directing coolant from said coolant exhaust chamber; and (5) a piping arrangement for distributing the coolant to and directing coolant exhaust from the turbine components. In preferred embodiments of the invention, the cooling scheme further comprises static seals for sealing the blade ring to the cylinder and flexible joints for attaching the blade ring to the turbine components.

  10. Evaluation of Turbine Blades Using Computed Tomography

    E-Print Network [OSTI]

    C. Muralidhar; S. N. Lukose; M. P. Subramanian

    2006-01-01T23:59:59.000Z

    Turbine blades are high value castings having complex internal geometry. Computed Tomography has been employed on Turbine blades for finding out defects and internal details. The wall thickness, rib thickness and radius of curvature are measured from the CT slices. The discontinuities including blockages of cooling passages in the cast material can be detected. 3D visualization of the turbine blade provides in extracting its internal features including inaccessible areas nondestructively, which is not possible through conventional NDE methods. The salient features for evaluation of turbine blades using Tomography are brought out.

  11. Multiple piece turbine airfoil

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL)

    2010-11-09T23:59:59.000Z

    A turbine airfoil, such as a rotor blade or a stator vane, for a gas turbine engine, the airfoil formed as a shell and spar construction with a plurality of hook shaped struts each mounted within channels extending in a spanwise direction of the spar and the shell to allow for relative motion between the spar and shell in the airfoil chordwise direction while also fanning a seal between adjacent cooling channels. The struts provide the seal as well as prevent bulging of the shell from the spar due to the cooling air pressure. The hook struts have a hooked shaped end and a rounded shaped end in order to insert the struts into the spar.

  12. 36 AUGUST | 2011 EnhancEd TurbinE

    E-Print Network [OSTI]

    Kusiak, Andrew

    36 AUGUST | 2011 EnhancEd TurbinE PErformancE moniToring comPonEnTs of wind TurbinEs are affected by asymmetric loads, variable wind speeds, and se- vere weather conditions which cause wind turbines to change their states. A typical wind turbine under- goes various states during its daily operations. The wind turbine

  13. Turbine FAQs

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level:Energy: Grid Integration Redefining What'sis Taking Over OurThe Iron Spin Transition in2,EHSS A-Zand Analysis Utilities (TAU)Tuning ofTurbine

  14. Cambridge Danehy Park Wind Turbine Preliminary Project Assessment

    E-Print Network [OSTI]

    Cambridge Danehy Park Wind Turbine Preliminary Project Assessment Overview MIT Wind Energy Projects 4 / 25 2.5 / 25 Rated Wind Speed (m/s) 13 10 14.5 ~15 12 The above turbines were chosen to provide, several recent studies examining birds and wind turbines have observed that most birds usually avoid

  15. 7,511,624 Wind Energy Overview: Device for monitoring the balance and integrity of wind turbine blades either in

    E-Print Network [OSTI]

    Maxwell, Bruce D.

    turbine blades either in service or as a quality control step in the manufacturing process Researchers oscillations (including imbalances and tracking variations) in wind turbine blades. This technology was tested covering the RPM rate of any wind turbine blade. This invention directly targets the operational monitoring

  16. KALMAN-FILTER BASED DATA FUSION FOR NEUTRALAXIS TRACKING FOR DAMAGE DETECTION IN WIND-TURBINE TOWERS

    E-Print Network [OSTI]

    Boyer, Edmond

    KALMAN-FILTER BASED DATA FUSION FOR NEUTRALAXIS TRACKING FOR DAMAGE DETECTION IN WIND-TURBINE Monitoring, Strain Sensors, Wind Turbine, Neutral Axis tracking, Kalman Filter INTRODUCTION Ever since to the advancements in the field of materials engineering and manufacturing methods. Newer, bigger wind turbines which

  17. MODELING WIND TURBINES IN THE GRIDLAB-D SOFTWARE ENVIRONMENT

    SciTech Connect (OSTI)

    Fuller, J.C.; Schneider, K.P.

    2009-01-01T23:59:59.000Z

    In recent years, the rapid expansion of wind power has resulted in a need to more accurately model the effects of wind penetration on the electricity infrastructure. GridLAB-D is a new simulation environment developed for the U.S. Department of Energy (DOE) by the Pacifi c Northwest National Laboratory (PNNL), in cooperation with academic and industrial partners. GridLAB-D was originally written and designed to help integrate end-use smart grid technologies, and it is currently being expanded to include a number of other technologies, including distributed energy resources (DER). The specifi c goal of this project is to create a preliminary wind turbine generator (WTG) model for integration into GridLAB-D. As wind power penetration increases, models are needed to accurately study the effects of increased penetration; this project is a beginning step at examining these effects within the GridLAB-D environment. Aerodynamic, mechanical and electrical power models were designed to simulate the process by which mechanical power is extracted by a wind turbine and converted into electrical energy. The process was modeled using historic atmospheric data, collected over a period of 30 years as the primary energy input. This input was then combined with preliminary models for synchronous and induction generators. Additionally, basic control methods were implemented, using either constant power factor or constant power modes. The model was then compiled into the GridLAB-D simulation environment, and the power outputs were compared against manufacturers’ data and then a variation of the IEEE 4 node test feeder was used to examine the model’s behavior. Results showed the designs were suffi cient for a prototype model and provided output power similar to the available manufacturers’ data. The prototype model is designed as a template for the creation of new modules, with turbine-specifi c parameters to be added by the user.

  18. Economical Condensing Turbines?

    E-Print Network [OSTI]

    Dean, J. E.

    Economical Condensing Turbines? by J.E.Dean, P.E. Steam turbines have long been used at utilities and in industry to generate power. There are three basic types of steam turbines: condensing, letdown 1 and extraction/condensing. ? Letdown... turbines reduce the pressure of the incoming steam to one or more pressures and generate power very efficiently, assuming that all the letdown steam has a use. Two caveats: ? Letdown turbines produce power based upon steam requirements and not based upon...

  19. Simulating Collisions for Hydrokinetic Turbines

    SciTech Connect (OSTI)

    Richmond, Marshall C.; Romero Gomez, Pedro DJ; Rakowski, Cynthia L.

    2013-10-01T23:59:59.000Z

    Evaluations of blade-strike on an axial-flow Marine Hydrokinetic turbine were conducted using a conventional methodology as well as an alternative modeling approach proposed in the present document. The proposed methodology integrates the following components into a Computa- tional Fluid Dynamics (CFD) model: (i) advanced eddy-resolving flow simulations, (ii) ambient turbulence based on field data, (iii) moving turbine blades in highly transient flows, and (iv) Lagrangian particles to mimic the potential fish pathways. The sensitivity of blade-strike prob- ability to the following conditions was also evaluated: (i) to the turbulent environment, (ii) to fish size and (iii) to mean stream flow velocity. The proposed methodology provided fraction of collisions and offered the capability of analyzing the causal relationships between the flow envi- ronment and resulting strikes on rotating blades. Overall, the conventional methodology largely overestimates the probability of strike, and lacks the ability to produce potential fish and aquatic biota trajectories as they interact with the rotating turbine. By using a set of experimental corre- lations of exposure-response of living fish colliding on moving blades, the occurrence, frequency and intensity of the particle collisions was next used to calculate the survival rate of fish crossing the MHK turbine. This step indicated survival rates always greater than 98%. Although the proposed CFD framework is computationally more expensive, it provides the advantage of evaluating multiple mechanisms of stress and injury of hydrokinetic turbine devices on fish.

  20. Advanced turbine systems program conceptual design and product development. Quarterly report, February 1995--April 1995

    SciTech Connect (OSTI)

    Karstensen, K.W.

    1995-07-01T23:59:59.000Z

    This Quarterly Technical Progress Report covers the period February 1, 1995, through April 30, 1995, for Phase II of the Advanced Turbine Systems (ATS) Program by Solar Turbines Incorporated under DOE contract No. DE-AC21-93MC30246. The objective of Phase II of the ATS Program is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. A secondary objective is to begin early development of technologies critical to the success of ATS. Tasks 1, 2, 3, 5, 6 and 7 of Phase II have been completed in prior quarters. Their results have been discussed in the applicable quarterly reports and in their respective topical reports. With the exception of Task 7, final editions of these topical reports have been submitted to the DOE. This quarterly report, then, addresses only Task 4 and the nine subtasks included in Task 8, {open_quotes}Design and Test of Critical Components.{close_quotes} These nine subtasks address six ATS technologies as follows: (1) Catalytic Combustion - Subtasks 8.2 and 8.5, (2) Recuperator - Subtasks 8.1 and 8.7, (3) Autothermal Fuel Reformer - Subtask 8.3, (4) High Temperature Turbine Disc - Subtask 8.4, (5) Advanced Control System (MMI) - Subtask 8.6, and (6) Ceramic Materials - Subtasks 8.8 and 8.9. Major technological achievements from Task 8 efforts during the quarter are as follows: (1) The subscale catalytic combustion rig in Subtask 8.2 is operating consistently at 3 ppmv of NO{sub x} over a range of ATS operating conditions. (2) The spray cast process used to produce the rim section of the high temperature turbine disc of Subtask 8.4 offers additional and unplanned spin-off opportunities for low cost manufacture of certain gas turbine parts.

  1. Annual Report: Turbines (30 September 2012)

    SciTech Connect (OSTI)

    Alvin, Mary Anne [NETL] [NETL; Richards, George [NETL] [NETL

    2012-09-30T23:59:59.000Z

    The FY12 NETL-RUA Turbine Thermal Management effort supported the Department of Energy (DOE) Hydrogen Turbine Program through conduct of novel, fundamental, basic, and applied research in the areas of aerothermal heat transfer, coatings development, and secondary flow control. This research project utilized the extensive expertise and facilities readily available at NETL and the participating universities. The research approach includes explorative studies based on scaled models and prototype coupon tests conducted under realistic high-temperature, pressurized, turbine operating conditions. This research is expected to render measurable outcomes that will meet DOE advanced turbine development goals of a 3- to 5-point increase in power island efficiency and a 30 percent power increase above the hydrogen-fired combined cycle baseline. In addition, knowledge gained from this project will further advance the aerothermal cooling and TBC technologies in the general turbine community. This project has been structured to address ? Development and design of aerothermal and materials concepts in FY12-13. ? Design and manufacturing of these advanced concepts in FY13. ? Bench-scale/proof-of-concept testing of these concepts in FY13-14 and beyond. The Turbine Thermal Management project consists of four tasks that focus on a critical technology development in the areas of aerothermal and heat transfer, coatings and materials development, design integration and testing, and a secondary flow rotating rig.

  2. Definition of a 5MW/61.5m wind turbine blade reference model.

    SciTech Connect (OSTI)

    Resor, Brian Ray

    2013-04-01T23:59:59.000Z

    A basic structural concept of the blade design that is associated with the frequently utilized %E2%80%9CNREL offshore 5-MW baseline wind turbine%E2%80%9D is needed for studies involving blade structural design and blade structural design tools. The blade structural design documented in this report represents a concept that meets basic design criteria set forth by IEC standards for the onshore turbine. The design documented in this report is not a fully vetted blade design which is ready for manufacture. The intent of the structural concept described by this report is to provide a good starting point for more detailed and targeted investigations such as blade design optimization, blade design tool verification, blade materials and structures investigations, and blade design standards evaluation. This report documents the information used to create the current model as well as the analyses used to verify that the blade structural performance meets reasonable blade design criteria.

  3. Foam Cleaning of Steam Turbines 

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    2000-01-01T23:59:59.000Z

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  4. Foam Cleaning of Steam Turbines

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  5. An Innovative Technique for Evaluating the Integrity and Durability of Wind Turbine Blade Composites - Final Project Report

    SciTech Connect (OSTI)

    Wang, Jy-An John [ORNL; Ren, Fei [ORNL; Tan, Ting [ORNL; Mandell, John [Montana State University; Agastra, Pancasatya [Montana State University

    2011-11-01T23:59:59.000Z

    To build increasingly larger, lightweight, and robust wind turbine blades for improved power output and cost efficiency, durability of the blade, largely resulting from its structural composites selection and aerodynamic shape design, is of paramount concern. The safe/reliable operation of structural components depends critically on the selection of materials that are resistant to damage and failure in the expected service environment. An effective surveillance program is also necessary to monitor the degradation of the materials in the course of service. Composite materials having high specific strength/stiffness are desirable for the construction of wind turbines. However, most high-strength materials tend to exhibit low fracture toughness. That is why the fracture toughness of the composite materials under consideration for the manufacture of the next generation of wind turbines deserves special attention. In order to achieve the above we have proposed to develop an innovative technology, based on spiral notch torsion test (SNTT) methodology, to effectively investigate the material performance of turbine blade composites. SNTT approach was successfully demonstrated and extended to both epoxy and glass fiber composite materials for wind turbine blades during the performance period. In addition to typical Mode I failure mechanism, the mixed-mode failure mechanism induced by the wind turbine service environments and/or the material mismatch of the composite materials was also effectively investigated using SNTT approach. The SNTT results indicate that the proposed protocol not only provides significant advance in understanding the composite failure mechanism, but also can be readily utilized to assist the development of new turbine blade composites.

  6. Analysis of Transportation and Logistics Challenges Affecting the Deployment of Larger Wind Turbines: Summary of Results

    SciTech Connect (OSTI)

    Cotrell, J.; Stehly, T.; Johnson, J.; Roberts, J. O.; Parker, Z.; Scott, G.; Heimiller, D.

    2014-01-01T23:59:59.000Z

    There is relatively little literature that characterizes transportation and logistics challenges and the associated effects on U.S. wind markets. The objectives of this study were to identify the transportation and logistics challenges, assess the associated impacts, and provide recommendations for strategies and specific actions to address the challenges. The authors primarily relied on interviews with wind industry project developers, original equipment manufacturers, and transportation and logistics companies to obtain the information and industry perspectives needed for this study. They also reviewed published literature on trends and developments in increasing wind turbine size, logistics, and transportation issues.

  7. Sample survey of traditional water wheels and small water turbines in nepal: a preliminary report

    SciTech Connect (OSTI)

    Joshi, C.B.

    1981-01-01T23:59:59.000Z

    The main purposes of this survey were to study the technical, economical, and social aspects of water wheels and turbines; to assess the possibility of developing these modern and traditional technologies together or improving them separately; to assess the awareness of the local people of the need for improvement on their existing technologies; and to find out the possible role of RECAST for mutual cooperation. This survey is intended to provide planners financiers, researchers, and manufacturers with further information regarding better use of small hydro resources and locally available skills for development.

  8. Wind Turbine Drivetrain Condition Monitoring - An Overview

    SciTech Connect (OSTI)

    Sheng, S; Veers, P.

    2011-10-01T23:59:59.000Z

    This paper provides an overview of wind turbine drivetrain condition monitoring based on presentations from a condition monitoring workshop organized by the National Renewable Energy Laboratory in 2009 and on additional references.

  9. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect (OSTI)

    Not Available

    2006-01-01T23:59:59.000Z

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  10. Sandia Energy - Simulating Turbine-Turbine Interaction

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    of wind-turbine wakes within a turbulent atmospheric boundary layer using a large eddy simulation (LES) method. Current and ongoing work aims to leverage the simulation...

  11. Low thermal stress ceramic turbine nozzle

    DOE Patents [OSTI]

    Glezer, Boris (Del Mar, CA); Bagheri, Hamid (San Diego, CA); Fierstein, Aaron R. (San Diego, CA)

    1996-01-01T23:59:59.000Z

    A turbine nozzle vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The metallic components having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes an outer shroud and an inner shroud having a plurality of vanes therebetween. Each of the plurality of vanes have a device for heating and cooling a portion of each of the plurality of vanes. Furthermore, the inner shroud has a plurality of bosses attached thereto. A cylindrical member has a plurality of grooves formed therein and each of the plurality of bosses are positioned in corresponding ones of the plurality of grooves. The turbine nozzle vane assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the other component.

  12. Yaw dynamics of horizontal axis wind turbines

    SciTech Connect (OSTI)

    Hansen, A.C. (Utah Univ., Salt Lake City, UT (United States))

    1992-05-01T23:59:59.000Z

    Designers of a horizontal axis wind turbine yaw mechanism are faced with a difficult decision. They know that if they elect to use a yaw- controlled rotor then the system will suffer increased initial cost and increased inherent maintenance and reliability problems. On the other hand, if they elect to allow the rotor to freely yaw they known they will have to account for unknown and random, though bounded, yaw rates. They will have a higher-risk design to trade-off against the potential for cost savings and reliability improvement. The risk of a yaw-free system could be minimized if methods were available for analyzing and understanding yaw behavior. The complexity of yaw behavior has, until recently, discouraged engineers from developing a complete yaw analysis method. The objectives of this work are to (1) provide a fundamental understanding of free-yaw mechanics and the design concepts most effective at eliminating yaw problems, and (2) provide tested design tools and guidelines for use by free-yaw wind systems manufacturers. The emphasis is on developing practical and sufficiently accurate design methods.

  13. Environmental Effects of Hydrokinetic Turbines on Fish: Desktop...

    Broader source: Energy.gov (indexed) [DOE]

    provide information to support assessment of the potential for injury and mortality of fish that encounter hydrokinetic turbines of various designs installed in tidal and river...

  14. Leaf seal for transition duct in turbine system

    DOE Patents [OSTI]

    Flanagan, James Scott; LeBegue, Jeffrey Scott; McMahan, Kevin Weston; Dillard, Daniel Jackson; Pentecost, Ronnie Ray

    2013-06-11T23:59:59.000Z

    A turbine system is disclosed. In one embodiment, the turbine system includes a transition duct. The transition duct includes an inlet, an outlet, and a passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. The transition duct further includes an interface member for interfacing with a turbine section. The turbine system further includes a leaf seal contacting the interface member to provide a seal between the interface member and the turbine section.

  15. Flexible metallic seal for transition duct in turbine system

    DOE Patents [OSTI]

    Flanagan, James Scott; LeBegue, Jeffrey Scott; McMahan, Kevin Weston; Dillard, Daniel Jackson; Pentecost, Ronnie Ray

    2014-04-22T23:59:59.000Z

    A turbine system is disclosed. In one embodiment, the turbine system includes a transition duct. The transition duct includes an inlet, an outlet, and a passage extending between the inlet and the outlet and defining a longitudinal axis, a radial axis, and a tangential axis. The outlet of the transition duct is offset from the inlet along the longitudinal axis and the tangential axis. The transition duct further includes an interface member for interfacing with a turbine section. The turbine system further includes a flexible metallic seal contacting the interface member to provide a seal between the interface member and the turbine section.

  16. Stationary turbine component with laminated skin

    DOE Patents [OSTI]

    James, Allister W. (Orlando, FL)

    2012-08-14T23:59:59.000Z

    A stationary turbine engine component, such as a turbine vane, includes a internal spar and an external skin. The internal spar is made of a plurality of spar laminates, and the external skin is made of a plurality of skin laminates. The plurality of skin laminates interlockingly engage the plurality of spar laminates such that the external skin is located and held in place. This arrangement allows alternative high temperature materials to be used on turbine engine components in areas where their properties are needed without having to make the entire component out of such material. Thus, the manufacturing difficulties associated with making an entire component of such a material and the attendant high costs are avoided. The skin laminates can be made of advanced generation single crystal superalloys, intermetallics and refractory alloys.

  17. Wind Turbines Benefit Crops

    ScienceCinema (OSTI)

    Takle, Gene

    2013-03-01T23:59:59.000Z

    Ames Laboratory associate scientist Gene Takle talks about research into the effect of wind turbines on nearby crops. Preliminary results show the turbines may have a positive effect by cooling and drying the crops and assisting with carbon dioxide uptake.

  18. Wind Turbines Benefit Crops

    SciTech Connect (OSTI)

    Takle, Gene

    2010-01-01T23:59:59.000Z

    Ames Laboratory associate scientist Gene Takle talks about research into the effect of wind turbines on nearby crops. Preliminary results show the turbines may have a positive effect by cooling and drying the crops and assisting with carbon dioxide uptake.

  19. Additive Manufacturing: Implications on Research and Manufacturing

    E-Print Network [OSTI]

    Crawford, T. Daniel

    Additive Manufacturing: Implications on Research and Manufacturing With recent developments, etc.), additive manufacturing (AM) has the potential to become a transformative technology in innovation-based manufacturing. Agencies such as the Department of Defense, the National Science Foundation

  20. Wind Turbine Competition Introduction

    E-Print Network [OSTI]

    Wang, Xiaorui "Ray"

    Wind Turbine Competition Introduction: The Society of Hispanic Professional Engineers, SHPE at UTK, wishes to invite you to participate in our first `Wind Turbine' competition as part of Engineer's Week). You will be evaluated by how much power your wind turbine generates at the medium setting of our fan

  1. Sliding vane geometry turbines

    DOE Patents [OSTI]

    Sun, Harold Huimin; Zhang, Jizhong; Hu, Liangjun; Hanna, Dave R

    2014-12-30T23:59:59.000Z

    Various systems and methods are described for a variable geometry turbine. In one example, a turbine nozzle comprises a central axis and a nozzle vane. The nozzle vane includes a stationary vane and a sliding vane. The sliding vane is positioned to slide in a direction substantially tangent to an inner circumference of the turbine nozzle and in contact with the stationary vane.

  2. Combined Cycle Combustion Turbines

    E-Print Network [OSTI]

    Combined Cycle Combustion Turbines Steven Simmons February 27 2014 1 #12;CCCT Today's Discussion 1 Meeting Pricing of 4 advanced units using information from Gas Turbine World Other cost estimates from E E3 EIA Gas Turbine World California Energy Commission Date 2010 Oct 2012, Dec 2013 Apr 2013 2013 Apr

  3. Image Analysis of Turbine Blades Using CT Scans| GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    are hidden and undetected. These flaws can occur during the manufacturing processes of turbine blades in a jet or gas engine. If large enough, they can have significant impact on...

  4. Learning curves and changing product attributes: the case of wind turbines

    E-Print Network [OSTI]

    Coulomb, Louis; Neuhoff, Karsten

    2006-03-14T23:59:59.000Z

    ). Three main factors can result in deviations from this. Firstly, excess demand; for example, the large US demand for wind turbines in 2005, driven by high natural gas prices, is creating scarcity and is allowing turbine manufacturers to charge higher... , P.E. (2003) Final Report of EXTOOL – Experience Curves: a tool for energy policy programmes assessment. Lund, Sweden. Nijssen (2000). Scaling rules relevant to the Lagewey 50/70 wind turbine: literature study. MSc Thesis report, TU Delft...

  5. NREL Innovations Contribute to an Award-Winning Small Wind Turbine (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-12-01T23:59:59.000Z

    The Skystream 3.7 wind turbine is the result of a decade-long collaboration between the National Renewable Energy Laboratory (NREL) and Southwest Windpower, a commercially successful small wind turbine manufacturer. NREL drew heavily on its research experience to incorporate innovations into the Skystream 3.7, including a unique blade design that makes the wind turbine more efficient and quieter than most.

  6. NEXT GENERATION GAS TURBINE SYSTEMS STUDY

    SciTech Connect (OSTI)

    Benjamin C. Wiant; Ihor S. Diakunchak; Dennis A. Horazak; Harry T. Morehead

    2003-03-01T23:59:59.000Z

    Under sponsorship of the U.S. Department of Energy's National Energy Technology Laboratory, Siemens Westinghouse Power Corporation has conducted a study of Next Generation Gas Turbine Systems that embraces the goals of the DOE's High Efficiency Engines and Turbines and Vision 21 programs. The Siemens Westinghouse Next Generation Gas Turbine (NGGT) Systems program was a 24-month study looking at the feasibility of a NGGT for the emerging deregulated distributed generation market. Initial efforts focused on a modular gas turbine using an innovative blend of proven technologies from the Siemens Westinghouse W501 series of gas turbines and new enabling technologies to serve a wide variety of applications. The flexibility to serve both 50-Hz and 60-Hz applications, use a wide range of fuels and be configured for peaking, intermediate and base load duty cycles was the ultimate goal. As the study progressed the emphasis shifted from a flexible gas turbine system of a specific size to a broader gas turbine technology focus. This shift in direction allowed for greater placement of technology among both the existing fleet and new engine designs, regardless of size, and will ultimately provide for greater public benefit. This report describes the study efforts and provides the resultant conclusions and recommendations for future technology development in collaboration with the DOE.

  7. innovati nNREL Innovations Contribute to an Award-Winning Small Wind Turbine

    E-Print Network [OSTI]

    innovati nNREL Innovations Contribute to an Award-Winning Small Wind Turbine The Skystream 3.7 wind (NREL) and Southwest Windpower, a commercially successful small wind turbine manufacturer. NREL drew. Engineers at NREL's National Wind Technology Center (NWTC) began working with Southwest Windpower in 2001

  8. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  9. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01T23:59:59.000Z

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  10. Using Machine Learning to Create Turbine Performance Models (Presentation)

    SciTech Connect (OSTI)

    Clifton, A.

    2013-04-01T23:59:59.000Z

    Wind turbine power output is known to be a strong function of wind speed, but is also affected by turbulence and shear. In this work, new aerostructural simulations of a generic 1.5 MW turbine are used to explore atmospheric influences on power output. Most significant is the hub height wind speed, followed by hub height turbulence intensity and then wind speed shear across the rotor disk. These simulation data are used to train regression trees that predict the turbine response for any combination of wind speed, turbulence intensity, and wind shear that might be expected at a turbine site. For a randomly selected atmospheric condition, the accuracy of the regression tree power predictions is three times higher than that of the traditional power curve methodology. The regression tree method can also be applied to turbine test data and used to predict turbine performance at a new site. No new data is required in comparison to the data that are usually collected for a wind resource assessment. Implementing the method requires turbine manufacturers to create a turbine regression tree model from test site data. Such an approach could significantly reduce bias in power predictions that arise because of different turbulence and shear at the new site, compared to the test site.

  11. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Better Plants Challenge Manufacturing R&D Facilities Manufacturing Demonstration Facility Manufacturing Institutes National Additive Manufacturing Innovation Institute - Pilot Now...

  12. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on...

  13. Passively cooled direct drive wind turbine

    DOE Patents [OSTI]

    Costin, Daniel P. (Chelsea, VT)

    2008-03-18T23:59:59.000Z

    A wind turbine is provided that passively cools an electrical generator. The wind turbine includes a plurality of fins arranged peripherally around a generator house. Each of the fins being oriented at an angle greater than zero degrees to allow parallel flow of air over the fin. The fin is further tapered to allow a constant portion of the fin to extend beyond the air stream boundary layer. Turbulence initiators on the nose cone further enhance heat transfer at the fins.

  14. A Wood-Fired Gas Turbine Plant

    E-Print Network [OSTI]

    Powell, S. H.; Hamrick, J. T.

    A WOOD-FIRED GAS TURBINE PLANT Sam H. Powell, Tennessee Valley Authority, Chattanooga, Tennessee Joseph T. Hamrick, Aerospace Research Corporation, RBS Electric, Roanoke, VA Abstract This paper covers the research and development of a wood...-fired gas turbine unit that is used for generating electricity. The system uses one large cyclonic combustor and a cyclone cleaning system in series to provide hot gases to drive an Allison T-56 aircraft engine (the industrial version is the 50l-k). A...

  15. Numerical Analysis of Turbine Blade Cooling Ducts M.J. Noot and R.M.M. Mattheij

    E-Print Network [OSTI]

    Eindhoven, Technische Universiteit

    Numerical Analysis of Turbine Blade Cooling Ducts M.J. Noot and R.M.M. Mattheij Eindhoven, The Netherlands March 2, 1998 Abstract The cooling of turbine blades in turbines is enhanced by providing the quality of these cooling ducts. 1 Introduction Gas turbines play an important role in aviation

  16. Critical materials research needed to secure U.S. manufacturing, officials say

    Broader source: Energy.gov [DOE]

    Energy Department officials said yesterday that developing alternatives to critical materials, like rare earth metals used in solar panels and wind turbines, is crucial to American manufacturing stability and can help the United States circumvent global market pressures.

  17. u.s. department of commerce national institute of standards and technology manufacturing extension partnership W W W . n i s t . g o v / m e p 1 -8 0 0 -m e p -4 m F g

    E-Print Network [OSTI]

    Perkins, Richard A.

    of hydraulic machining and plating services with expertise in designing and manufacturing new products also introduced Swanson Industries to opportunities in the wind turbine supply chain. An assessment

  18. Active load control techniques for wind turbines.

    SciTech Connect (OSTI)

    van Dam, C.P. (University of California, Davis, CA); Berg, Dale E.; Johnson, Scott J. (University of California, Davis, CA)

    2008-07-01T23:59:59.000Z

    This report provides an overview on the current state of wind turbine control and introduces a number of active techniques that could be potentially used for control of wind turbine blades. The focus is on research regarding active flow control (AFC) as it applies to wind turbine performance and loads. The techniques and concepts described here are often described as 'smart structures' or 'smart rotor control'. This field is rapidly growing and there are numerous concepts currently being investigated around the world; some concepts already are focused on the wind energy industry and others are intended for use in other fields, but have the potential for wind turbine control. An AFC system can be broken into three categories: controls and sensors, actuators and devices, and the flow phenomena. This report focuses on the research involved with the actuators and devices and the generated flow phenomena caused by each device.

  19. Predicting Steam Turbine Performance

    E-Print Network [OSTI]

    Harriz, J. T.

    ," PREDICTING STEAM TURBINE PERFORMANCE James T. Harriz, EIT Waterland, Viar & Associates, Inc. Wilmington, Delaware ABSTRACT Tracking the performance of extraction, back pressure and condensing steam turbines is a crucial part... energy) and test data are presented. Techniques for deriving efficiency curves from each source are described. These techniques can be applied directly to any steam turbine reliability study effort. INTRODUCTION As the cost of energy resources...

  20. Performance deterioration modeling in aircraft gas turbine engines

    SciTech Connect (OSTI)

    Zaita, A.V. [Advanced Engineering and Research Associates, Inc., Arlington, VA (United States). Technology Development Div.; Buley, G. [Naval Surface Warfare Center, West Bethesda, MD (United States). Carderock Div.; Karlsons, G. [Naval Air Warfare Center, Patuxent River, MD (United States)

    1998-04-01T23:59:59.000Z

    Steady-state performance models can be used to evaluate a new engine`s baseline performance. As a gas turbine accumulates operating time in the field, its performance deteriorates due to fouling, erosion, and wear. This paper presents the development of a model for predicting the performance deterioration of aircraft gas turbines. The model accounts for rotating component deterioration based on the aircraft mission profiles and environmental conditions and the engine`s physical and design characteristics. The methodology uses data correlations combined with a stage stacking technique for the compressor and a tip rub model, along with data correlations for the turbine to determine the amount of performance deterioration. The performance deterioration model interfaces with the manufacturer`s baseline engine simulation model in order to create a deteriorated performance model for that engine.

  1. Wind Turbine Tribology Seminar

    Broader source: Energy.gov [DOE]

    Wind turbine reliability issues are often linked to failures of contacting components, such as bearings, gears, and actuators. Therefore, special consideration to tribological design in wind...

  2. Barstow Wind Turbine Project

    Broader source: Energy.gov [DOE]

    Presentation covers the Barstow Wind Turbine project for the Federal Utility Partnership Working Group (FUPWG) meeting, held on November 18-19, 2009.

  3. Hermetic turbine generator

    DOE Patents [OSTI]

    Meacher, John S. (Ballston Lake, NY); Ruscitto, David E. (Ballston Spa, NY)

    1982-01-01T23:59:59.000Z

    A Rankine cycle turbine drives an electric generator and a feed pump, all on a single shaft, and all enclosed within a hermetically sealed case. The shaft is vertically oriented with the turbine exhaust directed downward and the shaft is supported on hydrodynamic fluid film bearings using the process fluid as lubricant and coolant. The selection of process fluid, type of turbine, operating speed, system power rating, and cycle state points are uniquely coordinated to achieve high turbine efficiency at the temperature levels imposed by the recovery of waste heat from the more prevalent industrial processes.

  4. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01T23:59:59.000Z

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  5. Airfoil for a turbine of a gas turbine engine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-12-21T23:59:59.000Z

    An airfoil for a turbine of a gas turbine engine is provided. The airfoil comprises a main body comprising a wall structure defining an inner cavity adapted to receive a cooling air. The wall structure includes a first diffusion region and at least one first metering opening extending from the inner cavity to the first diffusion region. The wall structure further comprises at least one cooling circuit comprising a second diffusion region and at least one second metering opening extending from the first diffusion region to the second diffusion region. The at least one cooling circuit may further comprise at least one third metering opening, at least one third diffusion region and a fourth diffusion region.

  6. Wind Turbine Generator System Acoustic Noise Test Report for the ARE 442 Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; van Dam, J.

    2010-11-01T23:59:59.000Z

    This test was conducted on the ARE 442 as part of the U.S. Department of Energy's (DOE's) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. In total, five turbines are being tested at the National Wind Technology Center (NWTC) as a part of this project. Acoustic noise testing is one of up to five tests that may be performed on the turbines, including duration, safety and function, power performance, and power quality tests. The acoustic noise test was conducted to the IEC 61400-11 Edition 2.1.

  7. Coatings for the protection of turbine blades from erosion

    SciTech Connect (OSTI)

    Walsh, P.N.; Quets, J.M.; Tucker, R.C. Jr. [Praxair Surface Technologies, Inc., Indianapolis, IN (United States)

    1995-01-01T23:59:59.000Z

    Many types of turbines, including aircraft gas turbines, steam turbines, and power recovery turbines, suffer from solid particle erosion caused by a variety of materials ingested into the machines. Utilization of various laboratory erosion tests tailored to the specific application by using various erodents, temperatures, velocities, and angles of impact, have been shown to be effective in the development and selection of coatings for the erosion protection of turbine blades and other components. Detonation gun coatings have demonstrated their efficacy in providing substantial protection in many situations. It has now been shown that several tungsten carbide and chromium carbide Super D-Gun{trademark} coatings not only have better erosion resistance than their D-Gun analogs, but cause little or no degradation of the fatigue properties of the blade alloys. Nonetheless, caution should be employed in the application of any laboratory data to a specific situation and additional testing done as warranted by the turbine designer.

  8. Turbine disc sealing assembly

    DOE Patents [OSTI]

    Diakunchak, Ihor S.

    2013-03-05T23:59:59.000Z

    A disc seal assembly for use in a turbine engine. The disc seal assembly includes a plurality of outwardly extending sealing flange members that define a plurality of fluid pockets. The sealing flange members define a labyrinth flow path therebetween to limit leakage between a hot gas path and a disc cavity in the turbine engine.

  9. Gas turbine diagnostic system

    E-Print Network [OSTI]

    Talgat, Shuvatov

    2011-01-01T23:59:59.000Z

    In the given article the methods of parametric diagnostics of gas turbine based on fuzzy logic is proposed. The diagnostic map of interconnection between some parts of turbine and changes of corresponding parameters has been developed. Also we have created model to define the efficiency of the compressor using fuzzy logic algorithms.

  10. Dynamic Models for Wind Turbines and Wind Power Plants

    SciTech Connect (OSTI)

    Singh, M.; Santoso, S.

    2011-10-01T23:59:59.000Z

    The primary objective of this report was to develop universal manufacturer-independent wind turbine and wind power plant models that can be shared, used, and improved without any restrictions by project developers, manufacturers, and engineers. Manufacturer-specific models of wind turbines are favored for use in wind power interconnection studies. While they are detailed and accurate, their usages are limited to the terms of the non-disclosure agreement, thus stifling model sharing. The primary objective of the work proposed is to develop universal manufacturer-independent wind power plant models that can be shared, used, and improved without any restrictions by project developers, manufacturers, and engineers. Each of these models includes representations of general turbine aerodynamics, the mechanical drive-train, and the electrical characteristics of the generator and converter, as well as the control systems typically used. To determine how realistic model performance is, the performance of one of the models (doubly-fed induction generator model) has been validated using real-world wind power plant data. This work also documents selected applications of these models.

  11. Evolution of Westinghouse heavy-duty power generation and industrial combustion turbines

    SciTech Connect (OSTI)

    Scalzo, A.J.; Bannister, R.L. [Westinghouse Electric Corp., Orlando, FL (United States). Power Generation Business Unit; DeCorso, M.; Howard, G.S.

    1996-04-01T23:59:59.000Z

    This paper reviews the evolution of heavy-duty power generation and industrial combustion turbines in the United States from a Westinghouse Electric Corporation perspective. Westinghouse combustion turbine genealogy began in March of 1943 when the first wholly American designed and manufactured jet engine went on test in Philadelphia, and continues today in Orlando, Florida, with the 230 MW, 501G combustion turbine. In this paper, advances in thermodynamics, materials, cooling, and unit size will be described. Many basic design features such as two-bearing rotor, cold-end drive, can-annular internal combustors, CURVIC{sup 2} clutched turbine disks, and tangential exhaust struts have endured successfully for over 40 years. Progress in turbine technology includes the clean coal technology and advanced turbine systems initiatives of the US Department of Energy.

  12. Chemical impurity monitoring in the turbine environment at ANO-1. Final report

    SciTech Connect (OSTI)

    Bour, D.P.

    1982-05-01T23:59:59.000Z

    An overview is presented here of three independent measurement campaigns for trace impurities in the secondary side water/steam of ANO-1, a PWR containing a once-through steam generator. The measurements took place in 1978-1979 between two turbine disc cracking incidents near the point of first condensation in the low pressure turbines. Turbine disc cracking occurred despite maintenance of conditions near the turbine manufacturers recommended limits. Measurements focused on sodium, chloride, and sulfate. The primary source of contamination was found to be the condensate polishing plant. Major improvements were seen to result from changes in regeneration procedures. Turbine damage may be the result of acid conditions at the Wilson Line since chloride and sulfate were enriched relative to sodium in the LP turbine inlet steam.

  13. Steam turbine upgrading: low-hanging fruit

    SciTech Connect (OSTI)

    Peltier, R.

    2006-04-15T23:59:59.000Z

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  14. ACTIVE CONTROL OF FLOW SEPARATION AND STRUCTURAL VIBRATIONS OF WIND TURBINE BLADES

    E-Print Network [OSTI]

    Salama, Khaled

    ACTIVE CONTROL OF FLOW SEPARATION AND STRUCTURAL VIBRATIONS OF WIND TURBINE BLADES Sponsor: Ney actuators embedded inside the wind turbine blade to provide an efficient, rapid and compact means to alter the ability to shed excess wind loads off the blade. 3. Reduce vibration in the turbine blades by selectively

  15. Stresa, Italy, 26-28 April 2006 A MICRO TURBINE DEVICE WITH ENHANCED

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    reported during test. 1. INTRODUCTION Micro gas turbine engine [1-2] is one of the promising solutions to provide high-density power source for microsystems. We are developing a silicon-based micro gas turbine in micro gas turbine engine, which will generate power output and drive the compressor. The critical

  16. EFFECT OF PITCH CONTROL AND POWER CONDITIONING ON POWER QUALITY OF VARIABLE SPEED WIND TURBINE GENERATORS

    E-Print Network [OSTI]

    EFFECT OF PITCH CONTROL AND POWER CONDITIONING ON POWER QUALITY OF VARIABLE SPEED WIND TURBINE), Curtin University of Technology, WA Abstract: Variable speed wind turbine generators provide the opportunity to capture more power than fixed speed turbines. However the variable speed machine output can

  17. Cooled snubber structure for turbine blades

    DOE Patents [OSTI]

    Mayer, Clinton A; Campbell, Christian X; Whalley, Andrew; Marra, John J

    2014-04-01T23:59:59.000Z

    A turbine blade assembly in a turbine engine. The turbine blade assembly includes a turbine blade and a first snubber structure. The turbine blade includes an internal cooling passage containing cooling air. The first snubber structure extends outwardly from a sidewall of the turbine blade and includes a hollow interior portion that receives cooling air from the internal cooling passage of the turbine blade.

  18. Energy & Manufacturing Workforce Training Topics List - Version...

    Broader source: Energy.gov (indexed) [DOE]

    View this searchable list of the training programs in the areas of energy andor manufacturing. Information provided in this list includes: the subjects being taught, grantee,...

  19. Wind Turbine Acoustic Noise A white paper

    E-Print Network [OSTI]

    Massachusetts at Amherst, University of

    Wind Turbine Acoustic Noise A white paper Prepared by the Renewable Energy Research Laboratory...................................................................... 8 Sound from Wind Turbines .............................................................................................. 10 Sources of Wind Turbine Sound

  20. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    R. Krutenat, Gas Turbine Materials Conference Proceedings,Conference on Gas Turbine Materials in a Marine Environment,in developing new turbine materials, coatings and processes,

  1. Composite turbine bucket assembly

    DOE Patents [OSTI]

    Liotta, Gary Charles; Garcia-Crespo, Andres

    2014-05-20T23:59:59.000Z

    A composite turbine blade assembly includes a ceramic blade including an airfoil portion, a shank portion and an attachment portion; and a transition assembly adapted to attach the ceramic blade to a turbine disk or rotor, the transition assembly including first and second transition components clamped together, trapping said ceramic airfoil therebetween. Interior surfaces of the first and second transition portions are formed to mate with the shank portion and the attachment portion of the ceramic blade, and exterior surfaces of said first and second transition components are formed to include an attachment feature enabling the transition assembly to be attached to the turbine rotor or disk.

  2. Turbine blade vibration dampening

    DOE Patents [OSTI]

    Cornelius, Charles C. (San Diego, CA); Pytanowski, Gregory P. (San Diego, CA); Vendituoli, Jonathan S. (San Diego, CA)

    1997-07-08T23:59:59.000Z

    The present turbine wheel assembly increases component life and turbine engine longevity. The combination of the strap and the opening combined with the preestablished area of the outer surface of the opening and the preestablished area of the outer circumferential surface of the strap and the friction between the strap and the opening increases the life and longevity of the turbine wheel assembly. Furthermore, the mass "M" or combined mass "CM" of the strap or straps and the centrifugal force assist in controlling vibrations and damping characteristics.

  3. Turbine blade vibration dampening

    DOE Patents [OSTI]

    Cornelius, C.C.; Pytanowski, G.P.; Vendituoli, J.S.

    1997-07-08T23:59:59.000Z

    The present turbine wheel assembly increases component life and turbine engine longevity. The combination of the strap and the opening combined with the preestablished area of the outer surface of the opening and the preestablished area of the outer circumferential surface of the strap and the friction between the strap and the opening increases the life and longevity of the turbine wheel assembly. Furthermore, the mass ``M`` or combined mass ``CM`` of the strap or straps and the centrifugal force assist in controlling vibrations and damping characteristics. 5 figs.

  4. Investigation of Various Wind Turbine Drivetrain Condition Monitoring Techniques

    SciTech Connect (OSTI)

    Sheng, S.; Oyague, F.; Butterfield, S.

    2010-08-01T23:59:59.000Z

    The wind industry has experienced premature turbine component failures during the past years. With the increase in turbine size, these failures, especially those found in the major drivetrain components, i.e. main shaft, gearbox, and generator, have become extremely costly. Given that the gearbox is the most costly component in the drivetrain to fix, the National Renewable Energy Laboratory (NREL) initiated the Gearbox Reliability Collaborative (GRC) to determine the causes for premature gearbox failures and subsequently, recommend improvements to gearbox design, manufacture, and operational practices. The GRC has two identical test gearboxes, which are planned for a dynamometer and a field test, respectively.

  5. Gas Turbine Emissions 

    E-Print Network [OSTI]

    Frederick, J. D.

    1990-01-01T23:59:59.000Z

    of regulatory interest in the 'real world' test results coupled with the difficulties of gathering analogous bench test data for systems employing gas turbines with Heat Recovery Steam Generators (HRSG) and steam injection. It appears that the agencies...

  6. Predicting Steam Turbine Performance 

    E-Print Network [OSTI]

    Harriz, J. T.

    1985-01-01T23:59:59.000Z

    Tracking the performance of extraction, back-pressure and condensing steam turbines is a crucial part of minimising energy and maintenance costs for large process industries. A thorough understanding of key equipment performance characteristics...

  7. Industrial Gas Turbines

    Broader source: Energy.gov [DOE]

    A gas turbine is a heat engine that uses high-temperature, high-pressure gas as the working fluid. Part of the heat supplied by the gas is converted directly into mechanical work. High-temperature,...

  8. Annual Report: Turbine Thermal Management (30 September 2013)

    SciTech Connect (OSTI)

    Alvin, Mary Anne; Richards, George

    2014-04-10T23:59:59.000Z

    The FY13 NETL-RUA Turbine Thermal Management effort supported the Department of Energy’s (DOE) Hydrogen Turbine Program through conduct of novel, fundamental, basic, and applied research in the areas of aerothermal heat transfer, coatings development, and secondary flow control. This research project utilized the extensive expertise and facilities readily available at NETL and the participating universities. The research approach included explorative studies based on scaled models and prototype coupon tests conducted under realistic high-temperature, pressurized, turbine operating conditions. This research is expected to render measurable outcomes that will meet DOE’s advanced turbine development goals of a 3- to 5-point increase in power island efficiency and a 30 percent power increase above the hydrogen-fired combined cycle baseline. In addition, knowledge gained from this project will further advance the aerothermal cooling and TBC technologies in the general turbine community. This project has been structured to address: • Development and design of aerothermal and materials concepts in FY12-13. • Design and manufacturing of these advanced concepts in FY13. • Bench-scale/proof-of-concept testing of these concepts in FY13-14 and beyond. In addition to a Project Management task, the Turbine Thermal Management project consists of four tasks that focus on a critical technology development in the areas of heat transfer, materials development, and secondary flow control. These include: • Aerothermal and Heat Transfer • Coatings and Materials Development • Design Integration and Testing • Secondary Flow Rotating Rig.

  9. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan M. (State College, PA)

    2000-01-01T23:59:59.000Z

    Airfoils for the tip and mid-span regions of a wind turbine blade have upper surface and lower surface shapes and contours between a leading edge and a trailing edge that minimize roughness effects of the airfoil and provide maximum lift coefficients that are largely insensitive to roughness effects. The airfoil in one embodiment is shaped and contoured to have a thickness in a range of about fourteen to seventeen percent, a Reynolds number in a range of about 1,500,000 to 2,000,000, and a maximum lift coefficient in a range of about 1.4 to 1.5. In another embodiment, the airfoil is shaped and contoured to have a thickness in a range of about fourteen percent to sixteen percent, a Reynolds number in a range of about 1,500,000 to 3,000,000, and a maximum lift coefficient in a range of about 0.7 to 1.5. Another embodiment of the airfoil is shaped and contoured to have a Reynolds in a range of about 1,500,000 to 4,000,000, and a maximum lift coefficient in a range of about 1.0 to 1.5.

  10. MANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED MANUFACTURING

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    and an additive process. Manufacturability indexes are calculated at the tool design stage, these indexes provide an accurate view of which areas of the tool will advantageously be machined or manufactured by an additiveMANUFACTURING COMPLEXITY EVALUATION AT THE DESIGN STAGE FOR BOTH MACHINING AND LAYERED

  11. Manufacturing Innovation in the DOE

    Broader source: Energy.gov (indexed) [DOE]

    Robert McEwan GE America Makes The National Accelerator for Additive Manufacturing & 3D Printing Advanced Manufacturing Office (AMO) manufacturing.energy.gov 13 Manufacturing...

  12. Blade for a gas turbine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-10-26T23:59:59.000Z

    A blade is provided for a gas turbine. The blade comprises a main body comprising a cooling fluid entrance channel; a cooling fluid collector in communication with the cooling fluid entrance channel; a plurality of side channels extending through an outer wall of the main body and communicating with the cooling fluid collector and a cooling fluid cavity; a cooling fluid exit channel communicating with the cooling fluid cavity; and a plurality of exit bores extending from the cooling fluid exit channel through the main body outer wall.

  13. Low Speed Technology for Small Turbine Development Reaction Injection Molded 7.5 Meter Wind Turbine Blade

    SciTech Connect (OSTI)

    David M. Wright; DOE Project Officer - Keith Bennett

    2007-07-31T23:59:59.000Z

    An optimized small turbine blade (7.5m radius) was designed and a partial section molded with the RIM (reaction-injection molded polymer) process for mass production. The intended market is for generic three-bladed wind turbines, 100 kilowatts or less, for grid-assist end users with rural and semi-rural sites, such as the farm/ranch market, having low to moderate IEC Class 3-4 wind regimes. This blade will have substantial performance improvements over, and be cheaper than, present-day 7.5m blades. This is made possible by the injection-molding process, which yields high repeatability, accurate geometry and weights, and low cost in production quantities. No wind turbine blade in the 7.5m or greater size has used this process. The blade design chosen uses a RIM skin bonded to a braided infused carbon fiber/epoxy spar. This approach is attractive to present users of wind turbine blades in the 5-10m sizes. These include rebladeing California wind farms, refurbishing used turbines for the Midwest farm market, and other manufacturers introducing new turbines in this size range.

  14. Manufacture of thermoelectric generator structures by fiber drawing

    DOE Patents [OSTI]

    McIntyre, Timothy J; Simpson, John T; West, David L

    2014-11-18T23:59:59.000Z

    Methods of manufacturing a thermoelectric generator via fiber drawing and corresponding or associated thermoelectric generator devices are provided.

  15. A Wood-Fired Gas Turbine Plant 

    E-Print Network [OSTI]

    Powell, S. H.; Hamrick, J. T.

    1986-01-01T23:59:59.000Z

    This paper covers the research and development of a wood-fired gas turbine unit that is used for generating electricity. The system uses one large cyclonic combustor and a cyclone cleaning system in series to provide hot gases to drive an Allison T...

  16. Low thermal stress ceramic turbine nozzle

    DOE Patents [OSTI]

    Glezer, B.; Bagheri, H.; Fierstein, A.R.

    1996-02-27T23:59:59.000Z

    A turbine nozzle vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and is attached to conventional metallic components, the metallic components having a preestablished rate of thermal expansion greater than the preestablished rate of thermal expansion of the turbine nozzle vane assembly. The turbine nozzle vane assembly includes an outer shroud and an inner shroud having a plurality of vanes there between. Each of the plurality of vanes have a device for heating and cooling a portion of each of the plurality of vanes. Furthermore, the inner shroud has a plurality of bosses attached thereto. A cylindrical member has a plurality of grooves formed therein and each of the plurality of bosses are positioned in corresponding ones of the plurality of grooves. The turbine nozzle vane assembly provides an economical, reliable and effective ceramic component having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the other component. 4 figs.

  17. Meteorological aspects of siting large wind turbines

    SciTech Connect (OSTI)

    Hiester, T.R.; Pennell, W.T.

    1981-01-01T23:59:59.000Z

    This report, which focuses on the meteorological aspects of siting large wind turbines (turbines with a rated output exceeding 100 kW), has four main goals. The first is to outline the elements of a siting strategy that will identify the most favorable wind energy sites in a region and that will provide sufficient wind data to make responsible economic evaluations of the site wind resource possible. The second is to critique and summarize siting techniques that were studied in the Department of Energy (DOE) Wind Energy Program. The third goal is to educate utility technical personnel, engineering consultants, and meteorological consultants (who may have not yet undertaken wind energy consulting) on meteorological phenomena relevant to wind turbine siting in order to enhance dialogues between these groups. The fourth goal is to minimize the chances of failure of early siting programs due to insufficient understanding of wind behavior.

  18. Development of environmentally advanced hydropower turbine system design concepts

    SciTech Connect (OSTI)

    Franke, G.F.; Webb, D.R.; Fisher, R.K. Jr. [Voith Hydro, Inc. (United States)] [and others

    1997-08-01T23:59:59.000Z

    A team worked together on the development of environmentally advanced hydro turbine design concepts to reduce hydropower`s impact on the environment, and to improve the understanding of the technical and environmental issues involved, in particular, with fish survival as a result of their passage through hydro power sites. This approach brought together a turbine design and manufacturing company, biologists, a utility, a consulting engineering firm and a university research facility, in order to benefit from the synergy of diverse disciplines. Through a combination of advanced technology and engineering analyses, innovative design concepts adaptable to both new and existing hydro facilities were developed and are presented. The project was divided into 4 tasks. Task 1 investigated a broad range of environmental issues and how the issues differed throughout the country. Task 2 addressed fish physiology and turbine physics. Task 3 investigated individual design elements needed for the refinement of the three concept families defined in Task 1. Advanced numerical tools for flow simulation in turbines are used to quantify characteristics of flow and pressure fields within turbine water passageways. The issues associated with dissolved oxygen enhancement using turbine aeration are presented. The state of the art and recent advancements of this technology are reviewed. Key elements for applying turbine aeration to improve aquatic habitat are discussed and a review of the procedures for testing of aerating turbines is presented. In Task 4, the results of the Tasks were assembled into three families of design concepts to address the most significant issues defined in Task 1. The results of the work conclude that significant improvements in fish passage survival are achievable.

  19. air turbine cycle: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    provides a quick overview of the Saber and then explains 84 A Silicon-Based Micro Gas Turbine Engine for Power Generation CERN Preprints Summary: This paper reports on our...

  20. DWEA Webinar: IRS Guidance for Small Wind Turbines

    Broader source: Energy.gov [DOE]

    The U.S. Internal Revenue Service (IRS) has issued Notice 2015-4 providing new performance and quality standards of small wind turbines – defined as having a nameplate capacity of up to 100 kW – in...

  1. Wind Turbine Design Guideline DG03: Yaw and Pitch Rolling Bearing Life

    SciTech Connect (OSTI)

    Harris, T.; Rumbarger, J. H.; Butterfield, C. P.

    2009-12-01T23:59:59.000Z

    This report describes the design criteria, calculation methods, and applicable standards recommended for use in performance and life analyses of ball and roller (rolling) bearings for yaw and pitch motion support in wind turbine applications. The formulae presented here for rolling bearing analytical methods and bearing-life ratings are consistent with methods in current use by wind turbine designers and rolling-bearing manufacturers.

  2. Turbine inner shroud and turbine assembly containing such inner shroud

    DOE Patents [OSTI]

    Bagepalli, Bharat Sampathkumaran (Niskayuna, NY); Corman, Gregory Scot (Ballston Lake, NY); Dean, Anthony John (Scotia, NY); DiMascio, Paul Stephen (Clifton Park, NY); Mirdamadi, Massoud (Niskayuna, NY)

    2001-01-01T23:59:59.000Z

    A turbine inner shroud and a turbine assembly. The turbine assembly includes a turbine stator having a longitudinal axis and having an outer shroud block with opposing and longitudinally outward facing first and second sides having open slots. A ceramic inner shroud has longitudinally inward facing hook portions which can longitudinally and radially surround a portion of the sides of the outer shroud block. In one attachment, the hook portions are engageable with, and are positioned within, the open slots.

  3. Incipient Crack Detection in Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Taylor, Stuart G. [Los Alamos National Laboratory; Choi, Mijin [Chonbuk National University, Korea; Jeong, Hyomi [Chonbuk National University, Korea; Jang, Jae Kyeong [Chonbuk National University, Korea; Park, Gyuhae [Chonnam National University, Korea; Farinholt, Kevin [Commonwealth Center for Advanced Manufacturing, VA; Farrar, Charles R. [Los Alamos National Laboratory; Ammerman, Curtt N. [Los Alamos National Laboratory; Todd, Michael D. [Los Alamos National Laboratory; Lee, Jung-Ryul [Chonbuk National University, Korea

    2012-08-28T23:59:59.000Z

    This paper presents some analysis results for incipient crack detection in a 9-meter CX-100 wind turbine blade that underwent fatigue loading to failure. The blade was manufactured to standard specifications, and it underwent harmonic excitation at its first resonance using a hydraulically-actuated excitation system until reaching catastrophic failure. This work investigates the ability of an ultrasonic guided wave approach to detect incipient damage prior to the surfacing of a visible, catastrophic crack. The blade was instrumented with piezoelectric transducers, which were used in an active, pitchcatch mode with guided waves over a range of excitation frequencies. The performance results in detecting incipient crack formation in the fiberglass skin of the blade is assessed over the range of frequencies in order to determine the point at which the incipient crack became detectable. Higher excitation frequencies provide consistent results for paths along the rotor blade's carbon fiber spar cap, but performance falls off with increasing excitation frequencies for paths off of the spar cap. Lower excitation frequencies provide more consistent performance across all sensor paths.

  4. The EPRI/DOE Utility Wind Turbine Performance Verification Program

    SciTech Connect (OSTI)

    Calvert, S.; Goldman, P. [Department of Energy, Washington, DC (United States); DeMeo, E.; McGowin, C. [Electric Power Research Inst., Palo Alto, CA (United States); Smith, B.; Tromly, K. [National Renewable Energy Lab., Golden, CO (United States)

    1997-01-01T23:59:59.000Z

    In 1992, the Electric Power Research Institute (EPRI) and the US Department of Energy (DOE) initiated the Utility Wind Turbine Performance Verification Program (TVP). This paper provides an overview of the TVP, its purpose and goals, and the participating utility projects. Improved technology has significantly reduced the cost of energy from wind turbines since the early 1980s. In 1992, turbines were producing electricity for about $0.07--$0.09/kilowatt-hour (kWh) (at 7 m/s [16 mph sites]), compared with more than $0.30/kWh in 1980. Further technology improvements were expected to lower the cost of energy from wind turbines to $0.05/kWh. More than 17,000 wind turbines, totaling more than 1,500 MW capacity, were installed in the US, primarily in California and Hawaii. The better wind plants had availabilities above 95%, capacity factors exceeding 30%, and operation and maintenance costs of $0.01/kWh. However, despite improving technology, EPRI and DOE recognized that utility use of wind turbines was still largely limited to turbines installed in California and Hawaii during the 1980s. Wind resource assessments showed that other regions of the US, particularly the Midwest, had abundant wind resources. EPRI and DOE sought to provide a bridge from utility-grade turbine development programs under way to commercial purchases of the wind turbines. The TVP was developed to allow utilities to build and operate enough candidate turbines to gain statistically significant operating and maintenance data.

  5. Turbine tip clearance loss mechanisms

    E-Print Network [OSTI]

    Mazur, Steven (Steven Andrew)

    2013-01-01T23:59:59.000Z

    Three-dimensional numerical simulations (RANS and URANS) were used to assess the impact of two specific design features, and of aspects of the actual turbine environment, on turbine blade tip loss. The calculations were ...

  6. Ceramic stationary gas turbine

    SciTech Connect (OSTI)

    Roode, M. van

    1995-12-31T23:59:59.000Z

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  7. Anticipatory control of turbine generators

    E-Print Network [OSTI]

    Messec, Freddie Laurel

    1971-01-01T23:59:59.000Z

    of Turbine Generators. (Nay 1971) Freddie Laurel Nessec, B. S. E. E, , Texas Tech University; Directed by: Professor J. S . Denison An investigation is made of the use of predicted loads in controlling turbine generators. A perturbation model of a turbine... 3. Relational diagram of a turbine generator. Speed governor system. Static speed-load characteristic of a speed governor system. Block diagram of model. Frequency response to step load change. Block diagram of model with integral control...

  8. Optimization of Wind Turbine Operation

    E-Print Network [OSTI]

    Optimization of Wind Turbine Operation by Use of Spinner Anemometer TF Pedersen, NN Sørensen, L Title: Optimization of Wind Turbine Operation by Use of Spinner Anemometer Department: Wind Energy prototype wind turbine. Statistics of the yaw error showed an average of about 10°. The average flow

  9. Model Predictive Control Wind Turbines

    E-Print Network [OSTI]

    Model Predictive Control of Wind Turbines Martin Klauco Kongens Lyngby 2012 IMM-MSc-2012-65 #12;Summary Wind turbines are the biggest part of the green energy industry. Increasing interest control strategies. Control strategy has a significant impact on the wind turbine operation on many levels

  10. Wind turbine spoiler

    DOE Patents [OSTI]

    Sullivan, William N. (Albuquerque, NM)

    1985-01-01T23:59:59.000Z

    An aerodynamic spoiler system for a vertical axis wind turbine includes spoilers on the blades initially stored near the rotor axis to minimize drag. A solenoid latch adjacent the central support tower releases the spoilers and centrifugal force causes the spoilers to move up the turbine blades away from the rotor axis, thereby producing a braking effect and actual slowing of the associated wind turbine, if desired. The spoiler system can also be used as an infinitely variable power control by regulated movement of the spoilers on the blades over the range between the undeployed and fully deployed positions. This is done by the use of a suitable powered reel and cable located at the rotor tower to move the spoilers.

  11. Gas turbine sealing apparatus

    DOE Patents [OSTI]

    Wiebe, David J; Wessell, Brian J; Ebert, Todd; Beeck, Alexander; Liang, George; Marussich, Walter H

    2013-02-19T23:59:59.000Z

    A gas turbine includes forward and aft rows of rotatable blades, a row of stationary vanes between the forward and aft rows of rotatable blades, an annular intermediate disc, and a seal housing apparatus. The forward and aft rows of rotatable blades are coupled to respective first and second portions of a disc/rotor assembly. The annular intermediate disc is coupled to the disc/rotor assembly so as to be rotatable with the disc/rotor assembly during operation of the gas turbine. The annular intermediate disc includes a forward side coupled to the first portion of the disc/rotor assembly and an aft side coupled to the second portion of the disc/rotor assembly. The seal housing apparatus is coupled to the annular intermediate disc so as to be rotatable with the annular intermediate disc and the disc/rotor assembly during operation of the gas turbine.

  12. Turbine nozzle attachment system

    DOE Patents [OSTI]

    Norton, P.F.; Shaffer, J.E.

    1995-10-24T23:59:59.000Z

    A nozzle guide vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and is attached to conventional metallic components. The nozzle guide vane assembly includes a pair of legs extending radially outwardly from an outer shroud and a pair of mounting legs extending radially inwardly from an inner shroud. Each of the pair of legs and mounting legs have a pair of holes therein. A plurality of members attached to the gas turbine engine have a plurality of bores therein which axially align with corresponding ones of the pair of holes in the legs. A plurality of pins are positioned within the corresponding holes and bores radially positioning the nozzle guide vane assembly about a central axis of the gas turbine engine. 3 figs.

  13. Turbine nozzle attachment system

    DOE Patents [OSTI]

    Norton, Paul F. (San Diego, CA); Shaffer, James E. (Maitland, FL)

    1995-01-01T23:59:59.000Z

    A nozzle guide vane assembly having a preestablished rate of thermal expansion is positioned in a gas turbine engine and being attached to conventional metallic components. The nozzle guide vane assembly includes a pair of legs extending radially outwardly from an outer shroud and a pair of mounting legs extending radially inwardly from an inner shroud. Each of the pair of legs and mounting legs have a pair of holes therein. A plurality of members attached to the gas turbine engine have a plurality of bores therein which axially align with corresponding ones of the pair of holes in the legs. A plurality of pins are positioned within the corresponding holes and bores radially positioning the nozzle guide vane assembly about a central axis of the gas turbine engine.

  14. Indian Wind Turbine Manufacturers Association | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directedAnnual Siteof Energy 2,AUDIT REPORTEnergyFarms AHefeiHydroenergy CompanyJump to:Jump

  15. Iskra Wind Turbine Manufacturers Ltd | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directedAnnual Siteof Energy 2,AUDIT REPORTEnergyFarmsPower Co LtdTN LLC Jump to:Pty Ltd JumpIskra Wind

  16. Beijing Goldwind Kechuang Wind Turbine Manufacturer | Open Energy

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directedAnnual Siteof EnergyInnovation in Carbon CaptureAtriaPowerBeanBeijing F Y

  17. High efficiency carbonate fuel cell/turbine hybrid power cycle

    SciTech Connect (OSTI)

    Steinfeld, G.; Maru, H.C. [Energy Research Corp., Danbury, CT (United States); Sanderson, R.A. [Sanderson (Robert) and Associates, Wethersfield, CT (United States)

    1996-07-01T23:59:59.000Z

    The hybrid power cycle studies were conducted to identify a high efficiency, economically competitive system. A hybrid power cycle which generates power at an LHV efficiency > 70% was identified that includes an atmospheric pressure direct carbonate fuel cell, a gas turbine, and a steam cycle. In this cycle, natural gas fuel is mixed with recycled fuel cell anode exhaust, providing water for reforming fuel. The mixed gas then flows to a direct carbonate fuel cell which generates about 70% of the power. The portion of the anode exhaust which is not recycled is burned and heat transferred through a heat exchanger (HX) to the compressed air from a gas turbine. The heated compressed air is then heated further in the gas turbine burner and expands through the turbine generating 15% of the power. Half the exhaust from the turbine provides air for the anode exhaust burner. All of the turbine exhaust eventually flows through the fuel cell cathodes providing the O2 and CO2 needed in the electrochemical reaction. Exhaust from the cathodes flows to a steam system (heat recovery steam generator, staged steam turbine generating 15% of the cycle power). Simulation of a 200 MW plant with a hybrid power cycle had an LHV efficiency of 72.6%. Power output and efficiency are insensitive to ambient temperature, compared to a gas turbine combined cycle; NOx emissions are 75% lower. Estimated cost of electricity for 200 MW is 46 mills/kWh, which is competitive with combined cycle where fuel cost is > $5.8/MMBTU. Key requirement is HX; in the 200 MW plant studies, a HX operating at 1094 C using high temperature HX technology currently under development by METC for coal gassifiers was assumed. A study of a near term (20 MW) high efficiency direct carbonate fuel cell/turbine hybrid power cycle has also been completed.

  18. ADVANCED TURBINE SYSTEMS PROGRAM

    SciTech Connect (OSTI)

    Gregory Gaul

    2004-04-21T23:59:59.000Z

    Natural gas combustion turbines are rapidly becoming the primary technology of choice for generating electricity. At least half of the new generating capacity added in the US over the next twenty years will be combustion turbine systems. The Department of Energy has cosponsored with Siemens Westinghouse, a program to maintain the technology lead in gas turbine systems. The very ambitious eight year program was designed to demonstrate a highly efficient and commercially acceptable power plant, with the ability to fire a wide range of fuels. The main goal of the Advanced Turbine Systems (ATS) Program was to develop ultra-high efficiency, environmentally superior and cost effective competitive gas turbine systems for base load application in utility, independent power producer and industrial markets. Performance targets were focused on natural gas as a fuel and included: System efficiency that exceeds 60% (lower heating value basis); Less than 10 ppmv NO{sub x} emissions without the use of post combustion controls; Busbar electricity that are less than 10% of state of the art systems; Reliability-Availability-Maintainability (RAM) equivalent to current systems; Water consumption minimized to levels consistent with cost and efficiency goals; and Commercial systems by the year 2000. In a parallel effort, the program was to focus on adapting the ATS engine to coal-derived or biomass fuels. In Phase 1 of the ATS Program, preliminary investigators on different gas turbine cycles demonstrated that net plant LHV based efficiency greater than 60% was achievable. In Phase 2 the more promising cycles were evaluated in greater detail and the closed-loop steam-cooled combined cycle was selected for development because it offered the best solution with least risk for achieving the ATS Program goals for plant efficiency, emissions, cost of electricity and RAM. Phase 2 also involved conceptual ATS engine and plant design and technology developments in aerodynamics, sealing, combustion, cooling, materials, coatings and casting development. The market potential for the ATS gas turbine in the 2000-2014 timeframe was assessed for combined cycle, simple cycle and integrated gasification combined cycle, for three engine sizes. The total ATS market potential was forecasted to exceed 93 GW. Phase 3 and Phase 3 Extension involved further technology development, component testing and W501ATS engine detail design. The technology development efforts consisted of ultra low NO{sub x} combustion, catalytic combustion, sealing, heat transfer, advanced coating systems, advanced alloys, single crystal casting development and determining the effect of steam on turbine alloys. Included in this phase was full-load testing of the W501G engine at the McIntosh No. 5 site in Lakeland, Florida.

  19. Vertical axis wind turbines

    DOE Patents [OSTI]

    Krivcov, Vladimir (Miass, RU); Krivospitski, Vladimir (Miass, RU); Maksimov, Vasili (Miass, RU); Halstead, Richard (Rohnert Park, CA); Grahov, Jurij (Miass, RU)

    2011-03-08T23:59:59.000Z

    A vertical axis wind turbine is described. The wind turbine can include a top ring, a middle ring and a lower ring, wherein a plurality of vertical airfoils are disposed between the rings. For example, three vertical airfoils can be attached between the upper ring and the middle ring. In addition, three more vertical airfoils can be attached between the lower ring and the middle ring. When wind contacts the vertically arranged airfoils the rings begin to spin. By connecting the rings to a center pole which spins an alternator, electricity can be generated from wind.

  20. Ceramic gas turbine shroud

    DOE Patents [OSTI]

    Shi, Jun; Green, Kevin E.

    2014-07-22T23:59:59.000Z

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  1. Airfoil for a gas turbine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2011-01-18T23:59:59.000Z

    An airfoil is provided for a gas turbine comprising an outer structure comprising a first wall, an inner structure comprising a second wall spaced relative to the first wall such that a cooling gap is defined between at least portions of the first and second walls, and seal structure provided within the cooling gap between the first and second walls for separating the cooling gap into first and second cooling fluid impingement gaps. An inner surface of the second wall may define an inner cavity. The inner structure may further comprise a separating member for separating the inner cavity of the inner structure into a cooling fluid supply cavity and a cooling fluid collector cavity. The second wall may comprise at least one first impingement passage, at least one second impingement passage, and at least one bleed passage.

  2. Proceedings of the flexible, midsize gas turbine program planning workshop

    SciTech Connect (OSTI)

    NONE

    1997-03-01T23:59:59.000Z

    The US Department of Energy (DOE) and the California Energy Commission (CEC) held a program planning workshop on March 4--5, 1997 in Sacramento, California on the subject of a flexible, midsize gas turbine (FMGT). The workshop was also co-sponsored by the Electric Power Research Institute (EPRI), the Gas Research Institute (GRI), the Gas Turbine Association (GTA), and the Collaborative Advanced Gas Turbine Program (CAGT). The purpose of the workshop was to bring together a broad cross section of knowledgeable people to discuss the potential benefits, markets, technical attributes, development costs, and development funding approaches associated with making this new technology available in the commercial marketplace. The participants in the workshop included representatives from the sponsoring organizations, electric utilities, gas utilities, independent power producers, gas turbine manufacturers, gas turbine packagers, and consultants knowledgeable in the power generation field. Thirteen presentations were given on the technical and commercial aspects of the subject, followed by informal breakout sessions that dealt with sets of questions on markets, technology requirements, funding sources and cost sharing, and links to other programs.

  3. Gas fired Advanced Turbine System

    SciTech Connect (OSTI)

    LeCren, R.T.; White, D.J.

    1993-01-01T23:59:59.000Z

    The primary objective of the first phase of the Advanced Gas Turbine System (ATS) program was the concept definition of an advanced engine system that meets efficiency and emission goals far exceeding those that can be provided with today`s equipment. The thermal efficiency goal for such an advanced industrial engine was set at 50% some 15 percentage points higher than current equipment levels. Exhaust emissions goals for oxides of nitrogen (NO{sub x}), carbon monoxide (CO), and unburned hydrocarbons (UH) were fixed at 8 parts per million by volume (ppmv), 20 ppmv, and 20 ppmv respectively, corrected to 15% oxygen (O{sub 2}) levels. Other goals had to be addressed; these involved reducing the cost of power produced by 10 percent and improving or maintaining the reliability, availability, and maintainability (RAM) at current levels. This advanced gas turbine was to be fueled with natural gas, and it had to embody features that would allow it bum coal or coal derived fuels.

  4. FUEL INTERCHANGEABILITY FOR LEAN PREMIXED COMBUSTION IN GAS TURBINE ENGINES

    SciTech Connect (OSTI)

    Don Ferguson; Geo. A. Richard; Doug Straub

    2008-06-13T23:59:59.000Z

    In response to environmental concerns of NOx emissions, gas turbine manufacturers have developed engines that operate under lean, pre-mixed fuel and air conditions. While this has proven to reduce NOx emissions by lowering peak flame temperatures, it is not without its limitations as engines utilizing this technology are more susceptible to combustion dynamics. Although dependent on a number of mechanisms, changes in fuel composition can alter the dynamic response of a given combustion system. This is of particular interest as increases in demand of domestic natural gas have fueled efforts to utilize alternatives such as coal derived syngas, imported liquefied natural gas and hydrogen or hydrogen augmented fuels. However, prior to changing the fuel supply end-users need to understand how their system will respond. A variety of historical parameters have been utilized to determine fuel interchangeability such as Wobbe and Weaver Indices, however these parameters were never optimized for today’s engines operating under lean pre-mixed combustion. This paper provides a discussion of currently available parameters to describe fuel interchangeability. Through the analysis of the dynamic response of a lab-scale Rijke tube combustor operating on various fuel blends, it is shown that commonly used indices are inadequate for describing combustion specific phenomena.

  5. Turbine vane structure

    DOE Patents [OSTI]

    Irwin, John A. (Greenwood, IN)

    1980-08-19T23:59:59.000Z

    A liquid cooled stator blade assembly for a gas turbine engine includes an outer shroud having a pair of liquid inlets and a pair of liquid outlets supplied through a header and wherein means including tubes support the header radially outwardly of the shroud and also couple the header with the pair of liquid inlets and outlets. A pair of turbine vanes extend radially between the shroud and a vane platform to define a gas turbine motive fluid passage therebetween; and each of the vanes is cooled by an internal body casting of super alloy material with a grooved layer of highly heat conductive material that includes spaced apart flat surface trailing edges in alignment with a flat trailing edge of the casting joined to wall segments of the liner which are juxtaposed with respect to the internal casting to form an array of parallel liquid inlet passages on one side of the vane and a second plurality of parallel liquid return passages on the opposite side of the vane; and a superalloy heat and wear resistant imperforate skin covers the outer surface of the composite blade including the internal casting and the heat conductive layer; a separate trailing edge section includes an internal casting and an outer skin butt connected to the end surfaces of the internal casting and the heat conductive layer to form an easily assembled liquid cooled trailing edge section in the turbine vane.

  6. Posted 5/10/12 Manufacturing /Process Engineer

    E-Print Network [OSTI]

    Heller, Barbara

    . Plymouth Tube Company is committed to providing products and services that meet or exceed customers to improve safety, quality, and manufacturing efficiency throughout the manufacturing area. Utilization, reduce cycle times, improve productivity, create and find capacity, improve process reliability

  7. U.S. Offshore Wind Manufacturing and Supply Chain Development

    SciTech Connect (OSTI)

    Hamilton, Bruce Duncan [Navigant Consulting, Inc.

    2013-02-22T23:59:59.000Z

    The objective of the report is to provide an assessment of the domestic supply chain and manufacturing infrastructure supporting the U.S. offshore wind market. The report provides baseline information and develops a strategy for future development of the supply chain required to support projected offshore wind deployment levels. A brief description of each of the key chapters includes: » Chapter 1: Offshore Wind Plant Costs and Anticipated Technology Advancements. Determines the cost breakdown of offshore wind plants and identifies technical trends and anticipated advancements in offshore wind manufacturing and construction. » Chapter 2: Potential Supply Chain Requirements and Opportunities. Provides an organized, analytical approach to identifying and bounding the uncertainties associated with a future U.S. offshore wind market. It projects potential component-level supply chain needs under three demand scenarios and identifies key supply chain challenges and opportunities facing the future U.S. market as well as current suppliers of the nation’s land-based wind market. » Chapter 3: Strategy for Future Development. Evaluates the gap or competitive advantage of adding manufacturing capacity in the U.S. vs. overseas, and evaluates examples of policies that have been successful . » Chapter 4: Pathways for Market Entry. Identifies technical and business pathways for market entry by potential suppliers of large-scale offshore turbine components and technical services. The report is intended for use by the following industry stakeholder groups: (a) Industry participants who seek baseline cost and supplier information for key component segments and the overall U.S. offshore wind market (Chapters 1 and 2). The component-level requirements and opportunities presented in Section 2.3 will be particularly useful in identifying market sizes, competition, and risks for the various component segments. (b) Federal, state, and local policymakers and economic development agencies, to assist in identifying policies with low effort and high impact (Chapter 3). Section 3.3 provides specific policy examples that have been demonstrated to be effective in removing barriers to development. (c) Current and potential domestic suppliers in the offshore wind market, in evaluating areas of opportunity and understanding requirements for participation (Chapter 4). Section 4.4 provides a step-by-step description of the qualification process that suppliers looking to sell components into a future U.S. offshore wind market will need to follow.

  8. The U.S. Department of Energy`s advanced turbine systems program

    SciTech Connect (OSTI)

    Layne, A.W. [Dept. of Energy, Morgantown, WV (United States). Federal Energy Technology Center; Layne, P.W. [Dept. of Energy, Washington, DC (United States)

    1998-06-01T23:59:59.000Z

    Advanced Turbine Systems (ATS) are poised to capture the majority of new electric power generation capacity well into the next century. US Department of Energy (DOE) programs supporting the development of ATS technology will enable gas turbine manufacturers to provide ATS systems to the commercial marketplace at the turn of the next century. A progress report on the ATS Program will he presented in this paper. The technical challenges, advanced critical technology requirements, and system configurations meeting the goals of the program will be discussed. Progress has been made in the are as of materials, heat transfer, aerodynamics, and combustion. Applied research conducted by universities, industry, and Government has resulted in advanced designs and power cycle configurations to develop an ATS which operates on natural gas, coal, and biomass fuels. Details on the ATS Program research, development, and technology validation and readiness activities will be presented. The future direction of the program and relationship to other Government programs will be discussed in this paper.

  9. Turbine blade tip gap reduction system

    DOE Patents [OSTI]

    Diakunchak, Ihor S.

    2012-09-11T23:59:59.000Z

    A turbine blade sealing system for reducing a gap between a tip of a turbine blade and a stationary shroud of a turbine engine. The sealing system includes a plurality of flexible seal strips extending from a pressure side of a turbine blade generally orthogonal to the turbine blade. During operation of the turbine engine, the flexible seal strips flex radially outward extending towards the stationary shroud of the turbine engine, thereby reducing the leakage of air past the turbine blades and increasing the efficiency of the turbine engine.

  10. UNIVERSITY TURBINE SYSTEMS RESEARCH PROGRAM SUMMARY AND DIRECTORY

    SciTech Connect (OSTI)

    Lawrence P. Golan; Richard A. Wenglarz

    2004-07-01T23:59:59.000Z

    The South Carolina Institute for Energy Studies (SCIES), administratively housed at Clemson University, has participated in the advancement of combustion turbine technology for over a decade. The University Turbine Systems Research Program, previously referred to as the Advanced Gas Turbine Systems Research (AGTSR) program, has been administered by SCIES for the U.S. DOE during the 1992-2003 timeframe. The structure of the program is based on a concept presented to the DOE by Clemson University. Under the supervision of the DOE National Energy Technology Laboratory (NETL), the UTSR consortium brings together the engineering departments at leading U.S. universities and U.S. combustion turbine developers to provide a solid base of knowledge for the future generations of land-based gas turbines. In the UTSR program, an Industrial Review Board (IRB) (Appendix C) of gas turbine companies and related organizations defines needed gas turbine research. SCIES prepares yearly requests for university proposals to address the research needs identified by the IRB organizations. IRB technical representatives evaluate the university proposals and review progress reports from the awarded university projects. To accelerate technology transfer technical workshops are held to provide opportunities for university, industry and government officials to share comments and improve quality and relevancy of the research. To provide educational growth at the Universities, in addition to sponsored research, the UTSR provides faculty and student fellowships. The basis for all activities--research, technology transfer, and education--is the DOE Turbine Program Plan and identification, through UTSR consortium group processes, technology needed to meet Program Goals that can be appropriately researched at Performing Member Universities.

  11. Staged combustion with piston engine and turbine engine supercharger

    DOE Patents [OSTI]

    Fischer, Larry E.; Anderson, Brian L.; O'Brien, Kevin C.

    2011-11-01T23:59:59.000Z

    A combustion engine method and system provides increased fuel efficiency and reduces polluting exhaust emissions by burning fuel in a two-stage combustion system. Fuel is combusted in a piston engine in a first stage producing piston engine exhaust gases. Fuel contained in the piston engine exhaust gases is combusted in a second stage turbine engine. Turbine engine exhaust gases are used to supercharge the piston engine.

  12. Advanced Turbine Systems Program: Conceptual design and product development

    SciTech Connect (OSTI)

    NONE

    1996-12-31T23:59:59.000Z

    Objective is to provide the conceptual design and product development plant for an ultra high efficiency, environmentally superior, and cost competitive industrial gas turbine system to be commercialized by the year 2000 (secondary objective is to begin early development of technologies critical to the success of ATS). This report addresses the remaining 7 of the 9 subtasks in Task 8, Design and Test of Critical Components: catalytic combustion, recuperator, high- temperature turbine disc, advanced control system, and ceramic materials.

  13. Staged combustion with piston engine and turbine engine supercharger

    DOE Patents [OSTI]

    Fischer, Larry E. (Los Gatos, CA); Anderson, Brian L. (Lodi, CA); O'Brien, Kevin C. (San Ramon, CA)

    2006-05-09T23:59:59.000Z

    A combustion engine method and system provides increased fuel efficiency and reduces polluting exhaust emissions by burning fuel in a two-stage combustion system. Fuel is combusted in a piston engine in a first stage producing piston engine exhaust gases. Fuel contained in the piston engine exhaust gases is combusted in a second stage turbine engine. Turbine engine exhaust gases are used to supercharge the piston engine.

  14. Turbine blade having a constant thickness airfoil skin

    DOE Patents [OSTI]

    Marra, John J

    2012-10-23T23:59:59.000Z

    A turbine blade is provided for a gas turbine comprising: a support structure comprising a base defining a root of the blade and a framework extending radially outwardly from the base, and an outer skin coupled to the support structure framework. The skin has a generally constant thickness along substantially the entire radial extent thereof. The framework and the skin define an airfoil of the blade.

  15. Combustion turbine emissions issues for air permit applications

    SciTech Connect (OSTI)

    Macak, J.J. III; Schott, G.A. [Westinghouse Electric Corp., Orlando, FL (United States). Power Generation Projects Division

    1994-12-31T23:59:59.000Z

    Power generation from combustion turbines continues to be a significant new energy source. These power projects may be either simple-cycle peaking units or combined-cycle applications in which exhaust heat is recovered to generate steam for export (cogeneration facility) and power generation (steam turbine generator). While combustion turbines represent one of the cleanest forms of power generation, regulatory agencies have identified them as significant sources of air pollution. Both new sources and existing combustion turbine installations are receiving increasing attention at federal, state, and local levels. Before construction can begin on a new combustion turbine facility, an air permit authorizing construction must first be obtained. The air permitting process is generally the ``critical path`` permit, often taking in excess of two years to receive the final approval. The Clean Air Act Amendments of 1990 also impact existing units due to the non-attainment provisions of the Act and the Title 5 nationwide operating permit program. Careful consideration of combustion turbine operational characteristics and air pollutant emissions will expedite air permitting. This paper addresses specific issues related to combustion turbine emissions and the air permitting process. Guidelines for addressing many considerations are provided in order to secure an air permit that allows maximum flexibility in plant operation.

  16. Midwest Consortium for Wind Turbine Reliability and Optimization

    SciTech Connect (OSTI)

    Scott R. Dana; Douglas E. Adams; Noah J. Myrent

    2012-05-11T23:59:59.000Z

    This report provides an overview of the efforts aimed to establish a student focused laboratory apparatus that will enhance Purdue's ability to recruit and train students in topics related to the dynamics, operations and economics of wind turbines. The project also aims to facilitate outreach to students at Purdue and in grades K-12 in the State of Indiana by sharing wind turbine operational data. For this project, a portable wind turbine test apparatus was developed and fabricated utilizing an AirX 400W wind energy converter. This turbine and test apparatus was outfitted with an array of sensors used to monitor wind speed, turbine rotor speed, power output and the tower structural dynamics. A major portion of this project included the development of a data logging program used to display real-time sensor data and the recording and creation of output files for data post-processing. The apparatus was tested in an open field to subject the turbine to typical operating conditions and the data acquisition system was adjusted to obtain desired functionality to facilitate use for student projects in existing courses offered at Purdue University and Indiana University. Data collected using the data logging program is analyzed and presented to demonstrate the usefulness of the test apparatus related to wind turbine dynamics and operations.

  17. Development of biomass as an alternative fuel for gas turbines

    SciTech Connect (OSTI)

    Hamrick, J T [Aerospace Research Corp., Roanoke, VA (USA)

    1991-04-01T23:59:59.000Z

    A program to develop biomass as an alternative fuel for gas turbines was started at Aerospace Research Corporation in 1980. The research culminated in construction and installation of a power generation system using an Allison T-56 gas turbine at Red Boiling Springs, Tennessee. The system has been successfully operated with delivery of power to the Tennessee Valley Authority (TVA). Emissions from the system meet or exceed EPA requirements. No erosion of the turbine has been detected in over 760 hours of operation, 106 of which were on line generating power for the TVA. It was necessary to limit the turbine inlet temperature to 1450{degrees}F to control the rate of ash deposition on the turbine blades and stators and facilitate periodic cleaning of these components. Results of tests by researchers at Battelle Memorial Institute -- Columbus Division, give promise that deposits on the turbine blades, which must be periodically removed with milled walnut hulls, can be eliminated with addition of lime to the fuel. Operational problems, which are centered primarily around the feed system and engine configuration, have been adequately identified and can be corrected in an upgraded design. The system is now ready for development of a commercial version. The US Department of Energy (DOE) provided support only for the evaluation of wood as an alternative fuel for gas turbines. However, the system appears to have high potential for integration into a hybrid system for the production of ethanol from sorghum or sugar cane. 7 refs., 23 figs., 18 tabs.

  18. Yale ME Turbine Test cell instructions Background

    E-Print Network [OSTI]

    Haller, Gary L.

    Yale ME Turbine Test cell instructions Background: The Turbine Technologies Turbojet engine of the turbine and check a few items: o Open keyed access door on rear of Turbine enclosure o Check Jet A fuel valve ­ turn on, (Drain water separator if turbine has not been run in the last week,) check pressure

  19. SMART POWER TURBINE

    SciTech Connect (OSTI)

    Nirm V. Nirmalan

    2003-11-01T23:59:59.000Z

    Gas turbines are the choice technology for high-performance power generation and are employed in both simple and combined cycle configurations around the world. The Smart Power Turbine (SPT) program has developed new technologies that are needed to further extend the performance and economic attractiveness of gas turbines for power generation. Today's power generation gas turbines control firing temperatures indirectly, by measuring the exhaust gas temperature and then mathematically calculating the peak combustor temperatures. But temperatures in the turbine hot gas path vary a great deal, making it difficult to control firing temperatures precisely enough to achieve optimal performance. Similarly, there is no current way to assess deterioration of turbine hot-gas-path components without shutting down the turbine. Consequently, maintenance and component replacements are often scheduled according to conservative design practices based on historical fleet-averaged data. Since fuel heating values vary with the prevalent natural gas fuel, the inability to measure heating value directly, with sufficient accuracy and timeliness, can lead to maintenance and operational decisions that are less than optimal. GE Global Research Center, under this Smart Power Turbine program, has developed a suite of novel sensors that would measure combustor flame temperature, online fuel lower heating value (LHV), and hot-gas-path component life directly. The feasibility of using the ratio of the integrated intensities of portions of the OH emission band to determine the specific average temperature of a premixed methane or natural-gas-fueled combustion flame was demonstrated. The temperature determined is the temperature of the plasma included in the field of view of the sensor. Two sensor types were investigated: the first used a low-resolution fiber optic spectrometer; the second was a SiC dual photodiode chip. Both methods worked. Sensitivity to flame temperature changes was remarkably high, that is a 1-2.5% change in ratio for an 11.1 C (20 F) change in temperature at flame temperatures between 1482.2 C (2700 F) and 1760 C (3200 F). Sensor ratio calibration was performed using flame temperatures determined by calculations using the amount of unburned oxygen in the exhaust and by the fuel/air ratio of the combustible gas mixture. The agreement between the results of these two methods was excellent. The sensor methods characterized are simple and viable. Experiments are underway to validate the GE Flame Temperature Sensor as a practical tool for use with multiburner gas turbine combustors. The lower heating value (LHV) Fuel Quality Sensor consists of a catalytic film deposited on the surface of a microhotplate. This micromachined design has low heat capacity and thermal conductivity, making it ideal for heating catalysts placed on its surface. Several methods of catalyst deposition were investigated, including micropen deposition and other proprietary methods, which permit precise and repeatable placement of the materials. The use of catalysts on the LHV sensor expands the limits of flammability (LoF) of combustion fuels as compared with conventional flames; an unoptimized LoF of 1-32% for natural gas (NG) in air was demonstrated with the microcombustor, whereas conventionally 4 to 16% is observed. The primary goal of this work was to measure the LHV of NG fuels. The secondary goal was to determine the relative quantities of the various components of NG mixes. This determination was made successfully by using an array of different catalysts operating at different temperatures. The combustion parameters for methane were shown to be dependent on whether Pt or Pd catalysts were used. In this project, significant effort was expended on making the LHV platform more robust by the addition of high-temperature stable materials, such as tantalum, and the use of passivation overcoats to protect the resistive heater/sensor materials from degradation in the combustion environment. Modeling and simulation were used to predict improved sensor designs.

  20. The Advanced Manufacturing Partnership

    E-Print Network [OSTI]

    Das, Suman

    ;ve Manufacturing Technologies (led by Dow, Honeywell and MIT) Manufacturing Ins;tutes (led, Honeywell and MIT GOALS § To launch public-private ini:a:ves to advance transforma

  1. Steam Champions in Manufacturing 

    E-Print Network [OSTI]

    Russell, C.

    2001-01-01T23:59:59.000Z

    Steanl Flow ? Analyze pressure reduction options: none, use boiler controls or PRVs, Through PRVs use backpressure turbines Recover & Utilize ? Maximize volume of condensate recovered and utilized Available Condensate Use High Pressure ? Maximize...

  2. NREL Collaborates to Improve Wind Turbine Technology (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-01-01T23:59:59.000Z

    NREL's Gearbox Reliability Collaborative leads to wind turbine gearbox reliability, lowering the cost of energy. Unintended gearbox failures have a significant impact on the cost of wind farm operations. In 2007, the National Renewable Energy Laboratory (NREL) initiated the Gearbox Reliability Collaborative (GRC), which follows a multi-pronged approach based on a collaborative of manufacturers, owners, researchers, and consultants. The project combines analysis, field testing, dynamometer testing, condition monitoring, and the development and population of a gearbox failure database. NREL and other GRC partners have been able to identify shortcomings in the design, testing, and operation of wind turbines that contribute to reduced gearbox reliability. In contrast to private investigations of these problems, GRC findings are quickly shared among GRC participants, including many wind turbine manufacturers and equipment suppliers. Ultimately, the findings are made public for use throughout the wind industry. This knowledge will result in increased gearbox reliability and an overall reduction in the cost of wind energy. Project essentials include the development of two redesigned and heavily instrumented representative gearbox designs. Field and dynamometer tests are conducted on the gearboxes to build an understanding of how selected loads and events translate into bearing and gear response. The GRC evaluates and validates current wind turbine, gearbox, gear and bearing analytical tools/models, develops new tools/models, and recommends improvements to design and certification standards, as required. In addition, the GRC is investigating condition monitoring methods to improve turbine reliability. Gearbox deficiencies are the result of many factors, and the GRC team recommends efficient and cost-effective improvements in order to expand the industry knowledge base and facilitate immediate improvements in the gearbox life cycle.

  3. Demonstration of a Variable Phase Turbine Power System for Low Temperature Geothermal Resources

    SciTech Connect (OSTI)

    Hays, Lance G

    2014-07-07T23:59:59.000Z

    A variable phase turbine assembly will be designed and manufactured having a turbine, operable with transcritical, two-phase or vapor flow, and a generator – on the same shaft supported by process lubricated bearings. The assembly will be hermetically sealed and the generator cooled by the refrigerant. A compact plate-fin heat exchanger or tube and shell heat exchanger will be used to transfer heat from the geothermal fluid to the refrigerant. The demonstration turbine will be operated separately with two-phase flow and with vapor flow to demonstrate performance and applicability to the entire range of low temperature geothermal resources. The vapor leaving the turbine is condensed in a plate-fin refrigerant condenser. The heat exchanger, variable phase turbine assembly and condenser are all mounted on single skids to enable factory assembly and checkout and minimize installation costs. The system will be demonstrated using low temperature (237F) well flow from an existing large geothermal field. The net power generated, 1 megawatt, will be fed into the existing power system at the demonstration site. The system will demonstrate reliable generation of inexpensive power from low temperature resources. The system will be designed for mass manufacturing and factory assembly and should cost less than $1,200/kWe installed, when manufactured in large quantities. The estimated cost of power for 300F resources is predicted to be less than 5 cents/kWh. This should enable a substantial increase in power generated from low temperature geothermal resources.

  4. Cooling arrangement for a tapered turbine blade

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-07-27T23:59:59.000Z

    A cooling arrangement (11) for a highly tapered gas turbine blade (10). The cooling arrangement (11) includes a pair of parallel triple-pass serpentine cooling circuits (80,82) formed in an inner radial portion (50) of the blade, and a respective pair of single radial channel cooling circuits (84,86) formed in an outer radial portion (52) of the blade (10), with each single radial channel receiving the cooling fluid discharged from a respective one of the triple-pass serpentine cooling circuit. The cooling arrangement advantageously provides a higher degree of cooling to the most highly stressed radially inner portion of the blade, while providing a lower degree of cooling to the less highly stressed radially outer portion of the blade. The cooling arrangement can be implemented with known casting techniques, thereby facilitating its use on highly tapered, highly twisted Row 4 industrial gas turbine blades that could not be cooled with prior art cooling arrangements.

  5. Second Stage Turbine Bucket Airfoil.

    DOE Patents [OSTI]

    Xu, Liming (Simpsonville, SC); Ahmadi, Majid (Simpsonville, SC); Humanchuk, David John (Simpsonville, SC); Moretto, Nicholas (Clifton Park, NY); Delehanty, Richard Edward (Maineville, OH)

    2003-05-06T23:59:59.000Z

    The second-stage buckets have airfoil profiles substantially in accordance with Cartesian coordinate values of X, Y and Z set forth in inches in Table I wherein Z is a perpendicular distance from a plane normal to a radius of the turbine centerline and containing the X and Y values with the Z value commencing at zero in the X, Y plane at the radially innermost aerodynamic section of the airfoil and X and Y are coordinate values defining the airfoil profile at each distance Z. The X, Y and Z values may be scaled as a function of the same constant or number to provide a scaled-up or scaled-down airfoil section for the bucket.

  6. Turbine airfoil to shround attachment

    DOE Patents [OSTI]

    Campbell, Christian X; Morrison, Jay A; James, Allister W; Snider, Raymond G; Eshak, Daniel M; Marra, John J; Wessell, Brian J

    2014-05-06T23:59:59.000Z

    A turbine airfoil (31) with an end portion (42) that tapers (44) toward the end (43) of the airfoil. A ridge (46) extends around the end portion. It has proximal (66) and distal (67) sides. A shroud platform (50) is bi-cast onto the end portion around the ridge without bonding. Cooling shrinks the platform into compression (62) on the end portion (42) of the airfoil. Gaps between the airfoil and platform are formed using a fugitive material (56) in the bi-casting stage. These gaps are designed in combination with the taper angle (44) to accommodate differential thermal expansion while maintaining a gas seal along the contact surfaces. The taper angle (44) may vary from lesser on the pressure side (36) to greater on the suction side (38) of the airfoil. A collar portion (52) of the platform provides sufficient contact area for connection stability.

  7. Snubber assembly for turbine blades

    DOE Patents [OSTI]

    Marra, John J

    2013-09-03T23:59:59.000Z

    A snubber associated with a rotatable turbine blade in a turbine engine, the turbine blade including a pressure sidewall and a suction sidewall opposed from the pressure wall. The snubber assembly includes a first snubber structure associated with the pressure sidewall of the turbine blade, a second snubber structure associated with the suction sidewall of the turbine blade, and a support structure. The support structure extends through the blade and is rigidly coupled at a first end portion thereof to the first snubber structure and at a second end portion thereof to the second snubber structure. Centrifugal loads exerted by the first and second snubber structures caused by rotation thereof during operation of the engine are at least partially transferred to the support structure, such that centrifugal loads exerted on the pressure and suctions sidewalls of the turbine blade by the first and second snubber structures are reduced.

  8. 2014 Sandia Wind Turbine Blade Workshop

    Broader source: Energy.gov [DOE]

    The U.S. Energy Department's Sandia National Laboratories will host its 2014 Sandia Wind Turbine Blade Workshop at the Marriott Pyramid North in Albuquerque, New Mexico. The workshop provides a unique, blade focused collaborative forum that will bring together wind energy leaders from industry, academia, and government. Stay tuned for updates. Information regarding past Wind Workshops can be found at: http://windworkshops.sandia.gov/.

  9. Wind shear for large wind turbine generators at selected tall tower sites

    SciTech Connect (OSTI)

    Elliott, D.L.

    1984-04-01T23:59:59.000Z

    The objective of the study described in this report is to examine the nature of wind shear profiles and their variability over the height of large horizontal-axis wind turbines and to provide information on wind shear relevant to the design and opertion of large wind turbines. Wind turbine fatigue life and power quality are related through the forcing functions on the blade to the shapes of the wind shear profiles and their fluctuations over the disk of rotation.

  10. Theory and Performance of Tesla Turbines

    E-Print Network [OSTI]

    Romanin, Vincent D.

    2012-01-01T23:59:59.000Z

    through a Tesla turbine microchannel . . . . . . . . . . .1.2 History of the Tesla Turbine 1.3 BackgroundCFD) Solution of Flow Through a Tesla Turbine 4.1 Summary of

  11. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    of Supperalloys for Gas Turbine Engines, 11 J. Metals, Q,OVERLAY COATINGS FOR GAS TURBINE AIRFOILS Donald H. Boone1970, p. 545. R. Krutenat, Gas Turbine Materials Conference

  12. OVERLAY COATINGS FOR GAS TURBINE AIRFOILS

    E-Print Network [OSTI]

    Boone, Donald H.

    2013-01-01T23:59:59.000Z

    of Supperalloys for Gas Turbine Engines, 11 J. Metals, Q,FT4, JT9D and other gas turbines, and their use continues toOVERLAY COATINGS FOR GAS TURBINE AIRFOILS Donald H. Boone

  13. Automatic Control of Freeboard and Turbine Operation

    E-Print Network [OSTI]

    Automatic Control of Freeboard and Turbine Operation ­ Wave Dragon, Nissum Bredning Project: Sea of Freeboard and Turbine Operation Wave Dragon, Nissum Bredning by Jens Peter Kofoed & Peter Frigaard, Aalborg.........................................................................................................................10 TURBINE PERFORMANCE DATA

  14. Advanced Hydrogen Turbine Development

    SciTech Connect (OSTI)

    Joesph Fadok

    2008-01-01T23:59:59.000Z

    Siemens has developed a roadmap to achieve the DOE goals for efficiency, cost reduction, and emissions through innovative approaches and novel technologies which build upon worldwide IGCC operational experience, platform technology, and extensive experience in G-class operating conditions. In Phase 1, the technologies and concepts necessary to achieve the program goals were identified for the gas turbine components and supporting technology areas and testing plans were developed to mitigate identified risks. Multiple studies were conducted to evaluate the impact in plant performance of different gas turbine and plant technologies. 2015 gas turbine technologies showed a significant improvement in IGCC plant efficiency, however, a severe performance penalty was calculated for high carbon capture cases. Thermodynamic calculations showed that the DOE 2010 and 2015 efficiency targets can be met with a two step approach. A risk management process was instituted in Phase 1 to identify risk and develop mitigation plans. For the risks identified, testing and development programs are in place and the risks will be revisited periodically to determine if changes to the plan are necessary. A compressor performance prediction has shown that the design of the compressor for the engine can be achieved with additional stages added to the rear of the compressor. Tip clearance effects were studied as well as a range of flow and pressure ratios to evaluate the impacts to both performance and stability. Considerable data was obtained on the four candidate combustion systems: diffusion, catalytic, premix, and distributed combustion. Based on the results of Phase 1, the premixed combustion system and the distributed combustion system were chosen as having the most potential and will be the focus of Phase 2 of the program. Significant progress was also made in obtaining combustion kinetics data for high hydrogen fuels. The Phase 1 turbine studies indicate initial feasibility of the advanced hydrogen turbine that meets the aggressive targets set forth for the advanced hydrogen turbine, including increased rotor inlet temperature (RIT), lower total cooling and leakage air (TCLA) flow, higher pressure ratio, and higher mass flow through the turbine compared to the baseline. Maintaining efficiency with high mass flow Syngas combustion is achieved using a large high AN2 blade 4, which has been identified as a significant advancement beyond the current state-of-the-art. Preliminary results showed feasibility of a rotor system capable of increased power output and operating conditions above the baseline. In addition, several concepts were developed for casing components to address higher operating conditions. Rare earth modified bond coat for the purpose of reducing oxidation and TBC spallation demonstrated an increase in TBC spallation life of almost 40%. The results from Phase 1 identified two TBC compositions which satisfy the thermal conductivity requirements and have demonstrated phase stability up to temperatures of 1850 C. The potential to join alloys using a bonding process has been demonstrated and initial HVOF spray deposition trials were promising. The qualitative ranking of alloys and coatings in environmental conditions was also performed using isothermal tests where significant variations in alloy degradation were observed as a function of gas composition. Initial basic system configuration schematics and working system descriptions have been produced to define key boundary data and support estimation of costs. Review of existing materials in use for hydrogen transportation show benefits or tradeoffs for materials that could be used in this type of applications. Hydrogen safety will become a larger risk than when using natural gas fuel as the work done to date in other areas has shown direct implications for this type of use. Studies were conducted which showed reduced CO{sub 2} and NOx emissions with increased plant efficiency. An approach to maximize plant output is needed in order to address the DOE turbine goal for 20-30% reduction o

  15. Gas turbine cooling system

    DOE Patents [OSTI]

    Bancalari, Eduardo E. (Orlando, FL)

    2001-01-01T23:59:59.000Z

    A gas turbine engine (10) having a closed-loop cooling circuit (39) for transferring heat from the hot turbine section (16) to the compressed air (24) produced by the compressor section (12). The closed-loop cooling system (39) includes a heat exchanger (40) disposed in the flow path of the compressed air (24) between the outlet of the compressor section (12) and the inlet of the combustor (14). A cooling fluid (50) may be driven by a pump (52) located outside of the engine casing (53) or a pump (54) mounted on the rotor shaft (17). The cooling circuit (39) may include an orifice (60) for causing the cooling fluid (50) to change from a liquid state to a gaseous state, thereby increasing the heat transfer capacity of the cooling circuit (39).

  16. Airborne Wind Turbine

    SciTech Connect (OSTI)

    None

    2010-09-01T23:59:59.000Z

    Broad Funding Opportunity Announcement Project: Makani Power is developing an Airborne Wind Turbine (AWT) that eliminates 90% of the mass of a conventional wind turbine and accesses a stronger, more consistent wind at altitudes of near 1,000 feet. At these altitudes, 85% of the country can offer viable wind resources compared to only 15% accessible with current technology. Additionally, the Makani Power wing can be economically deployed in deep offshore waters, opening up a resource which is 4 times greater than the entire U.S. electrical generation capacity. Makani Power has demonstrated the core technology, including autonomous launch, land, and power generation with an 8 meter wingspan, 20 kW prototype. At commercial scale, Makani Power aims to develop a 600 kW, 28 meter wingspan product capable of delivering energy at an unsubsidized cost competitive with coal, the current benchmark for low-cost power.

  17. Gas turbine sealing apparatus

    DOE Patents [OSTI]

    Marra, John Joseph; Wessell, Brian J.; Liang, George

    2013-03-05T23:59:59.000Z

    A sealing apparatus in a gas turbine. The sealing apparatus includes a seal housing apparatus coupled to a disc/rotor assembly so as to be rotatable therewith during operation of the gas turbine. The seal housing apparatus comprises a base member, a first leg portion, a second leg portion, and spanning structure. The base member extends generally axially between forward and aft rows of rotatable blades and is positioned adjacent to a row of stationary vanes. The first leg portion extends radially inwardly from the base member and is coupled to the disc/rotor assembly. The second leg portion is axially spaced from the first leg portion, extends radially inwardly from the base member, and is coupled to the disc/rotor assembly. The spanning structure extends between and is rigidly coupled to each of the base member, the first leg portion, and the second leg portion.

  18. Turbine seal assembly

    DOE Patents [OSTI]

    Little, David A.

    2013-04-16T23:59:59.000Z

    A seal assembly that limits gas leakage from a hot gas path to one or more disc cavities in a turbine engine. The seal assembly includes a seal apparatus that limits gas leakage from the hot gas path to a respective one of the disc cavities. The seal apparatus comprises a plurality of blade members rotatable with a blade structure. The blade members are associated with the blade structure and extend toward adjacent stationary components. Each blade member includes a leading edge and a trailing edge, the leading edge of each blade member being located circumferentially in front of the blade member's corresponding trailing edge in a direction of rotation of the turbine rotor. The blade members are arranged such that a space having a component in a circumferential direction is defined between adjacent circumferentially spaced blade members.

  19. 10 MW Supercritical CO2 Turbine Test

    SciTech Connect (OSTI)

    Turchi, Craig

    2014-01-29T23:59:59.000Z

    The Supercritical CO2 Turbine Test project was to demonstrate the inherent efficiencies of a supercritical carbon dioxide (s-CO2) power turbine and associated turbomachinery under conditions and at a scale relevant to commercial concentrating solar power (CSP) projects, thereby accelerating the commercial deployment of this new power generation technology. The project involved eight partnering organizations: NREL, Sandia National Laboratories, Echogen Power Systems, Abengoa Solar, University of Wisconsin at Madison, Electric Power Research Institute, Barber-Nichols, and the CSP Program of the U.S. Department of Energy. The multi-year project planned to design, fabricate, and validate an s-CO2 power turbine of nominally 10 MWe that is capable of operation at up to 700°C and operates in a dry-cooled test loop. The project plan consisted of three phases: (1) system design and modeling, (2) fabrication, and (3) testing. The major accomplishments of Phase 1 included: Design of a multistage, axial-flow, s-CO2 power turbine; Design modifications to an existing turbocompressor to provide s-CO2 flow for the test system; Updated equipment and installation costs for the turbomachinery and associated support infrastructure; Development of simulation tools for the test loop itself and for more efficient cycle designs that are of greater commercial interest; Simulation of s-CO2 power cycle integration into molten-nitrate-salt CSP systems indicating a cost benefit of up to 8% in levelized cost of energy; Identification of recuperator cost as a key economic parameter; Corrosion data for multiple alloys at temperatures up to 650ºC in high-pressure CO2 and recommendations for materials-of-construction; and Revised test plan and preliminary operating conditions based on the ongoing tests of related equipment. Phase 1 established that the cost of the facility needed to test the power turbine at its full power and temperature would exceed the planned funding for Phases 2 and 3. Late in Phase 1 an opportunity arose to collaborate with another turbine-development team to construct a shared s-CO2 test facility. The synergy of the combined effort would result in greater facility capabilities than either separate project could produce and would allow for testing of both turbine designs within the combined budgets of the two projects. The project team requested a no-cost extension to Phase 1 to modify the subsequent work based on this collaborative approach. DOE authorized a brief extension, but ultimately opted not to pursue the collaborative facility and terminated the project.

  20. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan M. (State College, PA)

    1996-01-01T23:59:59.000Z

    Airfoils for the blade of a wind turbine wherein each airfoil is characterized by a thickness in a range from 16%-24% and a maximum lift coefficient designed to be largely insensitive to roughness effects. The airfoils include a family of airfoils for a blade 15 to 25 meters in length, a family of airfoils for a blade 1 to 5 meters in length, and a family of airfoils for a blade 5 to 10 meters in length.

  1. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, J.L.; Somers, D.M.

    1996-10-08T23:59:59.000Z

    Airfoils are disclosed for the blade of a wind turbine wherein each airfoil is characterized by a thickness in a range from 16%-24% and a maximum lift coefficient designed to be largely insensitive to roughness effects. The airfoils include a family of airfoils for a blade 15 to 25 meters in length, a family of airfoils for a blade 1 to 5 meters in length, and a family of airfoils for a blade 5 to 10 meters in length. 10 figs.

  2. LiDAR observations of offshore winds at future wind turbine operating heights

    E-Print Network [OSTI]

    at the Horns Rev offshore wind farm. The influence of atmospheric stability on the surface layer wind shear of offshore wind farms in the coming years. In contrast with the situation over land, the knowledge turbine manufacturers and wind farm developers, although the offshore environment represents other

  3. Nickel-Based Superalloy Welding Practices for Industrial Gas Turbine Applications M.B. Henderson

    E-Print Network [OSTI]

    Cambridge, University of

    1 Nickel-Based Superalloy Welding Practices for Industrial Gas Turbine Applications M.B. Henderson capability materials, such as nickel based superalloys. To satisfy the requirements of the component design alloyed materials and reviews a number of welding processes used in the manufacture and repair of nickel

  4. PROBLMES POSS POUR L'APPLICATION DES ALLIAGES DE NIOBIUM AUX AUBES DE TURBINE

    E-Print Network [OSTI]

    Boyer, Edmond

    513 PROBLÈMES POSÉS POUR L'APPLICATION DES ALLIAGES DE NIOBIUM AUX AUBES DE TURBINE par G. GAUJE et R. BRUNETAUD Direction Technique de la SNECMA Résumé. 2014 L'emploi d'alliages de niobium à la place of niobium alloys instead of the current alloys with nickel or cobalt as parent metal for manufacturing

  5. Tornado type wind turbines

    DOE Patents [OSTI]

    Hsu, Cheng-Ting (Ames, IA)

    1984-01-01T23:59:59.000Z

    A tornado type wind turbine has a vertically disposed wind collecting tower with spaced apart inner and outer walls and a central bore. The upper end of the tower is open while the lower end of the structure is in communication with a wind intake chamber. An opening in the wind chamber is positioned over a turbine which is in driving communication with an electrical generator. An opening between the inner and outer walls at the lower end of the tower permits radially flowing air to enter the space between the inner and outer walls while a vertically disposed opening in the wind collecting tower permits tangentially flowing air to enter the central bore. A porous portion of the inner wall permits the radially flowing air to interact with the tangentially flowing air so as to create an intensified vortex flow which exits out of the top opening of the tower so as to create a low pressure core and thus draw air through the opening of the wind intake chamber so as to drive the turbine.

  6. Steam Path Audits on Industrial Steam Turbines

    E-Print Network [OSTI]

    Mitchell, D. R.

    in sellable power output as a result of improved turbine efficiency. The Lyondell facility is a combined cycle power plant where a gas turbine: heat recovery system supplies steam to the steam turbine. Since this steam is a bypropuct of the gas turbine...steam Path Audits on Industrial steam Turbines DOUGLAS R. MITCHELL. ENGINEER. ENCOTECH, INC., SCHENECTADY, NEW YORK ABSTRACT The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits...

  7. How to Build a Turbine

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Turbine Sign In About | Careers | Contact | Investors | bpa.gov Search News & Us Expand News & Us Projects & Initiatives Expand Projects & Initiatives Finance & Rates...

  8. Sandia Energy - Sandia Wind Turbine Loads Database

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Sandia Wind Turbine Loads Database Home Stationary Power Energy Conversion Efficiency Wind Energy Resources Wind Software Downloads Sandia Wind Turbine Loads Database Sandia Wind...

  9. turbine thermal index | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    obtained through this project can directly benefit the U.S. power and utility turbine industry by improving product development that specifically meets DOE advanced turbine program...

  10. Addressing Wind Turbine Tribological Challenges with Surface...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Addressing Wind Turbine Tribological Challenges with Surface Engineering Presented by Gary Doll of the University of Akron at the Wind Turbine Tribology Seminar 2014. Addressing...

  11. Operational-Condition-Independent Criteria Dedicated to Monitoring Wind Turbine Generators: Preprint

    SciTech Connect (OSTI)

    Yang, W.; Sheng, S.; Court, R.

    2012-08-01T23:59:59.000Z

    To date the existing wind turbine condition monitoring technologies and commercially available systems have not been fully accepted for improving wind turbine availability and reducing their operation and maintenance costs. One of the main reasons is that wind turbines are subject to constantly varying loads and operate at variable rotational speeds. As a consequence, the influences of turbine faults and the effects of varying load and speed are coupled together in wind turbine condition monitoring signals. So, there is an urgent need to either introduce some operational condition de-coupling procedures into the current wind turbine condition monitoring techniques or develop a new operational condition independent wind turbine condition monitoring technique to maintain high turbine availability and achieve the expected economic benefits from wind. The purpose of this paper is to develop such a technique. In the paper, three operational condition independent criteria are developed dedicated for monitoring the operation and health condition of wind turbine generators. All proposed criteria have been tested through both simulated and practical experiments. The experiments have shown that these criteria provide a solution for detecting both mechanical and electrical faults occurring in wind turbine generators.

  12. Massive first-principles simulation provides insight into flame anchoring in a hydrogen-rich jet in cross-flow.

    E-Print Network [OSTI]

    in cross-flow. When gas turbine designers want to use gasified biomass for stationary power generation is far more reactive than the methane that is the traditional gas turbine fuel. This reactivity leads Science Simulations Provide New Insights to Aid Hydrogen Gas Turbine Development NREL Highlights SCIENCE

  13. Slag processing system for direct coal-fired gas turbines

    DOE Patents [OSTI]

    Pillsbury, Paul W. (Winter Springs, FL)

    1990-01-01T23:59:59.000Z

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  14. NEXT GENERATION TURBINE SYSTEM STUDY

    SciTech Connect (OSTI)

    Frank Macri

    2002-02-28T23:59:59.000Z

    Rolls-Royce has completed a preliminary design and marketing study under a Department of Energy (DOE) cost shared contract (DE-AC26-00NT40852) to analyze the feasibility of developing a clean, high efficiency, and flexible Next Generation Turbine (NGT) system to meet the power generation market needs of the year 2007 and beyond. Rolls-Royce evaluated the full range of its most advanced commercial aerospace and aeroderivative engines alongside the special technologies necessary to achieve the aggressive efficiency, performance, emissions, economic, and flexibility targets desired by the DOE. Heavy emphasis was placed on evaluating the technical risks and the economic viability of various concept and technology options available. This was necessary to ensure the resulting advanced NGT system would provide extensive public benefits and significant customer benefits without introducing unacceptable levels of technical and operational risk that would impair the market acceptance of the resulting product. Two advanced cycle configurations were identified as offering significant advantages over current combined cycle products available in the market. In addition, balance of plant (BOP) technologies, as well as capabilities to improve the reliability, availability, and maintainability (RAM) of industrial gas turbine engines, have been identified. A customer focused survey and economic analysis of a proposed Rolls-Royce NGT product configuration was also accomplished as a part of this research study. The proposed Rolls-Royce NGT solution could offer customers clean, flexible power generation systems with very high efficiencies, similar to combined cycle plants, but at a much lower specific cost, similar to those of simple cycle plants.

  15. Self Adaptive Air Turbine for Wave Energy Conversion Using Shutter Valve and OWC Heoght Control System

    SciTech Connect (OSTI)

    Di Bella, Francis A

    2014-09-29T23:59:59.000Z

    An oscillating water column (OWC) is one of the most technically viable options for converting wave energy into useful electric power. The OWC system uses the wave energy to “push or pull” air through a high-speed turbine, as illustrated in Figure 1. The turbine is typically a bi-directional turbine, such as a Wells turbine or an advanced Dennis-Auld turbine, as developed by Oceanlinx Ltd. (Oceanlinx), a major developer of OWC systems and a major collaborator with Concepts NREC (CN) in Phase II of this STTR effort. Prior to awarding the STTR to CN, work was underway by CN and Oceanlinx to produce a mechanical linkage mechanism that can be cost-effectively manufactured, and can articulate turbine blades to improve wave energy capture. The articulation is controlled by monitoring the chamber pressure. Funding has been made available from the U.S. Department of Energy (DOE) to CN (DOE DE-FG-08GO18171) to co-share the development of a blade articulation mechanism for the purpose of increasing energy recovery. However, articulating the blades is only one of the many effective design improvements that can be made to the composite subsystems that constitute the turbine generator system.

  16. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01T23:59:59.000Z

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  17. DIRECT FUEL CELL/TURBINE POWER PLANT

    SciTech Connect (OSTI)

    Hossein Ghezel-Ayagh

    2003-05-27T23:59:59.000Z

    The subMW hybrid DFC/T power plant facility was upgraded with a Capstone C60 microturbine and a state-of-the-art full size fuel cell stack. The integration of the larger microturbine extended the capability of the hybrid power plant to operate at high power ratings with a single gas turbine without the need for supplementary air. The objectives of this phase of subMW hybrid power plant tests are to support the development of process and control and to provide the insight for the design of the packaged subMW hybrid demonstration units. The development of the ultra high efficiency multi-MW power plants was focused on the design of 40 MW power plants with efficiencies approaching 75% (LHV of natural gas). The design efforts included thermodynamic cycle analysis of key gas turbine parameters such as compression ratio.

  18. Environmental Effects of Hydrokinetic Turbines on Fish: Desktop and Laboratory Flume Studies

    SciTech Connect (OSTI)

    Jacobson, Paul T. [Electric Power Research Institute; Amaral, Stephen V. [Alden Research Laboratory; Castro-Santos, Theodore [U.S. Geological Survey; Giza, Dan [Alden Research Laboratory; Haro, Alexander J. [U.S. Geological Survey; Hecker, George [Alden Research Laboratory; McMahon, Brian [Alden Research Laboratory; Perkins, Norman [Alden Research Laboratory; Pioppi, Nick [Alden Research Laboratory

    2012-12-31T23:59:59.000Z

    This collection of three reports describes desktop and laboratory flume studies that provide information to support assessment of the potential for injury and mortality of fish that encounter hydrokinetic turbines of various designs installed in tidal and river environments. Behavioral responses to turbine exposure also are investigated to support assessment of the potential for disruptions to upstream and downstream movements of fish. The studies: (1) conducted an assessment of potential injury mechanisms using available data from studies with conventional hydro turbines; (2) developed theoretical models for predicting blade strike probabilities and mortality rates; and (3) performed flume testing with three turbine designs and several fish species and size groups in two laboratory flumes to estimate survival rates and document fish behavior. The project yielded three reports which this document comprises. The three constituent documents are addressed individually below Fish Passage Through Turbines: Application of Conventional Hydropower Data to Hydrokinetic Technologies Fish passing through the blade sweep of a hydrokinetic turbine experience a much less harsh physical environment than do fish entrained through conventional hydro turbines. The design and operation of conventional turbines results in high flow velocities, abrupt changes in flow direction, relatively high runner rotational and blade speeds, rapid and significant changes in pressure, and the need for various structures throughout the turbine passageway that can be impacted by fish. These conditions generally do not occur or are not significant factors for hydrokinetic turbines. Furthermore, compared to conventional hydro turbines, hydrokinetic turbines typically produce relatively minor changes in shear, turbulence, and pressure levels from ambient conditions in the surrounding environment. Injuries and mortality from mechanical injuries will be less as well, mainly due to low rotational speeds and strike velocities, and an absence of structures that can lead to grinding or abrasion injuries. Additional information is needed to rigorously assess the nature and magnitude of effects on individuals and populations, and to refine criteria for design of more fish-friendly hydrokinetic turbines. Evaluation of Fish Injury and Mortality Associated with Hydrokinetic Turbines Flume studies exposed fish to two hydrokinetic turbine designs to determine injury and survival rates and to assess behavioral responses. Also, a theoretical model developed for predicting strike probability and mortality of fish passing through conventional hydro turbines was adapted for use with hydrokinetic turbines and applied to the two designs evaluated during flume studies. The flume tests were conducted with the Lucid spherical turbine (LST), a Darrieus-type (cross flow) turbine, and the Welka UPG, an axial flow propeller turbine. Survival rates for rainbow trout tested with the LST were greater than 98% for both size groups and approach velocities evaluated. Turbine passage survival rates for rainbow trout and largemouth bass tested with the Welka UPG were greater than 99% for both size groups and velocities evaluated. Injury rates of turbine-exposed fish were low with both turbines and generally comparable to control fish. Video observations of the LST demonstrated active avoidance of turbine passage by a large proportion fish despite being released about 25 cm upstream of the turbine blade sweep. Video observations from behavior trials indicated few if any fish pass through the turbines when released farther upstream. The theoretical predictions for the LST indicated that strike mortality would begin to occur at an ambient current velocity of about 1.7 m/s for fish with lengths greater than the thickness of the leading edge of the blades. As current velocities increase above 1.7 m/s, survival was predicted to decrease for fish passing through the LST, but generally remained high (greater than 90%) for fish less than 200 mm in length. Strike mortality was not predicted to occur duri

  19. Agile manufacturing from a statistical perspective

    SciTech Connect (OSTI)

    Easterling, R.G. [Sandia National Labs., Albuquerque, NM (United States). New Initiatives Dept.

    1995-10-01T23:59:59.000Z

    The objective of agile manufacturing is to provide the ability to quickly realize high-quality, highly-customized, in-demand products at a cost commensurate with mass production. More broadly, agility in manufacturing, or any other endeavor, is defined as change-proficiency; the ability to thrive in an environment of unpredictable change. This report discusses the general direction of the agile manufacturing initiative, including research programs at the National Institute of Standards and Technology (NIST), the Department of Energy, and other government agencies, but focuses on agile manufacturing from a statistical perspective. The role of statistics can be important because agile manufacturing requires the collection and communication of process characterization and capability information, much of which will be data-based. The statistical community should initiate collaborative work in this important area.

  20. NEXT GENERATION TURBINE PROGRAM

    SciTech Connect (OSTI)

    William H. Day

    2002-05-03T23:59:59.000Z

    The Next Generation Turbine (NGT) Program's technological development focused on a study of the feasibility of turbine systems greater than 30 MW that offer improvement over the 1999 state-of-the-art systems. This program targeted goals of 50 percent turndown ratios, 15 percent reduction in generation cost/kW hour, improved service life, reduced emissions, 400 starts/year with 10 minutes to full load, and multiple fuel usage. Improvement in reliability, availability, and maintainability (RAM), while reducing operations, maintenance, and capital costs by 15 percent, was pursued. This program builds on the extensive low emissions stationary gas turbine work being carried out by Pratt & Whitney (P&W) for P&W Power Systems (PWPS), which is a company under the auspices of the United Technologies Corporation (UTC). This study was part of the overall Department of Energy (DOE) NGT Program that extends out to the year 2008. A follow-on plan for further full-scale component hardware testing is conceptualized for years 2002 through 2008 to insure a smooth and efficient transition to the marketplace for advanced turbine design and cycle technology. This program teamed the National Energy Technology Laboratory (NETL), P&W, United Technologies Research Center (UTRC), kraftWork Systems Inc., a subcontractor on-site at UTRC, and Multiphase Power and Processing Technologies (MPPT), an off-site subcontractor. Under the auspices of the NGT Program, a series of analyses were performed to identify the NGT engine system's ability to serve multiple uses. The majority were in conjunction with a coal-fired plant, or used coal as the system fuel. Identified also was the ability of the NGT system to serve as the basis of an advanced performance cycle: the humid air turbine (HAT) cycle. The HAT cycle is also used with coal gasification in an integrated cycle HAT (IGHAT). The NGT systems identified were: (1) Feedwater heating retrofit to an existing coal-fired steam plant, which could supply both heat and peaking power (Block 2 engine); (2) Repowering of an older coal-fired plant (Block 2 engine); (3) Gas-fired HAT cycle (Block 1 and 2 engines); (4) Integrated gasification HAT (Block 1 and 2 engines). Also under Phase I of the NGT Program, a conceptual design of the combustion system has been completed. An integrated approach to cycle optimization for improved combustor turndown capability has been employed. The configuration selected has the potential for achieving single digit NO{sub x}/CO emissions between 40 percent and 100 percent load conditions. A technology maturation plan for the combustion system has been proposed. Also, as a result of Phase I, ceramic vane technology will be incorporated into NGT designs and will require less cooling flow than conventional metallic vanes, thereby improving engine efficiency. A common 50 Hz and 60 Hz power turbine was selected due to the cost savings from eliminating a gearbox. A list of ceramic vane technologies has been identified for which the funding comes from DOE, NASA, the U.S. Air Force, and P&W.

  1. Refinery gas waste heat energy conversion optimization in gas turbines

    SciTech Connect (OSTI)

    Rao, A.D.; Francuz, D.J.; West, E.W. [Fluor Daniel, Inc., Irvine, CA (United States)

    1996-12-31T23:59:59.000Z

    Utilization of refinery fuel gas in gas turbines poses special challenges due to the combustion characteristics of the fuel gas which contains significant concentrations of hydrogen. Proper modifications to the combustion system of the existing gas turbines are required in order to combust such fuel gas streams in gas turbines while minimizing the NO{sub x} emissions. A novel approach to the utilization of this hydrogen bearing fuel gas in gas turbines consists of humidifying the fuel gas with water vapor by direct contact with hot water in a counter-current column, the feed water to the humidifier being first circulated through the refinery to recover waste heat. The refinery waste heat produces additional motive fluid with a result that the waste heat is converted to power in the gas turbine. Furthermore, the water vapor introduced into the fuel gas reduces the NO{sub x} formation and increases the gas turbine output, while the hydrogen present in the fuel gas provides the flame stability required when combusting a fuel gas containing a large concentration of water vapor.

  2. Catalytic Combustion for Ultra-Low NOx Hydrogen Turbines

    SciTech Connect (OSTI)

    Etemad, Shahrokh; Baird, Benjamin; Alavandi, Sandeep

    2011-06-30T23:59:59.000Z

    Precision Combustion, Inc., (PCI) in close collaboration with Solar Turbines, Incorporated, has developed and demonstrated a combustion system for hydrogen fueled turbines that reduces NOx to low single digit level while maintaining or improving current levels of efficiency and eliminating emissions of carbon dioxide. Full scale Rich Catalytic Hydrogen (RCH1) injector was developed and successfully tested at Solar Turbines, Incorporated high pressure test facility demonstrating low single digit NOx emissions for hydrogen fuel in the range of 2200F-2750F. This development work was based on initial subscale development for faster turnaround and reduced cost. Subscale testing provided promising results for 42% and 52% H2 with NOx emissions of less than 2 ppm with improved flame stability. In addition, catalytic reactor element testing for substrate oxidation, thermal cyclic injector testing to simulate start-stop operation in a gas turbine environment, and steady state 15 atm. operation testing were performed successfully. The testing demonstrated stable and robust catalytic element component life for gas turbine conditions. The benefit of the catalytic hydrogen combustor technology includes capability of delivering near-zero NOx without costly post-combustion controls and without requirement for added sulfur control. In addition, reduced acoustics increase gas turbine component life. These advantages advances Department of Energy (DOE’s) objectives for achievement of low single digit NOx emissions, improvement in efficiency vs. postcombustion controls, fuel flexibility, a significant net reduction in Integrated Gasification Combined Cycle (IGCC) system net capital and operating costs, and a route to commercialization across the power generation field from micro turbines to industrial and utility turbines.

  3. Quiet airfoils for small and large wind turbines

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan L. (Port Matilda, PA)

    2012-06-12T23:59:59.000Z

    Thick airfoil families with desirable aerodynamic performance with minimal airfoil induced noise. The airfoil families are suitable for a variety of wind turbine designs and are particularly well-suited for use with horizontal axis wind turbines (HAWTs) with constant or variable speed using pitch and/or stall control. In exemplary embodiments, a first family of three thick airfoils is provided for use with small wind turbines and second family of three thick airfoils is provided for use with very large machines, e.g., an airfoil defined for each of three blade radial stations or blade portions defined along the length of a blade. Each of the families is designed to provide a high maximum lift coefficient or high lift, to exhibit docile stalls, to be relatively insensitive to roughness, and to achieve a low profile drag.

  4. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  5. Locating Chicago Manufacturing

    E-Print Network [OSTI]

    Illinois at Chicago, University of

    Renaissance Council, is among the nation's leading public high schools focused on manufac- turing area's econ- omy, including how important manufacturing is to that economy, which manufac- turing

  6. Advanced Materials Manufacturing | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    existing manufacturing industries and result in creative new products. Stronger, more corrosion-resistant and lower cost steel alloys are being developed and commercialized to...

  7. LARGE EDDY SIMULATION/EULERIAN PROBABILITY DENSITY FUNCTION APPROACH FOR SIMULATING HYDROGEN-ENRICHED GAS TURBINE

    E-Print Network [OSTI]

    Raman, Venkat

    while the small-scale motions are modeled using sub-filter models. Since gas-turbine relevant combustion providing better input for the combustion models. Developing LES-based combustion models for stationary gas) based approach is used here to deal with the complexities of gas turbine combustion. In the PDF approach

  8. Aerodynamic and Performance Measurements on a SWT-2.3-101 Wind Turbine

    SciTech Connect (OSTI)

    Medina, P.; Singh, M.; Johansen, J.; Jove, A.R.; Machefaux, E.; Fingersh, L. J.; Schreck, S.

    2011-10-01T23:59:59.000Z

    This paper provides an overview of a detailed wind turbine field experiment being conducted at NREL under U.S. Department of Energy sponsorship. The purpose of the experiment is to obtain knowledge about the aerodynamics, performance, noise emission and structural characteristics of the Siemens SWT-2.3-101 wind turbine.

  9. Small Business Week 2011: Meyer Tool and Manufacturing provides...

    National Nuclear Security Administration (NNSA)

    most powerful neutron source, at the South Pole, in advanced photon sources, in solar cell production lines, semiconductor production lines and other harsh and demanding...

  10. Hull Wind II: A Case Study of the Development of a Second Large Wind Turbine Installation in the Town of Hull, MA

    E-Print Network [OSTI]

    Massachusetts at Amherst, University of

    Hull Wind II: A Case Study of the Development of a Second Large Wind Turbine Installation", the largest wind turbine (660 kW) yet installed in the state. That project proved to be so popular that HMLP undertook to develop a second, larger wind turbine project (1.8 MW). This paper provides a description

  11. Advanced Turbine Technology Applications Project (ATTAP) and Hybrid Vehicle Turbine Engine Technology Support project (HVTE-TS): Final summary report

    SciTech Connect (OSTI)

    NONE

    1998-12-01T23:59:59.000Z

    This final technical report was prepared by Rolls-Royce Allison summarizing the multiyear activities of the Advanced Turbine Technology Applications Project (ATTAP) and the Hybrid Vehicle Turbine Engine Technology Support (HVTE-TS) project. The ATTAP program was initiated in October 1987 and continued through 1993 under sponsorship of the US Department of Energy (DOE), Energy Conservation and Renewable Energy, Office of Transportation Technologies, Propulsion Systems, Advanced Propulsion Division. ATTAP was intended to advance the technological readiness of the automotive ceramic gas turbine engine. The target application was the prime power unit coupled to conventional transmissions and powertrains. During the early 1990s, hybrid electric powered automotive propulsion systems became the focus of development and demonstration efforts by the US auto industry and the Department of energy. Thus in 1994, the original ATTAP technology focus was redirected to meet the needs of advanced gas turbine electric generator sets. As a result, the program was restructured to provide the required hybrid vehicle turbine engine technology support and the project renamed HVTE-TS. The overall objective of the combined ATTAP and HVTE-TS projects was to develop and demonstrate structural ceramic components that have the potential for competitive automotive engine life cycle cost and for operating 3,500 hr in an advanced high temperature turbine engine environment. This report describes materials characterization and ceramic component development, ceramic components, hot gasifier rig testing, test-bed engine testing, combustion development, insulation development, and regenerator system development. 130 figs., 12 tabs.

  12. TX-100 manufacturing final project report.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.; Berry, Derek S. (TPI Composites, Inc., Warren, RI)

    2007-11-01T23:59:59.000Z

    This report details the work completed under the TX-100 blade manufacturing portion of the Carbon-Hybrid Blade Developments: Standard and Twist-Coupled Prototype project. The TX-100 blade is a 9 meter prototype blade designed with bend-twist coupling to augment the mitigation of peak loads during normal turbine operation. This structural coupling was achieved by locating off axis carbon fiber in the outboard portion of the blade skins. The report will present the tooling selection, blade production, blade instrumentation, blade shipping and adapter plate design and fabrication. The baseline blade used for this project was the ERS-100 (Revision D) wind turbine blade. The molds used for the production of the TX-100 were originally built for the production of the CX-100 blade. The same high pressure and low pressure skin molds were used to manufacture the TX-100 skins. In order to compensate for the difference in skin thickness between the CX-100 and the TX-100, however, a new TX-100 shear web plug and mold were required. Both the blade assembly fixture and the root stud insertion fixture used for the CX-100 blades could be utilized for the TX-100 blades. A production run of seven TX-100 prototype blades was undertaken at TPI Composites during the month of October, 2004. Of those seven blades, four were instrumented with strain gauges before final assembly. After production at the TPI Composites facility in Rhode Island, the blades were shipped to various test sites: two blades to the National Wind Technology Center at the National Renewable Energy Laboratory in Boulder, Colorado, two blades to Sandia National Laboratory in Albuquerque, New Mexico and three blades to the United States Department of Agriculture turbine field test facility in Bushland, Texas. An adapter plate was designed to allow the TX-100 blades to be installed on existing Micon 65/13M turbines at the USDA site. The conclusion of this program is the kick-off of the TX-100 blade testing at the three testing facilities.

  13. Identifying nonlinear variaiton patterns in multivariate manufacturing processes

    E-Print Network [OSTI]

    Zhang, Feng

    2005-02-17T23:59:59.000Z

    with the proposed visualization approach, provides an effective tool to aid in understanding the nature of the root causes of variation that affect a manufacturing process....

  14. AIAA 20033698 Aircraft Gas Turbine Engine

    E-Print Network [OSTI]

    Stanford University

    AIAA 2003­3698 Aircraft Gas Turbine Engine Simulations W. C. Reynolds , J. J. Alonso, and M. Fatica, Reston, VA 20191­4344 #12;AIAA 2003­3698 Aircraft Gas Turbine Engine Simulations W. C. Reynolds , J. J of the flowpath through complete aircraft gas turbines including the compressor, combustor, turbine, and secondary

  15. Combined Heat and Power Plant Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    Combined Heat and Power Plant Steam Turbine Steam Turbine Chiller Campus Heat Load Steam (recovered waste heat) Gas Turbine University Substation High Pressure Natural Gas Campus Electric Load Southern Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller to campus cooling

  16. Potential of innovative ceramics for turbine

    E-Print Network [OSTI]

    Potential of innovative ceramics for turbine applications. A. Jankowiak, R. Valle, M. Parlier ODAS ceramics for turbine applications. Potentiel de céramiques innovantes pour des applications turbines par A. Jankowiak, R. Valle, M. Parlier Résumé traduit : L'amélioration du rendement thermique des turbines à gaz d

  17. 5th International Meeting Wind Turbine Noise

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    1 5th International Meeting on Wind Turbine Noise Denver 28 ­ 30 August 2013 Wind Turbine Noise Broadband noise generated aerodynamically is the dominant noise source for a modern wind turbine(Brooks et turbines . First, a wall pressure spectral model proposed recently by Rozenberg, Robert and Moreau

  18. Installing Small Wind Turbines Seminar and Workshop

    E-Print Network [OSTI]

    Seminar and Workshop Installing Small Wind Turbines Seminar and Workshop Location: Murdoch January 2011 Details for Registration and Payment: Mr Daniel Jones, National Small Wind Turbine Test: The National Small Wind Turbine Centre at Murdoch University is holding a Small Wind Turbine short training

  19. VARIABLE SPEED WIND TURBINE

    E-Print Network [OSTI]

    Chatinderpal Singh

    Wind energy is currently the fastest-growing renewable source of energy in India; India is a key market for the wind industry, presenting substantial opportunities for both the international and domestic players. In India the research is carried out on wind energy utilization on big ways.There are still many unsolved challenges in expanding wind power, and there are numerous problems of interest to systems and control researchers. In this paper we study the pitch control mechanism of wind turbine. The pitch control system is one of the most widely used control techniques to regulate the output power of a wind turbine generator. The pitch angle is controlled to keep the generator power at rated power by reducing the angle of the blades. By regulating, the angle of stalling, fast torque changes from the wind will be reutilized. It also describes the design of the pitch controller and discusses the response of the pitch-controlled system to wind velocity variations. The pitch control system is found to have a large output power variation and a large settling time.

  20. Why Condensing Steam Turbines are More Efficient than Gas Turbines 

    E-Print Network [OSTI]

    Nelson, K. E.

    1988-01-01T23:59:59.000Z

    with gas in a combustion chamber. The gas burns and the hot combustion gases are expanded through a turbine. generating electricity. The gases exit at about 1000oF. slightly above atmospheric pressure. They enter a heat recovery unit. which is a series... statement. however, is relevant to value. GAS TURBINE CYCLE Figure :> shows the enthalpy analysis for a gas turbine cycle employing a heat recovery unit for steam generation. Air enters the compressor where it's boosted to about 190 psi and mixed...

  1. Water augmented indirectly-fired gas turbine systems and method

    DOE Patents [OSTI]

    Bechtel, Thomas F. (Lebanon, PA); Parsons, Jr., Edward J. (Morgantown, WV)

    1992-01-01T23:59:59.000Z

    An indirectly-fired gas turbine system utilizing water augmentation for increasing the net efficiency and power output of the system is described. Water injected into the compressor discharge stream evaporatively cools the air to provide a higher driving temperature difference across a high temperature air heater which is used to indirectly heat the water-containing air to a turbine inlet temperature of greater than about 1,000.degree. C. By providing a lower air heater hot side outlet temperature, heat rejection in the air heater is reduced to increase the heat recovery in the air heater and thereby increase the overall cycle efficiency.

  2. Built-Environment Wind Turbine Roadmap

    SciTech Connect (OSTI)

    Smith, J.; Forsyth, T.; Sinclair, K.; Oteri, F.

    2012-11-01T23:59:59.000Z

    Although only a small contributor to total electricity production needs, built-environment wind turbines (BWTs) nonetheless have the potential to influence the public's consideration of renewable energy, and wind energy in particular. Higher population concentrations in urban environments offer greater opportunities for project visibility and an opportunity to acquaint large numbers of people to the advantages of wind projects on a larger scale. However, turbine failures will be equally visible and could have a negative effect on public perception of wind technology. This roadmap provides a framework for achieving the vision set forth by the attendees of the Built-Environment Wind Turbine Workshop on August 11 - 12, 2010, at the U.S. Department of Energy's National Renewable Energy Laboratory. The BWT roadmap outlines the stakeholder actions that could be taken to overcome the barriers identified. The actions are categorized as near-term (0 - 3 years), medium-term (4 - 7 years), and both near- and medium-term (requiring immediate to medium-term effort). To accomplish these actions, a strategic approach was developed that identifies two focus areas: understanding the built-environment wind resource and developing testing and design standards. The authors summarize the expertise and resources required in these areas.

  3. Cost analysis of NOx control alternatives for stationary gas turbines

    SciTech Connect (OSTI)

    Bill Major

    1999-11-05T23:59:59.000Z

    The use of stationary gas turbines for power generation has been growing rapidly with continuing trends predicted well into the future. Factors that are contributing to this growth include advances in turbine technology, operating and siting flexibility and low capital cost. Restructuring of the electric utility industry will provide new opportunities for on-site generation. In a competitive market, it maybe more cost effective to install small distributed generation units (like gas turbines) within the grid rather than constructing large power plants in remote locations with extensive transmission and distribution systems. For the customer, on-site generation will provide added reliability and leverage over the cost of purchased power One of the key issues that is addressed in virtually every gas turbine application is emissions, particularly NO{sub x} emissions. Decades of research and development have significantly reduced the NO{sub x} levels emitted from gas turbines from uncontrolled levels. Emission control technologies are continuing to evolve with older technologies being gradually phased-out while new technologies are being developed and commercialized. The objective of this study is to determine and compare the cost of NO{sub x} control technologies for three size ranges of stationary gas turbines: 5 MW, 25 MW and 150 MW. The purpose of the comparison is to evaluate the cost effectiveness and impact of each control technology as a function of turbine size. The NO{sub x} control technologies evaluated in this study include: Lean premix combustion, also known as dry low NO{sub x} (DLN) combustion; Catalytic combustion; Water/steam injection; Selective catalytic reduction (SCR)--low temperature, conventional, high temperature; and SCONO{sub x}{trademark}.

  4. Radial Inflow Gas Turbine Flow Path Design

    E-Print Network [OSTI]

    Samip Shah; Gaurang Chaudhri; Digvijay Kulshreshtha; S. A. Channiwalla

    Abstract:- A new method for radial inflow gas turbine flow paths design based on a unique integrated conceptual design environment AxSTREAM is presented in this paper. This integrated environment is a seamless and swift processing scheme that incorporates stages aerodynamic analysis and preliminary design/sizing based on the one dimensional method. The environment makes possible to find number of different designs with inverse task solver, basing on initially specified boundary conditions, closing conditions and design variables. Design space explorer provides easy and visual comparison for range of obtained design in customizable coordinate axes. Solution filtering on different parameters, such as meridional and axial dimensions, maximal blades weight, saving the time to choose from thousands obtained solutions the only one right design. Flexibility of presented approach allows to built-up complete gas turbine flow path from consequence of individual elements: stationary and rotating elements, ducts, heat exchangers, and analyze it in common environment. Complete control of all aspects of aerodynamic flow path quality, structural reliability, and integral performances on design and offdesign conditions is performing throughout all design process. This gives full interaction between user and system for immediate correction and enhancement of current design data using various optimization capabilities to feel the impact of changes on each design step. Integrated system AxSTREAM significantly shortening the design cycle time from initial machine concept to finalized design with all offdesign performances details. The design process is demonstrated for a 25kW radial inflow gas turbine. Keywords:- Radial Inflow Turbine, Performance Maps, AxSTREAM I.

  5. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    3.2.1 Description of Test Wind Turbine . . . . . .Figure 1.2: Components of a modern wind turbine . . . . . .D.3: D.4: Wind turbine parameters . . . . . . . . . . . .

  6. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    and Scope Wind energy is growing and turbines are regularlyfor Design of Wind Turbines. Wind Energy Department of Risøloads on wind turbines. ” European Wind Energy Conference

  7. axis wind turbine: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    to note that these views Firestone, Jeremy 65 WIND TURBINE SITING IN AN URBAN ENVIRONMENT: THE HULL, MA 660 KW TURBINE Renewable Energy Websites Summary: 1 WIND TURBINE...

  8. approaching wind turbines: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    to note that these views Firestone, Jeremy 40 WIND TURBINE SITING IN AN URBAN ENVIRONMENT: THE HULL, MA 660 KW TURBINE Renewable Energy Websites Summary: 1 WIND TURBINE...

  9. axis wind turbines: Topics by E-print Network

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    to note that these views Firestone, Jeremy 65 WIND TURBINE SITING IN AN URBAN ENVIRONMENT: THE HULL, MA 660 KW TURBINE Renewable Energy Websites Summary: 1 WIND TURBINE...

  10. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    3.2.1 Description of Test Wind Turbine . . . . . .Figure 1.2: Components of a modern wind turbine . . . . . .Wind Turbine . . . . . . . . . . . . . . . . . . . . . . .

  11. Current Challenges in Wind Turbine Tribology | Argonne National...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Current Challenges in Wind Turbine Tribology Presented by Gary Doll of the University of Akron at the Wind Turbine Tribology Seminar 2014. Tribological Challenges in Wind Turbine...

  12. Removable inner turbine shell with bucket tip clearance control

    DOE Patents [OSTI]

    Sexton, Brendan F. (Clifton Park, NY); Knuijt, Hans M. (Niskayuna, NY); Eldrid, Sacheverel Q. (Saratoga Springs, NY); Myers, Albert (Amsterdam, NY); Coneybeer, Kyle E. (Schenectady, NY); Johnson, David Martin (Ballston Lake, NY); Kellock, Iain R. (Clifton Park, NY)

    2000-01-01T23:59:59.000Z

    A turbine includes a plurality of inner shell sections mounting first and second stage nozzle and shroud portions. The inner shell sections are pinned to an outer containment shell formed of sections to preclude circumferential movement of the inner shell relative to the outer shell and enable thermal expansion and contraction of the inner shell relative to the outer shell. Positive bucket tip clearance control is afforded by passing a thermal medium about the inner shell in heat transfer relation with the shrouds about the first and second stage bucket tips, the thermal medium being provided from a source of heating/cooling fluid independent of the turbine. Access is provided to the rotor and turbine buckets by removing the outer and inner shell sections.

  13. Method for pressure modulation of turbine sidewall cavities

    DOE Patents [OSTI]

    Leone, Sal Albert (Scotia, NY); Book, Matthew David (Altamont, NY); Banares, Christopher R. (Schenectady, NY)

    2002-01-01T23:59:59.000Z

    A method is provided for controlling cooling air flow for pressure modulation of turbine components, such as the turbine outer sidewall cavities. The pressure at which cooling and purge air is supplied to the turbine outer side wall cavities is modulated, based on compressor discharge pressure (Pcd), thereby to generally maintain the back flow margin (BFM) so as to minimize excessive leakage and the consequent performance deterioration. In an exemplary embodiment, the air pressure within the third stage outer side wall cavity and the air pressure within the fourth stage outer side wall cavity are each controlled to a respective value that is a respective prescribed percentage of the concurrent compressor discharge pressure. The prescribed percentage may be determined from a ratio of the respective outer side wall pressure to compressor discharge pressure at Cold Day Turn Down (CDTD) required to provide a prescribed back flow margin.

  14. System for pressure modulation of turbine sidewall cavities

    DOE Patents [OSTI]

    Leone, Sal Albert (Scotia, NY); Book, Matthew David (Altamont, NY); Banares, Christopher R. (Schenectady, NY)

    2002-01-01T23:59:59.000Z

    A system and method are provided for controlling cooling air flow for pressure modulation of turbine components, such as the turbine outer sidewall cavities. The pressure at which cooling and purge air is supplied to the turbine outer side wall cavities is modulated, based on compressor discharge pressure (Pcd), thereby to generally maintain the back flow margin (BFM) so as to minimize excessive leakage and the consequent performance deterioration. In an exemplary embodiment, the air pressure within the third stage outer side wall cavity and the air pressure within the fourth stage outer side wall cavity are each controlled to a respective value that is a respective prescribed percentage of the concurrent compressor discharge pressure. The prescribed percentage may be determined from a ratio of the respective outer side wall pressure to compressor discharge pressure at Cold Day Turn Down (CDTD) required to provide a prescribed back flow margin.

  15. Optomechanical conversion by mechanical turbines

    E-Print Network [OSTI]

    Kneževi?, Miloš; Warner, Mark

    2014-10-30T23:59:59.000Z

    mechanical turbine-based engine to har- ness the contractions of soft, photo-responsive solids with a large stroke. We thus take photo-active nematic liq- uid crystal elastomers (LCEs) as our working material. Related engines have been proposed before... . ? mk684@cam.ac.uk material parameters of this turbine-based engine, along with the known photo-response of typical LCEs, suggests that its efficiency can be as high as 40%. The basis of these two-wheel and turbine engines is that a nematic rubber strip...

  16. Utilizing Daylighting Controls in a Manufacturing Facility

    E-Print Network [OSTI]

    Shrestha, S. S.; Maxwell, G. M.

    Utilizing Daylighting Controls in a Manufacturing Facility Som S. Shrestha Dr. Gregory M. Maxwell PhD Candidate Associate Professor som@iastate.edu gmaxwell@iastate.edu Iowa State University Ames, IA ABSTRACT Opportunities exist... to reduce artificial lighting in manufacturing facilities which have skylights and/or fenestration that provide sufficient quantities of daylight to the work space. Using photometric sensors to measure the illuminance in the space, artificial lights can...

  17. Safety and Function Test Report for the Viryd CS8 Wind Turbine

    SciTech Connect (OSTI)

    Roadman, J.; Murphy, M.; van Dam, J.

    2013-10-01T23:59:59.000Z

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. Several turbines were selected for testing at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) as a part of the Small Wind Turbine Independent Testing project. Safety and function testing is one of up to five tests that may be performed on the turbines. Other tests include duration, power performance, acoustic noise, and power quality. Viryd Technologies, Inc. of Austin, Texas, was the recipient of the DOE grant and provided the turbine for testing.

  18. PRESSURIZED SOLID OXIDE FUEL CELL/GAS TURBINE POWER SYSTEM

    SciTech Connect (OSTI)

    W.L. Lundberg; G.A. Israelson; R.R. Moritz (Rolls-Royce Allison); S.E. Veyo; R.A. Holmes; P.R. Zafred; J.E. King; R.E. Kothmann (Consultant)

    2000-02-01T23:59:59.000Z

    Power systems based on the simplest direct integration of a pressurized solid oxide fuel cell (SOFC) generator and a gas turbine (GT) are capable of converting natural gas fuel energy to electric power with efficiencies of approximately 60% (net AC/LHV), and more complex SOFC and gas turbine arrangements can be devised for achieving even higher efficiencies. The results of a project are discussed that focused on the development of a conceptual design for a pressurized SOFC/GT power system that was intended to generate 20 MWe with at least 70% efficiency. The power system operates baseloaded in a distributed-generation application. To achieve high efficiency, the system integrates an intercooled, recuperated, reheated gas turbine with two SOFC generator stages--one operating at high pressure, and generating power, as well as providing all heat needed by the high-pressure turbine, while the second SOFC generator operates at a lower pressure, generates power, and provides all heat for the low-pressure reheat turbine. The system cycle is described, major system components are sized, the system installed-cost is estimated, and the physical arrangement of system components is discussed. Estimates of system power output, efficiency, and emissions at the design point are also presented, and the system cost of electricity estimate is developed.

  19. Indirect-fired gas turbine bottomed with fuel cell

    DOE Patents [OSTI]

    Micheli, Paul L. (Morgantown, WV); Williams, Mark C. (Morgantown, WV); Parsons, Edward L. (Morgantown, WV)

    1995-01-01T23:59:59.000Z

    An indirect-heated gas turbine cycle is bottomed with a fuel cell cycle with the heated air discharged from the gas turbine being directly utilized at the cathode of the fuel cell for the electricity-producing electrochemical reaction occurring within the fuel cell. The hot cathode recycle gases provide a substantial portion of the heat required for the indirect heating of the compressed air used in the gas turbine cycle. A separate combustor provides the balance of the heat needed for the indirect heating of the compressed air used in the gas turbine cycle. Hot gases from the fuel cell are used in the combustor to reduce both the fuel requirements of the combustor and the NOx emissions therefrom. Residual heat remaining in the air-heating gases after completing the heating thereof is used in a steam turbine cycle or in an absorption refrigeration cycle. Some of the hot gases from the cathode can be diverted from the air-heating function and used in the absorption refrigeration cycle or in the steam cycle for steam generating purposes.

  20. Indirect-fired gas turbine bottomed with fuel cell

    DOE Patents [OSTI]

    Micheli, P.L.; Williams, M.C.; Parsons, E.L.

    1995-09-12T23:59:59.000Z

    An indirect-heated gas turbine cycle is bottomed with a fuel cell cycle with the heated air discharged from the gas turbine being directly utilized at the cathode of the fuel cell for the electricity-producing electrochemical reaction occurring within the fuel cell. The hot cathode recycle gases provide a substantial portion of the heat required for the indirect heating of the compressed air used in the gas turbine cycle. A separate combustor provides the balance of the heat needed for the indirect heating of the compressed air used in the gas turbine cycle. Hot gases from the fuel cell are used in the combustor to reduce both the fuel requirements of the combustor and the NOx emissions therefrom. Residual heat remaining in the air-heating gases after completing the heating thereof is used in a steam turbine cycle or in an absorption refrigeration cycle. Some of the hot gases from the cathode can be diverted from the air-heating function and used in the absorption refrigeration cycle or in the steam cycle for steam generating purposes. 1 fig.

  1. Manufacturing Licenses Available | Tech Transfer | ORNL

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Deposition Manufacturing 201303127 Methods and Materials for Room Temperature Polymer Additive Manufacturing 201303140 Reactive Polymer Fused Deposition Manufacturing 201303151...

  2. Wind turbine rotor aileron

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT); Kurth, William T. (Warren, VT)

    1994-06-14T23:59:59.000Z

    A wind turbine has a rotor with at least one blade which has an aileron which is adjusted by an actuator. A hinge has two portions, one for mounting a stationary hinge arm to the blade, the other for coupling to the aileron actuator. Several types of hinges can be used, along with different actuators. The aileron is designed so that it has a constant chord with a number of identical sub-assemblies. The leading edge of the aileron has at least one curved portion so that the aileron does not vent over a certain range of angles, but vents if the position is outside the range. A cyclic actuator can be mounted to the aileron to adjust the position periodically. Generally, the aileron will be adjusted over a range related to the rotational position of the blade. A method for operating the cyclic assembly is also described.

  3. Turbine blade cooling

    DOE Patents [OSTI]

    Staub, Fred Wolf (Schenectady, NY); Willett, Fred Thomas (Niskayuna, NY)

    2000-01-01T23:59:59.000Z

    A turbine rotor blade comprises a shank portion, a tip portion and an airfoil. The airfoil has a pressure side wall and a suction side wall that are interconnected by a plurality of partition sidewalls, defining an internal cooling passageway within the airfoil. The internal cooling passageway includes at least one radial outflow passageway to direct a cooling medium flow from the shank portion towards the tip portion and at least one radial inflow passageway to direct a cooling medium flow from the tip portion towards the shank portion. A number of mixing ribs are disposed on the partition sidewalls within the radial outflow passageways so as to enhance the thermal mixing of the cooling medium flow, thereby producing improved heat transfer over a broad range of the Buoyancy number.

  4. Turbine blade cooling

    DOE Patents [OSTI]

    Staub, Fred Wolf (Schenectady, NY); Willett, Fred Thomas (Niskayuna, NY)

    1999-07-20T23:59:59.000Z

    A turbine rotor blade comprises a shank portion, a tip portion and an airfoil. The airfoil has a pressure side wall and a suction side wall that are interconnected by a plurality of partition sidewalls, defining an internal cooling passageway within the airfoil. The internal cooling passageway includes at least one radial outflow passageway to direct a cooling medium flow from the shank portion towards the tip portion and at least one radial inflow passageway to direct a cooling medium flow from the tip portion towards the shank portion. A number of mixing ribs are disposed on the partition sidewalls within the radial outflow passageways so as to enhance the thermal mixing of the cooling medium flow, thereby producing improved heat transfer over a broad range of the Buoyancy number.

  5. Turbine blade cooling

    DOE Patents [OSTI]

    Staub, F.W.; Willett, F.T.

    1999-07-20T23:59:59.000Z

    A turbine rotor blade comprises a shank portion, a tip portion and an airfoil. The airfoil has a pressure side wall and a suction side wall that are interconnected by a plurality of partition sidewalls, defining an internal cooling passageway within the airfoil. The internal cooling passageway includes at least one radial outflow passageway to direct a cooling medium flow from the shank portion towards the tip portion and at least one radial inflow passageway to direct a cooling medium flow from the tip portion towards the shank portion. A number of mixing ribs are disposed on the partition sidewalls within the radial outflow passageways so as to enhance the thermal mixing of the cooling medium flow, thereby producing improved heat transfer over a broad range of the Buoyancy number. 13 figs.

  6. Sprayed skin turbine component

    DOE Patents [OSTI]

    Allen, David B

    2013-06-04T23:59:59.000Z

    Fabricating a turbine component (50) by casting a core structure (30), forming an array of pits (24) in an outer surface (32) of the core structure, depositing a transient liquid phase (TLP) material (40) on the outer surface of the core structure, the TLP containing a melting-point depressant, depositing a skin (42) on the outer surface of the core structure over the TLP material, and heating the assembly, thus forming both a diffusion bond and a mechanical interlock between the skin and the core structure. The heating diffuses the melting-point depressant away from the interface. Subsurface cooling channels (35) may be formed by forming grooves (34) in the outer surface of the core structure, filling the grooves with a fugitive filler (36), depositing and bonding the skin (42), then removing the fugitive material.

  7. Multiple piece turbine blade

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL)

    2012-05-29T23:59:59.000Z

    A turbine rotor blade with a spar and shell construction, the spar including an internal cooling supply channel extending from an inlet end on a root section and ending near the tip end, and a plurality of external cooling channels formed on both side of the spar, where a middle external cooling channel is connected to the internal cooling supply channels through a row of holes located at a middle section of the channels. The spar and the shell are held together by hooks that define serpentine flow passages for the cooling air and include an upper serpentine flow circuit and a lower serpentine flow circuit. the serpentine flow circuits all discharge into a leading edge passage or a trailing edge passage.

  8. SERI advanced wind turbine blades

    SciTech Connect (OSTI)

    Tangler, J.; Smith, B.; Jager, D.

    1992-02-01T23:59:59.000Z

    The primary goal of the Solar Energy Research Institute`s (SERI) advanced wind turbine blades is to convert the kinetic energy in the wind into mechanical energy in an inexpensive and efficient manner. To accomplish this goal, advanced wind turbine blades have been developed by SERI that utilize unique airfoil technology. Performance characteristics of the advanced blades were verified through atmospheric testing on fixed-pitch, stall-regulated horizontal-axis wind turbines (HAWTs). Of the various wind turbine configurations, the stall-regulated HAWT dominates the market because of its simplicity and low cost. Results of the atmospheric tests show that the SERI advanced blades produce 10% to 30% more energy than conventional blades. 6 refs.

  9. SERI advanced wind turbine blades

    SciTech Connect (OSTI)

    Tangler, J.; Smith, B.; Jager, D.

    1992-02-01T23:59:59.000Z

    The primary goal of the Solar Energy Research Institute's (SERI) advanced wind turbine blades is to convert the kinetic energy in the wind into mechanical energy in an inexpensive and efficient manner. To accomplish this goal, advanced wind turbine blades have been developed by SERI that utilize unique airfoil technology. Performance characteristics of the advanced blades were verified through atmospheric testing on fixed-pitch, stall-regulated horizontal-axis wind turbines (HAWTs). Of the various wind turbine configurations, the stall-regulated HAWT dominates the market because of its simplicity and low cost. Results of the atmospheric tests show that the SERI advanced blades produce 10% to 30% more energy than conventional blades. 6 refs.

  10. Title of the paper: A new DFM approach to combine machining and additive manufacturing

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    Title of the paper: A new DFM approach to combine machining and additive manufacturing Authors approach to combine machining and additive manufacturing 1. Introduction In order to stay competitive, technical improvements in additive manufacturing processes provide the opportunity to manufacture real

  11. High temperature turbine engine structure

    DOE Patents [OSTI]

    Carruthers, William D. (Mesa, AZ); Boyd, Gary L. (Tempe, AZ)

    1994-01-01T23:59:59.000Z

    A high temperature ceramic/metallic turbine engine includes a metallic housing which journals a rotor member of the turbine engine. A ceramic disk-like shroud portion of the engine is supported on the metallic housing portion and maintains a close running clearance with the rotor member. A ceramic spacer assembly maintains the close running clearance of the shroud portion and rotor member despite differential thermal movements between the shroud portion and metallic housing portion.

  12. High temperature turbine engine structure

    DOE Patents [OSTI]

    Carruthers, William D. (Mesa, AZ); Boyd, Gary L. (Tempe, AZ)

    1993-01-01T23:59:59.000Z

    A high temperature ceramic/metallic turbine engine includes a metallic housing which journals a rotor member of the turbine engine. A ceramic disk-like shroud portion of the engine is supported on the metallic housing portion and maintains a close running clearance with the rotor member. A ceramic spacer assembly maintains the close running clearance of the shroud portion and rotor member despite differential thermal movements between the shroud portion and metallic housing portion.

  13. High temperature turbine engine structure

    DOE Patents [OSTI]

    Carruthers, William D. (Mesa, AZ); Boyd, Gary L. (Tempe, AZ)

    1992-01-01T23:59:59.000Z

    A high temperature ceramic/metallic turbine engine includes a metallic housing which journals a rotor member of the turbine engine. A ceramic disk-like shroud portion of the engine is supported on the metallic housing portion and maintains a close running clearance with the rotor member. A ceramic spacer assembly maintains the close running clearance of the shroud portion and rotor member despite differential thermal movements between the shroud portion and metallic housing portion.

  14. Rim seal for turbine wheel

    DOE Patents [OSTI]

    Glezer, Boris (Del Mar, CA); Boyd, Gary L. (Alpine, CA); Norton, Paul F. (San Diego, CA)

    1996-01-01T23:59:59.000Z

    A turbine wheel assembly includes a disk having a plurality of blades therearound. A ceramic ring is mounted to the housing of the turbine wheel assembly. A labyrinth rim seal mounted on the disk cooperates with the ceramic ring to seal the hot gases acting on the blades from the disk. The ceramic ring permits a tighter clearance between the labyrinth rim seal and the ceramic ring.

  15. Hydraulic multistage turbine of turbodrill

    SciTech Connect (OSTI)

    Brudny-Chelyadinov, S.J.; Budyansky, V.S.; Filimonov, V.A.

    1987-06-30T23:59:59.000Z

    This patent describes a turbodrill provided with a rock destruction tool for drilling wells, a hydraulic turbine for driving the rock destruction tool under the action of a drilling fluid, comprising: identical stages formed by one stator and one rotor; the stator of one stage; a spacing sleeve of the stator; a ring of the stator incorporating: a hub; a blading formed by a multitude of blades equally spaced on the inside of the hub of the stator ring; a rim secured to the blades at the tips away from the hub, and a flow channel for passing the drilling fluid arranged between the hub and the rim, and accommodating the blading; blades of the blading which, at least in a number of the stator rings from the plurality of stages, are made with an angle of curvature of the chamber line being greater than an acute angle formed by the tangent to this line at the exit of the blading and the axis of drilling fluid flow; the rotor of one state arranged coaxially with the stator; a spacing sleeve of the rotor; and a ring of the rotor.

  16. Manufacturing Demonstration Facility Technology Collaborations...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    advanced manufacturing and materials technologies for commercial applications related to additive manufacturing or carbon fiber and composites will have the highest likelihood of...

  17. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  18. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    studied were vertical axis wind turbines, which are nottesting of vertical axis wind turbines (VAWT). For example,vertical axis turbines (VAWTs). Gradually, as the industry matured, most design concepts standardized on horizontal axis wind turbines (

  19. Wind turbine ring/shroud drive system

    DOE Patents [OSTI]

    Blakemore, Ralph W.

    2005-10-04T23:59:59.000Z

    A wind turbine capable of driving multiple electric generators having a ring or shroud structure for reducing blade root bending moments, hub loads, blade fastener loads and pitch bearing loads. The shroud may further incorporate a ring gear for driving an electric generator. In one embodiment, the electric generator may be cantilevered from the nacelle such that the gear on the generator drive shaft is contacted by the ring gear of the shroud. The shroud also provides protection for the gearing and aids in preventing gear lubricant contamination.

  20. Multiple piece turbine blade/vane

    DOE Patents [OSTI]

    Kimmel, Keith D

    2013-02-05T23:59:59.000Z

    An air cooled turbine blade or vane of a spar and shell construction with the shell made from a high temperature resistant material that must be formed from an EDM process. The shell and the spar both have a number of hooks extending in a spanwise direction and forming a contact surface that is slanted such that a contact force increases as the engaging hooks move away from one another. The slanted contact surfaces on the hooks provides for an better seal and allows for twisting between the shell and the spar while maintaining a tight fit.

  1. MCM-C Multichip Module Manufacturing Guide

    SciTech Connect (OSTI)

    Blazek, R.J.; Kautz, D.R.; Galichia, J.V.

    2000-11-20T23:59:59.000Z

    Honeywell Federal Manufacturing & Technologies (FM&T) provides complete microcircuit capabilities from design layout through manufacturing and final electrical testing. Manufacturing and testing capabilities include design layout, electrical and mechanical computer simulation and modeling, circuit analysis, component analysis, network fabrication, microelectronic assembly, electrical tester design, electrical testing, materials analysis, and environmental evaluation. This document provides manufacturing guidelines for multichip module-ceramic (MCM-C) microcircuits. Figure 1 illustrates an example MCM-C configuration with the parts and processes that are available. The MCM-C technology is used to manufacture microcircuits for electronic systems that require increased performance, reduced volume, and higher density that cannot be achieved by the standard hybrid microcircuit or printed wiring board technologies. The guidelines focus on the manufacturability issues that must be considered for low-temperature cofired ceramic (LTCC) network fabrication and MCM assembly and the impact that process capabilities have on the overall MCM design layout and product yield. Prerequisites that are necessary to initiate the MCM design layout include electrical, mechanical, and environmental requirements. Customer design data can be accepted in many standard electronic file formats. Other requirements include schedule, quantity, cost, classification, and quality level. Design considerations include electrical, network, packaging, and producibility; and deliverables include finished product, drawings, documentation, and electronic files.

  2. CIMplementation™: Evaluating Manufacturing Automation

    E-Print Network [OSTI]

    Krakauer, J.

    management and labor. In the new shop, ma~? agers will be unable to succeed unless thet earn the respect and cooperation of their I subordinates. Managers need to address th~ fear and resistance of manufacturing emPlofees before and during a transition.... Managers are becoming more interested in these methods, but they should be aware that implementing them will be a slow, complex task. This technology will require changes in manufacturing organization. This paper discusses changes required...

  3. Manufacture of radiopharmaceuticals-recent advances

    SciTech Connect (OSTI)

    Krieger, J.K.

    1996-12-31T23:59:59.000Z

    Trends in radiopharmaceutical manufacturing have been influenced by the demands of the regulatory agencies, the demands of the customers, and the ever-increasing complexity of new products. Process improvements resulting from automation in the production of radionuclides for diagnostic imaging products, {sup 99m}/Tc generators, {sup 67}Ga, and {sup 201}Tl have been introduced to enhance compliance with current good manufacturing practices and to improve worker safety, both by reducing dose in accord with as low as reasonably achievable levels of radiation and by providing an ergonomically sound environment. Tighter process control has resulted in less lot-to-lot variability and ensures reliability of supply. Reduced manufacturing lapse time for {sup 99m}Tc generators minimizes decay and conserves the supply of {sup 99}Mo. Automation has resulted in an even greater degree of remote operation and has led to reductions in dose, improved process control, and faster throughput in the manufacture of radionuclides.

  4. Experimental Test Plan DOE Tidal and River Reference Turbines

    SciTech Connect (OSTI)

    Neary, Vincent S [ORNL; Hill, Craig [St. Anthony Falls Laboratory, 2 Third Avenue SE, Minneapolis, MN 55414; Chamorro, Leonardo [St. Anthony Falls Laboratory, 2 Third Avenue SE, Minneapolis, MN 55414; Gunawan, Budi [ORNL

    2012-09-01T23:59:59.000Z

    Our aim is to provide details of the experimental test plan for scaled model studies in St. Anthony Falls Laboratory (SAFL) Main Channel at the University of Minnesota, including a review of study objectives, descriptions of the turbine models, the experimental set-up, instrumentation details, instrument measurement uncertainty, anticipated experimental test cases, post-processing methods, and data archiving for model developers.

  5. Vibration and Structural Response of Hybrid Wind Turbine Blades

    E-Print Network [OSTI]

    Nanami, Norimichi

    2011-02-22T23:59:59.000Z

    sources. Wind energy is capable of providing 72 TW (TW = 10^12 W) of electric power, which is approximately four and half times the world energy consumption of 15.8 TW as reported in 2006. Since power output extracted from wind turbines is proportional...

  6. Aerodynamic performance measurements of a film-cooled turbine stage

    E-Print Network [OSTI]

    Keogh, Rory (Rory Colm), 1968-

    2001-01-01T23:59:59.000Z

    The goal of this research is to measure the aerodynamic performance of a film-cooled turbine stage and to quantify the loss caused by film-cooling. A secondary goal of the research is to provide a detailed breakdown of the ...

  7. A Summary of the Fatigue Properties of Wind Turbine Materials

    SciTech Connect (OSTI)

    SUTHERLAND, HERBERT J.

    1999-10-07T23:59:59.000Z

    Modern wind turbines are fatigue critical machines that are typically used to produce electrical power from the wind. The materials used to construct these machines are subjected to a unique loading spectrum that contains several orders of magnitude more cycles than other fatigue critical structures, e.g., an airplane. To facilitate fatigue designs, a large database of material properties has been generated over the past several years that is specialized to materials typically used in wind turbines. In this paper, I review these fatigue data. Major sections are devoted to the properties developed for wood, metals (primarily aluminum) and fiberglass. Special emphasis is placed on the fiberglass discussion because this material is current the material of choice for wind turbine blades. The paper focuses on the data developed in the U.S., but cites European references that provide important insights.

  8. Method and apparatus for wind turbine air gap control

    DOE Patents [OSTI]

    Grant, James Jonathan; Bagepalli, Bharat Sampathkumaran; Jansen, Patrick Lee; DiMascio, Paul Stephen; Gadre, Aniruddha Dattatraya; Qu, Ronghai

    2007-02-20T23:59:59.000Z

    Methods and apparatus for assembling a wind turbine generator are provided. The wind turbine generator includes a core and a plurality of stator windings circumferentially spaced about a generator longitudinal axis, a rotor rotatable about the generator longitudinal axis wherein the rotor includes a plurality of magnetic elements coupled to a radially outer periphery of the rotor such that an airgap is defined between the stator windings and the magnetic elements and the plurality of magnetic elements including a radially inner periphery having a first diameter. The wind turbine generator also includes a bearing including a first member in rotatable engagement with a radially inner second member, the first member including a radially outer periphery, a diameter of the radially outer periphery of the first member being substantially equal to the first diameter, the rotor coupled to the stator through the bearing such that a substantially uniform airgap is maintained.

  9. Advanced coal-fueled industrial cogeneration gas turbine system

    SciTech Connect (OSTI)

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1991-07-01T23:59:59.000Z

    Advances in coal-fueled gas turbine technology over the past few years, together with recent DOE-METC sponsored studies, have served to provide new optimism that the problems demonstrated in the past can be economically resolved and that the coal-fueled gas turbine can ultimately be the preferred system in appropriate market application sectors. The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of a coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. The five-year program consists of three phases, namely: (1) system description; (2) component development; (3) prototype system verification. A successful conclusion to the program will initiate a continuation of the commercialization plan through extended field demonstration runs.

  10. Slag processing system for direct coal-fired gas turbines

    DOE Patents [OSTI]

    Pillsbury, Paul W. (Winter Springs, FL)

    1990-01-01T23:59:59.000Z

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  11. Air cooled turbine component having an internal filtration system

    DOE Patents [OSTI]

    Beeck, Alexander R. (Orlando, FL)

    2012-05-15T23:59:59.000Z

    A centrifugal particle separator is provided for removing particles such as microscopic dirt or dust particles from the compressed cooling air prior to reaching and cooling the turbine blades or turbine vanes of a turbine engine. The centrifugal particle separator structure has a substantially cylindrical body with an inlet arranged on a periphery of the substantially cylindrical body. Cooling air enters centrifugal particle separator through the separator inlet port having a linear velocity. When the cooling air impinges the substantially cylindrical body, the linear velocity is transformed into a rotational velocity, separating microscopic particles from the cooling air. Microscopic dust particles exit the centrifugal particle separator through a conical outlet and returned to a working medium.

  12. Computer-Aided Design Reveals Potential of Gas Turbine Cogeneration in Chemical and Petrochemical Plants

    E-Print Network [OSTI]

    Nanny, M. D.; Koeroghlian, M. M.; Baker, W. J.

    1984-01-01T23:59:59.000Z

    Gas turbine cogeneration cycles provide a simple and economical solution to the problems created by rising fuel and electricity costs. These cycles can be designed to accommodate a wide range of electrical, steam, and process heating demands...

  13. Experimental study of the effects of wakes on separation in low pressure turbine flow

    E-Print Network [OSTI]

    O?ztu?rk, Burak

    2003-01-01T23:59:59.000Z

    The present study, which is the first of a series of investigations dealing with specific issues of low pressure turbine (LPT) boundary layer aerodynamics, is aimed at providing a detailed unsteady boundary flow information to understand...

  14. Computer-Aided Design Reveals Potential of Gas Turbine Cogeneration in Chemical and Petrochemical Plants 

    E-Print Network [OSTI]

    Nanny, M. D.; Koeroghlian, M. M.; Baker, W. J.

    1984-01-01T23:59:59.000Z

    Gas turbine cogeneration cycles provide a simple and economical solution to the problems created by rising fuel and electricity costs. These cycles can be designed to accommodate a wide range of electrical, steam, and process heating demands...

  15. EA-1923: Green Energy School Wind Turbine Project on Saipan, Commonwealth of the Northern Mariana Islands

    Broader source: Energy.gov [DOE]

    This EA will evaluate the potential environmental impacts of a proposal to provide funding for the Green Energy School Project which partially consists of eight 20 kW wind turbines at the Saipan Southern High School.

  16. Internal combustion engine system having a power turbine with a broad efficiency range

    DOE Patents [OSTI]

    Whiting, Todd Mathew; Vuk, Carl Thomas

    2010-04-13T23:59:59.000Z

    An engine system incorporating an air breathing, reciprocating internal combustion engine having an inlet for air and an exhaust for products of combustion. A centripetal turbine receives products of the combustion and has a housing in which a turbine wheel is rotatable. The housing has first and second passages leading from the inlet to discrete, approximately 180.degree., portions of the circumference of the turbine wheel. The passages have fixed vanes adjacent the periphery of the turbine wheel and the angle of the vanes in one of the passages is different than those in the other so as to accommodate different power levels providing optimum approach angles between the gases passing the vanes and the blades of the turbine wheel. Flow through the passages is controlled by a flapper valve to direct it to one or the other or both passages depending upon the load factor for the engine.

  17. Advanced Turbine Systems Program -- Conceptual design and product development. Quarterly report, August 1--October 31, 1995

    SciTech Connect (OSTI)

    NONE

    1995-12-31T23:59:59.000Z

    The objective of Phase 2 of the Advanced Turbine Systems (ATS) Program is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost competitive industrial gas turbine system to be commercialized by the year 2000. A secondary objective is to begin early development of technologies critical to the success of ATS. This quarterly report, addresses only Task 4, conversion of a gas turbine to a coal-fired gas turbine, which was completed during the quarter and the nine subtasks included in Task 8, design and test of critical components. These nine subtasks address six ATS technologies as follows: catalytic combustion; recuperator; autothermal fuel reformer; high temperature turbine disc; advanced control system (MMI); and ceramic materials.

  18. Apparatus and methods for installing, removing and adjusting an inner turbine shell section relative to an outer turbine shell section

    DOE Patents [OSTI]

    Leach, David (Niskayuna, NY); Bergendahl, Peter Allen (Scotia, NY); Waldo, Stuart Forrest (Salem, NC); Smith, Robert Leroy (Milford, OH); Phelps, Robert Kim (Milford, OH)

    2001-01-01T23:59:59.000Z

    A turbine includes upper and lower inner shell sections mounting the nozzles and shrouds and which inner shell is supported by pins secured to a surrounding outer shell. To disassemble the turbine for access to the inner shell sections and rotor, an alignment fixture is secured to the lower outer shell section and has pins engaging the inner shell section. To disassemble the turbine, the inner shell weight is transferred to the lower outer shell section via the alignment fixture and cradle pins. Roller assemblies are inserted through access openings vacated by support pins to permit rotation of the lower inner shell section out of and into the lower outer shell section during disassembly and assembly. The alignment fixture includes adjusting rods for adjusting the inner shell axially, vertically, laterally and about a lateral axis. A roller over-cage is provided to rotate the inner shell and a dummy shell to facilitate assembly and disassembly in the field.

  19. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29T23:59:59.000Z

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  20. Assessment and Optimization of Lidar Measurement Availability for Wind Turbine Control (Poster)

    SciTech Connect (OSTI)

    Scholbrock, F. A.; Fleming, P.; Wright, A.; Davoust, S.; Jehu, A.; Bouillet, M.; Bardon M.; Vercherin, B.

    2014-02-01T23:59:59.000Z

    Integrating Lidar to improve wind turbine controls is a potential breakthrough for reducing the cost of wind energy. By providing undisturbed wind measurements up to 400m in front of the rotor, Lidar may provide an accurate update of the turbine inflow with a preview time of several seconds. Focusing on loads, several studies have evaluated potential reductions using integrated Lidar, either by simulation or full scale field testing.

  1. Turbine-Turbine Interaction and Performance Detailed (Fact Sheet), NREL Highlights, Science

    SciTech Connect (OSTI)

    Not Available

    2011-05-01T23:59:59.000Z

    Next-generation modeling capability assesses wind turbine array fluid dynamics and aero-elastic simulations.

  2. WIND TURBINE SITING IN AN URBAN ENVIRONMENT: THE HULL, MA 660 KW TURBINE

    E-Print Network [OSTI]

    Massachusetts at Amherst, University of

    1 WIND TURBINE SITING IN AN URBAN ENVIRONMENT: THE HULL, MA 660 KW TURBINE J. F. Manwell, J. G. Mc turbine at Windmill Point in Hull, Massachusetts represents a high point in the long history of wind, through the installation of a 40 kW Enertech machine in the 1980's to the installation of the new turbine

  3. Small Wind Turbine Testing Results from the National Renewable Energy Laboratory: Preprint

    SciTech Connect (OSTI)

    Bowen, A.; Huskey, A.; Link, H.; Sinclair, K.; Forsyth, T.; Jager, D.; van Dam, J.; Smith, J.

    2010-04-01T23:59:59.000Z

    In 2008, the U.S. Department of Energy's (DOE) National Renewable Energy Laboratory (NREL) began testing small wind turbines (SWTs) through the Independent Testing project. Using competitive solicitation, five SWTs were selected for testing at the National Wind Technology Center (NWTC). NREL's NWTC is accredited by the American Association of Laboratory Accreditation (A2LA) to conduct duration, power performance, safety and function, power quality, and noise tests to International Electrotechnical Commission (IEC) standards. Results of the tests conducted on each of the SWTs are or will be available to the public on the NREL website. The results could be used by their manufacturers in the certification of the turbines or state agencies to decide which turbines are eligible for state incentives.

  4. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Manufacturing Demonstration Facility Workshop Critical Materials Workshop Agenda Innovative Manufacturing Initiatives Recognition Day...

  5. The Inside of a Wind Turbine

    Office of Energy Efficiency and Renewable Energy (EERE)

    Wind turbines harness the power of the wind and use it to generate electricity. Simply stated, a wind turbine works the opposite of a fan. Instead of using electricity to make wind, like a fan,...

  6. Rugged ATS turbines for alternate fuels

    SciTech Connect (OSTI)

    Wenglarz, R.A.; Nirmalan, N.V.; Daehler, T.G.

    1995-02-01T23:59:59.000Z

    A major national effort is directed to developing advanced turbine systems designed for major improvements in efficiency and emissions performance using natural gas fuels. These turbine designs are also to be adaptable for future operation with alternate coal and biomass derived fuels. For several potential alternate fuel applications, available hot gas cleanup technologies will not likely be adequate to protect the turbine flowpath from deposition and corrosion. Past tests have indicated that cooling turbine airfoil surfaces could ruggedized a high temperature turbine flowpath to alleviate deposition and corrosion. Using this specification. ATS turbine that was evaluated. The initial analyses also showed that two-phase cooling offers the most attractive method of those explored to protect a coal-fueled ATS turbine from deposition and corrosion. This paper describes ruggedization approaches, particularly to counter the extreme deposition and corrosion effects of the high inlet temperatures of ATS turbines using alternate fuels.

  7. Steam Path Audits on Industrial Steam Turbines 

    E-Print Network [OSTI]

    Mitchell, D. R.

    1992-01-01T23:59:59.000Z

    The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits include the ability to identify areas of performance degradation during a turbine outage. Repair priorities can then be set...

  8. Parametric design of floating wind turbines

    E-Print Network [OSTI]

    Tracy, Christopher (Christopher Henry)

    2007-01-01T23:59:59.000Z

    As the price of energy increases and wind turbine technology matures, it is evident that cost effective designs for floating wind turbines are needed. The next frontier for wind power is the ocean, yet development in near ...

  9. WINDExchange Webinar: Wind Turbine Recycling and Repowering ...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WINDExchange Webinar: Wind Turbine Recycling and Repowering WINDExchange Webinar: Wind Turbine Recycling and Repowering January 21, 2015 3:00PM to 5:00PM EST Add to calendar What...

  10. Wind turbine rotor hub and teeter joint

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT); Kurth, William T. (Warren, VT); Jankowski, Joseph (Stowe, VT)

    1994-10-11T23:59:59.000Z

    A rotor hub is provided for coupling a wind turbine rotor blade and a shaft. The hub has a yoke with a body which is connected to the shaft, and extension portions which are connected to teeter bearing blocks, each of which has an aperture. The blocks are connected to a saddle which envelops the rotor blade by one or two shafts which pass through the apertures in the bearing blocks. The saddle and blade are separated by a rubber interface which provides for distribution of stress over a larger portion of the blade. Two teeter control mechanisms, which may include hydraulic pistons and springs, are connected to the rotor blade and to the yoke at extension portions. These control mechanisms provide end-of-stroke damping, braking, and stiffness based on the teeter angle and speed of the blade.

  11. UTILITY ADVANCED TURBINE SYSTEMS(ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect (OSTI)

    Kenneth A. Yackly

    2001-06-01T23:59:59.000Z

    The following paper provides an overview of GE's H System{trademark} technology, and specifically, the design, development, and test activities associated with the DOE Advanced Turbine Systems (ATS) program. There was intensive effort expended in bringing this revolutionary advanced technology program to commercial reality. In addition to describing the magnitude of performance improvement possible through use of H System{trademark} technology, this paper discusses the technological milestones during the development of the first 9H (50Hz) and 7H (60 Hz) gas turbines. To illustrate the methodical product development strategy used by GE, this paper discusses several technologies that were essential to the introduction of the H System{trademark}. Also included are analyses of the series of comprehensive tests of materials, components and subsystems that necessarily preceded full scale field testing of the H System{trademark}. This paper validates one of the basic premises with which GE started the H System{trademark} development program: exhaustive and elaborate testing programs minimized risk at every step of this process, and increase the probability of success when the H System{trademark} is introduced into commercial service. In 1995, GE, the world leader in gas turbine technology for over half a century, in conjunction with the DOE National Energy Technology Laboratory's ATS program, introduced its new generation of gas turbines. This H System{trademark} technology is the first gas turbine ever to achieve the milestone of 60% fuel efficiency. Because fuel represents the largest individual expense of running a power plant, an efficiency increase of even a single percentage point can substantially reduce operating costs over the life of a typical gas-fired, combined-cycle plant in the 400 to 500 megawatt range. The H System{trademark} is not simply a state-of-the-art gas turbine. It is an advanced, integrated, combined-cycle system in which every component is optimized for the highest level of performance. The unique feature of an H-technology combined-cycle system is the integrated heat transfer system, which combines both the steam plant reheat process and gas turbine bucket and nozzle cooling. This feature allows the power generator to operate at a higher firing temperature than current technology units, thereby resulting in dramatic improvements in fuel-efficiency. The end result is the generation of electricity at the lowest, most competitive price possible. Also, despite the higher firing temperature of the H System{trademark}, the combustion temperature is kept at levels that minimize emission production. GE has more than 3.6 million fired hours of experience in operating advanced technology gas turbines, more than three times the fired hours of competitors' units combined. The H System{trademark} design incorporates lessons learned from this experience with knowledge gleaned from operating GE aircraft engines. In addition, the 9H gas turbine is the first ever designed using ''Design for Six Sigma'' methodology, which maximizes reliability and availability throughout the entire design process. Both the 7H and 9H gas turbines will achieve the reliability levels of our F-class technology machines. GE has tested its H System{trademark} gas turbine more thoroughly than any previously introduced into commercial service. The H System{trademark} gas turbine has undergone extensive design validation and component testing. Full-speed, no-load testing of the 9H was achieved in May 1998 and pre-shipment testing was completed in November 1999. The 9H will also undergo approximately a half-year of extensive demonstration and characterization testing at the launch site. Testing of the 7H began in December 1999, and full speed, no-load testing was completed in February 2000. The 7H gas turbine will also be subjected to extensive demonstration and characterization testing at the launch site.

  12. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells · CHP waste-heat-activated technologies -- generation3/23/09 ORNL provided a feasibility evaluation of EPA's plans to route purchased steam to produce projects. The team's expertise covers: · CHP power generation technologies -- turbines, internal combustion

  13. ORNL provided a feasibility evaluation of EPA's plans to route purchased steam

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    engines, microturbines, steam turbines, fuel cells · CHP waste-heat-activated technologies -- generation3/20/09 ORNL provided a feasibility evaluation of EPA's plans to route purchased steam to produce projects. The team's expertise covers: · CHP power generation technologies -- turbines, internal combustion

  14. Development of a Direct Drive Permanent Magnet Generator for Small Wind Turbines

    SciTech Connect (OSTI)

    Chertok, Allan; Hablanian, David; McTaggart, Paul; DOE Project Officer - Keith Bennett

    2004-11-16T23:59:59.000Z

    In this program, TIAX performed the conceptual design and analysis of an innovative, modular, direct-drive permanent magnet generator (PMG) for use in small wind turbines that range in power rating from 25 kW to 100 kW. TIAX adapted an approach that has been successfully demonstrated in high volume consumer products such as direct-drive washing machines and portable generators. An electromagnetic model was created and the modular PMG design was compared to an illustrative non-modular design. The resulting projections show that the modular design can achieve significant reductions in size, weight, and manufacturing cost without compromising efficiency. Reducing generator size and weight can also lower the size and weight of other wind turbine components and hence their manufacturing cost.

  15. Why Condensing Steam Turbines are More Efficient than Gas Turbines

    E-Print Network [OSTI]

    Nelson, K. E.

    statement. however, is relevant to value. GAS TURBINE CYCLE Figure :> shows the enthalpy analysis for a gas turbine cycle employing a heat recovery unit for steam generation. Air enters the compressor where it's boosted to about 190 psi and mixed... of preheaters. boilers and superheaters. [n this example. three levels of steam are produced. Exhaust gases vent up the stack. :1 l.:l MMBtu/hr of electricity is produced. with 70.4"'0 of the heat going to the heat recovery unit. Notice that 22...

  16. Generating Resources Combined Cycle Combustion Turbine

    E-Print Network [OSTI]

    11/17/2014 1 Generating Resources Combined Cycle Combustion Turbine Utility Scale Solar PV Steven doing recently around two key supply-side resource technologies 1. Combined Cycle Combustion Turbine #12;11/17/2014 4 Combined Cycle Combustion Turbine Background Primary Components Gas-fired combustion

  17. Wind Turbines Electrical and Mechanical Engineering

    E-Print Network [OSTI]

    Provancher, William

    Wind Turbines Electrical and Mechanical Engineering Objective · Introduce students to the concept of alternative energy. · Explain the math and scientific principles behind engineering wind turbines. Standards and how it applies to wind energy · About how surface area and shape effects wind turbine efficiency

  18. Computational Aerodynamics and Aeroacoustics for Wind Turbines

    E-Print Network [OSTI]

    wind turbine flows. A few papers deal with applications of Blade Element Momentum (BEM) theory to wind, the BEM technique is employed by industry when designing new wind turbine blades. However, in orderComputational Aerodynamics and Aeroacoustics for Wind Turbines #12;#12;Computational Aerodynamics

  19. Radial-radial single rotor turbine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2006-05-16T23:59:59.000Z

    A rotor for use in turbine applications has a radial compressor/pump having radially disposed spaced apart fins forming passages and a radial turbine having hollow turbine blades interleaved with the fins and through which fluid from the radial compressor/pump flows. The rotor can, in some applications, be used to produce electrical power.

  20. Wind Turbine Blockset in Matlab/Simulink

    E-Print Network [OSTI]

    Wind Turbine Blockset in Matlab/Simulink General Overview and Description of the Models Florin Iov, Anca Daniela Hansen, Poul Sørensen, Frede Blaabjerg Aalborg University March 2004 #12;22 Wind Turbine turbine applications. This toolbox has been developed during the research project "Simulation Platform

  1. Computational Analysis of Shrouded Wind Turbine Configurations

    E-Print Network [OSTI]

    Alonso, Juan J.

    Computational Analysis of Shrouded Wind Turbine Configurations Aniket C. Aranake Vinod K. Lakshminarayan Karthik Duraisamy Computational analysis of diuser-augmented turbines is performed using high-dimensional simulations of shrouded wind turbines are performed for selected shroud geometries. The results are compared

  2. Fast Wind Turbine Design via Geometric Programming

    E-Print Network [OSTI]

    Abbeel, Pieter

    Fast Wind Turbine Design via Geometric Programming Warren Hoburg and Pieter Abbeel UC Berkeley turbine aerodynamics have an underlying convex mathematical structure that these new methods can exploit the application of GP to large wind turbine design problems a promising approach. Nomenclature (·)a, (·)t axial

  3. A Fatigue Approach to Wind Turbine Control

    E-Print Network [OSTI]

    A Fatigue Approach to Wind Turbine Control Keld Hammerum Kongens Lyngby 2006 #12;Technical to the turbulent nature of wind, the structural components of a wind turbine are exposed to highly varying loads. Therefore, fatigue damage is a major consideration when designing wind turbines. The control scheme applied

  4. Satoshi Hada Department of Gas Turbine Engineering,

    E-Print Network [OSTI]

    Thole, Karen A.

    Satoshi Hada Department of Gas Turbine Engineering, Mitsubishi Heavy Industries, Ltd., Takasago on Vane Endwall Film-Cooling Turbines are designed to operate with high inlet temperatures to improve. The endwall design considers both an upstream slot, representing the combustor--turbine junction

  5. BUILDING STRONGBUILDING STRONG Turbine Survival Program

    E-Print Network [OSTI]

    BUILDING STRONG®BUILDING STRONG® Turbine Survival Program Northwest Power and Conservation Council of the CRFM's Turbine Survival Program and how it supports the Rehabilitation Process #12;BUILDING STRONG® Turbine Survival Program TSP is an element of the CRFM Program; established to address NMFSs 1995 Biop

  6. Prototype bucket foundation for wind turbines

    E-Print Network [OSTI]

    Prototype bucket foundation for wind turbines -natural frequency estimation Lars Bo Ibsen Morten bucket foundation for wind turbines -natural frequency estimation by Lars Bo Ibsen Morten Liingaard foundation for wind turbines--natural frequency estimation" is divided into four numbered sections

  7. Sandia Wind Turbine Loads Database

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    The Sandia Wind Turbine Loads Database is divided into six files, each corresponding to approximately 16 years of simulation. The files are text files with data in columnar format. The 424MB zipped file containing six data files can be downloaded by the public. The files simulate 10-minute maximum loads for the NREL 5MW wind turbine. The details of the loads simulations can be found in the paper: “Decades of Wind Turbine Loads Simulations”, M. Barone, J. Paquette, B. Resor, and L. Manuel, AIAA2012-1288 (3.69MB PDF). Note that the site-average wind speed is 10 m/s (class I-B), not the 8.5 m/s reported in the paper.

  8. Vertical axis wind turbine airfoil

    DOE Patents [OSTI]

    Krivcov, Vladimir; Krivospitski, Vladimir; Maksimov, Vasili; Halstead, Richard; Grahov, Jurij Vasiljevich

    2012-12-18T23:59:59.000Z

    A vertical axis wind turbine airfoil is described. The wind turbine airfoil can include a leading edge, a trailing edge, an upper curved surface, a lower curved surface, and a centerline running between the upper surface and the lower surface and from the leading edge to the trailing edge. The airfoil can be configured so that the distance between the centerline and the upper surface is the same as the distance between the centerline and the lower surface at all points along the length of the airfoil. A plurality of such airfoils can be included in a vertical axis wind turbine. These airfoils can be vertically disposed and can rotate about a vertical axis.

  9. Automotive teamwork to develop an advanced automotive gas-turbine engine

    SciTech Connect (OSTI)

    Not Available

    1980-04-01T23:59:59.000Z

    A $56.6 million cost-sharing contract has been signed by the U.S. Department of Energy and an industrial group headed by AiResearch Manufacturing Co. and including Ford Motor Co., AiResearch Casting Co., and Carborundum Co. A second contractual arrangement for an advanced turbine engine is being negotiated with an industry team headed by General Motors Corp.

  10. ADVANCED TURBINE SYSTEMS PROGRAM

    SciTech Connect (OSTI)

    Sy Ali

    2002-03-01T23:59:59.000Z

    The market for power generation equipment is undergoing a tremendous transformation. The traditional electric utility industry is restructuring, promising new opportunities and challenges for all facilities to meet their demands for electric and thermal energy. Now more than ever, facilities have a host of options to choose from, including new distributed generation (DG) technologies that are entering the market as well as existing DG options that are improving in cost and performance. The market is beginning to recognize that some of these users have needs beyond traditional grid-based power. Together, these changes are motivating commercial and industrial facilities to re-evaluate their current mix of energy services. One of the emerging generating options is a new breed of advanced fuel cells. While there are a variety of fuel cell technologies being developed, the solid oxide fuel cells (SOFC) and molten carbonate fuel cells (MCFC) are especially promising, with their electric efficiency expected around 50-60 percent and their ability to generate either hot water or high quality steam. In addition, they both have the attractive characteristics of all fuel cells--relatively small siting footprint, rapid response to changing loads, very low emissions, quiet operation, and an inherently modular design lending itself to capacity expansion at predictable unit cost with reasonably short lead times. The objectives of this project are to:(1) Estimate the market potential for high efficiency fuel cell hybrids in the U.S.;(2) Segment market size by commercial, industrial, and other key markets;(3) Identify and evaluate potential early adopters; and(4) Develop results that will help prioritize and target future R&D investments. The study focuses on high efficiency MCFC- and SOFC-based hybrids and competing systems such as gas turbines, reciprocating engines, fuel cells and traditional grid service. Specific regions in the country have been identified where these technologies and the corresponding early adopters are likely to be located.

  11. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  12. Manufacturing Success Stories

    Energy Savers [EERE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page onYou are now leaving Energy.gov You are now leaving Energy.gov You are being directed offOCHCO2:Introduction to EnergyDepartment of EnergyManagementORNL isManufacturingManufacturing6

  13. Research in the field of design and manufacturing at Bath is pulled together in the University's Innovative Design and Manufacturing Research Centre (IdMRC). The centre is unique in the

    E-Print Network [OSTI]

    Burton, Geoffrey R.

    such as aircraft wings, large gearboxes and wind turbine blades. However, a limited industry track record Design and manufacturing #12;Interacting with machines and materials To succeed in today's market developed at the University, called the machine-material interaction methodology, uses a continuous

  14. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger [University of Arizona

    2014-12-17T23:59:59.000Z

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test

  15. The value of steam turbine upgrades

    SciTech Connect (OSTI)

    Potter, K.; Olear, D.; [General Physics Corp. (United States)

    2005-11-01T23:59:59.000Z

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  16. U.S. Manufacturing Energy Use and Loss: The Big Picture 

    E-Print Network [OSTI]

    Brueske, S.; Sabouni, R.

    2014-01-01T23:59:59.000Z

    A first step in realizing industrial energy efficiency opportunities is to understand how industry is using, and losing, energy. The U.S. Manufacturing Energy and Carbon Footprints provide a reliable macro-scale reference for manufacturing energy...

  17. The development of CACTUS : a wind and marine turbine performance simulation code.

    SciTech Connect (OSTI)

    Barone, Matthew Franklin; Murray, Jonathan

    2010-12-01T23:59:59.000Z

    CACTUS (Code for Axial and Cross-flow TUrbine Simulation) is a turbine performance simulation code, based on a free wake vortex method, under development at Sandia National Laboratories (SNL) as part of a Department of Energy program to study marine hydrokinetic (MHK) devices. The current effort builds upon work previously done at SNL in the area of vertical axis wind turbine simulation, and aims to add models to handle generic device geometry and physical models specific to the marine environment. An overview of the current state of the project and validation effort is provided.

  18. Methods and apparatus for reduction of asymmetric rotor loads in wind turbines

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw; Pierce, Kirk Gee

    2006-10-10T23:59:59.000Z

    A method for reducing load and providing yaw alignment in a wind turbine includes measuring displacements or moments resulting from asymmetric loads on the wind turbine. These measured displacements or moments are used to determine a pitch for each rotor blade to reduce or counter asymmetric rotor loading and a favorable yaw orientation to reduce pitch activity. Yaw alignment of the wind turbine is adjusted in accordance with the favorable yaw orientation and the pitch of each rotor blade is adjusted in accordance with the determined pitch to reduce or counter asymmetric rotor loading.

  19. Model Development and Loads Analysis of an Offshore Wind Turbine on a Tension Leg Platform with a Comparison to Other Floating Turbine Concepts: April 2009

    SciTech Connect (OSTI)

    Matha, D.

    2010-02-01T23:59:59.000Z

    This report presents results of the analysis of a 5-MW wind turbine located on a floating offshore tension leg platform (TLP) that was conducted using the fully coupled time-domain aero-hydro-servo-elastic design code FAST with AeroDyn and HydroDyn. The report also provides a description of the development process of the TLP model. The model has been verified via comparisons to frequency-domain calculations. Important differences have been identified between the frequency-domain and time-domain simulations, and have generated implications for the conceptual design process. An extensive loads and stability analysis for ultimate and fatigue loads according to the procedure of the IEC 61400-3 offshore wind turbine design standard was performed with the verified TLP model. This report compares the loads for the wind turbine on the TLP to those of an equivalent land-based turbine. Major instabilities for the TLP are identified and described.

  20. MANUFACTURING & SERVICE OPERATIONS MANAGEMENT

    E-Print Network [OSTI]

    Chiang, Wei-yu Kevin

    an upstream firm, as a result of charging a wholesale price above the marginal cost, induces its intermediary Dynamics and Channel Efficiency in Durable Product Pricing and Distribution Wei-yu Kevin Chiang College the single-period vertical price interaction in a manufacturer­retailer dyad to a multi- period setting

  1. Bolt Manufacture: Process Selection

    E-Print Network [OSTI]

    Colton, Jonathan S.

    file · Selective Laser Sintering (SLS) 3 D P i ti· 3-D Printing · Light Engineered Net Shaping (LENS Processes and Systems Prof. J.S. Colton © GIT 2009 20 #12;3D Printing Process (Soligen) ME 6222: Manufacturing Processes and Systems Prof. J.S. Colton © GIT 2009 21 #12;3D Printing Head (Soligen)3D Printing

  2. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity

    Broader source: Energy.gov [DOE]

    Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative

  3. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30T23:59:59.000Z

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI

  4. OPTIMIZATION OF OPERATIONAL CHARACTERISTICS OF SHOTBLASTING TURBINE

    E-Print Network [OSTI]

    Aleš Hribernik; Bojan A?ko; Gorazd Bombek

    A parametric study has been performed in order to optimize the operational characteristics of shotblasting turbine used for surface cleaning of metal products in foundries. The study has been focused on four main parameters: shot velocity, shot distribution, shot mass flow and turbine efficiency. Different turbine designs were experimentally studied which enabled the influence factors to be identified and then quantified by means of comparison of original and modified turbine characteristics. The step-by-step optimization was then performed which resulted in redesigned shotblasting turbine with improved operational characteristics. Up to 35 % higher maximum massflow rate of shot particles has been achieved and turbine efficiency has been improved by more than 6 %. Just slight reduction of shot flow velocity was observed (only 2 %), which confirms an important improvement of shotblasting potentials of new turbine.

  5. Turbine nozzle/nozzle support structure

    DOE Patents [OSTI]

    Boyd, G.L.; Shaffer, J.E.

    1995-08-15T23:59:59.000Z

    An axial flow turbine`s nozzle/nozzle support structure is described having a cantilevered nozzle outer structure including an outer shroud and airfoil vanes extending radially inwardly therefrom, an inner shroud radially adjacent the inner end of the airfoil vanes and cooperatively disposed relative to the outer shroud to provide an annular fluid flow path, an inner and an outer support ring respectively arranged radially inside the inner shroud and axially adjacent a portion of the outer shroud, and pins extending through such portion and into the outer support ring. The inner support ring or inner shroud has a groove therein bounded by end walls for receiving and being axially abuttable with a locating projection from the adjacent airfoil vane, inner shroud, or inner support ring. The nozzle outer structure may comprise segments each of which has a single protrusion which is axially engageable with the outer support ring or, alternatively, a first and second protrusion which are arcuately and axially separated and which include axial openings therein whereby first and second protrusions on respective, arcuately adjacent nozzle segments have axial openings therein which are alignable with connector openings in the outer support ring and within each of such aligned openings a pin is receivable. The inner shroud may, likewise, comprise segments which, when assembled in operating configuration, have a 360 degree expanse. 6 figs.

  6. Advanced Turbine Technology Applications Project (ATTAP)

    SciTech Connect (OSTI)

    Not Available

    1989-04-01T23:59:59.000Z

    Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System Program. This program is oriented to provide the United States automotive industry the high-risk, long-range technology necessary to produce gas turbine engines for automobiles with reduced fuel consumption and reduced environmental impact. The program is oriented toward developing the high-risk technology of ceramic structural component design and fabrication, such that industry can carry this technology forward to production in the 1990s. The ATTAP test bed engine, carried over from the previous AGT101 project, is used for verification testing of the durability of ceramic components, and their suitability for service at Reference Powertrain Design conditions. This report reviews the effort conducted in the first 16 months of the project on development of ceramic technology, review and update of the Reference Powertrain Design, and improvements made to the test bed engine and rigs. Appendices include reports of progress made by the major subcontractors to GAPD on the ATTAP: Carborundum, Norton/TRW Ceramics, and Garrett Ceramic Components Division. 147 figs., 49 tabs.

  7. Superconductivity for Large Scale Wind Turbines

    SciTech Connect (OSTI)

    R. Fair; W. Stautner; M. Douglass; R. Rajput-Ghoshal; M. Moscinski; P. Riley; D. Wagner; J. Kim; S. Hou; F. Lopez; K. Haran; J. Bray; T. Laskaris; J. Rochford; R. Duckworth

    2012-10-12T23:59:59.000Z

    A conceptual design has been completed for a 10MW superconducting direct drive wind turbine generator employing low temperature superconductors for the field winding. Key technology building blocks from the GE Wind and GE Healthcare businesses have been transferred across to the design of this concept machine. Wherever possible, conventional technology and production techniques have been used in order to support the case for commercialization of such a machine. Appendices A and B provide further details of the layout of the machine and the complete specification table for the concept design. Phase 1 of the program has allowed us to understand the trade-offs between the various sub-systems of such a generator and its integration with a wind turbine. A Failure Modes and Effects Analysis (FMEA) and a Technology Readiness Level (TRL) analysis have been completed resulting in the identification of high risk components within the design. The design has been analyzed from a commercial and economic point of view and Cost of Energy (COE) calculations have been carried out with the potential to reduce COE by up to 18% when compared with a permanent magnet direct drive 5MW baseline machine, resulting in a potential COE of 0.075 $/kWh. Finally, a top-level commercialization plan has been proposed to enable this technology to be transitioned to full volume production. The main body of this report will present the design processes employed and the main findings and conclusions.

  8. Airfoil for a gas turbine engine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2011-05-24T23:59:59.000Z

    An airfoil is provided for a turbine of a gas turbine engine. The airfoil comprises: an outer structure comprising a first wall including a leading edge, a trailing edge, a pressure side, and a suction side; an inner structure comprising a second wall spaced from the first wall and at least one intermediate wall; and structure extending between the first and second walls so as to define first and second gaps between the first and second walls. The second wall and the at least one intermediate wall define at least one pressure side supply cavity and at least one suction side supply cavity. The second wall may include at least one first opening near the leading edge of the first wall. The first opening may extend from the at least one pressure side supply cavity to the first gap. The second wall may further comprise at least one second opening near the trailing edge of the outer structure. The second opening may extend from the at least one suction side supply cavity to the second gap. The first wall may comprise at least one first exit opening extending from the first gap through the pressure side of the first wall and at least one second exit opening extending from the second gap through the suction side of the second wall.

  9. Turbine nozzle/nozzle support structure

    DOE Patents [OSTI]

    Boyd, G.L.; Shaffer, J.E.

    1996-09-10T23:59:59.000Z

    An axial flow turbine`s nozzle/nozzle support structure is described having a cantilevered nozzle outer structure including an outer shroud and airfoil vanes extending radially inwardly therefrom, an inner shroud radially adjacent the inner end of the airfoil vanes and cooperatively disposed relative to the outer shroud to provide an annular fluid flow path, an inner and an outer support ring respectively arranged radially inside the inner shroud and axially adjacent a portion of the outer shroud, and pins extending through such portion and into the outer support ring. The inner support ring or inner shroud has a groove therein bounded by end walls for receiving and being axially abuttable with a locating projection from the adjacent airfoil vane, inner shroud, or inner support ring. The nozzle outer structure may comprise segments each of which has a single protrusion which is axially engageable with the outer support ring or, alternatively, a first and second protrusion which are arcuately and axially separated and which include axial openings therein whereby first and second protrusions on respective, arcuately adjacent nozzle segments have axial openings therein which are alignable with connector openings in the outer support ring and within each of such aligned openings a pin is receivable. The inner shroud may, likewise, comprise segments which, when assembled in operating configuration, have a 360 degree expanse. 6 figs.

  10. Turbine nozzle/nozzle support structure

    DOE Patents [OSTI]

    Boyd, G.L.; Shaffer, J.E.

    1997-01-07T23:59:59.000Z

    An axial flow turbine`s nozzle/nozzle support structure is described having a cantilevered nozzle outer structure including an outer shroud and airfoil vanes extending radially inwardly therefrom, an inner shroud radially adjacent the inner end of the airfoil vanes and cooperatively disposed relative to the outer shroud to provide an annular fluid flow path, an inner and an outer support ring respectively arranged radially inside the inner shroud and axially adjacent a portion of the outer shroud, and pins extending through such portion and into the outer support ring. The inner support ring or inner shroud has a groove therein bounded by end walls for receiving and being axially abuttable with a locating projection from the adjacent airfoil vane, inner shroud, or inner support ring. The nozzle outer structure may comprise segments each of which has a single protrusion which is axially engageable with the outer support ring or, alternatively, a first and second protrusion which are arcuately and axially separated and which include axial openings therein whereby first and second protrusions on respective, arcuately adjacent nozzle segments have axial openings therein which are alignable with connector openings in the outer support ring and within each of such aligned openings a pin is receivable. The inner shroud may, likewise, comprise segments which, when assembled in operating configuration, have a 360 degree expanse. 6 figs.

  11. Solid-State Lighting R&D Manufacturing Roadmap

    Broader source: Energy.gov [DOE]

    This document provides a description of activities the Department plans to undertake to accelerate manufacturing improvements that reduce costs and enhance the quality of SSL products, representing industry consensus on the expected evolution of SSL manufacturing, best practices, and opportunities for improvement and collaboration.

  12. Combining Droop Curve Concepts with Control Systems for Wind Turbine Active Power Control: Preprint

    SciTech Connect (OSTI)

    Buckspan, A.; Aho, J.; Pao, L.; Fleming, P.; Jeong, Y.

    2012-06-01T23:59:59.000Z

    Wind energy is becoming a larger portion of the global energy portfolio and wind penetration has increased dramatically in certain regions of the world. This increasing wind penetration has driven the need for wind turbines to provide active power control (APC) services to the local utility grid, as wind turbines do not intrinsically provide frequency regulation services that are common with traditional generators. It is common for large scale wind turbines to be decoupled from the utility grid via power electronics, which allows the turbine to synthesize APC commands via control of the generator torque and blade pitch commands. Consequently, the APC services provided by a wind turbine can be more flexible than those provided by conventional generators. This paper focuses on the development and implementation of both static and dynamic droop curves to measure grid frequency and output delta power reference signals to a novel power set point tracking control system. The combined droop curve and power tracking controller is simulated and comparisons are made between simulations using various droop curve parameters and stochastic wind conditions. The tradeoffs involved with aggressive response to frequency events are analyzed. At the turbine level, simulations are performed to analyze induced structural loads. At the grid level, simulations test a wind plant's response to a dip in grid frequency.

  13. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect (OSTI)

    Unknown

    2000-01-01T23:59:59.000Z

    The activities of the Advanced Gas Turbine Systems Research (AGRSR) program are described in the quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education) and Research. Items worthy of note are presented in extended bullet format following the appropriate heading.

  14. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect (OSTI)

    Unknown

    2002-02-01T23:59:59.000Z

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  15. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect (OSTI)

    Unknown

    2002-04-01T23:59:59.000Z

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  16. Role of the DAPIA in the manufactured housing process

    SciTech Connect (OSTI)

    Balistocky, S.; Lee, A.D.; Onisko, S.A.

    1986-02-01T23:59:59.000Z

    This paper describes the function of Design Approval Primary Inspection Agencies (DAPIAs) and provides some insights into the design approval process for manufacturing housing units. DAPIAs play a key role in assuring that the designs for manufactured housing units are in compliance with HUD's Manufactured Housing Constructing and Safety Standards. There are five DAPIAs performing plan checks and design reviews for the manufacturing operating in the Pacific Northwest region. The costs to a manufacturer for DAPIA services ranges from $100 to $250 to approve modifications to existing designs and $700 to $1200 to approve a totally new design. Each DAPIA indicated that they would be willing to work with BPA in some way to assist manufacturers produce units which can achieve MCS levels. They would be available for energy design consultation on an informal basis. In addition they would be willing to consider formal certifications of MCS designs if BPA develops evaluation criteria which they can apply.

  17. Advanced turbine systems program conceptual design and product development. Annual report, August 1994--July 1995

    SciTech Connect (OSTI)

    NONE

    1995-11-01T23:59:59.000Z

    This report summarizes the tasks completed under this project during the period from August 1, 1994 through July 31, 1994. The objective of the study is to provide the conceptual design and product development plan for an ultra high efficiency, environmentally superior and cost-competitive industrial gas turbine system to be commercialized by the year 2000. The tasks completed include a market study for the advanced turbine system; definition of an optimized recuperated gas turbine as the prime mover meeting the requirements of the market study and whose characteristics were, in turn, used for forecasting the total advanced turbine system (ATS) future demand; development of a program plan for bringing the ATS to a state of readiness for field test; and demonstration of the primary surface recuperator ability to provide the high thermal effectiveness and low pressure loss required to support the proposed ATS cycle.

  18. Gas Turbine/Solar Parabolic Trough Hybrid Design Using Molten Salt Heat Transfer Fluid: Preprint

    SciTech Connect (OSTI)

    Turchi, C. S.; Ma, Z.

    2011-08-01T23:59:59.000Z

    Parabolic trough power plants can provide reliable power by incorporating either thermal energy storage (TES) or backup heat from fossil fuels. This paper describes a gas turbine / parabolic trough hybrid design that combines a solar contribution greater than 50% with gas heat rates that rival those of natural gas combined-cycle plants. Previous work illustrated benefits of integrating gas turbines with conventional oil heat-transfer-fluid (HTF) troughs running at 390?C. This work extends that analysis to examine the integration of gas turbines with salt-HTF troughs running at 450 degrees C and including TES. Using gas turbine waste heat to supplement the TES system provides greater operating flexibility while enhancing the efficiency of gas utilization. The analysis indicates that the hybrid plant design produces solar-derived electricity and gas-derived electricity at lower cost than either system operating alone.

  19. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOE Patents [OSTI]

    Burdgick, Steven Sebastian (Schenectady, NY); Sexton, Brendan Francis (Simpsonville, SC); Kellock, Iain Robertson (Simpsonville, SC)

    2002-01-01T23:59:59.000Z

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  20. Manufactured Home Energy Audit user`s manual

    SciTech Connect (OSTI)

    NONE

    1997-09-01T23:59:59.000Z

    The Manufactured Home Energy Audit (MHEA) is a software tool that predicts manufactured home energy consumption and recommends weatherization retrofit measures. It was developed to assist local weatherization agencies working with the US Department of Energy (DOE) Weatherization Assistance Program. Whether new or experienced, employed within or outside the Weatherization Assistance Program, all users can benefit from incorporating MHEA into their manufactured home weatherization programs. DOE anticipates that the state weatherization assistance programs that incorporate MHEA into their programs will find significant growth in the energy and cost savings achieved from manufactured home weatherization. The easy-to-use MHEA displays a colorful, graphical interface for entering simple inputs and provides understandable, usable results. The user enters information about the manufactured home construction, heating equipment, cooling equipment, and weather site. MHEA then calculates annual energy consumption using a simplified building energy analysis technique. MHEA stands apart from other building energy analysis tools in many ways. Calculations incorporated into the computer code specifically address manufactured home heating and cooling load trends. The retrofit measures evaluated by MHEA are all applicable to manufactured homes. Help messages describe common manufactured home weatherization practices as well as provide hints on how to install retrofit measures. These and other features help make MHEA easy to use when evaluating energy consumption and the effects of weatherization retrofit measures for manufactured homes.

  1. Climate VISION: Private Sector Initiatives: Automobile Manufacturers...

    Office of Scientific and Technical Information (OSTI)

    of Automobile Manufacturers The Alliance of Automobile Manufacturers, Inc. is a trade association composed of 10 car and light truck manufacturers with about 600,000...

  2. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01T23:59:59.000Z

    Sustainability of additive manufacturing: measuring theCommittee F42 on Additive Manufacturing Technologies," TheASTM Committee F42 on Additive Manufacturing Technologies. -

  3. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry...

  4. Precision and Energy Usage for Additive Manufacturing

    E-Print Network [OSTI]

    Clemon, Lee; Sudradjat, Anton; Jaquez, Maribel; Krishna, Aditya; Rammah, Marwan; Dornfeld, David

    2013-01-01T23:59:59.000Z

    Hague, "Sustainability of additive manufacturing: measuringASTM Committee F42 on Additive Manufacturing Technologies,"ASTM Committee F42 on Additive Manufacturing Technologies. -

  5. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  6. Advanced Gas Turbine (AGT) technology development project. Annual report, July 1984-June 1985

    SciTech Connect (OSTI)

    Not Available

    1986-07-01T23:59:59.000Z

    This report is the tenth in a series of Technical Summary reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorized under NASA Contract DEN3-167, and sponsored by the Department of Energy (DOE). This report was prepared by Garrett Turbine Engine Company, A Division of the Garrett Corporation, and includes information provided by Ford Motor Company, the Carborundum Company, and AiResearch Casting Company.

  7. In-situ formation of multiphase electron beam physical vapor deposited barrier coatings for turbine components

    DOE Patents [OSTI]

    Subramanian, Ramesh (Oviedo, FL)

    2001-01-01T23:59:59.000Z

    A turbine component (10), such as a turbine blade, is provided which is made of a metal alloy (22) and a base columnar thermal barrier coating (20) on the alloy surface, where a heat resistant ceramic oxide sheath material (32' or 34') covers the columns (28), and the sheath material is the reaction product of a precursor ceramic oxide sheath material and the base thermal barrier coating material.

  8. In-situ formation of multiphase air plasma sprayed barrier coatings for turbine components

    DOE Patents [OSTI]

    Subramanian, Ramesh (Oviedo, FL)

    2001-01-01T23:59:59.000Z

    A turbine component (10), such as a turbine blade, is provided which is made of a metal alloy (22) and a base, planar-grained thermal barrier layer (28) applied by air plasma spraying on the alloy surface, where a heat resistant ceramic oxide overlay material (32') covers the bottom thermal barrier coating (28), and the overlay material is the reaction product of the precursor ceramic oxide overlay material (32) and the base thermal barrier coating material (28).

  9. UNIVERSITY TURBINE SYSTEMS RESEARCH-HIGH EFFICIENCY ENGINES AND TURBINES (UTSR-HEET)

    SciTech Connect (OSTI)

    Lawrence P. Golan; Richard A. Wenglarz; William H. Day

    2003-03-01T23:59:59.000Z

    In 2002, the U S Department of Energy established a cooperative agreement for a program now designated as the University Turbine Systems (UTSR) Program. As stated in the cooperative agreement, the objective of the program is to support and facilitate development of advanced energy systems incorporating turbines through a university research environment. This document is the first annual, technical progress report for the UTSR Program. The Executive Summary describes activities for the year of the South Carolina Institute for Energy Studies (SCIES), which administers the UTSR Program. Included are descriptions of: Outline of program administrative activities; Award of the first 10 university research projects resulting from a year 2001 RFP; Year 2002 solicitation and proposal selection for awards in 2003; Three UTSR Workshops in Combustion, Aero/Heat Transfer, and Materials; SCIES participation in workshops and meetings to provide input on technical direction for the DOE HEET Program; Eight Industrial Internships awarded to higher level university students; Increased membership of Performing Member Universities to 105 institutions in 40 states; Summary of outreach activities; and a Summary table describing the ten newly awarded UTSR research projects. Attachment A gives more detail on SCIES activities by providing the monthly exceptions reports sent to the DOE during the year. Attachment B provides additional information on outreach activities for 2002. The remainder of this report describes in detail the technical approach, results, and conclusions to date for the UTSR university projects.

  10. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Energy Savers [EERE]

    ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing:...

  11. MANUFACTURING NIST Impact Verification Program

    E-Print Network [OSTI]

    such as oil and gas pipelines, heavy trucks, mining equipment, power plants and wind turbines. Credit such as Arcelor- Mittal, Nucor, U. S. Steel and SSAB, as well as heavy equipment manufac- turers

  12. Assessment and Optimization of Lidar Measurement Availability for Wind Turbine Control: Preprint

    SciTech Connect (OSTI)

    Davoust, S.; Jehu, A.; Bouillet, M.; Bardon, M.; Vercherin, B.; Scholbrock, A.; Fleming, P.; Wright, A.

    2014-05-01T23:59:59.000Z

    Turbine-mounted lidars provide preview measurements of the incoming wind field. By reducing loads on critical components and increasing the potential power extracted from the wind, the performance of wind turbine controllers can be improved [2]. As a result, integrating a light detection and ranging (lidar) system has the potential to lower the cost of wind energy. This paper presents an evaluation of turbine-mounted lidar availability. Availability is a metric which measures the proportion of time the lidar is producing controller-usable data, and is essential when a wind turbine controller relies on a lidar. To accomplish this, researchers from Avent Lidar Technology and the National Renewable Energy Laboratory first assessed and modeled the effect of extreme atmospheric events. This shows how a multirange lidar delivers measurements for a wide variety of conditions. Second, by using a theoretical approach and conducting an analysis of field feedback, we investigated the effects of the lidar setup on the wind turbine. This helps determine the optimal lidar mounting position at the back of the nacelle, and establishes a relationship between availability, turbine rpm, and lidar sampling time. Lastly, we considered the role of the wind field reconstruction strategies and the turbine controller on the definition and performance of a lidar's measurement availability.

  13. Effects of increasing tip velocity on wind turbine rotor design.

    SciTech Connect (OSTI)

    Resor, Brian Ray; Maniaci, David Charles; Berg, Jonathan Charles; Richards, Phillip William

    2014-05-01T23:59:59.000Z

    A reduction in cost of energy from wind is anticipated when maximum allowable tip velocity is allowed to increase. Rotor torque decreases as tip velocity increases and rotor size and power rating are held constant. Reduction in rotor torque yields a lighter weight gearbox, a decrease in the turbine cost, and an increase in the capacity for the turbine to deliver cost competitive electricity. The high speed rotor incurs costs attributable to rotor aero-acoustics and system loads. The increased loads of high speed rotors drive the sizing and cost of other components in the system. Rotor, drivetrain, and tower designs at 80 m/s maximum tip velocity and 100 m/s maximum tip velocity are created to quantify these effects. Component costs, annualized energy production, and cost of energy are computed for each design to quantify the change in overall cost of energy resulting from the increase in turbine tip velocity. High fidelity physics based models rather than cost and scaling models are used to perform the work. Results provide a quantitative assessment of anticipated costs and benefits for high speed rotors. Finally, important lessons regarding full system optimization of wind turbines are documented.

  14. Washington University Can the Sound Generated by Modern Wind Turbines

    E-Print Network [OSTI]

    Salt, Alec N.

    Washington University Can the Sound Generated by Modern Wind Turbines Affect the Health of Those turbines haveWind turbines have been getting biggerbeen getting bigger and bigger....and bigger.... Lars Needs Wind turbines are "green" and areWind turbines are "green" and are contributing to our energy

  15. An Innovative Technique for Evaluating the Integrity and Durability of Wind Turbine Blade Composites

    SciTech Connect (OSTI)

    Wang, Jy-An John [ORNL; Ren, Fei [ORNL

    2010-09-01T23:59:59.000Z

    Wind turbine blades are subjected to complex multiaxial stress states during operation. A review of the literature suggests that mixed mode fracture toughness can be significantly less than that of the tensile opening mode (Mode I), implying that fracture failure can occur at a much lower load capacity if the structure is subject to mixed-mode loading. Thus, it will be necessary to identify the mechanisms that might lead to failure in blade materials under mixed-mode loading conditions. Meanwhile, wind turbine blades are typically fabricated from fiber reinforced polymeric materials, e.g. fiber glass composites. Due to the large degree of anisotropy in mechanical properties that is usually associated with laminates, the fracture behavior of these composite materials is likely to be strongly dependent on the loading conditions. This may further strengthen the need to study the effect of mixed-mode loading on the integrity and durability of the wind turbine blade composites. To quantify the fracture behavior of composite structures under mixed mode loading conditions, particularly under combined Mode I (flexural or normal tensile stress) and Mode III (torsional shear stress) loading, a new testing technique is proposed based on the spiral notch torsion test (SNTT). As a 2002 R&D 100 Award winner, SNTT is a novel fracture testing technology. SNTT has many advantages over conventional fracture toughness methods and has been used to determine fracture toughness values on a wide spectrum of materials. The current project is the first attempt to utilize SNTT on polymeric and polymer-based composite materials. It is expected that mixed-mode failure mechanisms of wind turbine blades induced by typical in-service loading conditions, such as delamination, matrix cracking, fiber pull-out and fracture, can be effectively and economically investigated by using this methodology. This project consists of two phases. The Phase I (FY2010) effort includes (1) preparation of testing material and testing equipment set-up, including calibration of associated instruments/sensors, (2) development of design protocols for the proposed SNTT samples for both polymer and composite materials, such as sample geometries and fabrication techniques, (3) manufacture of SNTT samples, and (4) fracture toughness testing using the SNTT method. The major milestone achieved in Phase I is the understanding of fracture behaviors of polymeric matrix materials from testing numerous epoxy SNTT samples. Totals of 30 epoxy SNTT samples were fabricated from two types of epoxy materials provided by our industrial partners Gougeon Brothers, Inc. and Molded Fiber Glass Companies. These samples were tested with SNTT in three groups: (1) fracture due to monotonic loading, (2) fracture due to fatigue cyclic loading, and (3) monotonic loading applied to fatigue-precracked samples. Brittle fractures were observed on all tested samples, implying linear elastic fracture mechanics analysis can be effectively used to estimate the fracture toughness of these materials with confidence. Appropriate fatigue precracking protocols were established to achieve controllable crack growth using the SNTT approach under pure torsion loading. These fatigue protocols provide the significant insights of the mechanical behavior of epoxy polymeric materials and their associated rate-dependent characteristics. Effects of mixed-mode loading on the fracture behavior of epoxy materials was studied. It was found that all epoxy samples failed in brittle tensile failure mode; the fracture surfaces always follow a 45o spiral plane that corresponded to Mode I tensile failure, even when the initial pitch angle of the machined spiral grooves was not at 45o. In addition, general observation from the fatigue experiments implied that loading rate played an important role determining the fracture behavior of epoxy materials, such that a higher loading rate resulted in a shorter fatigue life. A detailed study of loading rate effect will be continued in the Phase II. On the other hand, analytical finite element ana

  16. Comparing Single and Multiple Turbine Representations in a Wind Farm Simulation: Preprint

    SciTech Connect (OSTI)

    Muljadi, E.; Parsons, B.

    2006-03-01T23:59:59.000Z

    This paper compares single turbine representation versus multiple turbine representation in a wind farm simulation.

  17. Temperature detection in a gas turbine

    DOE Patents [OSTI]

    Lacy, Benjamin; Kraemer, Gilbert; Stevenson, Christian

    2012-12-18T23:59:59.000Z

    A temperature detector includes a first metal and a second metal different from the first metal. The first metal includes a plurality of wires and the second metal includes a wire. The plurality of wires of the first metal are connected to the wire of the second metal in parallel junctions. Another temperature detector includes a plurality of resistance temperature detectors. The plurality of resistance temperature detectors are connected at a plurality of junctions. A method of detecting a temperature change of a component of a turbine includes providing a temperature detector include ing a first metal and a second metal different from the first metal connected to each other at a plurality of junctions in contact with the component; and detecting any voltage change at any junction.

  18. Combustor assembly in a gas turbine engine

    DOE Patents [OSTI]

    Wiebe, David J; Fox, Timothy A

    2013-02-19T23:59:59.000Z

    A combustor assembly in a gas turbine engine. The combustor assembly includes a combustor device coupled to a main engine casing, a first fuel injection system, a transition duct, and an intermediate duct. The combustor device includes a flow sleeve for receiving pressurized air and a liner disposed radially inwardly from the flow sleeve. The first fuel injection system provides fuel that is ignited with the pressurized air creating first working gases. The intermediate duct is disposed between the liner and the transition duct and defines a path for the first working gases to flow from the liner to the transition duct. An intermediate duct inlet portion is associated with a liner outlet and allows movement between the intermediate duct and the liner. An intermediate duct outlet portion is associated with a transition duct inlet section and allows movement between the intermediate duct and the transition duct.

  19. Seminar Title: Additive Manufacturing Advanced Manufacturing of Polymer and Composite Components

    E-Print Network [OSTI]

    Wisconsin at Madison, University of

    Seminar Title: Additive Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Manufacturing ­ Advanced Manufacturing of Polymer and Composite Components Additive manufacturing technologies Functionally Integrated Composite Structures, Augsburg, Germany ME Faculty Candidate Abstract: Additive

  20. Posted 10/18/11 MANUFACTURING ENGINEER

    E-Print Network [OSTI]

    Heller, Barbara

    manufacturing processes in our Metal Fabrication and Assembly departments. Additional responsibilities includePosted 10/18/11 MANUFACTURING ENGINEER Kenall Manufacturing Gurnee, IL Kenall, a leading manufacturer of advanced lighting solutions for specialized environments, has exceptional opportunities

  1. Faculty Position in Mechanical Engineering Additive Manufacturing

    E-Print Network [OSTI]

    Faculty Position in Mechanical Engineering Additive Manufacturing University of Kansas of additive manufacturing. Exceptional candidates with outstanding qualifications could be considered using additive manufacturing in applications such as, but not limited to the net shape manufacture of

  2. 2.854 Manufacturing Systems I (SMA 6304), Fall 2004

    E-Print Network [OSTI]

    Gershwin, Stanley

    As the first in a sequence of four half-term courses, this course will provide the fundamental building blocks for conceptualizing, understanding and optimizing manufacturing systems and supply chains. These building blocks ...

  3. Energy-Saving Opportunities for Manufacturing Enterprises (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-05-01T23:59:59.000Z

    This fact sheet English/Chinese describes the Industrial Technologies Program Save Energy Now model and provides information on tools and resources to help Chinese manufacturing enterprises reduce industrial energy intensity.

  4. Retooling Michigan: Tanks to Turbines

    Broader source: Energy.gov [DOE]

    A company that has manufactured geared systems for the M1 Abrams tank for more than 20 years is now part of the forces working toward energy security and independence.

  5. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect (OSTI)

    Averkina, N. V. [JSC 'NPO TsKTI' (Russian Federation); Zheleznyak, I. V. [Leningradskaya AES branch of JSC 'Kontsern Rosenergoatom' (Russian Federation); Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G., E-mail: orlikvg@mail.ru [JSC 'NPO TsKTI' (Russian Federation); Shishkin, V. I. [Leningradskaya AES branch of JSC 'Kontsern Rosenergoatom' (Russian Federation)

    2011-01-15T23:59:59.000Z

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  6. Understanding Trends in Wind Turbine Prices Over the Past Decade

    E-Print Network [OSTI]

    Bolinger, Mark

    2012-01-01T23:59:59.000Z

    Dissecting Wind Turbine Costs. ” WindStats Newsletter, vol.A. Laxson. 2006. Wind Turbine Design Cost and Scaling Model.they can impact wind turbine costs but fall mostly outside

  7. Understanding Trends in Wind Turbine Prices Over the Past Decade

    E-Print Network [OSTI]

    Bolinger, Mark

    2012-01-01T23:59:59.000Z

    embodied in wind turbine materials (6.37 GJ/kW) from the3.5-3.7). Wind turbines are material-intensive. Eachmanufacturing these materials into turbine components may

  8. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    Y. (1984). “Response of a wind turbine blade to seismic andM. (2006). “Swept wind turbine blade aeroelastic modelingto fatigue for wind turbine blades than earthquake loads. In

  9. A Portable Expert System for Gas Turbine Maintenance 

    E-Print Network [OSTI]

    Quentin, G. H.

    1989-01-01T23:59:59.000Z

    Combustion turbines for electric power generation and industrial applications have steadily increased in size, efficiency and prominence. The newest class of gas turbine-generators coming into service will deliver 150 megawatts, with turbine inlet...

  10. Impacts of Wind Turbine Proximity on Property Values in Massachusetts

    E-Print Network [OSTI]

    Atkinson-Palombo, Carol

    2014-01-01T23:59:59.000Z

    of Techniques for Reduc- tion of Wind Turbine Blade Trailingon Loudness and Annoyance of Wind Turbine Noise. Acta Acus-9(2): 117-144. Impacts of Wind Turbine Proximity on Property

  11. Understanding Trends in Wind Turbine Prices Over the Past Decade

    E-Print Network [OSTI]

    Bolinger, Mark

    2012-01-01T23:59:59.000Z

    Hand, A. Laxson. 2006. Wind Turbine Design Cost and Scalingof a Multi-MegaWatt Wind Turbine. ” Renewable Energy, vol.David. 2008. “Dissecting Wind Turbine Costs. ” WindStats

  12. Dynamic analysis of a 5 megawatt offshore floating wind turbine

    E-Print Network [OSTI]

    Harriger, Evan Michael

    2011-01-01T23:59:59.000Z

    1985. 23. Hau, E. Wind Turbines: Fundamentals, Technologies,for Floating Offshore Wind Turbines. Tech. no. NREL/CP-500-Full-scale Floating Wind Turbine." Statoil, 14 Oct. 2009.

  13. Gas turbine vane platform element

    DOE Patents [OSTI]

    Campbell, Christian X. (Oviedo, FL); Schiavo, Anthony L. (Oviedo, FL); Morrison, Jay A. (Oviedo, FL)

    2012-08-28T23:59:59.000Z

    A gas turbine CMC shroud plate (48A) with a vane-receiving opening (79) that matches a cross-section profile of a turbine vane airfoil (22). The shroud plate (48A) has first and second curved circumferential sides (73A, 74A) that generally follow the curves of respective first and second curved sides (81, 82) of the vane-receiving opening. Walls (75A, 76A, 77A, 78A, 80, 88) extend perpendicularly from the shroud plate forming a cross-bracing structure for the shroud plate. A vane (22) may be attached to the shroud plate by pins (83) or by hoop-tension rings (106) that clamp tabs (103) of the shroud plate against bosses (105) of the vane. A circular array (20) of shroud plates (48A) may be assembled to form a vane shroud ring in which adjacent shroud plates are separated by compressible ceramic seals (93).

  14. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Development of an Open Architecture, Widely Applicable Smart Manufacturing...

  15. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Scale Demonstration of Smart Manufacturing Achieving Transformational Energy Productivity Gains Industrial Scale Demonstration of Smart Manufacturing Achieving...

  16. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Environmental Management (EM)

    Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting...

  17. First International Workshop on Grid Simulator Testing of Wind Turbine Drivetrains: Workshop Proceedings

    SciTech Connect (OSTI)

    Gevorgian, V.; Link, H.; McDade, M.; Mander, A.; Fox, J. C.; Rigas, N.

    2013-11-01T23:59:59.000Z

    This report summarizes the proceedings of the First International Workshop on Grid Simulator Testing of Wind Turbine Drivetrains, held from June 13 to 14, 2013, at the National Renewable Energy Laboratory's National Wind Technology Center, located south of Boulder, Colorado. The workshop was sponsored by the U.S. Department of Energy and cohosted by the National Renewable Energy Laboratory and Clemson University under ongoing collaboration via a cooperative research and development agreement. The purpose of the workshop was to provide a forum to discuss the research, testing needs, and state-of-the-art apparatuses involved in grid compliance testing of utility-scale wind turbine generators. This includes both dynamometer testing of wind turbine drivetrains ('ground testing') and field testing grid-connected wind turbines. Four sessions followed by discussions in which all attendees of the workshop were encouraged to participate comprised the workshop.

  18. Regional Field Verification -- Case Study of Small Wind Turbines in the Pacific Northwest: Preprint

    SciTech Connect (OSTI)

    Sinclair, K.

    2005-05-01T23:59:59.000Z

    The U.S. Department of Energy/National Renewable Energy Laboratory's (DOE/NREL) Regional Field Verification (RFV) project supports industry needs for gaining initial field operation experience with small wind turbines and verify the performance, reliability, maintainability, and cost of small wind turbines in diverse applications. In addition, RFV aims to help expand opportunities for wind energy in new regions of the United States by tailoring projects to meet unique regional requirements and document and communicate the experience from these projects for the benefit of others in the wind power development community and rural utilities. Between August 2003 and August 2004, six turbines were installed at different host sites. At least one year of data has been collected from five of these sites. This paper describes DOE/NREL's RFV project, reviews some of the lessons learned with regards to small wind turbine installations, summarizes operations data from these sites, and provides preliminary BOS costs.

  19. Steam Turbine Materials and Corrosion

    SciTech Connect (OSTI)

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01T23:59:59.000Z

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  20. Optomechanical conversion by mechanical turbines

    E-Print Network [OSTI]

    Milos Knezevic; Mark Warner

    2014-11-02T23:59:59.000Z

    Liquid crystal elastomers are rubbers with liquid crystal order. They contract along their nematic director when heated or illuminated. The shape changes are large and occur in a relatively narrow temperature interval, or at low illumination, around the nematic-isotropic transition. We present a conceptual design of a mechanical, turbine-based engine using photo-active liquid crystal elastomers to extract mechanical work from light. Its efficiency is estimated to be 40%.

  1. Lightning protection system for a wind turbine

    DOE Patents [OSTI]

    Costin, Daniel P. (Chelsea, VT); Petter, Jeffrey K. (Williston, VT)

    2008-05-27T23:59:59.000Z

    In a wind turbine (104, 500, 704) having a plurality of blades (132, 404, 516, 744) and a blade rotor hub (120, 712), a lightning protection system (100, 504, 700) for conducting lightning strikes to any one of the blades and the region surrounding the blade hub along a path around the blade hub and critical components of the wind turbine, such as the generator (112, 716), gearbox (708) and main turbine bearings (176, 724).

  2. Method and apparatus for wind turbine braking

    DOE Patents [OSTI]

    Barbu, Corneliu (Laguna Hills, CA); Teichmann, Ralph (Nishkayuna, NY); Avagliano, Aaron (Houston, TX); Kammer, Leonardo Cesar (Niskayuna, NY); Pierce, Kirk Gee (Simpsonville, SC); Pesetsky, David Samuel (Greenville, SC); Gauchel, Peter (Muenster, DE)

    2009-02-10T23:59:59.000Z

    A method for braking a wind turbine including at least one rotor blade coupled to a rotor. The method includes selectively controlling an angle of pitch of the at least one rotor blade with respect to a wind direction based on a design parameter of a component of the wind turbine to facilitate reducing a force induced into the wind turbine component as a result of braking.

  3. NOx reduction in gas turbine combustors

    E-Print Network [OSTI]

    Sung, Nak Won

    1976-01-01T23:59:59.000Z

    NOx REDUCTION IN GAS TURBINE COMBUSTORS A Thesis by Nak Won Sung Submitted to the Graduate College of Texas A&M University in partial fullfillment of the requirement for the degree of MASTER OF SCIENCE August 1976 Major Subject: Mechanical... Engineering NOx REDUCTION IN GAS TURBINE COMBUSTORS A Thesis by Nak Won Sung Approved as to style and content by: (Chairman of Committe (Head of Department) (Member) August 1976 "40308 (Member) 1 1. 1 ABSTRACT NOx Reduction in Gas Turbine...

  4. Wind Turbine Generator System Safety and Function Test Report for the Ventera VT10 Wind Turbine

    SciTech Connect (OSTI)

    Smith, J.; Huskey, A.; Jager, D.; Hur, J.

    2012-11-01T23:59:59.000Z

    This report summarizes the results of a safety and function test that NREL conducted on the Ventera VT10 wind turbine. This test was conducted in accordance with the International Electrotechnical Commissions' (IEC) standard, Wind Turbine Generator System Part 2: Design requirements for small wind turbines, IEC 61400-2 Ed.2.0, 2006-03.

  5. Wind Turbine Generator System Safety and Function Test Report for the Entegrity EW50 Wind Turbine

    SciTech Connect (OSTI)

    Smith, J.; Huskey, A.; Jager, D.; Hur, J.

    2012-11-01T23:59:59.000Z

    This report summarizes the results of a safety and function test that NREL conducted on the Entegrity EW50 wind turbine. This test was conducted in accordance with the International Electrotechnical Commissions' (IEC) standard, Wind Turbine Generator System Part 2: Design requirements for small wind turbines, IEC 61400-2 Ed.2.0, 2006-03.

  6. Final Technical Report Recovery Act: Online Nonintrusive Condition Monitoring and Fault Detection for Wind Turbines

    SciTech Connect (OSTI)

    Wei Qiao

    2012-05-29T23:59:59.000Z

    The penetration of wind power has increased greatly over the last decade in the United States and across the world. The U.S. wind power industry installed 1,118 MW of new capacity in the first quarter of 2011 alone and entered the second quarter with another 5,600 MW under construction. By 2030, wind energy is expected to provide 20% of the U.S. electricity needs. As the number of wind turbines continues to grow, the need for effective condition monitoring and fault detection (CMFD) systems becomes increasingly important [3]. Online CMFD is an effective means of not only improving the reliability, capacity factor, and lifetime, but it also reduces the downtime, energy loss, and operation and maintenance (O&M) of wind turbines. The goal of this project is to develop novel online nonintrusive CMFD technologies for wind turbines. The proposed technologies use only the current measurements that have been used by the control and protection system of a wind turbine generator (WTG); no additional sensors or data acquisition devices are needed. Current signals are reliable and easily accessible from the ground without intruding on the wind turbine generators (WTGs) that are situated on high towers and installed in remote areas. Therefore, current-based CMFD techniques have great economic benefits and the potential to be adopted by the wind energy industry. Specifically, the following objectives and results have been achieved in this project: (1) Analyzed the effects of faults in a WTG on the generator currents of the WTG operating at variable rotating speed conditions from the perspective of amplitude and frequency modulations of the current measurements; (2) Developed effective amplitude and frequency demodulation methods for appropriate signal conditioning of the current measurements to improve the accuracy and reliability of wind turbine CMFD; (3) Developed a 1P-invariant power spectrum density (PSD) method for effective signature extraction of wind turbine faults with characteristic frequencies in the current or current demodulated signals, where 1P stands for the shaft rotating frequency of a WTG; (4) Developed a wavelet filter for effective signature extraction of wind turbine faults without characteristic frequencies in the current or current demodulated signals; (5) Developed an effective adaptive noise cancellation method as an alternative to the wavelet filter method for signature extraction of wind turbine faults without characteristic frequencies in the current or current demodulated signals; (6) Developed a statistical analysis-based impulse detection method for effective fault signature extraction and evaluation of WTGs based on the 1P-invariant PSD of the current or current demodulated signals; (7) Validated the proposed current-based wind turbine CMFD technologies through extensive computer simulations and experiments for small direct-drive WTGs without gearboxes; and (8) Showed, through extensive experiments for small direct-drive WTGs, that the performance of the proposed current-based wind turbine CMFD technologies is comparable to traditional vibration-based methods. The proposed technologies have been successfully applied for detection of major failures in blades, shafts, bearings, and generators of small direct-drive WTGs. The proposed technologies can be easily integrated into existing wind turbine control, protection, and monitoring systems and can be implemented remotely from the wind turbines being monitored. The proposed technologies provide an alternative to vibration-sensor-based CMFD. This will reduce the cost and hardware complexity of wind turbine CMFD systems. The proposed technologies can also be combined with vibration-sensor-based methods to improve the accuracy and reliability of wind turbine CMFD systems. When there are problems with sensors, the proposed technologies will ensure proper CMFD for the wind turbines, including their sensing systems. In conclusion, the proposed technologies offer an effective means to achieve condition-based smart maintenance for wind turbines and have a gre

  7. Documentation, User Support, and Verification of Wind Turbine and Plant Models

    SciTech Connect (OSTI)

    Robert Zavadil; Vadim Zheglov; Yuriy Kazachkov; Bo Gong; Juan Sanchez; Jun Li

    2012-09-18T23:59:59.000Z

    As part of the Utility Wind Energy Integration Group (UWIG) and EnerNex's Wind Turbine Modeling Project, EnerNex has received ARRA (federal stimulus) funding through the Department of Energy (DOE) to further the progress of wind turbine and wind plant models. Despite the large existing and planned wind generation deployment, industry-standard models for wind generation have not been formally adopted. Models commonly provided for interconnection studies are not adequate for use in general transmission planning studies, where public, non-proprietary, documented and validated models are needed. NERC MOD (North American Electric Reliability Corporation) reliability standards require that power flow and dynamics models be provided, in accordance with regional requirements and procedures. The goal of this project is to accelerate the appropriate use of generic wind turbine models for transmission network analysis by: (1) Defining proposed enhancements to the generic wind turbine model structures that would allow representation of more advanced; (2) Comparative testing of the generic models against more detailed (and sometimes proprietary) versions developed by turbine vendors; (3) Developing recommended parameters for the generic models to best mimic the performance of specific commercial wind turbines; (4) Documenting results of the comparative simulations in an application guide for users; (5) Conducting technology transfer activities in regional workshops for dissemination of knowledge and information gained, and to engage electric power and wind industry personnel in the project while underway; (6) Designing of a "living" homepage to establish an online resource for transmission planners.

  8. Combustor for a low-emissions gas turbine engine

    DOE Patents [OSTI]

    Glezer, Boris (Del Mar, CA); Greenwood, Stuart A. (San Diego, CA); Dutta, Partha (San Diego, CA); Moon, Hee-Koo (San Diego, CA)

    2000-01-01T23:59:59.000Z

    Many government entities regulated emission from gas turbine engines including CO. CO production is generally reduced when CO reacts with excess oxygen at elevated temperatures to form CO2. Many manufactures use film cooling of a combustor liner adjacent to a combustion zone to increase durability of the combustion liner. Film cooling quenches reactions of CO with excess oxygen to form CO2. Cooling the combustor liner on a cold side (backside) away from the combustion zone reduces quenching. Furthermore, placing a plurality of concavities on the cold side enhances the cooling of the combustor liner. Concavities result in very little pressure reduction such that air used to cool the combustor liner may also be used in the combustion zone. An expandable combustor housing maintains a predetermined distance between the combustor housing and combustor liner.

  9. Assessment of research needs for wind turbine rotor materials technology

    SciTech Connect (OSTI)

    Not Available

    1991-01-01T23:59:59.000Z

    Wind-driven power systems is a renewable energy technology that is still in the early stages of development. Wind power plants installed in early 1980s suffered structural failures chiefly because of incomplete understanding of wind forces (turbulent), in some cases because of poor product quality. Failures of rotor blades are now somewhat better understood. This committee has examined the experience base accumulated by wind turbines and the R and D programs sponsored by DOE. It is concluded that a wind energy system such as is described is within the capability of engineering practice; however because of certain gaps in knowledge, and the presence of only one major integrated manufacturer of wind power machines in the USA, a DOE R and D investment is still required.

  10. Technologies for Evaluating Fish Passage Through Turbines

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    This document was printed on recycled paper. Technologies for Evaluating Fish Passage Through Turbines M. A. Weiland T. J. Carlson October 2003 Prepared for: Pacific...

  11. Sandia National Laboratories: increasing average wind turbine...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    wind turbine power rating Latest Version of the Composite Materials Database Available for Download On December 3, 2014, in Energy, Materials Science, News, News & Events,...

  12. Improving Wind Turbine Gearbox Reliability: Preprint

    SciTech Connect (OSTI)

    Musial, W.; Butterfield, S.; McNiff, B.

    2007-06-01T23:59:59.000Z

    This paper describes a new research and development initiative to improve gearbox reliability in wind turbines begun at the National Renewable Energy Laboratory (NREL) in Golden, Colorado, USA.

  13. Sandia National Laboratories: Wind Turbine Blade Design

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Wind Turbine Blade Design National Rotor Testbed Functional Scaling Presented at American Institute of Aeronautics and Astronautics 2014 Scitech On April 15, 2014, in Energy,...

  14. Turbine bucket natural frequency tuning rib

    DOE Patents [OSTI]

    Wang, John Zhiqiang (Greenville, SC); Norton, Paul Francis (Greenville, SC); Barb, Kevin Joseph (Halfmoon, NY); Jacala, Ariel Caesar-Prepena (Simpsonville, SC)

    2002-01-01T23:59:59.000Z

    A tuning rib is added preferably in the aft cavity of a cored turbine bucket to alter the bucket's natural frequencies. The tuning rib may be a solid rib or a segmented rib and is particularly suited for altering high order frequency modes such as 2T, 4F and 1-3S. As such, detrimental crossings of natural bucket frequencies and gas turbine stimuli can be avoided to thereby improve the reliability of a gas turbine without impacting other features of the bucket that are important to the performance of the gas turbine.

  15. Sandia National Laboratories: wind turbine blade materials

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    materials Wind-Turbine Blade Materials and Reliability Progress On May 21, 2014, in Energy, Materials Science, News, News & Events, Partnership, Renewable Energy, Research &...

  16. Method for providing oxygen ion vacancies in lanthanide oxides

    DOE Patents [OSTI]

    Kay, D. Alan R. (4305 Lakeshore Rd., Burlington, CA); Wilson, William G. (820 Harden Dr., Pittsburgh, PA 15229)

    1989-12-05T23:59:59.000Z

    A method for desulfurization of fuel gases resulting from the incomplete combustion of sulfur containing hydrocarbons whereby the gases are treated with lanthanide oxides containing large numbers of oxygen-ion vacancies providing ionic porosity which enhances the ability of the lanthanide oxides to react more rapidly and completely with the sulfur in the fuel gases whereby the sulfur in such gases is reduced to low levels suitable for fuels for firing into boilers of power plants generating electricity with steam turbine driven generators, gas turbines, fuel cells and precursors for liquid fuels such as methanol and the like.

  17. National Wind Tecnology Center Provides Dual Axis Resonant Blade Testing

    SciTech Connect (OSTI)

    Felker, Fort

    2013-11-13T23:59:59.000Z

    NREL's Structural Testing Laboratory at the National Wind Technology Center (NWTC) provides experimental laboratories, computer facilities for analytical work, space for assembling components and turbines for atmospheric testing as well as office space for industry researchers. Fort Felker, center director at the NWTC, discusses NREL's state-of-the-art structural testing capabilities and shows a flapwise and edgewise blade test in progress.

  18. National Wind Tecnology Center Provides Dual Axis Resonant Blade Testing

    ScienceCinema (OSTI)

    Felker, Fort

    2014-06-10T23:59:59.000Z

    NREL's Structural Testing Laboratory at the National Wind Technology Center (NWTC) provides experimental laboratories, computer facilities for analytical work, space for assembling components and turbines for atmospheric testing as well as office space for industry researchers. Fort Felker, center director at the NWTC, discusses NREL's state-of-the-art structural testing capabilities and shows a flapwise and edgewise blade test in progress.

  19. Turbine blade platform seal

    DOE Patents [OSTI]

    Zagar, Thomas W. (Winter Springs, FL); Schiavo, Anthony L. (Oviedo, FL)

    2001-01-01T23:59:59.000Z

    A rotating blade group 90 for a turbo-machine having an improved device for sealing the gap 110 between the edges 112,114 of adjacent blade platforms 96,104. The gap 110 between adjacent blades 92,100 is sealed by a seal pin 20 its central portion 110 and by a seal plate 58,60 at each of the front 54 and rear 56 portions. The seal plates 58,60 are inserted into corresponding grooves 62,64 formed in the adjacent edges 112,114 of adjoining blades 92,100 and held in place by end plates 40,42. The end of the seal plates 58,60 may be chamfered 78,80 to improve the seal against the end plate 40,42. The seal pin 20 provides the required damping between the blades 92,100 and the seal plates 58,60 provide improved sealing effectiveness.

  20. Manufacturing Demonstration Facility

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative1 First Use of Energy for All Purposes (Fuel and Nonfuel), 2002; Level: National5Sales for4,645U.S. DOEThe Bonneville PowerCherries 82981-1cnHigh SchoolIn12electron 9Novemberutilities and aHistoricMannManufacturing

  1. Utility advanced turbine systems (ATS) technology readiness testing

    SciTech Connect (OSTI)

    NONE

    2000-09-15T23:59:59.000Z

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of a highly efficient, environmentally superior, and cost-competitive utility ATS for base-load utility-scale power generation, the GE 7H (60 Hz) combined cycle power system, and related 9H (50 Hz) common technology. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  2. Utility Advanced Turbine Systems (ATS) technology readiness testing

    SciTech Connect (OSTI)

    NONE

    1999-05-01T23:59:59.000Z

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted horn DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include fill speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown.

  3. UTILITY ADVANCED TURBINE SYSTEMS (ATS) TECHNOLOGY READINESS TESTING

    SciTech Connect (OSTI)

    Unknown

    1998-10-01T23:59:59.000Z

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between Ge and the US Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially be GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown. This report summarizes work accomplished from 4Q97 through 3Q98.

  4. Utility Advanced Turbine Systems (ATS) Technology Readiness Testing

    SciTech Connect (OSTI)

    NONE

    1998-10-29T23:59:59.000Z

    The overall objective of the Advanced Turbine System (ATS) Phase 3 Cooperative Agreement between GE and the U.S. Department of Energy (DOE) is the development of the GE 7H and 9H combined cycle power systems. The major effort will be expended on detail design. Validation of critical components and technologies will be performed, including: hot gas path component testing, sub-scale compressor testing, steam purity test trials, and rotational heat transfer confirmation testing. Processes will be developed to support the manufacture of the first system, which was to have been sited and operated in Phase 4 but will now be sited and operated commercially by GE. This change has resulted from DOE's request to GE for deletion of Phase 4 in favor of a restructured Phase 3 (as Phase 3R) to include full speed, no load (FSNL) testing of the 7H gas turbine. Technology enhancements that are not required for the first machine design but will be critical for future ATS advances in performance, reliability, and costs will be initiated. Long-term tests of materials to confirm design life predictions will continue. A schematic of the GE H machine is shown in Figure 1-1. This report summarizes work accomplished in 2Q98. The most significant accomplishments are listed in the report.

  5. DEVELOPMENT AND ASSESSMENT OF COATINGS FOR FUTURE POWER GENERATION TURBINES

    SciTech Connect (OSTI)

    Alvin, Maryanne; Klotz, K.; McMordie, B.; Gleeson, B.; Zhu, D.; Warnes, B.; Kang, B.; Tannenbaum, J.

    2012-01-01T23:59:59.000Z

    The NETL-Regional University Alliance (RUA) continues to advance technology development critical to turbine manufacturer efforts for achieving DOE Fossil Energy (FE's) Advanced Turbine Program Goals. In conjunction with NETL, Coatings for Industry (CFI), the University of Pittsburgh, NASA GRC, and Corrosion Control Inc., efforts have been focused on development of composite thermal barrier coating (TBC) architectures that consist of an extreme temperature coating, a commercially applied 7-8 YSZ TBC, a reduced cost bond coat, and a diffusion barrier coating that are applied to nickel-based superalloys or single crystal airfoil substrate materials for use at temperatures >1450 C (> 2640 F). Additionally, construction of a unique, high temperature ({approx}1100 C; {approx}2010 F), bench-scale, micro-indentation, nondestructive (NDE) test facility at West Virginia University (WVU) was completed to experimentally address in-situ changes in TBC stiffness during extended cyclic oxidation exposure of coated single crystal coupons in air or steam containing environments. The efforts and technical accomplishments in these areas are presented in the following sections of this paper.

  6. Sandia Energy - Innovative Offshore Vertical-Axis Wind Turbine...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Vertical-Axis Wind Turbine Rotors Home Stationary Power Energy Conversion Efficiency Wind Energy Offshore Wind Innovative Offshore Vertical-Axis Wind Turbine Rotors Innovative...

  7. Technologies for Evaluating Fish Passage Through Turbines | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technologies for Evaluating Fish Passage Through Turbines Technologies for Evaluating Fish Passage Through Turbines This report evaluated the feasibility of two types of...

  8. New Report States That Hydrokinetic Turbines Have Minimal Environmenta...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Report States That Hydrokinetic Turbines Have Minimal Environmental Impacts on Fish New Report States That Hydrokinetic Turbines Have Minimal Environmental Impacts on Fish August...

  9. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01T23:59:59.000Z

    assumes linear material response of the turbine tower evennon-linear material behavior in conjunction with turbinefor design of a turbine. When non-linear material behavior

  10. Sandia National Laboratories: larger and heavier turbine blades...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    larger and heavier turbine blades experience increased edgewise fatigue loading New Material Tests Show Biaxial Laminate Creep Is Important for Large Wind-Turbine Blades On April...

  11. Use of SCADA Data for Failure Detection in Wind Turbines

    SciTech Connect (OSTI)

    Kim, K.; Parthasarathy, G.; Uluyol, O.; Foslien, W.; Sheng, S.; Fleming, P.

    2011-10-01T23:59:59.000Z

    This paper discusses the use of existing wind turbine SCADA data for development of fault detection and diagnostic techniques for wind turbines.

  12. Hydrogen Storage in Wind Turbine Towers: Cost Analysis and Conceptual...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Wind Turbine Towers: Cost Analysis and Conceptual Design Hydrogen Storage in Wind Turbine Towers: Cost Analysis and Conceptual Design Preprint 34851.pdf More Documents &...

  13. Sandia National Laboratories: test wind turbine blade structures...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    wind turbine blade structures at an intermediate scale Wind-Turbine Blade Materials and Reliability Progress On May 21, 2014, in Energy, Materials Science, News, News & Events,...

  14. Sandia National Laboratories: horizontal-axis wind turbine

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    horizontal-axis wind turbine Study Compares Floating-Platform Options for Offshore Vertical-Axis Wind Turbines On December 3, 2014, in Energy, News, News & Events, Partnership,...

  15. Argonne Researchers Shine "Light" on Origins of Wind Turbine...

    Broader source: Energy.gov (indexed) [DOE]

    Argonne Researchers Shine "Light" on Origins of Wind Turbine Bearing Failures Argonne Researchers Shine "Light" on Origins of Wind Turbine Bearing Failures September 12, 2014 -...

  16. Demonstration of a Variable Phase Turbine Power System for Low...

    Broader source: Energy.gov (indexed) [DOE]

    Demonstration of a Variable Phase Turbine Power System for Low Temperature Geothermal Resources Demonstration of a Variable Phase Turbine Power System for Low Temperature...

  17. SWiFT Turbines Full Dynamic Characterization Opens Doors for...

    Energy Savers [EERE]

    of gravity, moment of inertia, natural frequencies, and mode shapes of each main turbine component tested individually and throughout turbine assembly. The unique nature of...

  18. SMART Wind Turbine Rotor: Design and Field Test | Department...

    Broader source: Energy.gov (indexed) [DOE]

    Design and Field Test SMART Wind Turbine Rotor: Design and Field Test This report documents the design, fabrication, and testing of the SMART Wind Turbine Rotor. This work...

  19. Consider Installing High-Pressure Boilers with BackpressureTurbine...

    Broader source: Energy.gov (indexed) [DOE]

    High-Pressure Boilers with Backpressure Turbine-Generators Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators This tip sheet outlines the benefits of...

  20. Testimonials - Partnerships in R&D - Capstone Turbine Corporation...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    R&D - Capstone Turbine Corporation Testimonials - Partnerships in R&D - Capstone Turbine Corporation Addthis Text Version The words Office of Energy Efficiency and Renewable Energy...