National Library of Energy BETA

Sample records for turbine blade manufacturer

  1. Advanced Manufacturing Initiative Improves Turbine Blade Productivity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Awards 1.8 Million to Develop Wind Turbine Blades to Access Better Wind Resources and Reduce Costs President Obama Awards 2.3 Billion for New Clean-Tech Manufacturing Jobs...

  2. Wooden wind turbine blade manufacturing process

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT)

    1986-01-01

    A wooden wind turbine blade is formed by laminating wood veneer in a compression mold having the exact curvature needed for one side of the blade, following which the other side of the blade is ground flat along its length but twisted with respect to the blade axis.

  3. EVALUATION OF HAND LAY-UP AND RESIN TRANSFER MOLDING IN COMPOSITE WIND TURBINE BLADE MANUFACTURING

    E-Print Network [OSTI]

    EVALUATION OF HAND LAY-UP AND RESIN TRANSFER MOLDING IN COMPOSITE WIND TURBINE BLADE MANUFACTURING..........................................................................................................1 Hand Lay-up in Turbine Blade Fabrication

  4. Manufacturing Defects Common to Composite Wind Turbine Blades: Effects of Defects

    E-Print Network [OSTI]

    1 Manufacturing Defects Common to Composite Wind Turbine Blades: Effects of Defects Jared W. Nelson The Blade Reliability Collaborative has been formed to perform comprehensive studies to improve wind turbine uni-directional wind turbine fiber-reinforced composite material with an epoxy resin were utilized

  5. Improving the manufacturing yield of investment cast turbine blades through robust design

    E-Print Network [OSTI]

    Margetts, David (David Lawrence)

    2008-01-01

    The manufacturing of turbine blades is often outsourced to investment casting foundries by aerospace companies that design and build jet engines. Aerospace companies have found that casting defects are an important cost ...

  6. Wind turbine composite blade manufacturing : the need for understanding defect origins, prevalence, implications and reliability.

    SciTech Connect (OSTI)

    Cairns, Douglas S.; Riddle, Trey; Nelson, Jared

    2011-02-01

    Renewable energy is an important element in the US strategy for mitigating our dependence on non-domestic oil. Wind energy has emerged as a viable and commercially successful renewable energy source. This is the impetus for the 20% wind energy by 2030 initiative in the US. Furthermore, wind energy is important on to enable a global economy. This is the impetus for such rapid, recent growth. Wind turbine blades are a major structural element of a wind turbine blade. Wind turbine blades have near aerospace quality demands at commodity prices; often two orders of magnitude less cost than a comparable aerospace structure. Blade failures are currently as the second most critical concern for wind turbine reliability. Early blade failures typically occur at manufacturing defects. There is a need to understand how to quantify, disposition, and mitigate manufacturing defects to protect the current wind turbine fleet, and for the future. This report is an overview of the needs, approaches, and strategies for addressing the effect of defects in wind turbine blades. The overall goal is to provide the wind turbine industry with a hierarchical procedure for addressing blade manufacturing defects relative to wind turbine reliability.

  7. Evaluation of Hand Lay-Up and Resin Transfer Molding in Composite Wind Turbine Blade Manufacturing

    SciTech Connect (OSTI)

    CAIRNS,DOUGLAS S.; SHRAMSTAD,JON D.

    2000-06-01

    The majority of the wind turbine blade industry currently uses low cost hand lay-up manufacturing techniques to process composite blades. While there are benefits to the hand lay-up process, drawbacks inherent to this process along with advantages of other techniques suggest that better manufacturing alternatives may be available. Resin Transfer Molding (RTM) was identified as a processing alternative and shows promise in addressing the shortcomings of hand lay-up. This report details a comparison of the RTM process to hand lay-up of composite wind turbine blade structures. Several lay-up schedules and critical turbine blade structures were chosen for comparison of their properties resulting from RTM and hand lay-up processing. The geometries investigated were flat plate, thin and thick flanged T-stiffener, I-beam, and root connection joint. It was found that the manufacturing process played an important role in laminate thickness, fiber volume, and weight for the geometries investigated. RTM was found to reduce thickness and weight and increase fiber volumes for all substructures. RTM resulted in tighter material transition radii and eliminated the need for most secondary bonding operations. These results would significantly reduce the weight of wind turbine blades. Hand lay-up was consistently slower in fabrication times for the structures investigated. A comparison of mechanical properties showed no significant differences after employing fiber volume normalization techniques to account for geometry differences resulting from varying fiber volumes. The current root specimen design does not show significant mechanical property differences according to process and exceeds all static and fatigue requirements.

  8. SNL Researchers Assess Wind Turbine Blade Inspection and Repair...

    Broader source: Energy.gov (indexed) [DOE]

    also inform how blade inspections are conducted at manufacturing facilities and wind farms, thereby improving maintenance and repair procedures for wind turbine blades. SNL is...

  9. OF CARBON FIBERS TURBINE BLADE

    E-Print Network [OSTI]

    THE USE IN WIND DESIGN: OF CARBON FIBERS TURBINE BLADE A SERI-8BLADE EXAMPLE Cheng Printed March 2000 The Use of Carbon Fibers in Wind Turbine Blade Design: a SERI-8 Blade Example Cheng represent different volumes of carbon fibers in the blade, were also studied for two design options

  10. Cooled snubber structure for turbine blades

    DOE Patents [OSTI]

    Mayer, Clinton A; Campbell, Christian X; Whalley, Andrew; Marra, John J

    2014-04-01

    A turbine blade assembly in a turbine engine. The turbine blade assembly includes a turbine blade and a first snubber structure. The turbine blade includes an internal cooling passage containing cooling air. The first snubber structure extends outwardly from a sidewall of the turbine blade and includes a hollow interior portion that receives cooling air from the internal cooling passage of the turbine blade.

  11. Probabilistic turbine blade thermal analysis of manufacturing variability and toleranced designs

    E-Print Network [OSTI]

    Moeckel, Curtis William

    2006-01-01

    Manufacturing variability is likely the primary cause of a large scatter in the life of gas turbine hot-section components. This research deals with schemes to improve robustness through tolerancing input parameters in ...

  12. Sustainable Energy Solutions Task 4.1 Intelligent Manufacturing of Hybrid Carbon-Glass Fiber-Reinforced Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Janet M Twomey, PhD

    2010-04-30

    EXECUTIVE SUMARY In this subtask, the manufacturability of hybrid carbon-glass fiber-reinforced composite wind turbine blades using Vacuum-Assisted Resin Transfer Molding (VARTM) was investigated. The objective of this investigation was to study the VARTM process and its parameters to manufacture cost-effective wind turbine blades with no defects (mainly eliminate dry spots and reduce manufacturing time). A 2.5-dimensional model and a 3-dimensional model were developed to simulate mold filling and part curing under different conditions. These conditions included isothermal and non-isothermal filling, curing of the part during and after filling, and placement of injection gates at different locations. Results from this investigation reveal that the process can be simulated and also that manufacturing parameters can be optimized to eliminate dry spot formation and reduce the manufacturing time. Using computer-based models is a cost-effective way to simulate manufacturing of wind turbine blades. The approach taken herein allows the design of the wind blade manufacturing processes without physically running trial-and-error experiments that are expensive and time-consuming; especially for larger blades needed for more demanding environmental conditions. This will benefit the wind energy industry by reducing initial design and manufacturing costs which can later be passed down to consumers and consequently make the wind energy industry more competitive.

  13. Sandia Energy - Senator Bingaman Tells Sandia Wind Turbine Blade...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    turbine design, blade and rotor testing, manufacturing and inspection, distributed wind technology, and water power. Bingaman said a diversity of U.S. energy sources at a...

  14. Snubber assembly for turbine blades

    DOE Patents [OSTI]

    Marra, John J

    2013-09-03

    A snubber associated with a rotatable turbine blade in a turbine engine, the turbine blade including a pressure sidewall and a suction sidewall opposed from the pressure wall. The snubber assembly includes a first snubber structure associated with the pressure sidewall of the turbine blade, a second snubber structure associated with the suction sidewall of the turbine blade, and a support structure. The support structure extends through the blade and is rigidly coupled at a first end portion thereof to the first snubber structure and at a second end portion thereof to the second snubber structure. Centrifugal loads exerted by the first and second snubber structures caused by rotation thereof during operation of the engine are at least partially transferred to the support structure, such that centrifugal loads exerted on the pressure and suctions sidewalls of the turbine blade by the first and second snubber structures are reduced.

  15. Multiple piece turbine blade

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL)

    2012-05-29

    A turbine rotor blade with a spar and shell construction, the spar including an internal cooling supply channel extending from an inlet end on a root section and ending near the tip end, and a plurality of external cooling channels formed on both side of the spar, where a middle external cooling channel is connected to the internal cooling supply channels through a row of holes located at a middle section of the channels. The spar and the shell are held together by hooks that define serpentine flow passages for the cooling air and include an upper serpentine flow circuit and a lower serpentine flow circuit. the serpentine flow circuits all discharge into a leading edge passage or a trailing edge passage.

  16. Turbine blade cooling

    DOE Patents [OSTI]

    Staub, F.W.; Willett, F.T.

    1999-07-20

    A turbine rotor blade comprises a shank portion, a tip portion and an airfoil. The airfoil has a pressure side wall and a suction side wall that are interconnected by a plurality of partition sidewalls, defining an internal cooling passageway within the airfoil. The internal cooling passageway includes at least one radial outflow passageway to direct a cooling medium flow from the shank portion towards the tip portion and at least one radial inflow passageway to direct a cooling medium flow from the tip portion towards the shank portion. A number of mixing ribs are disposed on the partition sidewalls within the radial outflow passageways so as to enhance the thermal mixing of the cooling medium flow, thereby producing improved heat transfer over a broad range of the Buoyancy number. 13 figs.

  17. Simulation of the Manufacturing of Non-Crimp Fabric-Reinforced Composite Wind Turbine Blades to Predict the Formation of Wave Defects

    SciTech Connect (OSTI)

    Fetfatsidis, K. A.; Sherwood, J. A. [Department of Mechanical Engineering, University of Massachusetts, Lowell One University Ave., Lowell, MA 01854 (United States)

    2011-05-04

    NCFs (Non-Crimp Fabrics) are commonly used in the design of wind turbine blades and other complex systems due to their ability to conform to complex shapes without the wrinkling that is typically experienced with woven fabrics or prepreg tapes. In the current research, a form of vacuum assisted resin transfer molding known as SCRIMP registered is used to manufacture wind turbine blades. Often, during the compacting of the fabric layers by the vacuum pressure, several plies may bunch together out-of-plane and form wave defects. When the resin is infused, the areas beneath the waves become resin rich and can compromise the structural integrity of the blade. A reliable simulation tool is valuable to help predict where waves and other defects may appear as a result of the manufacturing process. Forming simulations often focus on the in-plane shearing and tensile behavior of fabrics and do not necessarily consider the bending stiffness of the fabrics, which is important to predict the formation of wrinkles and/or waves. This study incorporates experimentally determined in-plane shearing, tensile, and bending stiffness information of NCFs into a finite element model (ABAQUS/Explicit) of a 9-meter wind turbine blade to investigate the mechanical behaviors that can lead to the formation of waves as a result of the manufacturing process.

  18. Turbine blade tip gap reduction system

    DOE Patents [OSTI]

    Diakunchak, Ihor S.

    2012-09-11

    A turbine blade sealing system for reducing a gap between a tip of a turbine blade and a stationary shroud of a turbine engine. The sealing system includes a plurality of flexible seal strips extending from a pressure side of a turbine blade generally orthogonal to the turbine blade. During operation of the turbine engine, the flexible seal strips flex radially outward extending towards the stationary shroud of the turbine engine, thereby reducing the leakage of air past the turbine blades and increasing the efficiency of the turbine engine.

  19. Methods of making wind turbine rotor blades

    DOE Patents [OSTI]

    Livingston, Jamie T. (Pensacola, FL); Burke, Arthur H. E. (Gulf Breeze, FL); Bakhuis, Jan Willem (Nijverdal, NL); Van Breugel, Sjef (Enschede, NL); Billen, Andrew (Daarlerveen, NL)

    2008-04-01

    A method of manufacturing a root portion of a wind turbine blade includes, in an exemplary embodiment, providing an outer layer of reinforcing fibers including at least two woven mats of reinforcing fibers, providing an inner layer of reinforcing fibers including at least two woven mats of reinforcing fibers, and positioning at least two bands of reinforcing fibers between the inner and outer layers, with each band of reinforcing fibers including at least two woven mats of reinforcing fibers. The method further includes positioning a mat of randomly arranged reinforcing fibers between each pair of adjacent bands of reinforcing fibers, introducing a polymeric resin into the root potion of the wind turbine blade, infusing the resin through the outer layer, the inner layer, each band of reinforcing fibers, and each mat of random reinforcing fibers, and curing the resin to form the root portion of the wind turbine blade.

  20. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    Turbine Blades,” in AWEA Windpower, (Atlanta, GA), pp. 1–22,turbine blades,” AWEA Windpower, Atlanta, GA, (presentation)

  1. Sparkr Blade Test Centre Static tests of wind turbine blades

    E-Print Network [OSTI]

    Sparkær Blade Test Centre Static tests of wind turbine blades Static blade tests are performed down- and up-wind direction, and in the rotor thrust direction and opposite to that, respectively-4000 Roskilde Denmark www.risoe.dk Wind Energy Department Sparkær Blade test Centre vea@risoe.dk Tel

  2. Turbine blade vibration dampening

    DOE Patents [OSTI]

    Cornelius, Charles C. (San Diego, CA); Pytanowski, Gregory P. (San Diego, CA); Vendituoli, Jonathan S. (San Diego, CA)

    1997-07-08

    The present turbine wheel assembly increases component life and turbine engine longevity. The combination of the strap and the opening combined with the preestablished area of the outer surface of the opening and the preestablished area of the outer circumferential surface of the strap and the friction between the strap and the opening increases the life and longevity of the turbine wheel assembly. Furthermore, the mass "M" or combined mass "CM" of the strap or straps and the centrifugal force assist in controlling vibrations and damping characteristics.

  3. Turbine blade vibration dampening

    DOE Patents [OSTI]

    Cornelius, C.C.; Pytanowski, G.P.; Vendituoli, J.S.

    1997-07-08

    The present turbine wheel assembly increases component life and turbine engine longevity. The combination of the strap and the opening combined with the preestablished area of the outer surface of the opening and the preestablished area of the outer circumferential surface of the strap and the friction between the strap and the opening increases the life and longevity of the turbine wheel assembly. Furthermore, the mass ``M`` or combined mass ``CM`` of the strap or straps and the centrifugal force assist in controlling vibrations and damping characteristics. 5 figs.

  4. Blade for a gas turbine

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-10-26

    A blade is provided for a gas turbine. The blade comprises a main body comprising a cooling fluid entrance channel; a cooling fluid collector in communication with the cooling fluid entrance channel; a plurality of side channels extending through an outer wall of the main body and communicating with the cooling fluid collector and a cooling fluid cavity; a cooling fluid exit channel communicating with the cooling fluid cavity; and a plurality of exit bores extending from the cooling fluid exit channel through the main body outer wall.

  5. Turbine blade tip flow discouragers

    DOE Patents [OSTI]

    Bunker, Ronald Scott (Niskayuna, NY)

    2000-01-01

    A turbine assembly comprises a plurality of rotating blade portions in a spaced relation with a stationery shroud. The rotating blade portions comprise a root section, a tip portion and an airfoil. The tip portion has a pressure side wall and a suction side wall. A number of flow discouragers are disposed on the blade tip portion. In one embodiment, the flow discouragers extend circumferentially from the pressure side wall to the suction side wall so as to be aligned generally parallel to the direction of rotation. In an alternative embodiment, the flow discouragers extend circumferentially from the pressure side wall to the suction side wall so as to be aligned at an angle in the range between about 0.degree. to about 60.degree. with respect to a reference axis aligned generally parallel to the direction of rotation. The flow discouragers increase the flow resistance and thus reduce the flow of hot gas flow leakage for a given pressure differential across the blade tip portion so as to improve overall turbine efficiency.

  6. Probabilistic analysis of turbine blade durability

    E-Print Network [OSTI]

    Kountras, Apostolos, 1970-

    2004-01-01

    The effect of variability on turbine blade durability was assessed for seven design/operating parameters in three blade designs. The parameters included gas path and cooling convective parameters, metal and coating thermal ...

  7. Collegiate Wind Competition Turbines go Blade-to-Blade in Wind...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Collegiate Wind Competition Turbines go Blade-to-Blade in Wind Tunnel Tests at WINDPOWER Collegiate Wind Competition Turbines go Blade-to-Blade in Wind Tunnel Tests at WINDPOWER...

  8. Collegiate Wind Competition Turbines go Blade-to-Blade in Wind...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Turbines go Blade-to-Blade in Wind Tunnel Tests at WINDPOWER Collegiate Wind Competition Turbines go Blade-to-Blade in Wind Tunnel Tests at WINDPOWER March 28, 2014 - 5:11pm...

  9. Upcoming Funding Opportunity to Develop Larger Wind Turbine Blades...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Upcoming Funding Opportunity to Develop Larger Wind Turbine Blades Upcoming Funding Opportunity to Develop Larger Wind Turbine Blades February 20, 2015 - 4:55pm Addthis On February...

  10. Multiple piece turbine rotor blade

    DOE Patents [OSTI]

    Jones, Russell B; Fedock, John A

    2013-05-21

    A multiple piece turbine rotor blade with a shell having an airfoil shape and secured between a spar and a platform with the spar including a tip end piece. a snap ring fits around the spar and abuts against the spar tip end piece on a top side and abuts against a shell on the bottom side so that the centrifugal loads from the shell is passed through the snap ring and into the spar and not through a tip cap dovetail slot and projection structure.

  11. Isogeometric Simulation of Turbine Blades for Aircraft Engines David Gromann1

    E-Print Network [OSTI]

    Jüttler, Bert

    Isogeometric Simulation of Turbine Blades for Aircraft Engines David Großmann1 , Bert Jüttler2, in the challenging field of aircraft engines. We study the deformation of turbine blades under the assumption, manufacturing and repairing turbine engines for aircrafts. A challenging task in this field is the efficient

  12. 7,511,624 Wind Energy Overview: Device for monitoring the balance and integrity of wind turbine blades either in

    E-Print Network [OSTI]

    Maxwell, Bruce D.

    turbine blades either in service or as a quality control step in the manufacturing process Researchers oscillations (including imbalances and tracking variations) in wind turbine blades. This technology was tested covering the RPM rate of any wind turbine blade. This invention directly targets the operational monitoring

  13. Load attenuating passively adaptive wind turbine blade

    DOE Patents [OSTI]

    Veers, Paul S.; Lobitz, Donald W.

    2003-01-07

    A method and apparatus for improving wind turbine performance by alleviating loads and controlling the rotor. The invention employs the use of a passively adaptive blade that senses the wind velocity or rotational speed, and accordingly modifies its aerodynamic configuration. The invention exploits the load mitigation prospects of a blade that twists toward feather as it bends. The invention includes passively adaptive wind turbine rotors or blades with currently preferred power control features. The apparatus is a composite fiber horizontal axis wind-turbine blade, in which a substantial majority of fibers in the blade skin are inclined at angles of between 15 and 30 degrees to the axis of the blade, to produces passive adaptive aeroelastic tailoring (bend-twist coupling) to alleviate loading without unduly jeopardizing performance.

  14. Load attenuating passively adaptive wind turbine blade

    DOE Patents [OSTI]

    Veers, Paul S. (Albuquerque, NM); Lobitz, Donald W. (Albuquerque, NM)

    2003-01-01

    A method and apparatus for improving wind turbine performance by alleviating loads and controlling the rotor. The invention employs the use of a passively adaptive blade that senses the wind velocity or rotational speed, and accordingly modifies its aerodynamic configuration. The invention exploits the load mitigation prospects of a blade that twists toward feather as it bends. The invention includes passively adaptive wind turbine rotors or blades with currently preferred power control features. The apparatus is a composite fiber horizontal axis wind-turbine blade, in which a substantial majority of fibers in the blade skin are inclined at angles of between 15 and 30 degrees to the axis of the blade, to produces passive adaptive aeroelastic tailoring (bend-twist coupling) to alleviate loading without unduly jeopardizing performance.

  15. Design of heterogeneous turbine blade Xiaoping Qian, Deba Dutta*

    E-Print Network [OSTI]

    Qian, Xiaoping

    Design of heterogeneous turbine blade Xiaoping Qian, Deba Dutta* Department of Mechanical material. A critical task of such synthesis in turbine blade design is an effective design method approach for turbine blade design, which ties B-spline representation of a turbine blade to a physics

  16. A Simplified Morphing Blade for Horizontal Axis Wind Turbines

    E-Print Network [OSTI]

    Recanati, Catherine

    by adjusting the twist of the blade's root and tip. To evaluate the performance of wind turbine blades of the NREL Phase VI wind turbine is taken as a reference blade and has a fixed pitch. The optimization was evalu- ated for three types of blade, namely, morphing blade, blade with pitch control and fixed pitch

  17. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    14] 4C Offshore, “Offshore Wind Turbine: S7.0-171, Sam- sungblade for a 7-MW offshore wind turbine [8], and blades arefor a 6-megawatt offshore wind turbine [79, 80]. Blades are

  18. Definition of a 5MW/61.5m wind turbine blade reference model.

    SciTech Connect (OSTI)

    Resor, Brian Ray

    2013-04-01

    A basic structural concept of the blade design that is associated with the frequently utilized %E2%80%9CNREL offshore 5-MW baseline wind turbine%E2%80%9D is needed for studies involving blade structural design and blade structural design tools. The blade structural design documented in this report represents a concept that meets basic design criteria set forth by IEC standards for the onshore turbine. The design documented in this report is not a fully vetted blade design which is ready for manufacture. The intent of the structural concept described by this report is to provide a good starting point for more detailed and targeted investigations such as blade design optimization, blade design tool verification, blade materials and structures investigations, and blade design standards evaluation. This report documents the information used to create the current model as well as the analyses used to verify that the blade structural performance meets reasonable blade design criteria.

  19. High efficiency turbine blade coatings.

    SciTech Connect (OSTI)

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered periodic microstructures in the coating, the Direct Simulation Monte Carlo (DSMC) modeling of particle transport in the PVD plume, functional graded layer development, the deposition of all layers to form a complete coating, and materials characterization including thermal testing. Ion beam-assisted deposition, beam sharing through advanced digital rastering, substrate pivoting, hearth calorimetry, infrared imaging, fiber optic-enabled optical emission spectroscopy and careful thermal management were used to achieve all the milestones outlined in the FY02 LDRD proposal.

  20. Cooling arrangement for a tapered turbine blade

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2010-07-27

    A cooling arrangement (11) for a highly tapered gas turbine blade (10). The cooling arrangement (11) includes a pair of parallel triple-pass serpentine cooling circuits (80,82) formed in an inner radial portion (50) of the blade, and a respective pair of single radial channel cooling circuits (84,86) formed in an outer radial portion (52) of the blade (10), with each single radial channel receiving the cooling fluid discharged from a respective one of the triple-pass serpentine cooling circuit. The cooling arrangement advantageously provides a higher degree of cooling to the most highly stressed radially inner portion of the blade, while providing a lower degree of cooling to the less highly stressed radially outer portion of the blade. The cooling arrangement can be implemented with known casting techniques, thereby facilitating its use on highly tapered, highly twisted Row 4 industrial gas turbine blades that could not be cooled with prior art cooling arrangements.

  1. A feasibility study of wind turbine blade surface crack detection using an optical inspection method

    E-Print Network [OSTI]

    McCalley, James D.

    A feasibility study of wind turbine blade surface crack detection using an optical inspection method Huiyi Zhang1 , John Jackman Wind Energy Manufacturing Laboratory Dept. of Industrial technique was investigated to assess its ability to detect surface flaws on an on-tower wind turbine blade

  2. Adaptor assembly for coupling turbine blades to rotor disks

    DOE Patents [OSTI]

    Garcia-Crespo, Andres Jose; Delvaux, John McConnell

    2014-09-23

    An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is described. The adaptor assembly includes a turbine blade having a blade root and an adaptor body having an adaptor root. The adaptor body defines a slot having an open end configured to receive the blade root of the turbine blade such that the adaptor root of the adaptor body and the blade root of the turbine blade are adjacent to one another when the blade root of the turbine blade is positioned within the slot. Both the adaptor root of the adaptor body and the blade root of the turbine blade are configured to be received within the root slot of the rotor disk.

  3. A Simplified Morphing Blade for Horizontal Axis Wind Turbines

    E-Print Network [OSTI]

    Boyer, Edmond

    A Simplified Morphing Blade for Horizontal Axis Wind Turbines Weijun WANG , St´ephane CARO, Fouad salinas@hotmail.com The aim of designing wind turbine blades is to improve the power capture ability by adjusting the twist of the blade's root and tip. To evaluate the performance of wind turbine blades

  4. Variable diameter wind turbine rotor blades

    DOE Patents [OSTI]

    Jamieson, Peter McKeich; Hornzee-Jones, Chris; Moroz, Emilian M.; Blakemore, Ralph W.

    2005-12-06

    A system and method for changing wind turbine rotor diameters to meet changing wind speeds and control system loads is disclosed. The rotor blades on the wind turbine are able to adjust length by extensions nested within or containing the base blade. The blades can have more than one extension in a variety of configurations. A cable winching system, a hydraulic system, a pneumatic system, inflatable or elastic extensions, and a spring-loaded jack knife deployment are some of the methods of adjustment. The extension is also protected from lightning by a grounding system.

  5. The new Wind Technology Test Center is the only facility in the nation capable of testing wind turbine blades up to

    E-Print Network [OSTI]

    turbine blades up to 90 meters in length. A critical factor to wind turbine design and development is the ability to test new designs, components, and materials. In addition, wind turbine blade manufacturers are required to test their blades as part of the turbine certification process. The National Renewable Energy

  6. Wind Turbine Manufacturing Process Monitoring

    SciTech Connect (OSTI)

    Waseem Faidi; Chris Nafis; Shatil Sinha; Chandra Yerramalli; Anthony Waas; Suresh Advani; John Gangloff; Pavel Simacek

    2012-04-26

    To develop a practical inline inspection that could be used in combination with automated composite material placement equipment to economically manufacture high performance and reliable carbon composite wind turbine blade spar caps. The approach technical feasibility and cost benefit will be assessed to provide a solid basis for further development and implementation in the wind turbine industry. The program is focused on the following technology development: (1) Develop in-line monitoring methods, using optical metrology and ultrasound inspection, and perform a demonstration in the lab. This includes development of the approach and performing appropriate demonstration in the lab; (2) Develop methods to predict composite strength reduction due to defects; and (3) Develop process models to predict defects from leading indicators found in the uncured composites.

  7. Reduced Order Structural Modeling of Wind Turbine Blades 

    E-Print Network [OSTI]

    Jonnalagadda, Yellavenkatasunil

    2011-10-21

    Conventional three dimensional structural analysis methods prove to be expensive for the preliminary design of wind turbine blades. However, wind turbine blades are large slender members with complex cross sections. They can be accurately modeled...

  8. 2014 Sandia Wind Turbine Blade Workshop

    Broader source: Energy.gov [DOE]

    The U.S. Energy Department's Sandia National Laboratories will host its 2014 Sandia Wind Turbine Blade Workshop at the Marriott Pyramid North in Albuquerque, New Mexico. The workshop provides a unique, blade focused collaborative forum that will bring together wind energy leaders from industry, academia, and government. Stay tuned for updates. Information regarding past Wind Workshops can be found at: http://windworkshops.sandia.gov/.

  9. An experimental investigation of turbine blade heat transfer and turbine blade trailing edge cooling 

    E-Print Network [OSTI]

    Choi, Jungho

    2005-02-17

    and internal model of a gas turbine blade. It was also used to determine the film effectiveness on the trailing edge. For the internal model, Reynolds numbers based on the hydraulic diameter of iv the exit slot and exit velocity were 5,000, 10,000, 20...-1 AN EXPERIMENTAL INVESTIGATION OF TURBINE BLADE HEAT TRANSFER AND TURBINE BLADE TRAILING EDGE COOLING A Dissertation by JUNGHO CHOI Submitted to the Office of Graduate Studies of Texas A&M University in partial fulfillment of the requirements...

  10. EFFECTS OF FIBER WAVINESS ON COMPOSITES FOR WIND TURBINE BLADES

    E-Print Network [OSTI]

    EFFECTS OF FIBER WAVINESS ON COMPOSITES FOR WIND TURBINE BLADES J.F. Mandell D.D. Samborsky and L Composite materials of interest for wind turbine blades use relatively low cost fibers, resins and processes WORDS: Composite Materials, Fiber Waviness, Compressive Strength #12;1. INTRODUCTION Wind turbine blades

  11. Energy harvesting to power sensing hardware onboard wind turbine blade

    SciTech Connect (OSTI)

    Carlson, Clinton P; Schichting, Alexander D; Quellette, Scott; Farinholt, Kevin M; Park, Gyuhae

    2009-10-05

    Wind turbines are becoming a larger source of renewable energy in the United States. However, most of the designs are geared toward the weather conditions seen in Europe. Also, in the United States, manufacturers have been increasing the length of the turbine blades, often made of composite materials, to maximize power output. As a result of the more severe loading conditions in the United States and the material level flaws in composite structures, blade failure has been a more common occurrence in the U.S. than in Europe. Therefore, it is imperative that a structural health monitoring system be incorporated into the design of the wind turbines in order to monitor flaws before they lead to a catastrophic failure. Due to the rotation of the turbine and issues related to lightning strikes, the best way to implement a structural health monitoring system would be to use a network of wireless sensor nodes. In order to provide power to these sensor nodes, piezoelectric, thermoelectric and photovoltaic energy harvesting techniques are examined on a cross section of a CX-100 wind turbine blade in order to determine the feasibility of powering individual nodes that would compose the sensor network.

  12. Advanced Blade Manufacturing Project - Final Report

    SciTech Connect (OSTI)

    POORE, ROBERT Z.

    1999-08-01

    The original scope of the project was to research improvements to the processes and materials used in the manufacture of wood-epoxy blades, conduct tests to qualify any new material or processes for use in blade design and subsequently build and test six blades using the improved processes and materials. In particular, ABM was interested in reducing blade cost and improving quality. In addition, ABM needed to find a replacement material for the mature Douglas fir used in the manufacturing process. The use of mature Douglas fir is commercially unacceptable because of its limited supply and environmental concerns associated with the use of mature timber. Unfortunately, the bankruptcy of FloWind in June 1997 and a dramatic reduction in AWT sales made it impossible for ABM to complete the full scope of work. However, sufficient research and testing were completed to identify several promising changes in the blade manufacturing process and develop a preliminary design incorporating these changes.

  13. Test evaluation of a laminated wood wind turbine blade concept

    SciTech Connect (OSTI)

    Faddoul, J.R.

    1981-05-01

    Because of the high stiffness and fatigue strength of wood (as compared to density) along with the low cost manufacturing techniques available, a laminated wood wind turbine blade application has been studied. This report presents the results of the testing performed on elements of the wood blade-to-hub transition section which uses steel studs cast into a laminated wood spar with a filled epoxy. Individual stud samples were tested for both ultimate load carrying capability and fatigue strength. A one-time pull-out load of 78,000 lb was achieved for a 15 in. long stud with a diameter of 1 in. Tension-tension fatigue indicated that peak loads on the order of 40% of ultimate could be maintained as an endurance limit (mean load = 20,000 lb, cyclic load = +-15,000 lb). Following the individual stud testing, a full-scale inboard blade section (20 ft in length) was tested.

  14. Rotor blades for turbine engines

    SciTech Connect (OSTI)

    Piersall, Matthew R; Potter, Brian D

    2013-02-12

    A tip shroud that includes a plurality of damping fins, each damping fin including a substantially non-radially-aligned surface that is configured to make contact with a tip shroud of a neighboring rotor blade. At least one damping fin may include a leading edge damping fin and at least one damping fin may include a trailing edge damping fin. The leading edge damping fin may be configured to correspond to the trailing edge damping fin.

  15. Method of making a wooden wind turbine blade

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT)

    1984-01-01

    A wooden wind turbine blade is formed by laminating wood veneer in a compression mold having the exact curvature needed for one side of the blade, following which the other side of the blade is ground flat along its length but twisted with respect to the blade axis.

  16. Method of making a wooden wind turbine blade

    DOE Patents [OSTI]

    Coleman, C.

    1984-08-14

    A wooden wind turbine blade is formed by laminating wood veneer in a compression mold having the exact curvature needed for one side of the blade, following which the other side of the blade is ground flat along its length but twisted with respect to the blade axis. 8 figs.

  17. Turbine blade with contoured chamfered squealer tip

    DOE Patents [OSTI]

    Lee, Ching-Pang

    2014-12-30

    A squealer tip formed from a pressure side tip wall and a suction side tip wall extending radially outward from a tip of the turbine blade is disclosed. The pressure and suction side tip walls may be positioned along the pressure sidewall and the suction sidewall of the turbine blade, respectively. The pressure side tip wall may include a chamfered leading edge with film cooling holes having exhaust outlets positioned therein. An axially extending tip wall may be formed from at least two outer linear surfaces joined together at an intersection forming a concave axially extending tip wall. The axially extending tip wall may include a convex inner surface forming a radially outer end to an inner cavity forming a cooling system. The cooling system may include one or more film cooling holes in the axially extending tip wall proximate to the suction sidewall, which promotes increased cooling at the pressure and suction sidewalls.

  18. AIAA980057 RELATING TURBULENCE TO WIND TURBINE BLADE LOADS

    E-Print Network [OSTI]

    Sweetman, Bert

    AIAA­98­0057 RELATING TURBULENCE TO WIND TURBINE BLADE LOADS: PARAMETRIC STUDY WITH MULTIPLE that is most useful in estimating fatigue loads on wind turbine blades. The histograms of rainflow counted for flapwise loads on three horizontal axis wind tur­ bines(HAWTs). In the case of two of these turbines

  19. Vortex Lattice Modelling of Winglets on Wind Turbine Blades

    E-Print Network [OSTI]

    Vortex Lattice Modelling of Winglets on Wind Turbine Blades Mads Døssing Risø-R-1621(EN) Risø Title: Vortex Lattice Modelling of Winglets on Wind Turbine Blades Departments: Wind Energy Department turbines can be increased by the use of winglets without increasing the swept area. This makes them

  20. Turbine blade with tuned damping structure

    DOE Patents [OSTI]

    Campbell, Christian X.; Messmann, Stephen J.

    2015-09-01

    A turbine blade is provided comprising: a root; an airfoil comprising an external wall extending radially from the root and having a radially outermost portion; and a damping structure. The external wall may comprise first and second side walls joined together to define an inner cavity of the airfoil. The damping structure may be positioned within the airfoil inner cavity and coupled to the airfoil so as to define a tuned mass damper.

  1. Experimental investigation of film cooling effectiveness on gas turbine blades 

    E-Print Network [OSTI]

    Gao, Zhihong

    2009-05-15

    high temperature and high pressure blades as an active cooling scheme. In this study, the film cooling effectiveness in different regions of gas turbine blades was investigated with various film hole/slot configurations and mainstream flow conditions...

  2. Vertical axis wind turbine with continuous blade angle adjustment

    E-Print Network [OSTI]

    Weiss, Samuel Bruce

    2010-01-01

    The author presents a concept for a vertical axis wind turbine that utilizes each blade's entire rotational cycle for power generation. Each blade has its own vertical axis of rotation and is constrained to rotate at the ...

  3. Low Speed Technology for Small Turbine Development Reaction Injection Molded 7.5 Meter Wind Turbine Blade

    SciTech Connect (OSTI)

    David M. Wright; DOE Project Officer - Keith Bennett

    2007-07-31

    An optimized small turbine blade (7.5m radius) was designed and a partial section molded with the RIM (reaction-injection molded polymer) process for mass production. The intended market is for generic three-bladed wind turbines, 100 kilowatts or less, for grid-assist end users with rural and semi-rural sites, such as the farm/ranch market, having low to moderate IEC Class 3-4 wind regimes. This blade will have substantial performance improvements over, and be cheaper than, present-day 7.5m blades. This is made possible by the injection-molding process, which yields high repeatability, accurate geometry and weights, and low cost in production quantities. No wind turbine blade in the 7.5m or greater size has used this process. The blade design chosen uses a RIM skin bonded to a braided infused carbon fiber/epoxy spar. This approach is attractive to present users of wind turbine blades in the 5-10m sizes. These include rebladeing California wind farms, refurbishing used turbines for the Midwest farm market, and other manufacturers introducing new turbines in this size range.

  4. Dual-Axis Resonance Testing of Wind Turbine Blades

    Energy Innovation Portal (Marketing Summaries) [EERE]

    2014-07-28

    Wind turbine blades must undergo strength and fatigue testing in order to be rated and marketed appropriately. Presently, wind turbine blades are fatigue-tested in the flapwise direction and in the edgewise direction independently. This testing involves placing the blades through 1 to 10 million or more load or fatigue cycles, which may take 3 to 12 months or more to complete for each tested direction. There is a need for blade testing techniques that are less expensive to use and require...

  5. Incipient Crack Detection in Composite Wind Turbine Blades

    SciTech Connect (OSTI)

    Taylor, Stuart G. [Los Alamos National Laboratory; Choi, Mijin [Chonbuk National University, Korea; Jeong, Hyomi [Chonbuk National University, Korea; Jang, Jae Kyeong [Chonbuk National University, Korea; Park, Gyuhae [Chonnam National University, Korea; Farinholt, Kevin [Commonwealth Center for Advanced Manufacturing, VA; Farrar, Charles R. [Los Alamos National Laboratory; Ammerman, Curtt N. [Los Alamos National Laboratory; Todd, Michael D. [Los Alamos National Laboratory; Lee, Jung-Ryul [Chonbuk National University, Korea

    2012-08-28

    This paper presents some analysis results for incipient crack detection in a 9-meter CX-100 wind turbine blade that underwent fatigue loading to failure. The blade was manufactured to standard specifications, and it underwent harmonic excitation at its first resonance using a hydraulically-actuated excitation system until reaching catastrophic failure. This work investigates the ability of an ultrasonic guided wave approach to detect incipient damage prior to the surfacing of a visible, catastrophic crack. The blade was instrumented with piezoelectric transducers, which were used in an active, pitchcatch mode with guided waves over a range of excitation frequencies. The performance results in detecting incipient crack formation in the fiberglass skin of the blade is assessed over the range of frequencies in order to determine the point at which the incipient crack became detectable. Higher excitation frequencies provide consistent results for paths along the rotor blade's carbon fiber spar cap, but performance falls off with increasing excitation frequencies for paths off of the spar cap. Lower excitation frequencies provide more consistent performance across all sensor paths.

  6. Tip cap for a turbine rotor blade

    DOE Patents [OSTI]

    Kimmel, Keith D

    2014-03-25

    A turbine rotor blade with a spar and shell construction, and a tip cap that includes a row of lugs extending from a bottom side that form dovetail grooves that engage with similar shaped lugs and grooves on a tip end of the spar to secure the tip cap to the spar against radial displacement. The lug on the trailing edge end of the tip cap is aligned perpendicular to a chordwise line of the blade in the trailing edge region in order to minimize stress due to the lugs wanting to bend under high centrifugal loads. A two piece tip cap with lugs at different angles will reduce the bending stress even more.

  7. Multiple piece turbine blade/vane

    DOE Patents [OSTI]

    Kimmel, Keith D

    2013-02-05

    An air cooled turbine blade or vane of a spar and shell construction with the shell made from a high temperature resistant material that must be formed from an EDM process. The shell and the spar both have a number of hooks extending in a spanwise direction and forming a contact surface that is slanted such that a contact force increases as the engaging hooks move away from one another. The slanted contact surfaces on the hooks provides for an better seal and allows for twisting between the shell and the spar while maintaining a tight fit.

  8. Volumetric Geometry Reconstruction of Turbine Blades for Aircraft Engines

    E-Print Network [OSTI]

    Jüttler, Bert

    Volumetric Geometry Reconstruction of Turbine Blades for Aircraft Engines David Großmann1 and Bert features throughout the process. Keywords: volumetric geometry reconstruction, turbine blades, trivari- ate. The volumetric B-spline parametrization ­ which is discussed in the present paper ­ enables us to explore new

  9. Selection of Wind Turbine Blade Materials for Fatigue Resistance

    E-Print Network [OSTI]

    Selection of Wind Turbine Blade Materials for Fatigue Resistance John Mandell Montana State reversed tension-compression. ­ Data used in blade design can be of uncertainData used in blade design can (Power Law Most Common)q ( ) #12;Statistical Confidence Limit Representation, Power Law and Three-ParameterPower

  10. Turbine blade having a constant thickness airfoil skin

    DOE Patents [OSTI]

    Marra, John J

    2012-10-23

    A turbine blade is provided for a gas turbine comprising: a support structure comprising a base defining a root of the blade and a framework extending radially outwardly from the base, and an outer skin coupled to the support structure framework. The skin has a generally constant thickness along substantially the entire radial extent thereof. The framework and the skin define an airfoil of the blade.

  11. "Comparative Environmental Assessment of Conventional Materials and Wood for the Fabrication of Wind Turbine Blades"

    E-Print Network [OSTI]

    Mountziaris, T. J.

    of Wind Turbine Blades" Yashira M. Valentín Feliciano Mentor: Peggi Clouston Graduate Student: Rachel Koh of the turbine blades. Wind turbine blades are commonly made of carbon fiber and fiberglass, which are materials wind energy demands, wood is being evaluated for incorporation into wind turbine blades, since

  12. " *.--S, * b different of the turbine's blades in

    E-Print Network [OSTI]

    Ranganathan, Jai

    The Economist #12;" *.--S, * b different of the turbine's blades in unpre&&l$$ ,and confusing ways. The clutter tbi!3-ba,useson the screen is made worse whe+%e signalb bounced around between different turbines-scaleversion atthe siteof a singlewind turbine. It was ableto show a different

  13. Determining effects of turbine blades on fluid motion

    DOE Patents [OSTI]

    Linn, Rodman Ray (Los Alamos, NM); Koo, Eunmo (Los Alamos, NM)

    2012-05-01

    Disclosed is a technique for simulating wind interaction with wind turbines. A turbine blade is divided into radial sections. The effect that each of these radial sections has on the velocities in Eulerian computational cells they overlap is determined. The effect is determined using Lagrangian techniques such that the calculations need not include wind components in the radial direction. A force on each radial section of turbine blade is determined. This force depends on the axial and azimuthal components of the fluid flow in the computational cell and the geometric properties of the turbine blade. The force on the turbine blade is fed back to effect the fluid flow in the computational cell for the next time step.

  14. Determining effects of turbine blades on fluid motion

    DOE Patents [OSTI]

    Linn, Rodman Ray (Los Alamos, NM); Koo, Eunmo (Los Alamos, NM)

    2011-05-31

    Disclosed is a technique for simulating wind interaction with wind turbines. A turbine blade is divided into radial sections. The effect that each of these radial sections has on the velocities in Eulerian computational cells they overlap is determined. The effect is determined using Lagrangian techniques such that the calculations need not include wind components in the radial direction. A force on each radial section of turbine blade is determined. This force depends on the axial and azimuthal components of the fluid flow in the computational cell and the geometric properties of the turbine blade. The force on the turbine blade is fed back to effect the fluid flow in the computational cell for the next time step.

  15. Turbine blade with spar and shell

    DOE Patents [OSTI]

    Davies, Daniel O. (Palm City, FL); Peterson, Ross H. (Loxahatchee, FL)

    2012-04-24

    A turbine blade with a spar and shell construction in which the spar and the shell are both secured within two platform halves. The spar and the shell each include outward extending ledges on the bottom ends that fit within grooves formed on the inner sides of the platform halves to secure the spar and the shell against radial movement when the two platform halves are joined. The shell is also secured to the spar by hooks extending from the shell that slide into grooves formed on the outer surface of the spar. The hooks form a serpentine flow cooling passage between the shell and the spar. The spar includes cooling holes on the lower end in the leading edge region to discharge cooling air supplied through the platform root and into the leading edge cooling channel.

  16. The application of non-destructive techniques to the testing of a wind turbine blade

    SciTech Connect (OSTI)

    Sutherland, H.; Beattie, A.; Hansche, B.; Musial, W.; Allread, J.; Johnson, J.; Summers, M.

    1994-06-01

    NonDestructive Testing (NDT), also called NonDestructive Evaluation (NDE), is commonly used to monitor structures before, during, and after testing. This paper reports on the use of two NDT techniques to monitor the behavior of a typical wind turbine blade during a quasi-static test-to-failure. The two NDT techniques used were acoustic emission and coherent optical. The former monitors the acoustic energy produced by the blade as it is loaded. The latter uses electron shearography to measure the differences in surface displacements between two load states. Typical results are presented to demonstrate the ability of these two techniques to locate and monitor both high damage regions and flaws in the blade structure. Furthermore, this experiment highlights the limitations in the techniques that must be addressed before one or both can be transferred, with a high probability of success, to the inspection and monitoring of turbine blades during the manufacturing process and under normal operating conditions.

  17. Evaluation of Aeroelastically Tailored Small Wind Turbine Blades Final Project Report

    SciTech Connect (OSTI)

    Griffin, Dayton A.

    2005-09-29

    Evaluation of Aeroelastically Tailored Small Wind Turbine Blades Final Report Global Energy Concepts, LLC (GEC) has performed a conceptual design study concerning aeroelastic tailoring of small wind turbine blades. The primary objectives were to evaluate ways that blade/rotor geometry could be used to enable cost-of-energy reductions by enhancing energy capture while constraining or mitigating blade costs, system loads, and related component costs. This work builds on insights developed in ongoing adaptive-blade programs but with a focus on application to small turbine systems with isotropic blade material properties and with combined blade sweep and pre-bending/pre-curving to achieve the desired twist coupling. Specific goals of this project are to: (A) Evaluate and quantify the extent to which rotor geometry can be used to realize load-mitigating small wind turbine rotors. Primary aspects of the load mitigation are: (1) Improved overspeed safety affected by blades twisting toward stall in response to speed increases. (2) Reduced fatigue loading affected by blade twisting toward feather in response to turbulent gusts. (B) Illustrate trade-offs and design sensitivities for this concept. (C) Provide the technical basis for small wind turbine manufacturers to evaluate this concept and commercialize if the technology appears favorable. The SolidWorks code was used to rapidly develop solid models of blade with varying shapes and material properties. Finite element analyses (FEA) were performed using the COSMOS code modeling with tip-loads and centripetal accelerations. This tool set was used to investigate the potential for aeroelastic tailoring with combined planform sweep and pre-curve. An extensive matrix of design variables was investigated, including aerodynamic design, magnitude and shape of planform sweep, magnitude and shape of blade pre-curve, material stiffness, and rotor diameter. The FEA simulations resulted in substantial insights into the structural response of these blades. The trends were used to identify geometries and rotor configurations that showed the greatest promise for achieving beneficial aeroelastic response. The ADAMS code was used to perform complete aeroelastic simulations of selected rotor configurations; however, the results of these simulations were not satisfactory. This report documents the challenges encountered with the ADAMS simulations and presents recommendations for further development of this concept for aeroelastically tailored small wind turbine blades.

  18. Vibration and Structural Response of Hybrid Wind Turbine Blades 

    E-Print Network [OSTI]

    Nanami, Norimichi

    2011-02-22

    to the square of the blade length and the cube of the wind speed, wind turbine size has grown rapidly in the last two decades to match the increase in power output. As the blade length increases, so does its weight opening up design possibilities to introduce...

  19. TECHNICALADVANCES IN EPOXY TECHNOLOGY FOR WIND TURBINE BLADE COMPOSITE FABRICATION

    E-Print Network [OSTI]

    environmental factors such as temperature cycling, humidity and bird strikes. Failures of these composite blades in wind turbine blades and thereby provide solutions to address these failures by leveraging key novel, will generate the decrease in cost per kWh which the industry needs to be competitive with other sources

  20. Fatigue Testing of 9 m Carbon Fiber Wind Turbine Research Blades

    SciTech Connect (OSTI)

    Paquette, J.; van Dam, J.; Hughes, S.; Johnson, J.

    2008-01-01

    Fatigue testing was conducted on Carbon Experimental and Twist-Bend Experimental (CX-100 and TX-100) 9-m wind turbine research blades. The CX-100 blade was designed to investigate the use of a carbon spar cap to reduce weight and increase stiffness while being incorporated using conventional manufacturing techniques. The TX-100 blade used carbon in the outboard portion of the skin to produce twist-bend coupling to passively alleviate aerodynamic loads. In the fatigue tests, the CX-100 blade was loaded by a single hydraulic cylinder while the TX-100 blade was loaded via a hydraulically-actuated resonant loading system called the Universal Resonant Exciter. The blades were outfitted with approximately 30 strain gages as well as displacement and load sensors. Both blades survived to cycle counts sufficient to demonstrate a 20-year operational life. The CX-100 blade failed at approximately 1.6 million cycles because of a buckle and crack that formed and grew just outboard of max-chord. The TX-100 blade failed because of a crack that grew from the termination point of the spar cap at the midspan of the blade. This paper covers the results of the fatigue tests.

  1. Medial design of blades for hydroelectric turbines and ship propellers M. Rossgatterera

    E-Print Network [OSTI]

    Jüttler, Bert

    Medial design of blades for hydroelectric turbines and ship propellers M. Rossgatterera , B. J Abstract We present a method for constructing blades of hydroelectric turbines and ship propellers based. Keywords: CAD-model, B-spline representation, hydroelectric turbine blade, propeller blade, medial axis

  2. User's Guide to MBC3: Multi-Blade Coordinate Transformation Code for 3-Bladed Wind Turbine

    SciTech Connect (OSTI)

    Bir, G. S.

    2010-09-01

    This guide explains how to use MBC3, a MATLAB-based script NREL developed to perform multi-blade coordinate transformation of system matrices for three-bladed wind turbines. In its current form, MBC3 can be applied to system matrices generated by FAST.2.

  3. Turbine blade squealer tip rail with fence members

    DOE Patents [OSTI]

    Little, David A

    2012-11-20

    A turbine blade includes an airfoil, a blade tip section, a squealer tip rail, and a plurality of chordally spaced fence members. The blade tip section includes a blade tip floor located at an end of the airfoil distal from the root. The blade tip floor includes a pressure side and a suction side joined together at chordally spaced apart leading and trailing edges of the airfoil. The squealer tip rail extends radially outwardly from the blade tip floor adjacent to the suction side and extends from a first location adjacent to the airfoil trailing edge to a second location adjacent to the airfoil leading edge. The fence members are located between the airfoil leading and trailing edges and extend radially outwardly from the blade tip floor and axially from the squealer tip rail toward the pressure side.

  4. SHM of wind turbine blades using piezoelectric active-sensors

    SciTech Connect (OSTI)

    Park, Gyuhae [Los Alamos National Laboratory; Taylor, Stuart G [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory

    2010-01-01

    This paper presents a variety of structural health monitoring (SHM) techniques, based on the use of piezoelectric active-sensors, used to determine the structural integrity of wind turbine blades. Specifically, Lamb wave propagations, frequency response functions, and time series based methods are utilized to estimate the condition of wind turbine blades. For experiments, a 1m section of a 9m CX100 blade is used. Overall, these three methods yielded a sufficient damage detection capability to warrant further investigation into field deployment. A full-scale fatigue test of a CX-100 wind turbine blade is also conducted. This paper summarizes considerations needed to design such SHM systems, experimental procedures and results, and practical implementation issues that can be used as guidelines for future investigations.

  5. Turbine blades and systems with forward blowing slots

    DOE Patents [OSTI]

    Zuteck, Michael D.; Zalusky, Leigh; Lees, Paul

    2015-09-15

    A blade for use in a wind turbine comprises a pressure side and suction side meeting at a trailing edge and leading edge. The pressure side and suction side provide lift to the turbine blade upon the flow of air from the leading edge to the trailing edge and over the pressure side and suction side. The blade includes one or more openings at the suction side, in some cases between the leading edge and the trailing edge. The one or more openings are configured to provide a pressurized fluid towards the leading edge of the blade, in some cases at an angle between about 0.degree. and 70.degree. with respect to an axis oriented from a centerline of the blade toward the leading edge.

  6. Dynamically Adjustable Wind Turbine Blades: Adaptive Turbine Blades, Blown Wing Technology for Low-Cost Wind Power

    SciTech Connect (OSTI)

    2010-02-02

    Broad Funding Opportunity Announcement Project: Caitin is developing wind turbines with a control system that delivers compressed air from special slots located in the surface of its blades. The compressed air dynamically adjusts the aerodynamic performance of the blades, and can essentially be used to control lift, drag, and ultimately power. This control system has been shown to exhibit high levels of control in combination with an exceptionally fast response rate. The deployment of such a control system in modern wind turbines would lead to better management of the load on the system during peak usage, allowing larger blades to be deployed with a resulting increase in energy production.

  7. Flow Integrating Section for a Gas Turbine Engine in Which Turbine Blades are Cooled by Full Compressor Flow

    SciTech Connect (OSTI)

    Steward, W. Gene

    1999-11-14

    Routing of full compressor flow through hollow turbine blades achieves unusually effective blade cooling and allows a significant increase in turbine inlet gas temperature and, hence, engine efficiency. The invention, ''flow integrating section'' alleviates the turbine dissipation of kinetic energy of air jets leaving the hollow blades as they enter the compressor diffuser.

  8. ADVANCED COMPOSITE WIND TURBINE BLADE DESIGN BASED ON DURABILITY AND DAMAGE TOLERANCE

    SciTech Connect (OSTI)

    Galib Abumeri; Frank Abdi

    2012-02-16

    The objective of the program was to demonstrate and verify Certification-by-Analysis (CBA) capability for wind turbine blades made from advanced lightweight composite materials. The approach integrated durability and damage tolerance analysis with robust design and virtual testing capabilities to deliver superior, durable, low weight, low cost, long life, and reliable wind blade design. The GENOA durability and life prediction software suite was be used as the primary simulation tool. First, a micromechanics-based computational approach was used to assess the durability of composite laminates with ply drop features commonly used in wind turbine applications. Ply drops occur in composite joints and closures of wind turbine blades to reduce skin thicknesses along the blade span. They increase localized stress concentration, which may cause premature delamination failure in composite and reduced fatigue service life. Durability and damage tolerance (D&DT) were evaluated utilizing a multi-scale micro-macro progressive failure analysis (PFA) technique. PFA is finite element based and is capable of detecting all stages of material damage including initiation and propagation of delamination. It assesses multiple failure criteria and includes the effects of manufacturing anomalies (i.e., void, fiber waviness). Two different approaches have been used within PFA. The first approach is Virtual Crack Closure Technique (VCCT) PFA while the second one is strength-based. Constituent stiffness and strength properties for glass and carbon based material systems were reverse engineered for use in D&DT evaluation of coupons with ply drops under static loading. Lamina and laminate properties calculated using manufacturing and composite architecture details matched closely published test data. Similarly, resin properties were determined for fatigue life calculation. The simulation not only reproduced static strength and fatigue life as observed in the test, it also showed composite damage and fracture modes that resemble those reported in the tests. The results show that computational simulation can be relied on to enhance the design of tapered composite structures such as the ones used in turbine wind blades. A computational simulation for durability, damage tolerance (D&DT) and reliability of composite wind turbine blade structures in presence of uncertainties in material properties was performed. A composite turbine blade was first assessed with finite element based multi-scale progressive failure analysis to determine failure modes and locations as well as the fracture load. D&DT analyses were then validated with static test performed at Sandia National Laboratories. The work was followed by detailed weight analysis to identify contribution of various materials to the overall weight of the blade. The methodology ensured that certain types of failure modes, such as delamination progression, are contained to reduce risk to the structure. Probabilistic analysis indicated that composite shear strength has a great influence on the blade ultimate load under static loading. Weight was reduced by 12% with robust design without loss in reliability or D&DT. Structural benefits obtained with the use of enhanced matrix properties through nanoparticles infusion were also assessed. Thin unidirectional fiberglass layers enriched with silica nanoparticles were applied to the outer surfaces of a wind blade to improve its overall structural performance and durability. The wind blade was a 9-meter prototype structure manufactured and tested subject to three saddle static loading at Sandia National Laboratory (SNL). The blade manufacturing did not include the use of any nano-material. With silica nanoparticles in glass composite applied to the exterior surfaces of the blade, the durability and damage tolerance (D&DT) results from multi-scale PFA showed an increase in ultimate load of the blade by 9.2% as compared to baseline structural performance (without nano). The use of nanoparticles lead to a delay in the onset of delamination. Load-displacement relati

  9. Impact of aerothermal modeling on the estimation of turbine blade life

    E-Print Network [OSTI]

    Collin, Jean E., 1978-

    2004-01-01

    The impact of aerothermal modeling on estimates of turbine blade heat transfer and life was assessed for three high pressure turbine blades. The work was conducted as part of a project aimed at the evaluation of the effect ...

  10. Experimental evaluation and modeling of a turbine blade with potassium evaporative cooling

    E-Print Network [OSTI]

    Townsend, Jessica Lee

    2004-01-01

    A new method of turbine blade cooling, the Return Flow Cascade, has been developed in which vaporization of a liquid metal such as potassium is used to maintain the blade surface at a nearly uniform temperature. Turbine ...

  11. On the impact of variability and assembly on turbine blade cooling flow and oxidation life

    E-Print Network [OSTI]

    Sidwell, Carroll Vincent, 1972-

    2004-01-01

    The life of a turbine blade is dependent on the quantity and temperature of the cooling flow sup- plied to the blade. The focus of this thesis is the impact of variability on blade cooling flow and, subsequently, its impact ...

  12. FRACTURE OF SKIN-STIFFENER INTERSECTIONS IN COMPOSITE WIND TURBINE BLADE STRUCTURES

    E-Print Network [OSTI]

    FRACTURE OF SKIN-STIFFENER INTERSECTIONS IN COMPOSITE WIND TURBINE BLADE STRUCTURES by Darrin John..................................................................4 Stiffener Design Considerations

  13. Turbine blade damping device with controlled loading

    DOE Patents [OSTI]

    Marra, John J.

    2015-09-29

    A damping structure for a turbomachine rotor. The damping structure including an elongated snubber element including a first snubber end rigidly attached to a first blade and extending toward an adjacent second blade, and an opposite second snubber end positioned adjacent to a cooperating surface associated with the second blade. The snubber element has a centerline extending radially inwardly in a direction from the first blade toward the second blade along at least a portion of the snubber element between the first and second snubber ends. Rotational movement of the rotor effects relative movement between the second snubber end and the cooperating surface to position the second snubber end in frictional engagement with the cooperating surface with a predetermined damping force determined by a centrifugal force on the snubber element.

  14. Turbine blade damping device with controlled loading

    DOE Patents [OSTI]

    Marra, John J

    2013-09-24

    A damping structure for a turbomachine rotor. The damping structure including an elongated snubber element including a first snubber end rigidly attached to a first blade and extending toward an adjacent second blade, and an opposite second snubber end positioned adjacent to a cooperating surface associated with the second blade. The snubber element has a centerline extending radially inwardly in a direction from the first blade toward the second blade along at least a portion of the snubber element between the first and second snubber ends. Rotational movement of the rotor effects relative movement between the second snubber end and the cooperating surface to position the second snubber end in frictional engagement with the cooperating surface with a predetermined damping force determined by a centrifugal force on the snubber element.

  15. Utilization of localized panel resonant behavior in wind turbine blades.

    SciTech Connect (OSTI)

    Griffith, Daniel Todd

    2010-11-01

    The shear webs and laminates of core panels of wind turbine blades must be designed to avoid panel buckling while minimizing blade weight. Typically, buckling resistance is evaluated by consideration of the load-deflection behavior of a blade using finite element analysis (FEA) or full-scale static loading of a blade to failure under a simulated extreme loading condition. This paper examines an alternative means for evaluating blade buckling resistance using non-destructive modal tests or FEA. In addition, panel resonances can be utilized for structural health monitoring by observing changes in the modal parameters of these panel resonances, which are only active in a portion of the blade that is susceptible to failure. Additionally, panel resonances are considered for updating of panel laminate model parameters by correlation with test data. During blade modal tests conducted at Sandia Labs, a series of panel modes with increasing complexity was observed. This paper reports on the findings of these tests, describes potential ways to utilize panel resonances for blade evaluation, health monitoring, and design, and reports recent numerical results to evaluate panel resonances for use in blade structural health assessment.

  16. Wind turbine blade testing system using base excitation

    DOE Patents [OSTI]

    Cotrell, Jason; Thresher, Robert; Lambert, Scott; Hughes, Scott; Johnson, Jay

    2014-03-25

    An apparatus (500) for fatigue testing elongate test articles (404) including wind turbine blades through forced or resonant excitation of the base (406) of the test articles (404). The apparatus (500) includes a testing platform or foundation (402). A blade support (410) is provided for retaining or supporting a base (406) of an elongate test article (404), and the blade support (410) is pivotally mounted on the testing platform (402) with at least two degrees of freedom of motion relative to the testing platform (402). An excitation input assembly (540) is interconnected with the blade support (410) and includes first and second actuators (444, 446, 541) that act to concurrently apply forces or loads to the blade support (410). The actuator forces are cyclically applied in first and second transverse directions. The test article (404) responds to shaking of its base (406) by oscillating in two, transverse directions (505, 507).

  17. Parametric Study of Turbine Blade Internal Cooling and Film Cooling 

    E-Print Network [OSTI]

    Rallabandi, Akhilesh P.

    2010-10-12

    -1 PARAMETRIC STUDY OF TURBINE BLADE INTERNAL COOLING AND FILM COOLING A Dissertation by AKHILESH PRABHAKAR RALLABANDI Submitted to the O?ce of Graduate Studies of Texas A&M University in partial fulfillment of the requirements for the degree of DOCTOR... OF PHILOSOPHY August 2010 Major Subject: Mechanical Engineering PARAMETRIC STUDY OF TURBINE BLADE INTERNAL COOLING AND FILM COOLING A Dissertation by AKHILESH PRABHAKAR RALLABANDI Submitted to the O?ce of Graduate Studies of Texas A&M University in partial...

  18. Gas turbine blade with intra-span snubber

    DOE Patents [OSTI]

    Merrill, Gary B.; Mayer, Clinton

    2014-07-29

    A gas turbine blade (10) including a hollow mid-span snubber (16). The snubber is affixed to the airfoil portion (14) of the blade by a fastener (20) passing through an opening (24) cast into the surface (22) of the blade. The opening is defined during an investment casting process by a ceramic pedestal (38) which is positioned between a ceramic core (32) and a surrounding ceramic casting shell (48). The pedestal provides mechanical support for the ceramic core during both wax and molten metal injection steps of the investment casting process.

  19. Manufacturing process modeling for composite materials and structures, Sandia blade reliability collaborative

    SciTech Connect (OSTI)

    Guest, Daniel A.; Cairns, Douglas S.

    2014-02-01

    The increased use and interest in wind energy over the last few years has necessitated an increase in the manufacturing of wind turbine blades. This increase in manufacturing has in many ways out stepped the current understanding of not only the materials used but also the manufacturing methods used to construct composite laminates. The goal of this study is to develop a list of process parameters which influence the quality of composite laminates manufactured using vacuum assisted resin transfer molding and to evaluate how they influence laminate quality. Known to be primary factors for the manufacturing process are resin flow rate and vacuum pressure. An incorrect balance of these parameters will often cause porosity or voids in laminates that ultimately degrade the strength of the composite. Fiber waviness has also been seen as a major contributor to failures in wind turbine blades and is often the effect of mishandling during the lay-up process. Based on laboratory tests conducted, a relationship between these parameters and laminate quality has been established which will be a valuable tool in developing best practices and standard procedures for the manufacture of wind turbine blade composites.

  20. DEVELOPMENT OF AN ULTRASONIC NDT SYSTEM FOR AUTOMATED IN-SITU INSPECTION OF WIND TURBINE BLADES

    E-Print Network [OSTI]

    Boyer, Edmond

    DEVELOPMENT OF AN ULTRASONIC NDT SYSTEM FOR AUTOMATED IN- SITU INSPECTION OF WIND TURBINE BLADES Abington, Cambridge, CB21 6AL, UK bic@brunel.ac.uk ABSTRACT It is crucial to maintain wind turbine blades. This work investigates using pulse-echo ultrasound to detect internal damages in wind turbine blades without

  1. EFFECT OF MEAN STRESS ON THE DAMAGE OF WIND TURBINE BLADES* Herbert J. Sutherland

    E-Print Network [OSTI]

    1 EFFECT OF MEAN STRESS ON THE DAMAGE OF WIND TURBINE BLADES* Herbert J. Sutherland Sandia National, MT 59717 johnm@coe.montana.edu ABSTRACT In many analyses of composite wind turbine blades in wind turbine blades has been released recently. This diagram, which is based on the MSU/DOE Fatigue

  2. QUANTITATIVE DAMAGE ASSESSMENT OF HYBRID COMPOSITE WIND TURBINE BLADES BY ENERGY BASED ACOUSTIC EMISSION SOURCE

    E-Print Network [OSTI]

    Boyer, Edmond

    QUANTITATIVE DAMAGE ASSESSMENT OF HYBRID COMPOSITE WIND TURBINE BLADES BY ENERGY BASED ACOUSTIC in the wind turbine blade. It was tried to apply a new source location method, which has a developed algorithm assessment, source location, wind turbine blade, hybrid composites INTRODUCTION Structural health management

  3. Reducing Uncertainty in Wind Turbine Blade Health Inspection with Image Processing Techniques

    E-Print Network [OSTI]

    McCalley, James D.

    Reducing Uncertainty in Wind Turbine Blade Health Inspection with Image Processing Techniques Huiyi problems Promotion Meet cool peopleBetter jobs Academia Vs Industry #12;Wind Turbine Blade Health damage Source: Sørensen, 2004 BASF coating for wind turbine blades, 2014 Coating layer health

  4. Ducted Turbine Blade Optimization Using Numerical Simulation Michael Shives and Curran Crawford

    E-Print Network [OSTI]

    Pedersen, Tom

    Ducted Turbine Blade Optimization Using Numerical Simulation Michael Shives and Curran Crawford analysis and optimization of ducted turbines. The model is similar to standard blade element momentum. This eliminates many assumptions used in applying the typical blade element momentum (BEM) theory to a turbine

  5. OPERATIONAL MODAL ANALYSIS AND WAVELET TRANSFORMATION FOR DAMAGE IDENTIFICATION IN WIND TURBINE BLADES

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    OPERATIONAL MODAL ANALYSIS AND WAVELET TRANSFORMATION FOR DAMAGE IDENTIFICATION IN WIND TURBINE turbine blade. A trail- ing edge debonding was introduced to a SSP 34 m blade mounted on a test rig. Op-frequency modes. KEYWORDS : Wind Turbine Blades, Debonding, Wavelet Transformation, Operational Modal Analysis

  6. DETECTION OF IMPULSE-LIKE AIRBORNE SOUND FOR DAMAGE IDENTIFICATION IN ROTOR BLADES OF WIND TURBINES

    E-Print Network [OSTI]

    Boyer, Edmond

    DETECTION OF IMPULSE-LIKE AIRBORNE SOUND FOR DAMAGE IDENTIFICATION IN ROTOR BLADES OF WIND TURBINES burdens of wind turbines. To detect damage of rotor blades, several research projects focus on an acoustic, rotor blade, wind turbine INTRODUCTION There are several publications of non destructive damage

  7. Dual-axis resonance testing of wind turbine blades

    DOE Patents [OSTI]

    Hughes, Scott; Musial, Walter; White, Darris

    2014-01-07

    An apparatus (100) for fatigue testing test articles (104) including wind turbine blades. The apparatus (100) includes a test stand (110) that rigidly supports an end (106) of the test article (104). An actuator assembly (120) is attached to the test article (104) and is adapted for substantially concurrently imparting first and second forcing functions in first and second directions on the test article (104), with the first and second directions being perpendicular to a longitudinal axis. A controller (130) transmits first and second sets of displacement signals (160, 164) to the actuator assembly (120) at two resonant frequencies of the test system (104). The displacement signals (160, 164) initiate the actuator assembly (120) to impart the forcing loads to concurrently oscillate the test article (104) in the first and second directions. With turbine blades, the blades (104) are resonant tested concurrently for fatigue in the flapwise and edgewise directions.

  8. Aerodynamic testing of a rotating wind turbine blade

    SciTech Connect (OSTI)

    Butterfield, C.P.; Nelsen, E.N.

    1990-01-01

    Aerodynamic, load, flow-visualization, and inflow measurements were taken on a downwind horizontal-axis wind turbine (HAWT). A video camera mounted on the rotor recorded video images of tufts attached to the low-pressure side of the blade. Strain gages, mounted every 10% of the blade's span, provided load and pressure measurements. Pressure taps at 32 chordwise positions recorded pressure distributions. Wind inflow was measured via a vertical-plane array of anemometers located 10 m upwind. The objectives of the test were to address whether airfoil pressure distributions measured on a rotating blade differed from those measured in the wind tunnel, if radial flow near or in the boundary layer of the airfoil affected pressure distributions, if dynamic stall could result in increased dynamic loads, and if the location of the separation boundary measured on the rotating blade agreed with that measured in two-dimensional flow in the wind tunnel. 6 refs., 9 figs., 1 tab.

  9. Methods and apparatus for twist bend coupled (TCB) wind turbine blades

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw; LeMieux, David Lawrence; Pierce, Kirk Gee

    2006-10-10

    A method for controlling a wind turbine having twist bend coupled rotor blades on a rotor mechanically coupled to a generator includes determining a speed of a rotor blade tip of the wind turbine, measuring a current twist distribution and current blade loading, and adjusting a torque of a generator to change the speed of the rotor blade tip to thereby increase an energy capture power coefficient of the wind turbine.

  10. Structural Testing of 9 m Carbon Fiber Wind Turbine Research Blades*

    E-Print Network [OSTI]

    Structural Testing of 9 m Carbon Fiber Wind Turbine Research Blades* Joshua Paquette Sandia Laboratory** , Golden, CO, 80401 Three 9 m carbon fiber wind turbine blades have been designed through Systems Consulting (GEC) , Dynamic Design Engineering , and MDZ Consulting§§ ; and seven blades from each

  11. Near wall cooling for a highly tapered turbine blade

    DOE Patents [OSTI]

    Liang, George (Palm City, FL)

    2011-03-08

    A turbine blade having a pressure sidewall and a suction sidewall connected at chordally spaced leading and trailing edges to define a cooling cavity. Pressure and suction side inner walls extend radially within the cooling cavity and define pressure and suction side near wall chambers. A plurality of mid-chord channels extend radially from a radially intermediate location on the blade to a tip passage at the blade tip for connecting the pressure side and suction side near wall chambers in fluid communication with the tip passage. In addition, radially extending leading edge and trailing edge flow channels are located adjacent to the leading and trailing edges, respectively, and cooling fluid flows in a triple-pass serpentine path as it flows through the leading edge flow channel, the near wall chambers and the trailing edge flow channel.

  12. Adaptor assembly for coupling turbine blades to rotor disks

    SciTech Connect (OSTI)

    Delvaux, John McConnel; Garcia-Crespo, Andres Jose; Joyce, Kilmer Joseph; Tindell, Allan Randall

    2014-06-03

    An adaptor assembly for coupling a blade root of a turbine blade to a root slot of a rotor disk is disclosed. The adaptor assembly may generally include an adaptor body having a root configured to be received within the root slot. The adaptor body may also define a slot having an open end configured to receive the blade root. The adaptor body may further define a channel. The adaptor assembly may also include a plate having an outwardly extending foot. The foot may be configured to be received within the channel. Additionally, the plate may be configured to cover at least a portion of the open end of the slot when the foot is received within the channel.

  13. AIAA-2003-0692 NEW FATIGUE DATA FOR W IND TURBINE BLADE M ATERIALS

    E-Print Network [OSTI]

    1 AIAA-2003-0692 NEW FATIGUE DATA FOR W IND TURBINE BLADE M ATERIALS John F. Mandell, Daniel D the expected cycle range for turbines. While the data cannot be used directly in design due to the specialized AND RESULTS Introduction Composite wind turbine blade materials may experience between 108 to 109 significant

  14. AIAA-98-0057 RELATING TURBULENCE TO WIND TURBINE BLADE LOADS

    E-Print Network [OSTI]

    Sweetman, Bert

    AIAA-98-0057 RELATING TURBULENCE TO WIND TURBINE BLADE LOADS: PARAMETRIC STUDY WITH MULTIPLE that is most useful in estimating fatigue loads on wind turbine blades. The histograms of rain ow counted for apwise loads on three horizontal axis wind tur- binesHAWTs. In the case of two of these turbines

  15. How hard can it be to pitch a wind turbine blade? Moment of inertia approximately

    E-Print Network [OSTI]

    How hard can it be to pitch a wind turbine blade? Moment of inertia approximately as a small car (1 ton) on 7 m arm Morten Hartvig Hansen Wind Energy Department Risø, DTU #12;How hard can it be to pitch a wind turbine blade? Hydraulic pitch actuator for the virtual NREL 5 MW turbine · Motivation · Actuator

  16. Vibration Analysis of a Vertical Axis Wind Turbine Blade , S.Tullis 2

    E-Print Network [OSTI]

    Tullis, Stephen

    Vibration Analysis of a Vertical Axis Wind Turbine Blade K. Mc Laren 1 , S.Tullis 2 and S.Ziada 3 1 vibration source of a small-scale vertical axis wind turbine currently undergoing field-testing. The turbine consists of three 3 metre long vertically aligned blades each fixed to the central shaft by two horizontal

  17. Ris-R-Report Improved design for large wind turbine blades

    E-Print Network [OSTI]

    Risø-R-Report Improved design for large wind turbine blades of fibre composites (Phase 3) - Summary: Improved design for large wind turbine blades of fibre composites (Phase 3) - Summary report Division: 1 char.): An overview is given of the activities of the project "Improved design for large wind turbine

  18. Blade Offset and Pitch Effects on a High Solidity Vertical Axis Wind Turbine

    E-Print Network [OSTI]

    Tullis, Stephen

    Blade Offset and Pitch Effects on a High Solidity Vertical Axis Wind Turbine Andrzej J. Fiedler ABSTRACT A high solidity, small scale, 2.5m diameter by 3m high Vertical Axis Wind Turbine (VAWT in an open-air wind tunnel facility to investigate the effects of preset toe-in and toe-out turbine blade

  19. CFD Simulation of Dynamic Thrust and Radial Forces on a Vertical Axis Wind Turbine Blade

    E-Print Network [OSTI]

    Tullis, Stephen

    CFD Simulation of Dynamic Thrust and Radial Forces on a Vertical Axis Wind Turbine Blade K. Mc vibration source of a small scale vertical axis wind turbine. The dynamic loading on the blades of the turbine, as they rotate about the central shaft and travel through a range of relative angles of attack

  20. LQG control of horizontal wind turbines for blades and tower loads alleviation

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    LQG control of horizontal wind turbines for blades and tower loads alleviation A. Pintea*, N of power produced by two bladed horizontal variable speed wind turbines. The proposed controller ensures oscillations and with the tower bending tendency. Keywords: LQG control, Wind turbines, Multi-objective control

  1. Preform spar cap for a wind turbine rotor blade

    DOE Patents [OSTI]

    Livingston, Jamie T. (Simpsonville, SC); Driver, Howard D. (Greer, SC); van Breugel, Sjef (Enschede, NL); Jenkins, Thomas B. (Cantonment, FL); Bakhuis, Jan Willem (Nijverdal, NL); Billen, Andrew J. (Daarlerveen, NL); Riahi, Amir (Pensacola, FL)

    2011-07-12

    A spar cap for a wind turbine rotor blade. The spar cap may include multiple preform components. The multiple preform components may be planar sheets having a swept shape with a first end and a second end. The multiple preform components may be joined by mating the first end of a first preform component to the second end of a next preform component, forming the spar cap.

  2. Examination, evaluation, and repair of laminated wood blades after service on the Mod-OA wind turbine

    SciTech Connect (OSTI)

    Faddoul, J.R.

    1983-01-01

    As a result of about 7 years of effort at the NASA Lewis Research Center, laminated wood blades were designed, fabricated, and installed on a 200-kW wind turbine (Mod-OA). The machine uses a two-blade rotor with a diameter of 38.1 m (125 ft). Each blade weighs less than 1361 kg (3000 lb). After operating in the field, two blade sets were returned for inspection. One set had been in Hawaii for 17 months (7844 h of operation) and the other had been at Block Island, Rhode Island, for 26 months (22 months operating - 7564 h). The Hawaii set was returned because one of the studs that holds the blade to the hub had failed. This was found to be caused by a combination of improper installation and inadequate corrosion protection. No other problems were found. The broken stud (along with four others that were badly corroded) was replaced and the blades are now in storage. The Block Island set of blades was returned at the completion of the test program, but one blade was found to have developed a crack in the leading edge along the entire span. This crack was found to be the result of a manufacturing process problem but was not structurally critical. When a load-deflection test was conducted on the cracked blade, the response was identical to that measured before installation. In general, the laminate quality of both blade sets was excellent. No significant internal delamination or structural defects were found in any blade. The stud bonding process requires close tolerance control and adequate corrosion protection, but studs can be removed and replaced without major problems. Moisture content stabilization does not appear to be a problem, and laminated wood blades are satisfactory for long-term operation on Mod-OA wind turbines.

  3. DEVELOPMENTS IN LARGE BLADES FOR LOWER COST WIND TURBINES

    E-Print Network [OSTI]

    of the WindPACT project, the Blade System Design Studies developed innovations in manufacturing, materials capacity is a companion drop in the cost of wind energy (COE). The current cost of wind-produced power. 3). Wind produced power currently i

  4. Fish Passage Assessment of an Advanced Hydropower Turbine and Conventional Turbine Using Blade-strike Modeling

    SciTech Connect (OSTI)

    Deng, Zhiqun; Carlson, Thomas J.; Dauble, Dennis D.; Ploskey, Gene R.

    2011-01-04

    In the Columbia and Snake River basins, several species of Pacific salmon were listed under the Endangered Species Act of 1973 due to significant declines of fish population. Dam operators and design engineers are thus faced with the task of making those hydroelectric facilities more ecologically friendly through changes in hydro-turbine design and operation. Public Utility District No. 2 of Grant County, Washington, applied for re-licensing from the U.S. Federal Energy Regulatory Commission to replace the 10 turbines at Wanapum Dam with advanced hydropower turbines that were designed to increase power generation and improve fish passage conditions. We applied both deterministic and stochastic blade-strike models to the newly installed turbine and an existing turbine. Modeled probabilities were compared to the results of a large-scale live fish survival study and a sensor fish study under the same operational parameters. Overall, injury rates predicted by the deterministic model were higher than experimental rates of injury while those predicted by the stochastic model were in close agreement with experiment results. Fish orientation at the time of entry into the plane of the leading edges of the turbine runner blades was an important factor contributing to uncertainty in modeled results. The advanced design turbine had slightly higher modeled injury rates than the existing turbine design; however, there was no statistical evidence that suggested significant differences in blade-strike injuries between the two turbines and the hypothesis that direct fish survival rate through the advanced hydropower turbine is equal or better than that through the conventional turbine could not be rejected.

  5. Rotationally Augmented Flow Structures and Time Varying Loads on Turbine Blades: Preprint

    SciTech Connect (OSTI)

    Schreck, S. J.

    2007-01-01

    To better understand wind turbine flow physics, time dependent blade surface pressure data were acquired from the NREL Unsteady Aerodynamics Experiment.

  6. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Broader source: Energy.gov (indexed) [DOE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity of Natural GasAdjustmentsShirleyEnergyTher i n c i p a l De p u t y A sCOLONY PROJECTRecord ForDepartment of Energy

  7. Sandia Energy - 2015 Wind Turbine Blade Manufacture

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 Outreach Home RoomPreservation of Fe(II) byMultidayAlumni >Scientific andInstitute Results Pave

  8. Multi-piece wind turbine rotor blades and wind turbines incorporating same

    DOE Patents [OSTI]

    Moroz; Emilian Mieczyslaw (San Diego, CA) [San Diego, CA

    2008-06-03

    A multisection blade for a wind turbine includes a hub extender having a pitch bearing at one end, a skirt or fairing having a hole therethrough and configured to mount over the hub extender, and an outboard section configured to couple to the pitch bearing.

  9. An Innovative Technique for Evaluating the Integrity and Durability of Wind Turbine Blade Composites - Final Project Report

    SciTech Connect (OSTI)

    Wang, Jy-An John; Ren, Fei; Tan, Ting; Mandell, John; Agastra, Pancasatya

    2011-11-01

    To build increasingly larger, lightweight, and robust wind turbine blades for improved power output and cost efficiency, durability of the blade, largely resulting from its structural composites selection and aerodynamic shape design, is of paramount concern. The safe/reliable operation of structural components depends critically on the selection of materials that are resistant to damage and failure in the expected service environment. An effective surveillance program is also necessary to monitor the degradation of the materials in the course of service. Composite materials having high specific strength/stiffness are desirable for the construction of wind turbines. However, most high-strength materials tend to exhibit low fracture toughness. That is why the fracture toughness of the composite materials under consideration for the manufacture of the next generation of wind turbines deserves special attention. In order to achieve the above we have proposed to develop an innovative technology, based on spiral notch torsion test (SNTT) methodology, to effectively investigate the material performance of turbine blade composites. SNTT approach was successfully demonstrated and extended to both epoxy and glass fiber composite materials for wind turbine blades during the performance period. In addition to typical Mode I failure mechanism, the mixed-mode failure mechanism induced by the wind turbine service environments and/or the material mismatch of the composite materials was also effectively investigated using SNTT approach. The SNTT results indicate that the proposed protocol not only provides significant advance in understanding the composite failure mechanism, but also can be readily utilized to assist the development of new turbine blade composites.

  10. An experimental study of heat transfer in the rectangular coolant passages of a gas turbine rotor blade 

    E-Print Network [OSTI]

    Uddin, Mohammed Jalal

    2000-01-01

    Modern gas turbines have high inlet temperatures to harness maximum power output, which causes different components to experience severe thermal stresses and fatigue. To achieve turbine blade durability goals, the blades are cooled with air...

  11. "Biomaterials for Use in Large Scale Wind Turbine Blades" Malia Charter

    E-Print Network [OSTI]

    Mountziaris, T. J.

    "Biomaterials for Use in Large Scale Wind Turbine Blades" Malia Charter Advising: Rachel Koh, Dr into the feasibility of using biocomposites for wind turbine blades. While bast fiber composites are also being Peggi Clouston Wind energy is growing rapidly to address concerns of non-renewable energy resources. One

  12. Swept Blade Aero-Elastic Model for a Small Wind Turbine (Presentation)

    SciTech Connect (OSTI)

    Damiani, R.; Lee, S.; Larwood, S.

    2014-07-01

    A preprocessor for analyzing preswept wind turbines using the in-house aero-elastic tool coupled with a multibody dynamic simulator was developed. A baseline 10-kW small wind turbine with straight blades and various configurations that featured bend-torsion coupling via blade-tip sweep were investigated to study their impact on ultimate loads and fatigue damage equivalent loads.

  13. PREDICTION OF DELAM INATION IN WIND TURBINE BLADE STRUCTURAL DETAILS John F. Mandell, Douglas S. Cairns

    E-Print Network [OSTI]

    in Reference 3, available on the Sandia web site www.sandia.gov/Renewable_Energy/Wind_Energy/. DELAMINATION1 PREDICTION OF DELAM INATION IN WIND TURBINE BLADE STRUCTURAL DETAILS John F. Mandell, Douglas S materials structures such as wind turbine blades. Design methodologies to prevent such failures have

  14. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    Blade designs are defined by a set of cross-sectionclass of blade designs . . . . . . . . . . . . .Artisticand Structural Blade and Wing Design,” 2011. [35] R. E. Wirz

  15. Composite Wind Turbine Blade Effects of Defects: Part B--Progressive Damage Modeling of Fiberglass/Epoxy

    E-Print Network [OSTI]

    Composite Wind Turbine Blade Effects of Defects: Part B-- Progressive Damage Modeling of Fiberglass for the reliability of modern composite wind turbine blades. The DOE has sponsored a comprehensive study to a wind turbine blade reliability infrastructure. To support this development of a reliability

  16. Ceramic blade attachment system

    DOE Patents [OSTI]

    Boyd, G.L.

    1995-04-11

    A retainer ring is arranged to mount turbine blades to a turbine disk so that aerodynamic forces produced by a gas turbine engine are transferred from the turbine blades to the turbine disk to cause the turbine blades and turbine disk to rotate, but so that centrifugal forces of the turbine blades resulting from the rotation of the turbine blades and turbine disk are not transferred from the turbine blades to the turbine disk. 6 figures.

  17. Ceramic blade attachment system

    DOE Patents [OSTI]

    Boyd, Gary L. (Alpine, CA)

    1995-01-01

    A retainer ring is arranged to mount turbine blades to a turbine disk so that aerodynamic forces produced by a gas turbine engine are transferred from the turbine blades to the turbine disk to cause the turbine blades and turbine disk to rotate, but so that centrifugal forces of the turbine blades resulting from the rotation of the turbine blades and turbine disk are not transferred from the turbine blades to the turbine disk.

  18. Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry

    Broader source: Energy.gov [DOE]

    Over the past decade, significant wind manufacturing capacity has been built in the United States in response to an increasingly large domestic market. Recent U.S. manufacturing production levels exceed anticipated near-term domestic demand for select parts of the supply chain, in part due to policy uncertainty, and this is resulting in some restructuring in the industry. Factor location decisions are influenced by a combination of quantitative and qualitative factors; proximity to end-markets is often a key consideration, especially for manufacturers of large wind turbine components. Technology advancements in the wind sector are continuing , and larger blade designs are being pursued in the market, which may increase U.S.-based manufacturing opportunities.

  19. DEVELOPMENT OF PROTECTIVE COATINGS FOR SINGLE CRYSTAL TURBINE BLADES

    SciTech Connect (OSTI)

    Amarendra K. Rai

    2006-12-04

    Turbine blades in coal derived syngas systems are subject to oxidation and corrosion due to high steam temperature and pressure. Thermal barrier coatings (TBCs) are developed to address these problems. The emphasis is on prime-reliant design and a better coating architecture, having high temperature and corrosion resistance properties for turbine blades. In Phase I, UES Inc. proposed to develop, characterize and optimize a prime reliant TBC system, having smooth and defect-free NiCoCrAlY bond layer and a defect free oxide sublayer, using a filtered arc technology. Phase I work demonstrated the deposition of highly dense, smooth and defect free NiCoCrAlY bond coat on a single crystal CMSX-4 substrate and the deposition of alpha-alumina and yttrium aluminum garnet (YAG) sublayer on top of the bond coat. Isothermal and cyclic oxidation test and pre- and post-characterization of these layers, in Phase I work, (with and without top TBC layer of commercial EB PVD YSZ) revealed significant performance enhancement.

  20. Remote Monitoring of the Structural Health of Hydrokinetic Composite Turbine Blades

    SciTech Connect (OSTI)

    J.L. Rovey K. Chandrashekhara

    2012-09-21

    A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs have advantages that include long life in marine environments and great control over mechanical properties. Experimental strain characteristics are determined for static loads and free-vibration loads. These experiments are designed to simulate the dynamic characteristics of hydrokinetic turbine blades. Carbon/epoxy symmetric composite laminates are manufactured using an autoclave process. Four-layer composite beams, eight-layer composite beams, and two-dimensional eight-layer composite blades are instrumented for strain. Experimental results for strain measurements from electrical resistance gages are validated with theoretical characteristics obtained from in-house finite-element analysis for all sample cases. These preliminary tests on the composite samples show good correlation between experimental and finite-element strain results. A health monitoring system is proposed in which damage to a composite structure, e.g. delamination and fiber breakage, causes changes in the strain signature behavior. The system is based on embedded strain sensors and embedded motes in which strain information is demodulated for wireless transmission. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs provide a medium for embedding sensors into the blades for in-situ health monitoring. The major challenge with in-situ health monitoring is transmission of sensor signals from the remote rotating reference frame of the blade to the system monitoring station. In the presented work, a novel system for relaying in-situ blade health measurements in hydrokinetic systems is described and demonstrated. An ultrasonic communication system is used to transmit sensor data underwater from the rotating frame of the blade to a fixed relay station. Data are then broadcast via radio waves to a remote monitoring station. Results indicate that the assembled system can transmit simulated sensor data with an accuracy of ±5% at a maximum sampling rate of 500 samples/sec. A power investigation of the transmitter within the blade shows that continuous max-sampling operation is only possible for short durations (~days), and is limited due to the capacity of the battery power source. However, intermittent sampling, with long periods between samples, allows for the system to last for very long durations (~years). Finally, because the data transmission system can operate at a high sampling rate for short durations or at a lower sampling rate/higher duty cycle for long durations, it is well-suited for short-term prototype and environmental testing, as well as long-term commercially-deployed hydrokinetic machines.

  1. Structural damage identification in wind turbine blades using piezoelectric active sensing with ultrasonic validation

    SciTech Connect (OSTI)

    Claytor, Thomas N [Los Alamos National Laboratory; Ammerman, Curtt N [Los Alamos National Laboratory; Park, Gyu Hae [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory; Atterbury, Marie K [Los Alamos National Laboratory

    2010-01-01

    This paper gives a brief overview of a new project at LANL in structural damage identification for wind turbines. This project makes use of modeling capabilities and sensing technology to understand realistic blade loading on large turbine blades, with the goal of developing the technology needed to automatically detect early damage. Several structural health monitoring (SHM) techniques using piezoelectric active materials are being investigated for the development of wireless, low power sensors that interrogate sections of the wind turbine blade using Lamb wave propagation data, frequency response functions (FRFs), and time-series analysis methods. The modeling and sensor research will be compared with extensive experimental testing, including wind tunnel experiments, load and fatigue tests, and ultrasonic scans - on small- to mid-scale turbine blades. Furthermore, this study will investigate the effect of local damage on the global response of the blade by monitoring low-frequency response changes.

  2. Improved stud configurations for attaching laminated wood wind turbine blades

    SciTech Connect (OSTI)

    Faddoul, J.R.

    1985-09-01

    In order to improve joint strength for bonded studs in laminated wood structures (wind turbine blades) a series of designs was developed and tested. Each design systematically varied a parameter which was expected to have a significant effect on performance. The structural capability of each design was established based on tension-tension fatigue tests, and it was found that a stud with a concave tapered carrot design, bonded in place with an epoxy thickened with chopped carbon fiber, was the most effective design. Further improvements in joint performance could be made by augmenting the laminated wood with thin plies of carbon cloth (10 percent thickness buildup) in the area of the stud. Two designs were selected for further testing, which demonstrated that joint strengths approaching the membrane wood strength could be achieved. For a 3- by 3-inch wood block, an ultimate load exceeding 100,000 lbs could be introduced through a single bonded stud. For the same type of specimen in cyclic tension at an R-ratio of 0.1, the bonded studs were projected to have a fatigue life of 4 x 10/sup 8/ cycles at maximum loads of 30,000 lbs. For reversed axial fatigue, a reduction of 25 percent from these numbers was shown to be appropriate. These values represent an improvement of 100 percent over the stud designs used previously for laminated wood wind turbine blades. However, temperatures of 100/sup 0/F with humidity at 100 percent in certain cases caused a loss of ultimate load capability approaching 35 percent and a loss of fatigue capacity approaching 50 percent. While this result may have been specimen-related, additional testing or a change in the epoxy resin system should be considered before using the bonded stud designs in hot, humid environments.

  3. Resonant Vibrations Resulting from the Re-Engineering of a Constant-Speed 2-Bladed Turbine to a Variable-Speed 3-Bladed Turbine

    SciTech Connect (OSTI)

    Fleming, P.; Wright, A. D.; Finersh, L. J.

    2010-12-01

    The CART3 (Controls Advanced Research Turbine, 3-bladed) at the National Wind Technology Center has recently been converted from a 2-bladed constant speed machine to a 3-bladed variable speed machine designed specically for controls research. The purpose of this conversion was to develop an advanced controls field-testing platform which has the more typical 3-bladed configuration. A result of this conversion was the emergence of several resonant vibrations, some of which initially prevented operation of the turbine until they could be explained and resolved. In this paper, the investigations into these vibrations are presented as 'lessons-learned'. Additionally, a frequency-domain technique called waterfall plotting is discussed and its usefulness in this research is illustrated.

  4. DAMAGE DETECTION METHODS ON WIND TURBINE BLADE TESTING WITH WIRED AND WIRELESS ACCELEROMETER SENSORS

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    DAMAGE DETECTION METHODS ON WIND TURBINE BLADE TESTING WITH WIRED AND WIRELESS ACCELEROMETER degrees of damage. Excitation was performed in two ways: near the delamination zone to demonstrate their performance. We explore methods for determining damage. We first explore results

  5. Stress and Fracture Analysis of a Class of Bonded Joints in Wind Turbine Blades 

    E-Print Network [OSTI]

    Chen, Chang

    2013-05-08

    A simplified model is proposed to investigate the stress fields and the strain energy release rate (SERR) associated with cracks in bonded joints in wind turbine blades. The proposed two-dimensional model consists of nonparallel upper and lower...

  6. Modal analysis and SHM investigation of CX-100 wind turbine blade

    SciTech Connect (OSTI)

    Deines, Krystal E [Los Alamos National Laboratory; Marinone, Timothy [Los Alamos National Laboratory; Schultz, Ryan A [Los Alamos National Laboratory; Farinholt, Kevin R [Los Alamos National Laboratory; Park, Gyuhae [Los Alamos National Laboratory

    2010-11-08

    This paper presents the dynamic characterization of a CX-100 wind turbine blade using modal testing. Obtaining a thorough dynamic characterization of turbine blades is important because they are complex structures, making them very difficult to accurately model without supplementing with experimental data. The results of this dynamic characterization can be used to validate a numerical model and understand the effect of structural damage on the performance of the blades. Also covered is an exploration into Structural Health Monitoring (SHM) techniques employed on the blade surface to detect changes in the blade dynamic properties. SHM design parameters such as traveling distance of the wave were examined . Results obtained during modal and SHM testing will provide a baseline for future work in blade damage detection and mitigation.

  7. DAMAGE DETECTION IN A WIND TURBINE BLADE BASED ON TIME SERIES Simon Hoell, Piotr Omenzetter

    E-Print Network [OSTI]

    Boyer, Edmond

    DAMAGE DETECTION IN A WIND TURBINE BLADE BASED ON TIME SERIES METHODS Simon Hoell, Piotr Omenzetter (SHM) systems. Different methods have been developed for detection of damages in WT blades. However a damage detection method based on autocorrelations of response accelerations. The damage sensitive feature

  8. Fabrication of low-cost Mod-0A wood-composite wind-turbine blades

    SciTech Connect (OSTI)

    Lark, R.F.; Gougeon, M.; Thomas, G.; Zuteck, M.

    1983-02-01

    A contract was awarded to Gougeon Brothers, Inc., by NASA Lewis Research Center, under Department of Energy sponsorship, for the development and fabrication of two 60-foot, low-cost wood composite blades for service on a 200-kW Mod-0A wind turbine machine. The contractural effort consisted of blade design and analysis and fabrication phases. This report provides a brief summary of the design and analysis phase, and an indepth review of the blade fabrication phase. The wood composite blades were fabricated by using epoxy resin-bonded laminates of Douglas fir veneers for the leading edge spar sections and honeycomb-cored birch plywood panels for the blade trailing edge or afterbody sections. The blade was joined to the wind turbine hub assembly by epoxy resin-bonded steel load takeoff studs. The wood composite blades were installed in the newest Mod-0A wind turbine test facility at Kukuku, Hawaii called Makini Huila (wind wheel) by the Hawaiians. The wood composite blades have successfully completed high power (average of 150 kW) operations for an 18-month period (nearly 8000 h) prior to replacement with another set of wood composite blades. The original set of blades were taken out of service because of the failure of the shank on one stud. An inspection of the blades at NASA Lewis showed that the shank failure was caused by a high stress concentration at a corrosion pit on the shank fillet radius which resulted in fatigue stresses in excess of the endurance limit. The remainder of the blade, including the embedded portion of the fractured stud, and the entire wood structure was found to be in excellent condition. All of the remaining studs, with the exception of four studs that showed an onset of corrosion, were also in excellent condition. The failed stud, as well as four of the corroded studs were successfully replaced with new studs. The blade is currently in a service-ready condition.

  9. Static and Fatigue Analysis of Wind Turbine Blades Subject to Cold Weather Conditions Using Finite Element Analysis

    E-Print Network [OSTI]

    Victoria, University of

    Static and Fatigue Analysis of Wind Turbine Blades Subject to Cold Weather Conditions Using Finite Turbine Blades Subject to Cold Weather Conditions Using Finite Element Analysis by Patricio Andres Lillo experienced in candi- date Canadian wind turbine deployment locations. The thesis then narrows its focus

  10. 46th Aerospace Sciences Meeting, January 7-10, 2008, Reno, Nevada A Smart Wind Turbine Blade Using Distributed

    E-Print Network [OSTI]

    Nelson, Robert C.

    of "smart" wind turbine blades with integrated sensor-actuator-controller modules to im- prove the performance of wind turbines. The system will be designed to enhance energy capture, and reduce aerodynamic46th Aerospace Sciences Meeting, January 7-10, 2008, Reno, Nevada A Smart Wind Turbine Blade Using

  11. Hot spot detection system for vanes or blades of a combustion turbine

    DOE Patents [OSTI]

    Twerdochlib, M.

    1999-02-02

    This invention includes a detection system that can determine if a turbine component, such as a turbine vane or blade, has exceeded a critical temperature, such as a melting point, along any point along the entire surface of the vane or blade. This system can be employed in a conventional combustion turbine having a compressor, a combustor and a turbine section. Included within this system is a chemical coating disposed along the entire interior surface of a vane or blade and a closed loop cooling system that circulates a coolant through the interior of the vane or blade. If the temperature of the vane or blade exceeds a critical temperature, the chemical coating will be expelled from the vane or blade into the coolant. Since while traversing the closed loop cooling system the coolant passes through a detector, the presence of the chemical coating in the coolant will be sensed by the system. If the chemical coating is detected, this indicates that the vane or blade has exceeded a critical temperature. 5 figs.

  12. Evaluation of Blade-Strike Models for Estimating the Biological Performance of Large Kaplan Hydro Turbines

    SciTech Connect (OSTI)

    Deng, Zhiqun; Carlson, Thomas J.; Ploskey, Gene R.; Richmond, Marshall C.

    2005-11-30

    BioIndex testing of hydro-turbines is sought as an analog to the hydraulic index testing conducted on hydro-turbines to optimize their power production efficiency. In BioIndex testing the goal is to identify those operations within the range identified by Index testing where the survival of fish passing through the turbine is maximized. BioIndex testing includes the immediate tailrace region as well as the turbine environment between a turbine's intake trashracks and the exit of its draft tube. The US Army Corps of Engineers and the Department of Energy have been evaluating a variety of means, such as numerical and physical turbine models, to investigate the quality of flow through a hydro-turbine and other aspects of the turbine environment that determine its safety for fish. The goal is to use these tools to develop hypotheses identifying turbine operations and predictions of their biological performance that can be tested at prototype scales. Acceptance of hypotheses would be the means for validation of new operating rules for the turbine tested that would be in place when fish were passing through the turbines. The overall goal of this project is to evaluate the performance of numerical blade strike models as a tool to aid development of testable hypotheses for bioIndexing. Evaluation of the performance of numerical blade strike models is accomplished by comparing predictions of fish mortality resulting from strike by turbine runner blades with observations made using live test fish at mainstem Columbia River Dams and with other predictions of blade strike made using observations of beads passing through a 1:25 scale physical turbine model.

  13. EFFECTS OF TOUGHENED MATRIX RESINS ON COMPOSITE MATERIALS FOR WIND TURBINE BLADES

    E-Print Network [OSTI]

    EFFECTS OF TOUGHENED MATRIX RESINS ON COMPOSITE MATERIALS FOR WIND TURBINE BLADES by Ricardo Orozco. Finally, I would like to thank Sandia National Laboratories for supporting this research and the wind turbine energy project. #12;v TABLE OF CONTENTS LIST OF TABLES

  14. Construction of low-cost, Mod-0A wood-composite wind-turbine blades

    SciTech Connect (OSTI)

    Lark, R.F.

    1983-01-01

    The construction of two sixty-foot, low-cost, wood composite blades for service on 200 kW Mod-0A wind turbines is described. The blades were constructed of epoxy resin-bonded Douglas fir veneers for the leading edge sections, and paper honeycomb-cored, birch plywood faced panels for the afterbody sections. The blades were joined to the wind turbine hub by epoxy resin-bonded steel load take-off studs embedded into the root end of the blades. The blades were installed on the 200 kW Mod-0A wind turbine facility at Kahuku, Hawaii. The blades have completed nearly 8000 hours of operation over an 18 month period at an average power of 150 kW prior to replacement with another set of wood composite blades. The blades were replaced because of a corrosion failure of the steel shank on one stud. Inspections at NASA-Lewis showed that the wood composite structure remains in excellent condition.

  15. Local Mass and Heat Transfer on a Turbine Blade Tip

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Jin, P.; Goldstein, R. J.

    2003-01-01

    Local mass and heat transfer measurements on a simulated high-pressure turbine blade-tip surface are conducted in a linear cascade with a nonmoving tip endwall, using a naphthalene sublimation technique. The effects of tip clearance (0.86–6.90% of chord) are investigated at various exit Reynolds numbers (4–7 × 10 5 ) and turbulence intensities (0.2 and 12.0%). The mass transfer on the tip surface is significant along its pressure edge at the smallest tip clearance. At the two largest tip clearances, the separation bubble on the tip surface can cover the wholemore »width of the tip on the second half of the tip surface. The average mass-transfer rate is highest at a tip clearance of 1.72% of chord. The average mass-transfer rate on the tip surface is four and six times as high as on the suction and the pressure surface, respectively. A high mainstream turbulence level of 12.0% reduces average mass-transfer rates on the tip surface, while the higher mainstream Reynolds number generates higher local and average mass-transfer rates on the tip surface.« less

  16. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    44] M. Hansen, Aerodynamics of wind turbines. Golden, CO:of the art in wind turbine aerodynamics and aeroelasticity,”subsonic regime of wind turbine aerodynamics in the inboard

  17. The effects of manufacturing variability on turbine vane performance

    E-Print Network [OSTI]

    Duffner, John D

    2008-01-01

    Gas turbine vanes have airfoil shapes optimized to deliver specific flow conditions to turbine rotors. The limitations of the manufacturing process with regards to accuracy and precision mean that no vane will exactly match ...

  18. The effects of manufacturing variability on turbine vane performance

    E-Print Network [OSTI]

    Duffner, John D.

    Gas turbine vanes have airfoil shapes optimized to deliver specific flow conditions to turbine rotors. The limitations of the manufacturing process with regards to accuracy and precision mean that no vane will exactly match ...

  19. FATIGUE RESISTANT FIBERGLASS LAMINATES FOR WIND TURBINE BLADES (published for Wind Energy 1996, ASME, pp. 46-51)

    E-Print Network [OSTI]

    FATIGUE RESISTANT FIBERGLASS LAMINATES FOR WIND TURBINE BLADES (published for Wind Energy 1996/MSU database to lifetime prediction as described in Ref. [1]. INTRODUCTION Most U.S. fiberglass wind turbine

  20. PPG and MAG Team Up for Turbine Blade Research

    Broader source: Energy.gov [DOE]

    Two companies work together to move forward in the industry, researching materials and processes that could lead to stronger, more reliable wind blades.

  1. Wind Turbine Manufacturers in the U. S.: Locations and Local...

    Wind Powering America (EERE)

    Efficiency and Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. Wind Turbine Manufacturers in the U.S.: Locations and Local Impacts WINDPOWER 2010 Conference...

  2. Modal analysis and SHM investigation of CX-100 wind turbine blade

    SciTech Connect (OSTI)

    Deines, Krystal E; Marinone, Timothy; Schultz, Ryan A; Farinholt, Kevin M; Park, Gyuhae

    2011-01-24

    This paper presents the dynamic characterization of a CX100 blade using modal testing. Obtaining a thorough dynamic characterization of these turbine blades is important because they are complex structures, making them difficult to monitor for damage initiation and subsequent growth. This dynamic characterization was compared to a numerical model developed for validation. Structural Health Monitoring (SHM) techniques involving Lamb wave propagation, frequency response functions, and impedance based methods were also used to provide insight into blade dynamic response. SHM design parameters such as traveling distance of the wave, sensing region of the sensor and the power requirements were examined. Results obtained during modal and SHM testing will provide a baseline for future damage detection and mitigation techniques for wind turbine blades.

  3. Fiber-Optic Defect and Damage Locator System for Wind Turbine Blades

    SciTech Connect (OSTI)

    Dr. Vahid Sotoudeh; Dr. Richard J. Black; Dr. Behzad Moslehi; Mr. Aleks Plavsic

    2010-10-30

    IFOS in collaboration with Auburn University demonstrated the feasibility of a Fiber Bragg Grating (FBG) integrated sensor system capable of providing real time in-situ defect detection, localization and quantification of damage. In addition, the system is capable of validating wind turbine blade structural models, using recent advances in non-contact, non-destructive dynamic testing of composite structures. This new generation method makes it possible to analyze wind turbine blades not only non-destructively, but also without physically contacting or implanting intrusive electrical elements and transducers into the structure. Phase I successfully demonstrated the feasibility of the technology with the construction of a 1.5 kHz sensor interrogator and preliminary instrumentation and testing of both composite material coupons and a wind turbine blade.

  4. Survey of techniques for reduction of wind turbine blade trailing edge noise.

    SciTech Connect (OSTI)

    Barone, Matthew Franklin

    2011-08-01

    Aerodynamic noise from wind turbine rotors leads to constraints in both rotor design and turbine siting. The primary source of aerodynamic noise on wind turbine rotors is the interaction of turbulent boundary layers on the blades with the blade trailing edges. This report surveys concepts that have been proposed for trailing edge noise reduction, with emphasis on concepts that have been tested at either sub-scale or full-scale. These concepts include trailing edge serrations, low-noise airfoil designs, trailing edge brushes, and porous trailing edges. The demonstrated noise reductions of these concepts are cited, along with their impacts on aerodynamic performance. An assessment is made of future research opportunities in trailing edge noise reduction for wind turbine rotors.

  5. Experimental Investigation of Film Cooling Effectiveness on Gas Turbine Blades 

    E-Print Network [OSTI]

    Li, Shiou-Jiuan

    2012-12-07

    . The detailed film cooling effectiveness distributions along a rotor blade has been studied under combined effects of upstream trailing edge unsteady wake with coolant ejection by the pressure sensitive paint (PSP). The experiment is conducted in a low speed...

  6. Horizontal-Axis Wind Turbine Wake Sensitivity to Different Blade...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    U inflow angle at blade section relative to plane of rotation + , degrees angular velocity of rotor, rads SW iF T Scaled Wind Farm Technology x time average of...

  7. Passive aeroelastic tailoring of wind turbine blades : a numerical analysis

    E-Print Network [OSTI]

    Deilmann, Christian

    2009-01-01

    This research aims to have an impact towards a sustainable energy supply. In wind power generation losses occur at tip speed ratios which the rotor was not designed for. Since the ideal blade shape changes nonlinearly with ...

  8. Wind turbine blade fatigue tests: lessons learned and application to SHM system development

    SciTech Connect (OSTI)

    Taylor, Stuart G. [Los Alamos National Laboratory; Farinholt, Kevin M. [Los Alamos National Laboratory; Jeong, Hyomi [Chonbuk National University, Korea; Jang, JaeKyung [Chonbuk National University, Korea; Park, Gyu Hae [Los Alamos National Laboratory; Todd, Michael D. [Los Alamos National Laboratory; Farrar, Charles R. [Los Alamos National Laboratory; Ammerman, Curtt N. [Los Alamos National Laboratory

    2012-06-28

    This paper presents experimental results of several structural health monitoring (SHM) methods applied to a 9-meter CX-100 wind turbine blade that underwent fatigue loading. The blade was instrumented with piezoelectric transducers, accelerometers, acoustic emission sensors, and foil strain gauges. It underwent harmonic excitation at its first natural frequency using a hydraulically actuated resonant excitation system. The blade was initially excited at 25% of its design load, and then with steadily increasing loads until it failed. Various data were collected between and during fatigue loading sessions. The data were measured over multiple frequency ranges using a variety of acquisition equipment, including off-the-shelf systems and specially designed hardware developed by the authors. Modal response, diffuse wave-field transfer functions, and ultrasonic guided wave methods were applied to assess the condition of the wind turbine blade. The piezoelectric sensors themselves were also monitored using a sensor diagnostics procedure. This paper summarizes experimental procedures and results, focusing particularly on fatigue crack detection, and concludes with considerations for implementing such damage identification systems, which will be used as a guideline for future SHM system development for operating wind turbine blades.

  9. A Critical Assessment of Computer Tools for Calculating Composite Wind Turbine Blade Properties

    E-Print Network [OSTI]

    Yu, Wenbin

    tool for effective design and analysis of wind turbine blades. 1 Introduction Wind energy is becoming increase of the wind power's share of the world's electricity generation since 1996.? Over the same period Engineer, Endowed Chair of Wind Energy at Institute of Aircraft Design 1 #12;system, composite materials

  10. American Institute of Aeronautics and Astronautics ACOUSTIC EMISSION MONITORING OF A WIND TURBINE BLADE

    E-Print Network [OSTI]

    turbine blade are cracking in the bond between two pieces of the structure, such as a joint between a spar and the skin, and tears in the skin or a spar. Both involve the progressive fracture of many fibers. AE has

  11. Development and Analysis of a Swept Blade Aeroelastic Model for a Small Wind Turbine (Presentation)

    SciTech Connect (OSTI)

    Preus, R.; Damiani, R.; Lee, S.; Larwood, S.

    2014-06-01

    As part of the U.S. Department-of-Energy-funded Competitiveness Improvement Project, the National Renewable Energy Laboratory (NREL) developed new capabilities for aeroelastic modeling of precurved and preswept blades for small wind turbines. This presentation covers the quest for optimized rotors, computer-aided engineering tools, a case study, and summary of the results.

  12. Application of piezoelectric active-sensors for SHM of wind turbine blades

    SciTech Connect (OSTI)

    Park, Gyuhae [Los Alamos National Laboratory; Taylor, Stuart G. [Los Alamos National Laboratory; Farinholt, Kevin M [Los Alamos National Laboratory; Farrar, Charles R [Los Alamos National Laboratory

    2010-10-04

    The goal of this study is to characterize the dynamic response of a CX-100 wind blade and the design parameters of SHM techniques as they apply to wind turbine blades, and to investigate the performance of high-frequency active-sensing SHM techniques, including lamb wave and frequency response functions, as a way to monitor the health of a wind turbine blade. The results of the dynamic characterization will be used to validate a numerical model and understand the effect of structural damage on the performance of the blades. The focus of SHM study is to assess and compare the performance of each method in identifying incipient damage, with a special consideration given to field deployability. For experiments, a 9-m CX-100 blade was used. Overall, the methods yielded sufficient damage detection to warrant further investigation into field deployment. This paper also summarizes the SHM results of a full-scale fatigue test of 9-m CX-100 blade using piezoelectric active-sensors.

  13. Examination of forced unsteady separated flow fields on a rotating wind turbine blade

    SciTech Connect (OSTI)

    Huyer, S. [Univ. of Colorado, Boulder, CO (US)] [Univ. of Colorado, Boulder, CO (US)

    1993-04-01

    The wind turbine industry faces many problems regarding the construction of efficient and predictable wind turbine machines. Steady state, two-dimensional wind tunnel data are generally used to predict aerodynamic loads on wind turbine blades. Preliminary experimental evidence indicates that some of the underlying fluid dynamic phenomena could be attributed to dynamic stall, or more specifically to generation of forced unsteady separated flow fields. A collaborative research effort between the University of Colorado and the National Renewable Energy Laboratory was conducted to systematically categorize the local and global effects of three- dimensional forced unsteady flow fields.

  14. Measurement and analysis of gas turbine blade endwall heat transfer 

    E-Print Network [OSTI]

    Lee, Joon Ho

    2001-01-01

    For many years it has been recognized that the design of an efficient high pressure turbine with adequate component life is crucial to the success of any gas turbine engine project. Inherent in the design process is the need to predict accurately...

  15. Implementation of a Biaxial Resonant Fatigue Test Method on a Large Wind Turbine Blade

    SciTech Connect (OSTI)

    Snowberg, D.; Dana, S.; Hughes, S.; Berling, P.

    2014-09-01

    A biaxial resonant test method was utilized to simultaneously fatigue test a wind turbine blade in the flap and edge (lead-lag) direction. Biaxial resonant blade fatigue testing is an accelerated life test method utilizing oscillating masses on the blade; each mass is independently oscillated at the respective flap and edge blade resonant frequency. The flap and edge resonant frequency were not controlled, nor were they constant for this demonstrated test method. This biaxial resonant test method presented surmountable challenges in test setup simulation, control and data processing. Biaxial resonant testing has the potential to complete test projects faster than single-axis testing. The load modulation during a biaxial resonant test may necessitate periodic load application above targets or higher applied test cycles.

  16. Fluid flow modeling of resin transfer molding for composite material wind turbine blade structures.

    SciTech Connect (OSTI)

    Cairns, Douglas S. (Montana State University, Bozeman, MT); Rossel, Scott M. (Montana State University, Bozeman, MT)

    2004-06-01

    Resin transfer molding (RTM) is a closed mold process for making composite materials. It has the potential to produce parts more cost effectively than hand lay-up or other methods. However, fluid flow tends to be unpredictable and parts the size of a wind turbine blade are difficult to engineer without some predictive method for resin flow. There were five goals of this study. The first was to determine permeabilities for three fabrics commonly used for RTM over a useful range of fiber volume fractions. Next, relations to estimate permeabilities in mixed fabric lay-ups were evaluated. Flow in blade substructures was analyzed and compared to predictions. Flow in a full-scale blade was predicted and substructure results were used to validate the accuracy of a full-scale blade prediction.

  17. Development of a Wave Energy -Responsive Self-Actuated Blade Articulation Mechanism for an OWC Turbine

    SciTech Connect (OSTI)

    Francis A. Di Bella

    2010-06-01

    The Phase I SBIR effort completed the feasibility design, fabrication, and wind tunnel testing of a self-actuated blade articulation mechanism that uses a torsion bar and a lightweight airfoil to affect the articulation of the Wells airfoil. The articulation is affected only by the air stream incident on the airfoil. The self-actuating blade eliminates the complex and costly linkage mechanism that is now needed to perform this function on either a variable pitch Wells-type or Dennis-Auld air turbine. Using the results reported by independent researchers, the projected improvement in the Wells-type turbine efficiency is 20-40%, in addition to an increase in the operating air flow range by 50-100%, therefore enabling a smaller or slower single turbine to be used.

  18. Structural Design of a Horizontal-Axis Tidal Current Turbine Composite Blade

    SciTech Connect (OSTI)

    Bir, G. S.; Lawson, M. J.; Li, Y.

    2011-10-01

    This paper describes the structural design of a tidal composite blade. The structural design is preceded by two steps: hydrodynamic design and determination of extreme loads. The hydrodynamic design provides the chord and twist distributions along the blade length that result in optimal performance of the tidal turbine over its lifetime. The extreme loads, i.e. the extreme flap and edgewise loads that the blade would likely encounter over its lifetime, are associated with extreme tidal flow conditions and are obtained using a computational fluid dynamics (CFD) software. Given the blade external shape and the extreme loads, we use a laminate-theory-based structural design to determine the optimal layout of composite laminas such that the ultimate-strength and buckling-resistance criteria are satisfied at all points in the blade. The structural design approach allows for arbitrary specification of the chord, twist, and airfoil geometry along the blade and an arbitrary number of shear webs. In addition, certain fabrication criteria are imposed, for example, each composite laminate must be an integral multiple of its constituent ply thickness. In the present effort, the structural design uses only static extreme loads; dynamic-loads-based fatigue design will be addressed in the future. Following the blade design, we compute the distributed structural properties, i.e. flap stiffness, edgewise stiffness, torsion stiffness, mass, moments of inertia, elastic-axis offset, and center-of-mass offset along the blade. Such properties are required by hydro-elastic codes to model the tidal current turbine and to perform modal, stability, loads, and response analyses.

  19. Fish Passage though Hydropower Turbines: Simulating Blade Strike using the Discrete Element Method

    SciTech Connect (OSTI)

    Richmond, Marshall C.; Romero Gomez, Pedro DJ

    2014-12-08

    mong the hazardous hydraulic conditions affecting anadromous and resident fish during their passage though turbine flows, two are believed to cause considerable injury and mortality: collision on moving blades and decompression. Several methods are currently available to evaluate these stressors in installed turbines, i.e. using live fish or autonomous sensor devices, and in reduced-scale physical models, i.e. registering collisions from plastic beads. However, a priori estimates with computational modeling approaches applied early in the process of turbine design can facilitate the development of fish-friendly turbines. In the present study, we evaluated the frequency of blade strike and nadir pressure environment by modeling potential fish trajectories with the Discrete Element Method (DEM) applied to fish-like composite particles. In the DEM approach, particles are subjected to realistic hydraulic conditions simulated with computational fluid dynamics (CFD), and particle-structure interactions—representing fish collisions with turbine blades—are explicitly recorded and accounted for in the calculation of particle trajectories. We conducted transient CFD simulations by setting the runner in motion and allowing for better turbulence resolution, a modeling improvement over the conventional practice of simulating the system in steady state which was also done here. While both schemes yielded comparable bulk hydraulic performance, transient conditions exhibited a visual improvement in describing flow variability. We released streamtraces (steady flow solution) and DEM particles (transient solution) at the same location from where sensor fish (SF) have been released in field studies of the modeled turbine unit. The streamtrace-based results showed a better agreement with SF data than the DEM-based nadir pressures did because the former accounted for the turbulent dispersion at the intake but the latter did not. However, the DEM-based strike frequency is more representative of blade-strike probability than the steady solution is, mainly because DEM particles accounted for the full fish length, thus resolving (instead of modeling) the collision event.

  20. Simulating Blade-Strike on Fish passing through Marine Hydrokinetic Turbines

    SciTech Connect (OSTI)

    Romero Gomez, Pedro DJ; Richmond, Marshall C.

    2014-06-16

    The study reported here evaluated the occurrence, frequency, and intensity of blade strike of fish on an axial-flow marine hydrokinetic turbine by using two modeling approaches: a conventional kinematic formulation and a proposed Lagrangian particle- based scheme. The kinematic model included simplifying assumptions of fish trajectories such as distribution and velocity. The proposed method overcame the need for such simplifications by integrating the following components into a computational fluid dynamics (CFD) model: (i) advanced eddy-resolving flow simulation, (ii) generation of ambient turbulence based on field data, (iii) moving turbine blades in highly transient flows, and (iv) Lagrangian particles to mimic the potential fish pathways. The test conditions to evaluate the blade-strike probability and fish survival rate were: (i) the turbulent environment, (ii) the fish size, and (iii) the approaching flow velocity. The proposed method offered the ability to produce potential fish trajectories and their interaction with the rotating turbine. Depending upon the scenario, the percentile of particles that registered a collision event ranged from 6% to 19% of the released sample size. Next, by using a set of experimental correlations of the exposure-response of living fish colliding with moving blades, the simulated collision data were used as input variables to estimate the survival rate of fish passing through the operating turbine. The resulting survival rates were greater than 96% in all scenarios, which is comparable to or better than known survival rates for conventional hydropower turbines. The figures of strike probability and mortality rate were amplified by the kinematic model. The proposed method offered the advantage of expanding the evaluation of other mechanisms of stress and injury on fish derived from hydrokinetic turbines and related devices.

  1. First Hybrid Turbulence Modeling for Turbine Blade Cooling Sagar Kapadia*

    E-Print Network [OSTI]

    Roy, Subrata

    crossflow. The penetration of cold jet into the main flow creates a complex flowfield. Systematic in the crossflow at an angle =35o . Figure also describes the boundary conditions applied at different faces. Even are the temperatures of crossflow, blade and jet respectively. Sinha et al. 1 carried out experimental work to study

  2. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    3 Aero-structural investigation of biplane wind turbine5 Aero-structural analysis of a full 100-meter biplane windP. Roth-Johnson, R. Wirz, “Aero-structural investigation of

  3. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    of figures Land-based and offshore wind energy resource ofFigure 1.1: Land-based and offshore wind energy resource of14] 4C Offshore, “Offshore Wind Turbine: S7.0-171, Sam- sung

  4. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    of figures Land-based and offshore wind energy resource ofsamsung-s7.0-171, 2012. Accessed: [14] 4C Offshore, “Offshore Wind Turbine: S7.0-171, Sam- sung Heavy

  5. Simulation of winds as seen by a rotating vertical axis wind turbine blade

    SciTech Connect (OSTI)

    George, R.L.

    1984-02-01

    The objective of this report is to provide turbulent wind analyses relevant to the design and testing of Vertical Axis Wind Turbines (VAWT). A technique was developed for utilizing high-speed turbulence wind data from a line of seven anemometers at a single level to simulate the wind seen by a rotating VAWT blade. Twelve data cases, representing a range of wind speeds and stability classes, were selected from the large volume of data available from the Clayton, New Mexico, Vertical Plane Array (VPA) project. Simulations were run of the rotationally sampled wind speed relative to the earth, as well as the tangential and radial wind speeds, which are relative to the rotating wind turbine blade. Spectral analysis is used to compare and assess wind simulations from the different wind regimes, as well as from alternate wind measurement techniques. The variance in the wind speed at frequencies at or above the blade rotation rate is computed for all cases, and is used to quantitatively compare the VAWT simulations with Horizontal Axis Wind Turbine (HAWT) simulations. Qualitative comparisons are also made with direct wind measurements from a VAWT blade.

  6. Sonic IR crack detection of aircraft turbine engine blades with multi-frequency ultrasound excitations

    SciTech Connect (OSTI)

    Zhang, Ding; Han, Xiaoyan; Newaz, Golam

    2014-02-18

    Effectively and accurately detecting cracks or defects in critical engine components, such as turbine engine blades, is very important for aircraft safety. Sonic Infrared (IR) Imaging is such a technology with great potential for these applications. This technology combines ultrasound excitation and IR imaging to identify cracks and flaws in targets. In general, failure of engine components, such as blades, begins with tiny cracks. Since the attenuation of the ultrasound wave propagation in turbine engine blades is small, the efficiency of crack detection in turbine engine blades can be quite high. The authors at Wayne State University have been developing the technology as a reliable tool for the future field use in aircraft engines and engine parts. One part of the development is to use finite element modeling to assist our understanding of effects of different parameters on crack heating while experimentally hard to achieve. The development has been focused with single frequency ultrasound excitation and some results have been presented in a previous conference. We are currently working on multi-frequency excitation models. The study will provide results and insights of the efficiency of different frequency excitation sources to foster the development of the technology for crack detection in aircraft engine components.

  7. BeamDyn: A High-Fidelity Wind Turbine Blade Solver in the FAST Modular Framework: Preprint

    SciTech Connect (OSTI)

    Wang, Q.; Sprague, M.; Jonkman, J.; Johnson, N.

    2015-01-01

    BeamDyn, a Legendre-spectral-finite-element implementation of geometrically exact beam theory (GEBT), was developed to meet the design challenges associated with highly flexible composite wind turbine blades. In this paper, the governing equations of GEBT are reformulated into a nonlinear state-space form to support its coupling within the modular framework of the FAST wind turbine computer-aided engineering (CAE) tool. Different time integration schemes (implicit and explicit) were implemented and examined for wind turbine analysis. Numerical examples are presented to demonstrate the capability of this new beam solver. An example analysis of a realistic wind turbine blade, the CX-100, is also presented as validation.

  8. Turbulent heat transfer and friction in a segmental channel that simulates leading-edge cooling channels of modern turbine blades 

    E-Print Network [OSTI]

    Spence, Rodney Brian

    1995-01-01

    Experiments are conducted to study the effects of channel geometry and asymmetric heating on the heat transfer and friction characteristics of turbulent flows in leading edge cooling channels in stator blades of gas turbines. The leading edge...

  9. AIAA-2003-0694 QUANTIFICATION OF PROCESSING PARAMETERS FOR WIND TURBINE

    E-Print Network [OSTI]

    AIAA-2003-0694 QUANTIFICATION OF PROCESSING PARAMETERS FOR WIND TURBINE BLADES Douglas Cairns, John of processing techniques and can be useful to wind turbine blade manufacturers to prepare processing conditions-3]. This is a consequence of the typical material architectures that are used in wind turbine blades. Figure 1

  10. Non-Destructive Evaluation of Wind Turbine Blades Using an Infrared Camera

    SciTech Connect (OSTI)

    Beattie, A.G.; Rumsey, M.

    1998-12-17

    The use of a digital infrared as a non-destructive evaluation thermography camera (NDE) tool was ex- plored in two separate wind turbine blade fatigue tests. The fwst test was a fatigue test of part of a 13.1 meter wood-epoxy-composite blade. The second test was on a 4.25 meter pultruded fiber glass blade section driven at several mechanical resonant frequencies. The digital infrared camera can produce images of either the static temperature distribution on the surface of the specimen, or the dynamic temperature distribution that is in phase with a specific frequency on a vibrating specimen. The dynamic temperature distribution (due to thermoplastic effects) gives a measure of the sum of the principal stresses at each point on the surface. In the wood- epoxy-composite blade fatigue test, the point of ultimate failure was detected long before failure occurred. The mode shapes obtained with the digital infrared camera, from the resonant blade tests, were in very good agree- ment with the finite-element calculations. In addition, the static temperature images of the resonating blade showed two areas that contained cracks. Close-up dy- namic inf%red images of these areas showed the crack structure that agreed with subsequent dye-penetrant analysis.

  11. Aerodynamic pressure and flow-visualization measurement from a rotating wind turbine blade

    SciTech Connect (OSTI)

    Butterfield, C.P.

    1988-11-01

    Aerodynamic, load, flow-visualization, and inflow measurements have been made on a 10-m, three-bladed, downwind, horizontal-axis wind turbine (HAWT). A video camera mounted on the rotor was used to record nighttime and daytime video images of tufts attached to the low-pressure side of a constant-chord, zero-twist blade. Load measurements were made using strain gages mounted at every 10% of the blade's span. Pressure measurements were made at 80% of the blade's span. Pressure taps were located at 32 chordwise positions, revealing pressure distributions comparable with wind tunnel data. Inflow was measured using a vertical-plane array of eight propvane and five triaxial (U-V-W) prop-type anemometers located 10 m upwind in the predominant wind direction. One objective of this comprehensive research program was to study the effects of blade rotation on aerodynamic behavior below, near, and beyond stall. To this end, flow patterns are presented here that reveal the dynamic and steady behavior of flow conditions on the blade. Pressure distributions are compared to flow patterns and two-dimensional wind tunnel data. Separation boundary locations are shown that change as a function of spanwise location, pitch angle, and wind speed. 6 refs., 23 figs., 1 tab.

  12. Wind turbine rotor blade with in-plane sweep and devices using same, and methods for making same

    DOE Patents [OSTI]

    Wetzel, Kyle Kristopher (Lawrence, KS)

    2008-03-18

    A wind turbine includes a rotor having a hub and at least one blade having a torsionally rigid root, an inboard section, and an outboard section. The inboard section has a forward sweep relative to an elastic axis of the blade and the outboard section has an aft sweep.

  13. Wind turbine rotor blade with in-plane sweep and devices using the same, and methods for making the same

    DOE Patents [OSTI]

    Wetzel, Kyle Kristopher

    2014-06-24

    A wind turbine includes a rotor having a hub and at least one blade having a torsionally rigid root, an inboard section, and an outboard section. The inboard section has a forward sweep relative to an elastic axis of the blade and the outboard section has an aft sweep.

  14. Stochastic model for aerodynamic force dynamics on wind turbine blades in unsteady wind inflow

    E-Print Network [OSTI]

    Luhur, Muhammad Ramzan; Kühn, Martin; Wächter, Matthias

    2015-01-01

    The paper presents a stochastic approach to estimate the aerodynamic forces with local dynamics on wind turbine blades in unsteady wind inflow. This is done by integrating a stochastic model of lift and drag dynamics for an airfoil into the aerodynamic simulation software AeroDyn. The model is added as an alternative to the static table lookup approach in blade element momentum (BEM) wake model used by AeroDyn. The stochastic forces are obtained for a rotor blade element using full field turbulence simulated wind data input and compared with the classical BEM and dynamic stall models for identical conditions. The comparison shows that the stochastic model generates additional extended dynamic response in terms of local force fluctuations. Further, the comparison of statistics between the classical BEM, dynamic stall and stochastic models' results in terms of their increment probability density functions gives consistent results.

  15. Development and assessment of a coupled strategy for conjugate heat transfer with Large Eddy Simulation: Application to a cooled turbine blade

    E-Print Network [OSTI]

    Nicoud, Franck

    Simulation: Application to a cooled turbine blade F. Duchaine a,*, A. Corpron b , L. Pons b , V. Moureau b parameters. The coupled tool is then applied to a cooled turbine blade model where results demonstrate both walls is an important phenomenon in combustion chambers and a main design constraint in gas turbines

  16. Nonlinear Legendre Spectral Finite Elements for Wind Turbine Blade Dynamics: Preprint

    SciTech Connect (OSTI)

    Wang, Q.; Sprague, M. A.; Jonkman, J.; Johnson, N.

    2014-01-01

    This paper presents a numerical implementation and examination of new wind turbine blade finite element model based on Geometrically Exact Beam Theory (GEBT) and a high-order spectral finite element method. The displacement-based GEBT is presented, which includes the coupling effects that exist in composite structures and geometric nonlinearity. Legendre spectral finite elements (LSFEs) are high-order finite elements with nodes located at the Gauss-Legendre-Lobatto points. LSFEs can be an order of magnitude more efficient that low-order finite elements for a given accuracy level. Interpolation of the three-dimensional rotation, a major technical barrier in large-deformation simulation, is discussed in the context of LSFEs. It is shown, by numerical example, that the high-order LSFEs, where weak forms are evaluated with nodal quadrature, do not suffer from a drawback that exists in low-order finite elements where the tangent-stiffness matrix is calculated at the Gauss points. Finally, the new LSFE code is implemented in the new FAST Modularization Framework for dynamic simulation of highly flexible composite-material wind turbine blades. The framework allows for fully interactive simulations of turbine blades in operating conditions. Numerical examples showing validation and LSFE performance will be provided in the final paper.

  17. DISCRETE ELEMENT MODELING OF BLADE–STRIKE FREQUENCY AND SURVIVAL OF FISH PASSING THROUGH HYDROKINETIC TURBINES

    SciTech Connect (OSTI)

    Romero Gomez, Pedro DJ; Richmond, Marshall C.

    2014-04-17

    Evaluating the consequences from blade-strike of fish on marine hydrokinetic (MHK) turbine blades is essential for incorporating environmental objectives into the integral optimization of machine performance. For instance, experience with conventional hydroelectric turbines has shown that innovative shaping of the blade and other machine components can lead to improved designs that generate more power without increased impacts to fish and other aquatic life. In this work, we used unsteady computational fluid dynamics (CFD) simulations of turbine flow and discrete element modeling (DEM) of particle motion to estimate the frequency and severity of collisions between a horizontal axis MHK tidal energy device and drifting aquatic organisms or debris. Two metrics are determined with the method: the strike frequency and survival rate estimate. To illustrate the procedure step-by-step, an exemplary case of a simple runner model was run and compared against a probabilistic model widely used for strike frequency evaluation. The results for the exemplary case showed a strong correlation between the two approaches. In the application case of the MHK turbine flow, turbulent flow was modeled using detached eddy simulation (DES) in conjunction with a full moving rotor at full scale. The CFD simulated power and thrust were satisfactorily comparable to experimental results conducted in a water tunnel on a reduced scaled (1:8.7) version of the turbine design. A cloud of DEM particles was injected into the domain to simulate fish or debris that were entrained into the turbine flow. The strike frequency was the ratio of the count of colliding particles to the crossing sample size. The fish length and approaching velocity were test conditions in the simulations of the MHK turbine. Comparisons showed that DEM-based frequencies tend to be greater than previous results from Lagrangian particles and probabilistic models, mostly because the DEM scheme accounts for both the geometric aspects of the passage event ---which the probabilistic method does--- as well as the fluid-particle interactions ---which the Lagrangian particle method does. The DEM-based survival rates were comparable to laboratory results for small fish but not for mid-size fish because of the considerably different turbine diameters. The modeling framework can be used for applications that aim at evaluating the biological performance of MHK turbine units during the design phase and to provide information to regulatory agencies needed for the environmental permitting process.

  18. Base excitation testing system using spring elements to pivotally mount wind turbine blades

    DOE Patents [OSTI]

    Cotrell, Jason; Hughes, Scott; Butterfield, Sandy; Lambert, Scott

    2013-12-10

    A system (1100) for fatigue testing wind turbine blades (1102) through forced or resonant excitation of the base (1104) of a blade (1102). The system (1100) includes a test stand (1112) and a restoring spring assembly (1120) mounted on the test stand (1112). The restoring spring assembly (1120) includes a primary spring element (1124) that extends outward from the test stand (1112) to a blade mounting plate (1130) configured to receive a base (1104) of blade (1102). During fatigue testing, a supported base (1104) of a blad (1102) may be pivotally mounted to the test stand (1112) via the restoring spring assembly (1120). The system (1100) may include an excitation input assembly (1140) that is interconnected with the blade mouting plate (1130) to selectively apply flapwise, edgewise, and/or pitch excitation forces. The restoring spring assemply (1120) may include at least one tuning spring member (1127) positioned adjacent to the primary spring element (1124) used to tune the spring constant or stiffness of the primary spring element (1124) in one of the excitation directions.

  19. Numerical Analysis of Turbine Blade Cooling Ducts M.J. Noot and R.M.M. Mattheij

    E-Print Network [OSTI]

    Eindhoven, Technische Universiteit

    Numerical Analysis of Turbine Blade Cooling Ducts M.J. Noot and R.M.M. Mattheij Eindhoven the cooling ducts with ribs, so­called turbulators. It is investigated how these ribs influence the heat the quality of these cooling ducts. 1 Introduction Gas turbines play an important role in aviation

  20. Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry (Presentation)

    SciTech Connect (OSTI)

    James, T.; Goodrich, A.

    2013-12-01

    This briefing provides an overview of supply chain developments in the global wind industry and a detailed assessment of blade manufacturing considerations for U.S. end-markets. The report discusses the international trade flows of wind power equipment, blade manufacturing and logistical costs, and qualitative issues that often influence factory location decisions. To help guide policy and research and development strategy decisions, this report offers a comprehensive perspective of both quantitative and qualitative factors that affect selected supply chain developments in the growing wind power industry.

  1. Necessity and Requirements of a Collaborative Effort to Develop a Large Wind Turbine Blade Test Facility in North America

    SciTech Connect (OSTI)

    Cotrell, J.; Musial, W.; Hughes, S.

    2006-05-01

    The wind power industry in North America has an immediate need for larger blade test facilities to ensure the survival of the industry. Blade testing is necessary to meet certification and investor requirements and is critical to achieving the reliability and blade life needed for the wind turbine industry to succeed. The U.S. Department of Energy's (DOE's) Wind Program is exploring options for collaborating with government, private, or academic entities in a partnership to build larger blade test facilities in North America capable of testing blades up to at least 70 m in length. The National Renewable Energy Laboratory (NREL) prepared this report for DOE to describe the immediate need to pursue larger blade test facilities in North America, categorize the numerous prospective partners for a North American collaboration, and document the requirements for a North American test facility.

  2. Application of a wireless sensor node to health monitoring of operational wind turbine blades

    SciTech Connect (OSTI)

    Taylor, Stuart G; Farinholt, Kevin M; Park, Gyuhae; Farrar, Charles R; Todd, Michael D

    2009-01-01

    Structural health monitoring (SHM) is a developing field of research with a variety of applications including civil structures, industrial equipment, and energy infrastructure. An SHM system requires an integrated process of sensing, data interrogation and statistical assessment. The first and most important stage of any SHM system is the sensing system, which is traditionally composed of transducers and data acquisition hardware. However, such hardware is often heavy, bulky, and difficult to install in situ. Furthermore, physical access to the structure being monitored may be limited or restricted, as is the case for rotating wind turbine blades or unmanned aerial vehicles, requiring wireless transmission of sensor readings. This study applies a previously developed compact wireless sensor node to structural health monitoring of rotating small-scale wind turbine blades. The compact sensor node collects low-frequency structural vibration measurements to estimate natural frequencies and operational deflection shapes. The sensor node also has the capability to perform high-frequency impedance measurements to detect changes in local material properties or other physical characteristics. Operational measurements were collected using the wireless sensing system for both healthy and damaged blade conditions. Damage sensitive features were extracted from the collected data, and those features were used to classify the structural condition as healthy or damaged.

  3. Three-dimensional Numerical Analysis on Blade Response of Vertical Axis Tidal Current Turbine Under Operational Condition

    SciTech Connect (OSTI)

    Li, Ye; Karri, Naveen K.; Wang, Qi

    2014-04-30

    Tidal power as a large-scale renewable source of energy has been receiving significant attention recently because of its advantages over the wind and other renewal energy sources. The technology used to harvest energy from tidal current is called a tidal current turbine. Though some of the principles of wind turbine design are applicable to tidal current turbines, the design of latter ones need additional considerations like cavitation damage, corrosion etc. for the long-term reliability of such turbines. Depending up on the orientation of axis, tidal current turbines can be classified as vertical axis turbines or horizontal axis turbines. Existing studies on the vertical axis tidal current turbine focus more on the hydrodynamic aspects of the turbine rather than the structural aspects. This paper summarizes our recent efforts to study the integrated hydrodynamic and structural aspects of the vertical axis tidal current turbines. After reviewing existing methods in modeling tidal current turbines, we developed a hybrid approach that combines discrete vortex method -finite element method that can simulate the integrated hydrodynamic and structural response of a vertical axis turbine. This hybrid method was initially employed to analyze a typical three-blade vertical axis turbine. The power coefficient was used to evaluate the hydrodynamic performance, and critical deflection was considered to evaluate the structural reliability. A sensitivity analysis was also conducted with various turbine height-to-radius ratios. The results indicate that both the power output and failure probability increase with the turbine height, suggesting a necessity for optimal design. An attempt to optimize a 3-blade vertical axis turbine design with hybrid method yielded a ratio of turbine height to radius (H/R) about 3.0 for reliable maximum power output.

  4. Comments on: 2015 Wind Turbine Blade Manufacture Conference-Dusseldorf,

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 OutreachProductswsicloudwsiclouddenDVA N C E D BGene NetworkNuclearDNP Post-Doctoral Position

  5. Energy Department Awards $1.8 Million to Develop Wind Turbine...

    Office of Environmental Management (EM)

    Advanced Manufacturing Initiative Improves Turbine Blade Productivity 2011 DOE Funded Offshore Wind Project Updates DOE and Sandia National Laboratories Develop National Rotor...

  6. CFD analysis of rotating two-bladed flatback wind turbine rotor.

    SciTech Connect (OSTI)

    van Dam, C.P. (University of California, David, CA); Chao, David D.; Berg, Dale E. (University of California, David, CA)

    2008-04-01

    The effects of modifying the inboard portion of the NREL Phase VI rotor using a thickened, flatback version of the S809 design airfoil are studied using a three-dimensional Reynolds-averaged Navier-Stokes method. A motivation for using such a thicker airfoil design coupled with a blunt trailing edge is to alleviate structural constraints while reducing blade weight and maintaining the power performance of the rotor. The calculated results for the baseline Phase VI rotor are benchmarked against wind tunnel results obtained at 10, 7, and 5 meters per second. The calculated results for the modified rotor are compared against those of the baseline rotor. The results of this study demonstrate that a thick, flatback blade profile is viable as a bridge to connect structural requirements with aerodynamic performance in designing future wind turbine rotors.

  7. Analysis of SNL/MSU/DOE fatigue database trends for wind turbine blade materials.

    SciTech Connect (OSTI)

    Mandell, John F. (Montana State University, Bozeman, MT); Ashwill, Thomas D.; Wilson, Timothy J. (Montana State University, Bozeman, MT); Sears, Aaron T. (Montana State University, Bozeman, MT); Agastra, Pancasatya (Montana State University, Bozeman, MT); Laird, Daniel L.; Samborsky, Daniel D. (Montana State University, Bozeman, MT)

    2010-12-01

    This report presents an analysis of trends in fatigue results from the Montana State University program on the fatigue of composite materials for wind turbine blades for the period 2005-2009. Test data can be found in the SNL/MSU/DOE Fatigue of Composite Materials Database which is updated annually. This is the fifth report in this series, which summarizes progress of the overall program since its inception in 1989. The primary thrust of this program has been research and testing of a broad range of structural laminate materials of interest to blade structures. The report is focused on current types of infused and prepreg blade materials, either processed in-house or by industry partners. Trends in static and fatigue performance are analyzed for a range of materials, geometries and loading conditions. Materials include: sixteen resins of three general types, five epoxy based paste adhesives, fifteen reinforcing fabrics including three fiber types, three prepregs, many laminate lay-ups and process variations. Significant differences in static and fatigue performance and delamination resistance are quantified for particular materials and process conditions. When blades do fail, the likely cause is fatigue in the structural detail areas or at major flaws. The program is focused strongly on these issues in addition to standard laminates. Structural detail tests allow evaluation of various blade materials options in the context of more realistic representations of blade structure than do the standard test methods. Types of structural details addressed in this report include ply drops used in thickness tapering, and adhesive joints, each tested over a range of fatigue loading conditions. Ply drop studies were in two areas: (1) a combined experimental and finite element study of basic ply drop delamination parameters for glass and carbon prepreg laminates, and (2) the development of a complex structured resin-infused coupon including ply drops, for comparison studies of various resins, fabrics and pry drop thicknesses. Adhesive joint tests using typical blade adhesives included both generic testing of materials parameters using a notched-lap-shear test geometry developed in this study, and also a series of simulated blade web joint geometries fabricated by an industry partner.

  8. Investigation of Dynamic Aerodynamics and Control of Wind Turbine Sections Under Relevant Inflow/Blade Attitude Conditions

    SciTech Connect (OSTI)

    Naughton, Jonathan W.

    2014-08-05

    The growth of wind turbines has led to highly variable loading on the blades. Coupled with the relative reduced stiffness of longer blades, the need to control loading on the blades has become important. One method of controlling loads and maximizing energy extraction is local control of the flow on the wind turbine blades. The goal of the present work was to better understand the sources of the unsteady loading and then to control them. This is accomplished through an experimental effort to characterize the unsteadiness and the effect of a Gurney flap on the flow, as well as an analytical effort to develop control approaches. It was planned to combine these two efforts to demonstrate control of a wind tunnel test model, but that final piece still remains to be accomplished.

  9. Inspection system for a turbine blade region of a turbine engine

    DOE Patents [OSTI]

    Smed, Jan P. (Winter Springs, FL); Lemieux, Dennis H. (Casselberry, FL); Williams, James P. (Orlando, FL)

    2007-06-19

    An inspection system formed at least from a viewing tube for inspecting aspects of a turbine engine during operation of the turbine engine. An outer housing of the viewing tube may be positioned within a turbine engine using at least one bearing configured to fit into an indentation of a support housing to form a ball and socket joint enabling the viewing tube to move during operation as a result of vibrations and other movements. The viewing tube may also include one or more lenses positioned within the viewing tube for viewing the turbine components. The lenses may be kept free of contamination by maintaining a higher pressure in the viewing tube than a pressure outside of the viewing tube and enabling gases to pass through an aperture in a cap at a viewing end of the viewing tube.

  10. Progress Toward Luminescence-Based VAATE Turbine Blade And Vane Temperature Measurement

    SciTech Connect (OSTI)

    Jenkins, Tom P.; Allison, Stephen W; Eldridge, Jeffrey I.; Niska, R. H.; Condevaux, J. J.; Wolfe, Doug E.; Jordan, Eric H.; Heeg, Bauke

    2012-01-01

    Progress towards fielding luminescence-based temperature measurements for the Versatile Affordable Advanced Turbine Engine (VAATE) program is described. The near term programmatic objective is to monitor turbine vane temperatures and health by luminescence from a rare-earth doped thermal barrier coating (TBC), or from a thermographic phosphor layer coated onto a TBC. The first goal is to establish the temperature measurement capability to 1300 C with 1 percent uncertainty in a test engine. An eventual goal is to address rotating turbine blades in an F135 engine. The project consists of four phases, of which the first two have been completed and are described in this paper. The first phase involved laser heating of a 2.54-cm-diameter test sample, coated with a TBC and a thermographic phosphor layer, to produce a thermal gradient across the TBC layer similar to that expected in a turbine engine. Phosphor temperatures correlated well with those measured by long wavelength pyrometry. In the second phase, 10x10- cm coupons were exposed to a jet fuel flame at a burner rig facility. The thermographic phosphor/TBC combination survived the aggressive flame and high exhaust gas velocity, even though the metal substrate melted. Reliable temperature measurements were made up to about 1400 C using YAG:Dy as the thermographic phosphor. In addition, temperature measurements using YAG:Tm showed very desirable background radiation suppression.

  11. Heat transfer in leading and trailing edge cooling channels of the gas turbine blade under high rotation numbers 

    E-Print Network [OSTI]

    Liu, Yao-Hsien

    2009-05-15

    at the highest rotation number of 0.58. Heat transfer coefficients are also experimentally measured in a wedge-shaped cooling channel (Dh =2.22cm, Ac=7.62cm2) to model an internal cooling passage near the trailing edge of a gas turbine blade where the coolant...

  12. Exit blade geometry and part-load performance of small axial flow propeller turbines: An experimental investigation

    SciTech Connect (OSTI)

    Singh, Punit; Nestmann, Franz

    2010-09-15

    A detailed experimental investigation of the effects of exit blade geometry on the part-load performance of low-head, axial flow propeller turbines is presented. Even as these turbines find important applications in small-scale energy generation using micro-hydro, the relationship between the layout of blade profile, geometry and turbine performance continues to be poorly characterized. The experimental results presented here help understand the relationship between exit tip angle, discharge through the turbine, shaft power, and efficiency. The modification was implemented on two different propeller runners and it was found that the power and efficiency gains from decreasing the exit tip angle could be explained by a theoretical model presented here based on classical theory of turbomachines. In particular, the focus is on the behaviour of internal parameters like the runner loss coefficient, relative flow angle at exit, mean axial flow velocity and net tangential flow velocity. The study concluded that the effects of exit tip modification were significant. The introspective discussion on the theoretical model's limitation and test facility suggests wider and continued experimentation pertaining to the internal parameters like inlet vortex profile and exit swirl profile. It also recommends thorough validation of the model and its improvement so that it can be made capable for accurate characterization of blade geometric effects. (author)

  13. Turbine blade platform film cooling with simulated stator-rotor purge flow with varied seal width and upstream wake with vortex 

    E-Print Network [OSTI]

    Blake, Sarah Anne

    2009-05-15

    The turbine blade platform can be protected from hot mainstream gases by injecting cooler air through the gap between stator and rotor. The effectiveness of this film cooling method depends on the geometry of the slot, the ...

  14. Turbine Blade Row Optimization Through Endwall Contouring by an Adjoint Method

    E-Print Network [OSTI]

    Liu, Feng

    function, regardless of the number of design parameters. Flow loss through the blade row is minimized while blade at off-design conditions is also evaluated and compared with that of the original blade algorithms (GAs) [4­6] aregaining usage in practical engineering design of turbomachinery blade rows. Besides

  15. Low-Order Modelling of Blade-Induced Turbulence for RANS Actuator Disk Computations of Wind and Tidal Turbines

    E-Print Network [OSTI]

    Nishino, Takafumi

    2012-01-01

    Modelling of turbine blade-induced turbulence (BIT) is discussed within the framework of three-dimensional Reynolds-averaged Navier-Stokes (RANS) actuator disk computations. We first propose a generic (baseline) BIT model, which is applied only to the actuator disk surface, does not include any model coefficients (other than those used in the original RANS turbulence model) and is expected to be valid in the limiting case where BIT is fully isotropic and in energy equilibrium. The baseline model is then combined with correction functions applied to the region behind the disk to account for the effect of rotor tip vortices causing a mismatch of Reynolds shear stress between short- and long-time averaged flow fields. Results are compared with wake measurements of a two-bladed wind turbine model of Medici and Alfredsson [Wind Energy, Vol. 9, 2006, pp. 219-236] to demonstrate the capability of the new model.

  16. J.H. Gieske, M.A. Rumsey, "Nondestructive Evaluation (Nde) Of Composite/Metal Bond Interface Of A Wind Turbine Blade Using An Acousto-Ultrasonic Technique," 1997 ASME Wind Energy

    E-Print Network [OSTI]

    Of A Wind Turbine Blade Using An Acousto-Ultrasonic Technique," 1997 ASME Wind Energy Symposium, AIAA/ASME, 1997, pp. 249-254. NONDESTRUCTIVE EVALUATION (NDE) OF COMPOSITE/METAL BOND INTERFACE OF A WIND TURBINE insert and the fiber glass epoxy composite of a wind turbine blade. Data was generated manually as well

  17. Blade reliability collaborative : collection of defect, damage and repair data.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.; Ogilvie, Alistair B.; Paquette, Joshua A.

    2013-04-01

    The Blade Reliability Collaborative (BRC) was started by the Wind Energy Technologies Department of Sandia National Laboratories and DOE in 2010 with the goal of gaining insight into planned and unplanned O&M issues associated with wind turbine blades. A significant part of BRC is the Blade Defect, Damage and Repair Survey task, which will gather data from blade manufacturers, service companies, operators and prior studies to determine details about the largest sources of blade unreliability. This report summarizes the initial findings from this work.

  18. Transient growth mechanisms of low Reynolds number flow over a low-pressure turbine blade

    E-Print Network [OSTI]

    Sharma, AS; Sherwin, SJ; Theofilis, V; 10.1007/s00162-010-0183-9

    2013-01-01

    A direct transient growth analysis for three-dimensional perturbations to flow past a periodic array of T-106/300 low-pressure turbine fan blades is presented. The methodology is based on a singular value decomposition of the flow evolution operator, linearised about a steady or periodic base flow. This analysis yields the optimal growth modes. Previous work on global mode stability analysis of this flow geometry showed the flow is asymptotically stable, indicating a non-modal explanation of transition may be more appropriate. The present work extends previous investigations into the transient growth around a steady base flow, to higher Reynolds numbers and periodic base flows. It is found that the notable transient growth of the optimal modes suggests a plausible route to transition in comparison to modal growth for this configuration. The spatial extent and localisation of the optimal modes is examined and possible physical triggering mechanisms are discussed. It is found that for longer times and longer sp...

  19. Ceramic blade attachment system

    DOE Patents [OSTI]

    Shaffer, J.E.

    1995-07-11

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine disc having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade and forms a turbine assembly. The turbine blade has a root portion defining a pair of sides having a pair of grooves therein. The turbine assembly includes a pair of flanges between which the turbine blades are positioned. Each of the pair of flanges has a plurality of grooves defined therein. The grooves within the pair of flanges are aligned with the grooves in the blades and have a space formed therebetween. A plurality of spherical balls are positioned within the space. The plurality of spherical balls has a preestablished rate of thermal expansion being equal to the preestablished rate of thermal expansion of the turbine blade. 4 figs.

  20. Ceramic blade attachment system

    DOE Patents [OSTI]

    Shaffer, James E. (Maitland, FL)

    1995-01-01

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine disc having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade and forms a turbine assembly. The turbine blade has a root portion defining a pair of sides having a pair of grooves therein. The turbine assembly includes a pair of flanges between which the turbine blades are positioned. Each of the pair of flanges has a plurality of grooves defined therein. The grooves within the pair of flanges are aligned with the grooves in the blades and have a space formed therebetween. A plurality of spherical balls are positioned within the space. The plurality of spherical balls has a preestablished rate of thermal expansion being equal to the preestablished rate of thermal expansion of the turbine blade.

  1. Vibration and crack detection in gas turbine engine compressor blades using Eddy current sensors

    E-Print Network [OSTI]

    Lackner, Matthew, 1980-

    2004-01-01

    (cont.) in the ECS signal, no definitive method for sensing blade vibration using an ECS has yet been developed.

  2. Wind Turbine Blade Flow Fields and Prospects for Active Aerodynamic Control: Preprint

    SciTech Connect (OSTI)

    Schreck, S.; Robinson, M.

    2007-08-01

    This paper describes wind turbine flow fields that can cause adverse aerodynamic loading and can impact active aerodynamic control methodologies currently contemplated for wind turbine applications.

  3. 3X-100 blade field test.

    SciTech Connect (OSTI)

    Zayas, Jose R.; Johnson, Wesley D.

    2008-03-01

    In support of a Work-For-Other (WFO) agreement between the Wind Energy Technology Department at Sandia National Laboratories and 3TEX, one of the three Micon 65/13M wind turbines at the USDA Agriculture Research Service (ARS) center in Bushland, Texas, has been used to test a set of 9 meter wind turbine blades, manufactured by TPI composites using the 3TEX carbon material for the spar cap. Data collected from the test has been analyzed to evaluate both the aerodynamic performance and the structural response from the blades. The blades aerodynamic and structural performance, the meteorological inflow and the wind turbine structural response has been monitored with an array of 57 instruments: 15 to characterize the blades, 13 to characterize inflow, and 15 to characterize the time-varying state of the turbine. For the test, data was sampled at a rate of 40 Hz using the ATLAS II (Accurate GPS Time-Linked Data Acquisition System) data acquisition system. The system features a time-synchronized continuous data stream and telemetered data from the turbine rotor. This paper documents the instruments and infrastructure that have been developed to monitor these blades, turbines and inflow, as well as both modeling and field testing results.

  4. H. J. Sutherland and John F. Mandell, "Application of the U.S. High Cycle Fatigue Data Base to Wind Turbine Blade Lifetime Predictions," Energy Week 1996, Book VIII: Wind

    E-Print Network [OSTI]

    to Wind Turbine Blade Lifetime Predictions," Energy Week 1996, Book VIII: Wind Energy, ASME, January PREDICTIONS Herbert J. Sutherland Wind Energy Technology Sandia National Laboratories Albuquerque, NM 87185-February, 1996, pp. 85-92. APPLICATION OF THE U.S. HIGH CYCLE FATIGUE DATA BASE TO WIND TURBINE BLADE LIFETIME

  5. Structural Testing of 9 m Carbon Fiber Wind Turbine Research Blades*

    E-Print Network [OSTI]

    National Laboratories , Albuquerque, NM, 87111 Jeroen van Dam§ and Scott Hughes§ National Renewable Energy a research program initiated by Sandia National Laboratories. The individual designs feature such innovations of these blades were conducted at the National Wind Technology Center. The blades were subjected to flapwise

  6. Sinomatech Wind Power Blade aka Sinoma Science Technology Wind...

    Open Energy Info (EERE)

    Sinomatech Wind Power Blade aka Sinoma Science Technology Wind Turbine Blade Co Ltd Jump to: navigation, search Name: Sinomatech Wind Power Blade (aka Sinoma Science & Technology...

  7. Wind Technology Testing Center Acquires New Blade Fatigue Test...

    Broader source: Energy.gov (indexed) [DOE]

    multimegawatt wind turbine blade flap fatigue test. Addthis Related Articles DOE's New Large Blade Test Facility in Massachusetts Completes First Commercial Blade Tests...

  8. Improved performance rhenium containing single crystal alloy turbine blades utilizing ppm levels of the highly reactive elements lanthanum and yttrium

    SciTech Connect (OSTI)

    Ford, D.A.; Fullagar, K.P.L.; Bhangu, H.K. [Rolls-Royce PLC, Bristol (United Kingdom); Thomas, M.C.; Burkholder, P.S.; Korinko, P.S. [Allison Engine Co., Indianapolis, IN (United States); Harris, K.; Wahl, J.B. [Cannon-Muskegon Corp., MI (United States)

    1999-01-01

    Turbine inlet temperatures have now approached 1650 C at maximum power for the latest large commercial turbofan engines, resulting in high fuel efficiency and thrust levels approaching or exceeding 445 kN (100,000 lbs.). High reliability and durability must be intrinsically designed into these turbine engines to meet operating economic targets and ETOPS certification requirements. Re additions to cast airfoil superalloys not only improve creep and thermomechanical fatigue strength but also environmental properties, including coating performance. It is now known that sulfur (S) at levels <10 ppm but >0.2 ppm in these alloys reduces the adherence of {alpha} alumina protective scales on these materials or their coatings by weakening the Van der Waal`s bond between the scale and the alloy substrate. A team approach has been used to develop an improvement to CMSX-4 alloy which contains 3% Re, by reducing S and phosphorus (P) levels in the alloy to <2 ppm, combined with residual additions of lanthanum (La) + yttrium (Y) in the range 10--30 ppm. Results from cyclic, burner rig dynamic oxidation testing at 1093 C show thirteen times the number of cycles to initial alumina scale spallation for CMSX-4 [La + Y] compared to standard CMSX-4. The La assists with ppm chemistry control of the Y throughout the single crystal turbine blade castings through the formation of a continuous lanthanum oxide film between the molten and solidifying alloy and the ceramic core and prime coat of the shell mold. Y and La tie up the M2 ppm but >0.2 ppm residual S in the alloy as very stable Y and La sulfides and oxysulfides, thus preventing diffusion of the S atoms to the alumina scale layer under high temperature, cyclic oxidizing conditions. La also forms a stable phosphide. CMSX-4 (ULS) (La + Y) HP shroudless turbine blades will commence engine testing in May 1998.

  9. Optimal Design and Tolerancing of Compressor Blades Subject to Manufacturing Variability

    E-Print Network [OSTI]

    Wang, Qiqi

    This paper presents a computational approach for optimal robust design and tolerancing of turbomachinery compressor blades that are subject to geometric variability. This approach simultaneously determines the optimal blade ...

  10. American Institute of Aeronautics and Astronautics Characterization of Manufacturing Defects Common to

    E-Print Network [OSTI]

    time due to blade failures as a result of defects, that design and manufacturing within the wind industry does not ensure a 20 year design life.1 Blades generally account for 15 to 20% of the cost Common to Composite Wind Turbine Blades: Flaw Characterization Trey W. Riddle1 , Douglas S. Cairns2

  11. Memorandum of Understanding between the U.S. Wind Turbine Manufacturer...

    Energy Savers [EERE]

    of Understanding between the U.S. Wind Turbine Manufacturers and the U.S. Department of Energy on Developing a Shared Strategy to Achieve 20% Wind Energy in 2030 Memorandum of...

  12. Ceramic blade attachment system

    DOE Patents [OSTI]

    Shaffer, James E. (Maitland, FL)

    1995-01-01

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine wheel having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine blade has a root portion having a first groove and a second groove therein. The turbine wheel includes a plurality of openings in which the turbine blade is positioned. Each of the openings has a first groove and a second groove therein. The space or void formed between the first grooves and the second grooves has a plurality of spherical balls positioned therein. The plurality of spherical balls has a preestablished rate of thermal expansion being equal to the preestablished rate of thermal expansion of the turbine blade.

  13. Ceramic blade attachment system

    DOE Patents [OSTI]

    Shaffer, J.E.

    1995-01-10

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine wheel having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine blade has a root portion having a first groove and a second groove therein. The turbine wheel includes a plurality of openings in which the turbine blade is positioned. Each of the openings has a first groove and a second groove therein. The space or void formed between the first grooves and the second grooves has a plurality of spherical balls positioned therein. The plurality of spherical balls has a preestablished rate of thermal expansion being equal to the preestablished rate of thermal expansion of the turbine blade. 4 figures.

  14. Assessment of Strike of Adult Killer Whales by an OpenHydro Tidal Turbine Blade

    SciTech Connect (OSTI)

    Carlson, Thomas J.; Elster, Jennifer L.; Jones, Mark E.; Watson, Bruce E.; Copping, Andrea E.; Watkins, Michael L.; Jepsen, Richard A.; Metzinger, Kurt

    2012-02-01

    Report to DOE on an analysis to determine the effects of a potential impact to an endangered whale from tidal turbines proposed for deployment in Puget Sound.

  15. J. F. Mandell, D. D. Samborsky, and H. J. Sutherland, "Effects of Materials Parameters and Design Details on the Fatigue of Composite Materials for Wind Turbine Blades", 1999

    E-Print Network [OSTI]

    J. F. Mandell, D. D. Samborsky, and H. J. Sutherland, "Effects of Materials Parameters and Design Details on the Fatigue of Composite Materials for Wind Turbine Blades", 1999 EWEC, Nice, France, March 1-5, 1999. Effects of Materials Parameters and Design Details on the Fatigue of Composite Materials for Wind

  16. Ceramic blade attachment system

    DOE Patents [OSTI]

    Boyd, Gary L. (Alpine, CA)

    1994-01-01

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine wheel having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine blade has a root portion having a pair of recessed portions thereon. The turbine wheel includes a plurality of openings in which the turbine blade is positioned. Each of the openings have a pair of grooves therein in which are positioned a pair of pins having a generally rectangular cross-section and a reaction surface thereon. A pair of cylindrical rollers interposed respective ones of the pair of reaction surfaces and the pair of recessed portions. The attachment system or turbine assembly provides an economical, reliable and effective attachment of a component having a preestablished rate of thermal expansion to a component having a greater preestablished rate of thermal expansion.

  17. Ceramic blade attachment system

    DOE Patents [OSTI]

    Boyd, G.L.

    1994-12-13

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine wheel having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine blade has a root portion having a pair of recessed portions thereon. The turbine wheel includes a plurality of openings in which the turbine blade is positioned. Each of the openings have a pair of grooves therein in which are positioned a pair of pins having a generally rectangular cross-section and a reaction surface thereon. A pair of cylindrical rollers interposed respective ones of the pair of reaction surfaces and the pair of recessed portions. The attachment system or turbine assembly provides an economical, reliable and effective attachment of a component having a preestablished rate of thermal expansion to a component having a greater preestablished rate of thermal expansion. 3 figures.

  18. TX-100 manufacturing final project report.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.; Berry, Derek S.

    2007-11-01

    This report details the work completed under the TX-100 blade manufacturing portion of the Carbon-Hybrid Blade Developments: Standard and Twist-Coupled Prototype project. The TX-100 blade is a 9 meter prototype blade designed with bend-twist coupling to augment the mitigation of peak loads during normal turbine operation. This structural coupling was achieved by locating off axis carbon fiber in the outboard portion of the blade skins. The report will present the tooling selection, blade production, blade instrumentation, blade shipping and adapter plate design and fabrication. The baseline blade used for this project was the ERS-100 (Revision D) wind turbine blade. The molds used for the production of the TX-100 were originally built for the production of the CX-100 blade. The same high pressure and low pressure skin molds were used to manufacture the TX-100 skins. In order to compensate for the difference in skin thickness between the CX-100 and the TX-100, however, a new TX-100 shear web plug and mold were required. Both the blade assembly fixture and the root stud insertion fixture used for the CX-100 blades could be utilized for the TX-100 blades. A production run of seven TX-100 prototype blades was undertaken at TPI Composites during the month of October, 2004. Of those seven blades, four were instrumented with strain gauges before final assembly. After production at the TPI Composites facility in Rhode Island, the blades were shipped to various test sites: two blades to the National Wind Technology Center at the National Renewable Energy Laboratory in Boulder, Colorado, two blades to Sandia National Laboratory in Albuquerque, New Mexico and three blades to the United States Department of Agriculture turbine field test facility in Bushland, Texas. An adapter plate was designed to allow the TX-100 blades to be installed on existing Micon 65/13M turbines at the USDA site. The conclusion of this program is the kick-off of the TX-100 blade testing at the three testing facilities.

  19. Local heat transfer and film effectiveness of a film cooled gas turbine blade tip 

    E-Print Network [OSTI]

    Adewusi, Adedapo Oluyomi

    1999-01-01

    Gas turbine engines due to high operating temperatures undergo severe thermal stress and fatigue during operation. Cooling of these components is a very important issue during the lifetime of the engine. Cooling is achieved through the use...

  20. Numerical simulation of flow and heat transfer of internal cooling passage in gas turbine blade 

    E-Print Network [OSTI]

    Su, Guoguang

    2007-04-25

    for efficient energy utilization; one of the most powerful means of achieving higher efficiency in industrial gas turbine engines is to raise the turbine inlet temperature (TIT). Sophisticated cooling techniques must be employed to cool the components... for momentum, energy, and turbulence quantities are solved in curvilinear, body-fitted coordinates using the finite-analytic method. 2.1 The Governing Equation and Chimera Method For unsteady incompressible flow, the continuty equation and momentum...

  1. In-field use of laser Doppler vibrometer on a wind turbine blade

    SciTech Connect (OSTI)

    Rumsey, M.; Hurtado, J.; Hansche, B.

    1998-12-31

    One of our primary goals was to determine how well a laser Doppler vibrometer (LDV) could measure the structural dynamic response of a wind turbine that was parked in the field. We performed a series of preliminary tests in the lab to determine the basic limitations of the LDV for this application. We then instrumented an installed parked horizontal axis wind turbine with accelerometers to determine the natural frequencies, damping, and mode shapes of the wind turbine and rotor as a baseline for the LDV and our other tests. We also wanted to determine if LDV modal information could be obtained from a naturally (wind) excited wind turbine. We compared concurrently obtained accelerometer and LDV data in an attempt to assess the quality of the LDV data. Our test results indicate the LDV can be successfully used in the field environment of an installed wind turbine, but with a few restrictions. We were successful in obtaining modal information from a naturally (wind) excited wind turbine in the field, but the data analysis requires a large number of averaged data sets to obtain reasonable results. An ultimate goal of this continuing project is to develop a technique that will monitor the health of a structure, detect damage, and hopefully predict an impending component failure.

  2. DOE Research Grant Leads to Gas Turbine Manufacturing Improvements

    Broader source: Energy.gov [DOE]

    Research sponsored by the U.S. Department of Energy's Office of Fossil Energy has led to a new licensing agreement that will improve the performance of state-of-the-art gas turbines, resulting in cleaner, more reliable and affordable energy.

  3. Single casing reheat turbine

    SciTech Connect (OSTI)

    Matsushima, Tatsuro; Nishimura, Shigeo

    1999-07-01

    For conventional power plants, regenerative reheat steam turbines have been accepted as the most practical method to meet the demand for efficient and economical power generation. Recently the application of reheat steam turbines for combined cycle power plant began according to the development of large-capacity high temperature gas turbine. The two casing double flow turbine has been applied for this size of reheat steam turbine. The single casing reheat turbine can offer economical and compact power plant. Through development of HP-LP combined rotor and long LP blading series, Mitsubishi Heavy Industries, Ltd. had developed a single casing reheat steam turbine series and began to use it in actual plants. Six units are already in operation and another seven units are under manufacturing. Multiple benefits of single casing reheat turbine are smaller space requirements, shorter construction and erection period, equally good performance, easier operation and maintenance, shorter overhaul period, smaller initial investment, lower transportation expense and so on. Furthermore, single exhaust steam turbine makes possible to apply axial exhaust type, which will lower the height of T/G foundation and T/G housing. The single casing reheat turbine has not only compact and economical configuration itself but also it can reduce the cost of civil construction. In this paper, major developments and design features of the single casing reheat turbine are briefly discussed and operating experience, line-up and technical consideration for performance improvement are presented.

  4. Pin and roller attachment system for ceramic blades

    DOE Patents [OSTI]

    Shaffer, J.E.

    1995-07-25

    In a turbine, a plurality of blades are attached to a turbine wheel by way of a plurality of joints which form a rolling contact between the blades and the turbine wheel. Each joint includes a pin and a pair of rollers to provide rolling contact between the pin and an adjacent pair of blades. Because of this rolling contact, high stress scuffing between the blades and the turbine wheel reduced, thereby inhibiting catastrophic failure of the blade joints. 3 figs.

  5. Pin and roller attachment system for ceramic blades

    DOE Patents [OSTI]

    Shaffer, James E. (Maitland, FL)

    1995-01-01

    In a turbine, a plurality of blades are attached to a turbine wheel by way of a plurality of joints which form a rolling contact between the blades and the turbine wheel. Each joint includes a pin and a pair of rollers to provide rolling contact between the pin and an adjacent pair of blades. Because of this rolling contact, high stress scuffing between the blades and the turbine wheel reduced, thereby inhibiting catastrophic failure of the blade joints.

  6. SMART Wind Consortium Composites Subgroup Virtual Meeting: Advanced Manufacturing of Wind Turbine Blades

    Office of Energy Efficiency and Renewable Energy (EERE)

    Funded by the U.S. Department of Commerce, the SMART Wind Consortium is connecting collaborators to form consensus on near-term and mid-term plans needed to increase cost competitiveness of U.S....

  7. Foam Cleaning of Steam Turbines 

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    2000-01-01

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  8. Single Rotor Turbine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2004-10-26

    A rotor for use in turbine applications has a centrifugal compressor having axially disposed spaced apart fins forming passages and an axial turbine having hollow turbine blades interleaved with the fins and through which fluid from the centrifugal compressor flows.

  9. Ceramic blade attachment system

    DOE Patents [OSTI]

    Frey, G.A.; Jimenez, O.D.

    1996-12-03

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine flange having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine flange includes a first upstanding flange and a second upstanding flange having a groove formed between them. The turbine flange further includes a recess. Each of the first and second upstanding flanges have a plurality of bores therein. A turbine blade has a first member and a second member positioned in one of the groove and the recess. Each of the first member and the second member have a plurality of bores therein. A pin is positioned in respective ones of the plurality of bores in the first and second upstanding members and the first and second members and attach the blade to the turbine flange. The pin has a preestablished rate of thermal expansion being substantially equal to the rate of thermal expansion of the blade. 4 figs.

  10. Ceramic blade attachment system

    DOE Patents [OSTI]

    Frey, deceased, Gary A. (late of Poway, CA); Jimenez, Oscar D. (Escondia, CA)

    1996-01-01

    A turbine blade having a preestablished rate of thermal expansion is attached to a turbine flange having a preestablished rate of thermal expansion being greater than the preestablished rate of thermal expansion of the turbine blade. The turbine flange includes a first upstanding flange and a second upstanding flange having a groove formed therebetween. The turbine flange further includes a recess. Each of the first and second upstanding flanges have a plurality of bores therein. A turbine blade has a first member and a second member positioned in one of the groove and the recess. Each of the first member and the second member have a plurality of bores therein. And, a pin is positioned in respective ones of the plurality of bores in the first and second upstanding members and the first and second members and attach the blade to the turbine flange. The pin has a preestablished rate of thermal expansion being substantially equal to the rate of thermal expansion of the blade.

  11. Structural Testing at the NWTC Helps Improve Blade Design and Increase System Reliability; NREL (National Renewable Energy Laboratory)

    SciTech Connect (OSTI)

    2015-08-01

    Since 1990, the National Renewable Energy Laboratory’s (NREL's) National Wind Technology Center (NWTC) has tested more than 150 wind turbine blades. NWTC researchers can test full-scale and subcomponent articles, conduct data analyses, and provide engineering expertise on best design practices. Structural testing of wind turbine blades enables designers, manufacturers, and owners to validate designs and assess structural performance to specific load conditions. Rigorous structural testing can reveal design and manufacturing problems at an early stage of development that can lead to overall improvements in design and increase system reliability.

  12. Design of 9-meter carbon-fiberglass prototype blades : CX-100 and TX-100 : final project report.

    SciTech Connect (OSTI)

    Berry, Derek

    2007-09-01

    TPI Composites, Inc. (TPI), Global Energy Concepts, LLC (GEC), and MDZ Consulting (MDZ) have collaborated on a project to design, manufacture, and test prototype carbon-fiberglass hybrid wind turbine blades of 9-m length. The project, funded by Sandia National Laboratories, involves prototype blades in both conventional (unidirectional spar fibers running along the blade span) and ''adaptive'' (carbon fibers in off-axis orientation to achieve bend-twist-coupling) configurations. After manufacture, laboratory testing is being conducted to determine the static and fatigue strength of the prototypes, in conjunction with field testing to evaluate the performance under operational conditions.

  13. Aerodynamics and Heat Transfer Studies of Parameters Specific to the IGCC-Requirements: Endwall Contouring, Leading Edge and Blade Tip Ejection under Rotating Turbine Conditions

    SciTech Connect (OSTI)

    Schobeiri, Meinhard; Han, Je-Chin

    2014-09-30

    This report deals with the specific aerodynamics and heat transfer problematic inherent to high pressure (HP) turbine sections of IGCC-gas turbines. Issues of primary relevance to a turbine stage operating in an IGCC-environment are: (1) decreasing the strength of the secondary flow vortices at the hub and tip regions to reduce (a), the secondary flow losses and (b), the potential for end wall deposition, erosion and corrosion due to secondary flow driven migration of gas flow particles to the hub and tip regions, (2) providing a robust film cooling technology at the hub and that sustains high cooling effectiveness less sensitive to deposition, (3) investigating the impact of blade tip geometry on film cooling effectiveness. The document includes numerical and experimental investigations of above issues. The experimental investigations were performed in the three-stage multi-purpose turbine research facility at the Turbomachinery Performance and Flow Research Laboratory (TPFL), Texas A&M University. For the numerical investigations a commercial Navier-Stokes solver was utilized.

  14. An experimental and numerical study of wind turbine seismic behavior

    E-Print Network [OSTI]

    Prowell, I.

    2011-01-01

    will result in design driving loads for the turbine blades.will result in design driving loads for the turbine blades.Design Study” (Malcolm and Hansen, 2006) to create a blade

  15. LIDAR Wind Speed Measurement Analysis and Feed-Forward Blade Pitch Control for Load Mitigation in Wind Turbines: January 2010--January 2011

    SciTech Connect (OSTI)

    Dunne, F.; Simley, E.; Pao, L.Y.

    2011-10-01

    This report examines the accuracy of measurements that rely on Doppler LIDAR systems to determine their applicability to wind turbine feed-forward control systems and discusses feed-forward control system designs that use preview wind measurements. Light Detection and Ranging (LIDAR) systems are able to measure the speed of incoming wind before it interacts with a wind turbine rotor. These preview wind measurements can be used in feed-forward control systems designed to reduce turbine loads. However, the degree to which such preview-based control techniques can reduce loads by reacting to turbulence depends on how accurately the incoming wind field can be measured. The first half of this report examines the accuracy of different measurement scenarios that rely on coherent continuous-wave or pulsed Doppler LIDAR systems to determine their applicability to feed-forward control. In particular, the impacts of measurement range and angular offset from the wind direction are studied for various wind conditions. A realistic case involving a scanning LIDAR unit mounted in the spinner of a wind turbine is studied in depth with emphasis on choices for scan radius and preview distance. The effects of turbulence parameters on measurement accuracy are studied as well. Continuous-wave and pulsed LIDAR models based on typical commercially available units were used in the studies present in this report. The second half of this report discusses feed-forward control system designs that use preview wind measurements. Combined feedback/feed-forward blade pitch control is compared to industry standard feedback control when simulated in realistic turbulent above-rated winds. The feed-forward controllers are designed to reduce fatigue loads, increasing turbine lifetime and therefore reducing the cost of energy. Three feed-forward designs are studied: non-causal series expansion, Preview Control, and optimized FIR filter. The input to the feed-forward controller is a measurement of incoming wind speeds that could be provided by LIDAR. Non-causal series expansion and Preview Control methods reduce blade root loads but increase tower bending in simulation results. The optimized FIR filter reduces loads overall, keeps pitch rates low, and maintains rotor speed regulation and power capture, while using imperfect wind measurements provided by the spinning continuous-wave LIDAR model.

  16. Ceramic blade with tip seal

    DOE Patents [OSTI]

    Glezer, B.; Bhardwaj, N.K.; Jones, R.B.

    1997-08-05

    The present gas turbine engine includes a disc assembly defining a disc having a plurality of blades attached thereto. The disc has a preestablished rate of thermal expansion and the plurality of blades have a preestablished rate of thermal expansion being less than the preestablished rate of thermal expansion of the disc. A shroud assembly is attached to the gas turbine engine and is spaced from the plurality of blades a preestablished distance forming an interface there between. Positioned in the interface is a seal having a preestablished rate of thermal expansion being generally equal to the rate of thermal expansion of the plurality of blades. 4 figs.

  17. Sandia Energy - Blade Materials and Substructures Testing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    testing is used to characterize new composite materials to obtain design properties. Wind turbine blades are subjected to a higher number of complex loading cycles not...

  18. Structural health and prognostics management for offshore wind turbines : case studies of rotor fault and blade damage with initial O&M cost modeling.

    SciTech Connect (OSTI)

    Myrent, Noah J.; Kusnick, Joshua F.; Barrett, Natalie C.; Adams, Douglas E.; Griffith, Daniel Todd

    2013-04-01

    Operations and maintenance costs for offshore wind plants are significantly higher than the current costs for land-based (onshore) wind plants. One way to reduce these costs would be to implement a structural health and prognostic management (SHPM) system as part of a condition based maintenance paradigm with smart load management and utilize a state-based cost model to assess the economics associated with use of the SHPM system. To facilitate the development of such a system a multi-scale modeling approach developed in prior work is used to identify how the underlying physics of the system are affected by the presence of damage and faults, and how these changes manifest themselves in the operational response of a full turbine. This methodology was used to investigate two case studies: (1) the effects of rotor imbalance due to pitch error (aerodynamic imbalance) and mass imbalance and (2) disbond of the shear web; both on a 5-MW offshore wind turbine in the present report. Based on simulations of damage in the turbine model, the operational measurements that demonstrated the highest sensitivity to the damage/faults were the blade tip accelerations and local pitching moments for both imbalance and shear web disbond. The initial cost model provided a great deal of insight into the estimated savings in operations and maintenance costs due to the implementation of an effective SHPM system. The integration of the health monitoring information and O&M cost versus damage/fault severity information provides the initial steps to identify processes to reduce operations and maintenance costs for an offshore wind farm while increasing turbine availability, revenue, and overall profit.

  19. Blade Testing Trends (Presentation)

    SciTech Connect (OSTI)

    Desmond, M.

    2014-08-01

    As an invited guest speaker, Michael Desmond presented on NREL's NWTC structural testing methods and capabilities at the 2014 Sandia Blade Workshop held on August 26-28, 2014 in Albuquerque, NM. Although dynamometer and field testing capabilities were mentioned, the presentation focused primarily on wind turbine blade testing, including descriptions and capabilities for accredited certification testing, historical methodology and technology deployment, and current research and development activities.

  20. Energetx Composites: Retooling Manufacturing, Creating Michigan...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    blades and boat hulls are formed using very similar processes. Countries like China, India, and Brazil currently produce most of the world's wind turbine blades, but...

  1. Lightning protection system for a wind turbine

    DOE Patents [OSTI]

    Costin, Daniel P. (Chelsea, VT); Petter, Jeffrey K. (Williston, VT)

    2008-05-27

    In a wind turbine (104, 500, 704) having a plurality of blades (132, 404, 516, 744) and a blade rotor hub (120, 712), a lightning protection system (100, 504, 700) for conducting lightning strikes to any one of the blades and the region surrounding the blade hub along a path around the blade hub and critical components of the wind turbine, such as the generator (112, 716), gearbox (708) and main turbine bearings (176, 724).

  2. Wind turbine

    DOE Patents [OSTI]

    Cheney, Jr., Marvin C. (Glastonbury, CT)

    1982-01-01

    A wind turbine of the type having an airfoil blade (15) mounted on a flexible beam (20) and a pitch governor (55) which selectively, torsionally twists the flexible beam in response to wind turbine speed thereby setting blade pitch, is provided with a limiter (85) which restricts unwanted pitch change at operating speeds due to torsional creep of the flexible beam. The limiter allows twisting of the beam by the governor under excessive wind velocity conditions to orient the blades in stall pitch positions, thereby preventing overspeed operation of the turbine. In the preferred embodiment, the pitch governor comprises a pendulum (65,70) which responds to changing rotor speed by pivotal movement, the limiter comprising a resilient member (90) which engages an end of the pendulum to restrict further movement thereof, and in turn restrict beam creep and unwanted blade pitch misadjustment.

  3. Turbine seal assembly

    DOE Patents [OSTI]

    Little, David A.

    2013-04-16

    A seal assembly that limits gas leakage from a hot gas path to one or more disc cavities in a turbine engine. The seal assembly includes a seal apparatus that limits gas leakage from the hot gas path to a respective one of the disc cavities. The seal apparatus comprises a plurality of blade members rotatable with a blade structure. The blade members are associated with the blade structure and extend toward adjacent stationary components. Each blade member includes a leading edge and a trailing edge, the leading edge of each blade member being located circumferentially in front of the blade member's corresponding trailing edge in a direction of rotation of the turbine rotor. The blade members are arranged such that a space having a component in a circumferential direction is defined between adjacent circumferentially spaced blade members.

  4. Process for forming a long gas turbine engine blade having a main wall with a thin portion near a tip

    SciTech Connect (OSTI)

    Campbell, Christian X; Thomaidis, Dimitrios

    2014-05-13

    A process is provided for forming an airfoil for a gas turbine engine involving: forming a casting of a gas turbine engine airfoil having a main wall and an interior cavity, the main wall having a wall thickness extending from an external surface of the outer wall to the interior cavity, an outer section of the main wall extending from a location between a base and a tip of the airfoil casting to the tip having a wall thickness greater than a final thickness. The process may further involve effecting movement, using a computer system, of a material removal apparatus and the casting relative to one another such that a layer of material is removed from the casting at one or more radial portions along the main wall of the casting.

  5. Angel wing seals for blades of a gas turbine and methods for determining angel wing seal profiles

    DOE Patents [OSTI]

    Wang, John Zhiqiang (Greenville, SC)

    2003-01-01

    A gas turbine has buckets rotatable about an axis, the buckets having angel wing seals. The seals have outer and inner surfaces, at least one of which, and preferably both, extend non-linearly between root radii and the tip of the seal body. The profiles are determined in a manner to minimize the weight of the seal bodies, while maintaining the stresses below predetermined maximum or allowable stresses.

  6. Composite turbine bucket assembly

    DOE Patents [OSTI]

    Liotta, Gary Charles; Garcia-Crespo, Andres

    2014-05-20

    A composite turbine blade assembly includes a ceramic blade including an airfoil portion, a shank portion and an attachment portion; and a transition assembly adapted to attach the ceramic blade to a turbine disk or rotor, the transition assembly including first and second transition components clamped together, trapping said ceramic airfoil therebetween. Interior surfaces of the first and second transition portions are formed to mate with the shank portion and the attachment portion of the ceramic blade, and exterior surfaces of said first and second transition components are formed to include an attachment feature enabling the transition assembly to be attached to the turbine rotor or disk.

  7. Massachusetts Large Blade Test Facility Final Report

    SciTech Connect (OSTI)

    Rahul Yarala; Rob Priore

    2011-09-02

    Project Objective: The Massachusetts Clean Energy Center (CEC) will design, construct, and ultimately have responsibility for the operation of the Large Wind Turbine Blade Test Facility, which is an advanced blade testing facility capable of testing wind turbine blades up to at least 90 meters in length on three test stands. Background: Wind turbine blade testing is required to meet international design standards, and is a critical factor in maintaining high levels of reliability and mitigating the technical and financial risk of deploying massproduced wind turbine models. Testing is also needed to identify specific blade design issues that may contribute to reduced wind turbine reliability and performance. Testing is also required to optimize aerodynamics, structural performance, encourage new technologies and materials development making wind even more competitive. The objective of this project is to accelerate the design and construction of a large wind blade testing facility capable of testing blades with minimum queue times at a reasonable cost. This testing facility will encourage and provide the opportunity for the U.S wind industry to conduct more rigorous testing of blades to improve wind turbine reliability.

  8. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan M. (State College, PA)

    1996-01-01

    Airfoils for the blade of a wind turbine wherein each airfoil is characterized by a thickness in a range from 16%-24% and a maximum lift coefficient designed to be largely insensitive to roughness effects. The airfoils include a family of airfoils for a blade 15 to 25 meters in length, a family of airfoils for a blade 1 to 5 meters in length, and a family of airfoils for a blade 5 to 10 meters in length.

  9. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, J.L.; Somers, D.M.

    1996-10-08

    Airfoils are disclosed for the blade of a wind turbine wherein each airfoil is characterized by a thickness in a range from 16%-24% and a maximum lift coefficient designed to be largely insensitive to roughness effects. The airfoils include a family of airfoils for a blade 15 to 25 meters in length, a family of airfoils for a blade 1 to 5 meters in length, and a family of airfoils for a blade 5 to 10 meters in length. 10 figs.

  10. Ceramic blade with tip seal

    DOE Patents [OSTI]

    Glezer, Boris (Del Mar, CA); Bhardwaj, Narender K. (San Diego, CA); Jones, Russell B. (San Diego, CA)

    1997-01-01

    The present gas turbine engine (10) includes a disc assembly (64) defining a disc (66) having a plurality of blades (70) attached thereto. The disc (66) has a preestablished rate of thermal expansion and the plurality of blades have a preestablished rate of thermal expansion being less than the preestablished rate of thermal expansion of the disc (66). A shroud assembly (100) is attached to the gas turbine engine (10) and is spaced from the plurality of blades (70) a preestablished distance forming an interface (108) therebetween. Positioned in the interface is a seal (110) having a preestablished rate of thermal expansion being generally equal to the rate of thermal expansion of the plurality of blades (70).

  11. Sandia Energy - Blade Reliability Collaborative

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    environment, creates a challenge for blade designers and manufacturers, as well as wind-farm operators. In many cases, failures in the field can be traced back to the...

  12. "FINITE ELEMENT ANALYSIS ASSISTED HOT BAR BLADE DESIGN," Jack. Zhou, Li Zhuang, Zongyan He, and Daniel Herscovici, International Conference of Flexible automation and Intelligent Manufacturing, UMD,

    E-Print Network [OSTI]

    Zhou, Jack

    "FINITE ELEMENT ANALYSIS ASSISTED HOT BAR BLADE DESIGN," Jack. Zhou, Li Zhuang, Zongyan He, Maryland, June 2000. FINITE ELEMENT ANALYSIS ASSISTED HOT BAR BLADE DESIGN Jack. Zhou, Li Zhuang in fabrication of cellular phones for many years. The existing hot bar blade design has two defects

  13. Self Adaptive Air Turbine for Wave Energy Conversion Using Shutter Valve and OWC Heoght Control System

    SciTech Connect (OSTI)

    Di Bella, Francis A

    2014-09-29

    An oscillating water column (OWC) is one of the most technically viable options for converting wave energy into useful electric power. The OWC system uses the wave energy to “push or pull” air through a high-speed turbine, as illustrated in Figure 1. The turbine is typically a bi-directional turbine, such as a Wells turbine or an advanced Dennis-Auld turbine, as developed by Oceanlinx Ltd. (Oceanlinx), a major developer of OWC systems and a major collaborator with Concepts NREC (CN) in Phase II of this STTR effort. Prior to awarding the STTR to CN, work was underway by CN and Oceanlinx to produce a mechanical linkage mechanism that can be cost-effectively manufactured, and can articulate turbine blades to improve wave energy capture. The articulation is controlled by monitoring the chamber pressure. Funding has been made available from the U.S. Department of Energy (DOE) to CN (DOE DE-FG-08GO18171) to co-share the development of a blade articulation mechanism for the purpose of increasing energy recovery. However, articulating the blades is only one of the many effective design improvements that can be made to the composite subsystems that constitute the turbine generator system.

  14. Methods and apparatus for rotor blade ice detection

    DOE Patents [OSTI]

    LeMieux, David Lawrence

    2006-08-08

    A method for detecting ice on a wind turbine having a rotor and one or more rotor blades each having blade roots includes monitoring meteorological conditions relating to icing conditions and monitoring one or more physical characteristics of the wind turbine in operation that vary in accordance with at least one of the mass of the one or more rotor blades or a mass imbalance between the rotor blades. The method also includes using the one or more monitored physical characteristics to determine whether a blade mass anomaly exists, determining whether the monitored meteorological conditions are consistent with blade icing; and signaling an icing-related blade mass anomaly when a blade mass anomaly is determined to exist and the monitored meteorological conditions are determined to be consistent with icing.

  15. Impacts of Wind Turbine Proximity on Property Values in Massachusetts

    E-Print Network [OSTI]

    Atkinson-Palombo, Carol

    2014-01-01

    of Techniques for Reduc- tion of Wind Turbine Blade Trailingon Loudness and Annoyance of Wind Turbine Noise. Acta Acus-9(2): 117-144. Impacts of Wind Turbine Proximity on Property

  16. CX-100 and TX-100 blade field tests.

    SciTech Connect (OSTI)

    Holman, Adam (USDA-Agriculture Research Service, Bushland, TX); Jones, Perry L.; Zayas, Jose R.

    2005-12-01

    In support of the DOE Low Wind Speed Turbine (LWST) program two of the three Micon 65/13M wind turbines at the USDA Agricultural Research Service (ARS) center in Bushland, Texas will be used to test two sets of experimental blades, the CX-100 and TX-100. The blade aerodynamic and structural characterization, meteorological inflow and wind turbine structural response will be monitored with an array of 75 instruments: 33 to characterize the blades, 15 to characterize the inflow, and 27 to characterize the time-varying state of the turbine. For both tests, data will be sampled at a rate of 30 Hz using the ATLAS II (Accurate GPS Time-Linked Data Acquisition System) data acquisition system. The system features a time-synchronized continuous data stream and telemetered data from the turbine rotor. This paper documents the instruments and infrastructure that have been developed to monitor these blades, turbines and inflow.

  17. Simultaneous Robust Design and Tolerancing of Compressor Blades

    E-Print Network [OSTI]

    Wang, Qiqi

    The manufacturing processes used to create compressor blades inevitably introduce geometric variability to the blade surface. In addition to increasing the performance variability, it has been observed that introducing ...

  18. PowerJet Wind Turbine Project

    SciTech Connect (OSTI)

    Bartlett, Raymond J

    2008-11-30

    PROJECT OBJECTIVE The PowerJet wind turbine overcomes problems characteristic of the small wind turbines that are on the market today by providing reliable output at a wide range of wind speeds, durability, silent operation at all wind speeds, and bird-safe operation. Prime Energy�s objective for this project was to design and integrate a generator with an electrical controller and mechanical controls to maximize the generation of electricity by its wind turbine. The scope of this project was to design, construct and test a mechanical back plate to control rotational speed in high winds, and an electronic controller to maximize power output and to assist the base plate in controlling rotational speed in high winds. The test model will continue to operate beyond the time frame of the project, with the ultimate goal of manufacturing and marketing the PowerJet worldwide. Increased Understanding of Electronic & Mechanical Controls Integrated With Electricity Generator The PowerJet back plate begins to open as wind speed exceeds 13.5 mps. The pressure inside the turbine and the turbine rotational speed are held constant. Once the back plate has fully opened at approximately 29 mps, the controller begins pulsing back to the generator to limit the rotational speed of the turbine. At a wind speed in excess of 29 mps, the controller shorts the generator and brings the turbine to a complete stop. As the wind speed subsides, the controller releases the turbine and it resumes producing electricity. Data collection and instrumentation problems prevented identification of the exact speeds at which these events occur. However, the turbine, controller and generator survived winds in excess of 36 mps, confirming that the two over-speed controls accomplished their purpose. Technical Effectiveness & Economic Feasibility Maximum Electrical Output The output of electricity is maximized by the integration of an electronic controller and mechanical over-speed controls designed and tested during the course of this project. The output exceeds that of the PowerJet�s 3-bladed counterparts (see Appendix). Durability All components of the PowerJet turbine assembly�including the electronic and mechanical controls designed, manufactured and field tested during the course of this project�proved to be durable through severe weather conditions, with constant operation and no interruption in energy production. Low Cost Materials for the turbine, generator, tower, charge controllers and ancillary parts are available at reasonable prices. Fabrication of these parts is also readily available worldwide. The cost of assembling and installing the turbine is reduced because it has fewer parts and requires less labor to manufacture and assemble, making it competitively priced compared with turbines of similar output manufactured in the U.S. and Europe. The electronic controller is the unique part to be included in the turbine package. The controllers can be manufactured in reasonably-sized production runs to keep the cost below $250 each. The data logger and 24 sensors are for research only and will be unnecessary for the commercial product. Benefit To Public The PowerJet wind-electric system is designed for distributed wind generation in 3 and 4 class winds. This wind turbine meets DOE�s requirements for a quiet, durable, bird-safe turbine that eventually can be deployed as a grid-connected generator in urban and suburban settings. Results As described more fully below and illustrated in the Appendices, the goals and objectives outlined in 2060 SOPO were fully met. Electronic and mechanical controls were successfully designed, manufactured and integrated with the generator. The turbine, tower, controllers and generators operated without incident throughout the test period, surviving severe winter and summer weather conditions such as extreme temperatures, ice and sustained high winds. The electronic controls were contained in weather-proof electrical boxes and the elec

  19. Development of a low swirl injector concept for gas turbines

    E-Print Network [OSTI]

    Cheng, R.K.; Fable, S.A.; Schmidt, D.; Arellano, L.; Smith, K.O.

    2000-01-01

    Injector Concept for Gas Turbines Robert K. Cheng * , Scottconcept for ultra- low NO x gas turbines. Low-swirl flamevirtually every industrial gas turbine manufacturer to meet

  20. SEP Success Story: Energetx Composites: Retooling Manufacturing...

    Broader source: Energy.gov (indexed) [DOE]

    Energy Program (SEP), Energetx Composites was able to shift its operations to producing wind turbine blades. | Photo courtesy of Energetx Composites. Using its fiberglass...

  1. innovati nWind Turbine Design Innovations Drive Industry Transformation

    E-Print Network [OSTI]

    innovati nWind Turbine Design Innovations Drive Industry Transformation For more than 20 years. Tackling Turbine Blade Inefficiencies In 1984, NREL researchers began investigating problems with wind turbine blade designs. Inefficiency was a significant barrier to lowering the cost of wind energy

  2. Robust design and tolerancing of compressor blades

    E-Print Network [OSTI]

    Dow, Eric Alexander

    2015-01-01

    Variations in the geometry of compressor blades can be introduced by variability in the manufacturing process or by in-service erosion. Recent research efforts have focused on characterizing the impacts of this geometric ...

  3. INFLOW AND THE FATIGUE OF THE LIST WIND TURBINE*

    E-Print Network [OSTI]

    1 INFLOW AND THE FATIGUE OF THE LIST WIND TURBINE* Herbert J. Sutherland Wind Energy Technology response data to characterize the spectrum of loads on wind turbines. A heavily instrumented Micon 65/13M turbine with SERI 8m blades is being used as the primary test turbine for this test. This turbine

  4. Jet spoiler arrangement for wind turbine

    DOE Patents [OSTI]

    Cyrus, Jack D. (Corrales, NM); Kadlec, Emil G. (Albuquerque, NM); Klimas, Paul C. (Albuquerque, NM)

    1985-01-01

    An air jet spoiler arrangement is provided for a Darrieus-type vertical axis wind-powered turbine. Air is drawn into hollow turbine blades through air inlets at the ends thereof and is ejected in the form of air jets through small holes or openings provided along the lengths of the blades. The air jets create flow separation at the surfaces of the turbine blades, thereby inducing stall conditions and reducing the output power. A feedback control unit senses the power output of the turbine and controls the amount of air drawn into the air inlets accordingly.

  5. Jet spoiler arrangement for wind turbine

    DOE Patents [OSTI]

    Cyrus, J.D.; Kadlec, E.G.; Klimas, P.C.

    1983-09-15

    An air jet spoiler arrangement is provided for a Darrieus-type vertical axis wind-powered turbine. Air is drawn into hollow turbine blades through air inlets at the end thereof and is ejected in the form of air jets through small holes or openings provided along the lengths of the blades. The air jets create flow separation at the surfaces of the turbine blades, thereby including stall conditions and reducing the output power. A feedback control unit senses the power output of the turbine and controls the amount of air drawn into the air inlets accordingly.

  6. Proceedings of IGTI 2009 ASME 2009 International Gas Turbine Institute Conference

    E-Print Network [OSTI]

    Liu, Feng

    - istic of steam turbine blading in low pressure turbines. The re- sults demonstrate that the designProceedings of IGTI 2009 ASME 2009 International Gas Turbine Institute Conference June 8-12, 2009, Orlando,FL, USA GT2009-60115 THREE-DIMENSIONAL AERODYNAMIC DESIGN OPTIMIZATION OF A TURBINE BLADE BY USING

  7. Rim seal for turbine wheel

    DOE Patents [OSTI]

    Glezer, Boris (Del Mar, CA); Boyd, Gary L. (Alpine, CA); Norton, Paul F. (San Diego, CA)

    1996-01-01

    A turbine wheel assembly includes a disk having a plurality of blades therearound. A ceramic ring is mounted to the housing of the turbine wheel assembly. A labyrinth rim seal mounted on the disk cooperates with the ceramic ring to seal the hot gases acting on the blades from the disk. The ceramic ring permits a tighter clearance between the labyrinth rim seal and the ceramic ring.

  8. Propeller blade stress estimates using lifting line theory

    E-Print Network [OSTI]

    Epps, Brenden P.

    OpenProp, an open-source computational tool for the design and analysis of propellers and horizontal-axis turbines, is extended to provide estimates of normal stresses in the blades for both on- and off-design operating ...

  9. Cooling scheme for turbine hot parts

    DOE Patents [OSTI]

    Hultgren, Kent Goran (Winter Park, FL); Owen, Brian Charles (Orlando, FL); Dowman, Steven Wayne (Orlando, FL); Nordlund, Raymond Scott (Orlando, FL); Smith, Ricky Lee (Oviedo, FL)

    2000-01-01

    A closed-loop cooling scheme for cooling stationary combustion turbine components, such as vanes, ring segments and transitions, is provided. The cooling scheme comprises: (1) an annular coolant inlet chamber, situated between the cylinder and blade ring of a turbine, for housing coolant before being distributed to the turbine components; (2) an annular coolant exhaust chamber, situated between the cylinder and the blade ring and proximate the annular coolant inlet chamber, for collecting coolant exhaust from the turbine components; (3) a coolant inlet conduit for supplying the coolant to said coolant inlet chamber; (4) a coolant exhaust conduit for directing coolant from said coolant exhaust chamber; and (5) a piping arrangement for distributing the coolant to and directing coolant exhaust from the turbine components. In preferred embodiments of the invention, the cooling scheme further comprises static seals for sealing the blade ring to the cylinder and flexible joints for attaching the blade ring to the turbine components.

  10. Wind turbine spoiler

    DOE Patents [OSTI]

    Sullivan, William N. (Albuquerque, NM)

    1985-01-01

    An aerodynamic spoiler system for a vertical axis wind turbine includes spoilers on the blades initially stored near the rotor axis to minimize drag. A solenoid latch adjacent the central support tower releases the spoilers and centrifugal force causes the spoilers to move up the turbine blades away from the rotor axis, thereby producing a braking effect and actual slowing of the associated wind turbine, if desired. The spoiler system can also be used as an infinitely variable power control by regulated movement of the spoilers on the blades over the range between the undeployed and fully deployed positions. This is done by the use of a suitable powered reel and cable located at the rotor tower to move the spoilers.

  11. Gas turbine sealing apparatus

    DOE Patents [OSTI]

    Wiebe, David J; Wessell, Brian J; Ebert, Todd; Beeck, Alexander; Liang, George; Marussich, Walter H

    2013-02-19

    A gas turbine includes forward and aft rows of rotatable blades, a row of stationary vanes between the forward and aft rows of rotatable blades, an annular intermediate disc, and a seal housing apparatus. The forward and aft rows of rotatable blades are coupled to respective first and second portions of a disc/rotor assembly. The annular intermediate disc is coupled to the disc/rotor assembly so as to be rotatable with the disc/rotor assembly during operation of the gas turbine. The annular intermediate disc includes a forward side coupled to the first portion of the disc/rotor assembly and an aft side coupled to the second portion of the disc/rotor assembly. The seal housing apparatus is coupled to the annular intermediate disc so as to be rotatable with the annular intermediate disc and the disc/rotor assembly during operation of the gas turbine.

  12. Turbines Market is Expected to Reach USD 191.87 Billion by 2020...

    Open Energy Info (EERE)

    reaction turbines, the feed material e.g. air in case of wind turbines and rivers or dams in case of hydropower ones, goes 'through' the blades to drive the turbine. Currently,...

  13. Method and apparatus for wind turbine braking

    DOE Patents [OSTI]

    Barbu, Corneliu (Laguna Hills, CA); Teichmann, Ralph (Nishkayuna, NY); Avagliano, Aaron (Houston, TX); Kammer, Leonardo Cesar (Niskayuna, NY); Pierce, Kirk Gee (Simpsonville, SC); Pesetsky, David Samuel (Greenville, SC); Gauchel, Peter (Muenster, DE)

    2009-02-10

    A method for braking a wind turbine including at least one rotor blade coupled to a rotor. The method includes selectively controlling an angle of pitch of the at least one rotor blade with respect to a wind direction based on a design parameter of a component of the wind turbine to facilitate reducing a force induced into the wind turbine component as a result of braking.

  14. An Exploration of Wind Energy & Wind Turbines | Department of...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    blade shape, height of turbine, etc Student worksheets are included to facilitate the design and analysis process. Learning Goals: Below are the learning targets for the wind...

  15. Wind tunnel performance data for the Darrieus wind turbine with...

    Office of Scientific and Technical Information (OSTI)

    Wind tunnel performance data for the Darrieus wind turbine with NACA 0012 blades Citation Details In-Document Search Title: Wind tunnel performance data for the Darrieus wind...

  16. Blade System Design Study. Part II, final project report (GEC).

    SciTech Connect (OSTI)

    Griffin, Dayton A.

    2009-05-01

    As part of the U.S. Department of Energy's Low Wind Speed Turbine program, Global Energy Concepts LLC (GEC)1 has studied alternative composite materials for wind turbine blades in the multi-megawatt size range. This work in one of the Blade System Design Studies (BSDS) funded through Sandia National Laboratories. The BSDS program was conducted in two phases. In the Part I BSDS, GEC assessed candidate innovations in composite materials, manufacturing processes, and structural configurations. GEC also made recommendations for testing composite coupons, details, assemblies, and blade substructures to be carried out in the Part II study (BSDS-II). The BSDS-II contract period began in May 2003, and testing was initiated in June 2004. The current report summarizes the results from the BSDS-II test program. Composite materials evaluated include carbon fiber in both pre-impregnated and vacuum-assisted resin transfer molding (VARTM) forms. Initial thin-coupon static testing included a wide range of parameters, including variation in manufacturer, fiber tow size, fabric architecture, and resin type. A smaller set of these materials and process types was also evaluated in thin-coupon fatigue testing, and in ply-drop and ply-transition panels. The majority of materials used epoxy resin, with vinyl ester (VE) resin also used for selected cases. Late in the project, testing of unidirectional fiberglass was added to provide an updated baseline against which to evaluate the carbon material performance. Numerous unidirectional carbon fabrics were considered for evaluation with VARTM infusion. All but one fabric style considered suffered either from poor infusibility or waviness of fibers combined with poor compaction. The exception was a triaxial carbon-fiberglass fabric produced by SAERTEX. This fabric became the primary choice for infused articles throughout the test program. The generally positive results obtained in this program for the SAERTEX material have led to its being used in innovative prototype blades of 9-m and 30-m length, as well as other non-wind related structures.

  17. Energy Department Announces $2 Million to Support Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Department Announces 2 Million to Support Manufacturing of Taller Wind Turbine Towers Energy Department Announces 2 Million to Support Manufacturing of Taller Wind Turbine...

  18. Computational Analysis of Shrouded Wind Turbine Configurations

    E-Print Network [OSTI]

    Alonso, Juan J.

    Computational Analysis of Shrouded Wind Turbine Configurations Aniket C. Aranake Vinod K-dimensional simulations of shrouded wind turbines are performed for selected shroud geometries. The results are compared at the highest wind speed for which the flow over the bare turbine blade stays attached. Flow fields are examined

  19. Radial-radial single rotor turbine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2006-05-16

    A rotor for use in turbine applications has a radial compressor/pump having radially disposed spaced apart fins forming passages and a radial turbine having hollow turbine blades interleaved with the fins and through which fluid from the radial compressor/pump flows. The rotor can, in some applications, be used to produce electrical power.

  20. Blade Testing Equipment Development and Commercialization: Cooperative Research and Development Final Report, CRADA Number CRD-09-346

    SciTech Connect (OSTI)

    Snowberg, D.; Hughes, S.

    2013-04-01

    Blade testing is required to meet wind turbine design standards, reduce machine cost, and reduce the technical and financial risk of deploying mass-produced wind turbine models. NREL?s National Wind Technology Center (NWTC) in Colorado is the only blade test facility in the U.S. capable of performing full-scale static and fatigue testing of multi-megawatt-scale wind turbine blades. Rapid growth in wind turbine size over the past two decades has outstripped the size capacity of the NWTC blade test facility leaving the U.S. wind industry without a suitable means of testing blades for large land-based and offshore turbines. This CRADA will develop and commercialize testing technologies and test equipment, including scaling up, value engineering, and testing of equipment to be used at blade testing facilities in the U.S. and around the world.

  1. Single rotor turbine engine

    DOE Patents [OSTI]

    Platts, David A. (Los Alamos, NM)

    2002-01-01

    There has been invented a turbine engine with a single rotor which cools the engine, functions as a radial compressor, pushes air through the engine to the ignition point, and acts as an axial turbine for powering the compressor. The invention engine is designed to use a simple scheme of conventional passage shapes to provide both a radial and axial flow pattern through the single rotor, thereby allowing the radial intake air flow to cool the turbine blades and turbine exhaust gases in an axial flow to be used for energy transfer. In an alternative embodiment, an electric generator is incorporated in the engine to specifically adapt the invention for power generation. Magnets are embedded in the exhaust face of the single rotor proximate to a ring of stationary magnetic cores with windings to provide for the generation of electricity. In this alternative embodiment, the turbine is a radial inflow turbine rather than an axial turbine as used in the first embodiment. Radial inflow passages of conventional design are interleaved with radial compressor passages to allow the intake air to cool the turbine blades.

  2. A TURBINE RESEARCH FACILITY TO STUDY TIP DESENSITIZATION INCLUDING COOLING FLOWS

    E-Print Network [OSTI]

    Camci, Cengiz

    followed by outlet guide vanes. The blading design embodies modem HP turbine design philosophy, loading design turbine practice. State-of-the-art quasi-3D blade design techniques were used to design the vane of the Pennsylvania State University. The AFTRF is a single-stage cold flow turbine specifically designed for studying

  3. Proceedings of IGTI 2010 ASME 2010 International Gas Turbine Institute Conference

    E-Print Network [OSTI]

    Liu, Feng

    of design parameters. Three design cases are performed with a low-aspect-ratio steam turbine blade testedProceedings of IGTI 2010 ASME 2010 International Gas Turbine Institute Conference June 14-18, 2010 (Switzerland) Baden, Switzerland ABSTRACT For low-aspect-ratio turbine blades secondary loss reduc- tion

  4. Numerical Study of Rotational Effects on Wind Turbines I. Herrez, B. Stoevesandt*, J. Peinke**

    E-Print Network [OSTI]

    Peinke, Joachim

    Loads Numerical Study of Rotational Effects on Wind Turbines I. Herráez, B. Stoevesandt*, J. Peinke turbine blade were compared experimentally by Ronsten [5], concluding that rotational augmentation solidity of the blades. An experimental work by Sicot et al. [8] on a wind turbine with a rotor diameter

  5. Turbulence in vertical axis wind turbine canopies Matthias Kinzel, Daniel B. Araya, and John O. Dabiri

    E-Print Network [OSTI]

    Faraon, Andrei

    Turbulence in vertical axis wind turbine canopies Matthias Kinzel, Daniel B. Araya, and John O of a hydroformed metal blade for vertical-axis wind turbines J. Renewable Sustainable Energy 7, 043135 (2015); 10 blades for a vertical axis wind turbine J. Renewable Sustainable Energy 3, 013106 (2011); 10

  6. Sweep-twist adaptive rotor blade : final project report.

    SciTech Connect (OSTI)

    Ashwill, Thomas D.

    2010-02-01

    Knight & Carver was contracted by Sandia National Laboratories to develop a Sweep Twist Adaptive Rotor (STAR) blade that reduced operating loads, thereby allowing a larger, more productive rotor. The blade design used outer blade sweep to create twist coupling without angled fiber. Knight & Carver successfully designed, fabricated, tested and evaluated STAR prototype blades. Through laboratory and field tests, Knight & Carver showed the STAR blade met the engineering design criteria and economic goals for the program. A STAR prototype was successfully tested in Tehachapi during 2008 and a large data set was collected to support engineering and commercial development of the technology. This report documents the methodology used to develop the STAR blade design and reviews the approach used for laboratory and field testing. The effort demonstrated that STAR technology can provide significantly greater energy capture without higher operating loads on the turbine.

  7. Prediction of stochastic blade loads for three-bladed, rigid-hub rotors

    SciTech Connect (OSTI)

    Wright, A.D.; Weber, T.L.; Thresher, R.W.; Butterfield, C.P.

    1989-11-01

    Accurately predicting wind turbine blade loads and response is important for the design of future wind turbines. The need to include turbulent wind inputs in structural dynamics models is widely recognized. In this paper, the Force and Loads Analysis Program (FLAP) code will be used to predict turbulence-induced bending moments for the SERI Combined Experiment rotor blade and the Howden 330-kW blade. FLAP code predictions will be compared to the power spectra of measured blade-bending moments. Two methods will be used to generate turbulent wind inputs to FLAP: a theoretical simulation: the Pacific Northwest Laboratories (PNL) simulation theory; and measured wind-speed data taken from an array of anemometers upwind of the turbine. Turbulent wind-speed time series are input to FLAP for both methods outlined above. Power spectra of predicted flap-bending moments are compared to measured results for different wind conditions. Conclusions are also drawn as to the ability of the turbulence simulation models to provide accurate wind input to FLAP and to FLAP's ability to accurately simulate blade response to turbulence. Finally, suggestions are made as to needed improvements in the theoretical model. 11 refs., 8 figs.

  8. Simulating Collisions for Hydrokinetic Turbines

    SciTech Connect (OSTI)

    Richmond, Marshall C.; Romero Gomez, Pedro DJ; Rakowski, Cynthia L.

    2013-10-01

    Evaluations of blade-strike on an axial-flow Marine Hydrokinetic turbine were conducted using a conventional methodology as well as an alternative modeling approach proposed in the present document. The proposed methodology integrates the following components into a Computa- tional Fluid Dynamics (CFD) model: (i) advanced eddy-resolving flow simulations, (ii) ambient turbulence based on field data, (iii) moving turbine blades in highly transient flows, and (iv) Lagrangian particles to mimic the potential fish pathways. The sensitivity of blade-strike prob- ability to the following conditions was also evaluated: (i) to the turbulent environment, (ii) to fish size and (iii) to mean stream flow velocity. The proposed methodology provided fraction of collisions and offered the capability of analyzing the causal relationships between the flow envi- ronment and resulting strikes on rotating blades. Overall, the conventional methodology largely overestimates the probability of strike, and lacks the ability to produce potential fish and aquatic biota trajectories as they interact with the rotating turbine. By using a set of experimental corre- lations of exposure-response of living fish colliding on moving blades, the occurrence, frequency and intensity of the particle collisions was next used to calculate the survival rate of fish crossing the MHK turbine. This step indicated survival rates always greater than 98%. Although the proposed CFD framework is computationally more expensive, it provides the advantage of evaluating multiple mechanisms of stress and injury of hydrokinetic turbine devices on fish.

  9. Definition of a 5-MW Reference Wind Turbine for Offshore System Development

    SciTech Connect (OSTI)

    Jonkman, J.; Butterfield, S.; Musial, W.; Scott, G.

    2009-02-01

    This report describes a three-bladed, upwind, variable-speed, variable blade-pitch-to-feather-controlled multimegawatt wind turbine model developed by NREL to support concept studies aimed at assessing offshore wind technology.

  10. Sandia Energy - Radar Friendly Blades

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Radar Friendly Blades Home Stationary Power Energy Conversion Efficiency Wind Energy Siting and Barrier Mitigation Radar Friendly Blades Radar Friendly BladesTara...

  11. How Does a Wind Turbine Work?

    Office of Energy Efficiency and Renewable Energy (EERE)

    Wind turbines operate on a simple principle. The energy in the wind turns two or three propeller-like blades around a rotor. The rotor is connected to the main shaft, which spins a generator to...

  12. Energy 101: Wind Turbines | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    the turbine's blades measure 130 feet long. Now, what's really cool is that even a small wind farm, like this one in Wyoming, can generate enough electricity to power more than...

  13. NUMERICAL STUDY OF FLOW STREAM IN A MINI VAWT WITH RELATIVE ROTATING BLADES

    E-Print Network [OSTI]

    Paris-Sud XI, Université de

    . (2001), Martin J. (1987)...): horizontal-axis wind turbine (HAWTs) and vertical-axis wind turbine (VAWTs, performance coefficient, unsteady simulation, VAWT, vertical axis, wind energy, pitch controlled blades electricity and more and more with a renewable energy source character. Power production from wind turbines

  14. Redesign of a wind turbine hub

    E-Print Network [OSTI]

    Hunter-Jones, Bridget I

    2014-01-01

    The current designs of wind turbine hubs contain many faults. The slew ring bearing that connects the blade to the hub takes on a large bending moment that in many cases causes the joints to fail and the blade to break ...

  15. U.S. Wind Energy Manufacturing and Supply Chain: A Competitiveness Analysis

    SciTech Connect (OSTI)

    Fullenkamp, Patrick H; Holody, Diane S

    2014-06-15

    The goal of the project was to develop a greater understanding of the key factors determining wind energy component manufacturing costs and pricing on a global basis in order to enhance the competitiveness of U.S. manufacturers, and to reduce installed systems cost. Multiple stakeholders including DOE, turbine OEMs, and large component manufactures will all benefit by better understanding the factors determining domestic competitiveness in the emerging offshore and next generation land-based wind industries. Major objectives of this project were to: 1. Carry out global cost and process comparisons for 5MW jacket foundations, blades, towers, and permanent magnet generators; 2. Assess U.S. manufacturers’ competitiveness and potential for cost reduction; 3. Facilitate informed decision-making on investments in U.S. manufacturing; 4. Develop an industry scorecard representing the readiness of the U.S. manufacturers’ to produce components for the next generations of wind turbines, nominally 3MW land-based and 5MW offshore; 5. Disseminate results through the GLWN Wind Supply Chain GIS Map, a free website that is the most comprehensive public database of U.S. wind energy suppliers; 6. Identify areas and develop recommendations to DOE on potential R&D areas to target for increasing domestic manufacturing competitiveness, per DOE’s Clean Energy Manufacturing Initiative (CEMI). Lists of Deliverables 1. Cost Breakdown Competitive Analyses of four product categories: tower, jacket foundation, blade, and permanent magnet (PM) generator. The cost breakdown for each component includes a complete Bill of Materials with net weights; general process steps for labor; and burden adjusted by each manufacturer for their process categories of SGA (sales general and administrative), engineering, logistics cost to a common U.S. port, and profit. 2. Value Stream Map Competitiveness Analysis: A tool that illustrates both information and material flow from the point of getting a customer order at the manufacturing plant; to the orders being forwarded by the manufacturing plant to the material suppliers; to the material being received at the manufacturing plant and processed through the system; to the final product being shipped to the Customer. 3. Competitiveness Scorecard: GLWN developed a Wind Industry Supply Chain Scorecard that reflects U.S. component manufacturers’ readiness to supply the next generation wind turbines, 3MW and 5MW, for land-based and offshore applications. 4. Wind Supply Chain Database & Map: Expand the current GLWN GIS Wind Supply Chain Map to include offshore elements. This is an on-line, free access, wind supply chain map that provides a platform for identifying active and emerging suppliers for the land-based and offshore wind industry, including turbine component manufacturers and wind farm construction service suppliers.

  16. Clean Energy Manufacturing: U.S. Competitiveness and State Policy Strategies (Presentation)

    SciTech Connect (OSTI)

    Lantz, E.

    2014-02-01

    The capital intensive nature of clean energy technologies suggests that manufacturing clean energy equipment has the potential to support state and local economic development efforts. However, manufacturing siting decisions tend to be complex and multi-variable decision processes that require in-depth knowledge of specific markets, the logistical requirements of a given technology, and insight into global clean tech trends. This presentation highlights the potential of manufacturing in supporting economic development opportunities while also providing examples of the financial considerations affecting manufacturing facility siting decisions for wind turbine blades and solar PV. The presentation also includes discussion of other more qualitative drivers of facility siting decisions as gleaned from NREL industry interviews and discusses strategies state and local policymakers may employee to bolster their chances of successfully attracting clean energy manufacturers to their localities.

  17. Blade Model Galerkin Approach

    E-Print Network [OSTI]

    Patil, Mayuresh

    and Control Design of Active Helicopter Blades Matthias Althoff1 Mayuresh Patil2 Johannes Traugott1 1 design and simulation of smart helicopter blades Past Work (Traugott and Patil, SDM 2005) ChangedMotivation Blade Model Galerkin Approach Solution and Results Concluding Remarks Nonlinear Modeling

  18. Wind Turbine Generator System Acoustic Noise Test Report for the Gaia Wind 11-kW Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.

    2011-11-01

    This report details the acoustic noise test conducted on the Gaia-Wind 11-kW wind turbine at the National Wind Technology Center. The test turbine is a two- bladed, downwind wind turbine with a rated power of 11 kW. The test turbine was tested in accordance with the International Electrotechnical Commission standard, IEC 61400-11 Ed 2.1 2006-11 Wind Turbine Generator Systems -- Part 11 Acoustic Noise Measurement Techniques.

  19. Preliminary design and viability consideration of external, shroud-based stators in wind turbine generators

    E-Print Network [OSTI]

    Shoemaker-Trejo, Nathaniel (Nathaniel Joseph)

    2012-01-01

    Horizontal-axis wind turbine designs often included gearboxes or large direct-drive generators to compensate for the low peripheral speeds of the turbine hub. To take advantage of high blade tip speeds, an alternative ...

  20. Integrating Gas Turbines with Cracking Heaters - Impact on Emissions and Energy Efficiency 

    E-Print Network [OSTI]

    Platvoet, E.

    2011-01-01

    Turbine Exhaust Gas (TEG) contains high levels of oxygen, typically 15 vol. percent, due to gas turbine blade material temperature limits. As such it can be used as an oxidant for combustion in cracking furnaces and reformers. Its high temperature...

  1. Sutherland, Wind Energy 2002, ASME/AIAA AIAA-2002-0065 INFLOW AND THE FATIGUE OF THE LIST WIND TURBINE*

    E-Print Network [OSTI]

    TURBINE* Herbert J. Sutherland Wind Energy Technology Department Sandia National Laboratory Albuquerque on wind turbines. A heavily instrumented Micon 65/13M turbine with SERI 8m blades is being used as the primary test turbine for this test. This turbine is located in Bushland, TX, a test site that exposes

  2. Heuristics for Balancing Turbine Fans Samir V. Amiouny

    E-Print Network [OSTI]

    Bartholdi III, John J.

    Reiger, 1986. In some cases, such as in the constructionof hydraulic, steam or gas turbines, fan blades to counteract the residual un- balance. For gas and steam turbines, this is necessary not only when the engineHeuristics for Balancing Turbine Fans Samir V. Amiouny John J. Bartholdi, III John H. Vande Vate

  3. Ris-R-1352(EN) Models for Wind Turbines

    E-Print Network [OSTI]

    Risø-R-1352(EN) Models for Wind Turbines ­ a Collection Andreas Baumgart Gunner C. Larsen, Morten H is to supply new approaches to stability investigations of wind turbines. The author's opinion #12;Contents 1 Preface 5 2 Author's Notes 7 3 Theory of Rods applied to Wind Turbine Blades 9 3

  4. Compliant sleeve for ceramic turbine blades

    DOE Patents [OSTI]

    Cai, Hongda (Chandler, AZ); Narasimhan, Dave (Flemington, NJ); Strangman, Thomas E. (Phoenix, AZ); Easley, Michael L. (Tempe, AZ); Schenk, Bjoern (Phoenix, AZ)

    2000-01-01

    A compliant sleeve for attaching a ceramic member to a metal member is comprised of a superalloy substrate having a metal contacting side and a ceramic contacting side. The ceramic contacting side is plated with a layer of nickel followed by a layer of platinum. The substrate is then oxidized to form nickel oxide scale on the ceramic contacting side and a cobalt oxide scale on the metal contacting side. A lubricious coating of boron nitride is then applied over the metal contacting side, and a shear-stress limiting gold coating is applied over the ceramic contacting side.

  5. SCALING OF COMPOSITE WIND TURBINE BLADES FOR

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power AdministrationRobust, High-Throughput Analysis of Protein1-0845* Storage Systems and ParallelHPX3-0696 1

  6. Wind Turbine Blade Design | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power AdministrationRobust,Field-effectWorking WithTelecentricNCubicthe FOIA?ResourceMeasurementWind Program»

  7. Wind Turbine Blade Design | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on DeliciousMathematics And Statistics » USAJobs SearchAMERICA'S FUTURE.ProjectsLeaders |3 0 0 N S T R EDepartment

  8. Lifting system and apparatus for constructing wind turbine towers

    DOE Patents [OSTI]

    Livingston, Tracy; Schrader, Terry; Goldhardt, James; Lott, James

    2011-02-01

    The disclosed invention is utilized for mounting a wind turbine and blade assembly on the upper end of a wind turbine tower. The invention generally includes a frame or truss that is pivotally secured to the top bay assembly of the tower. A transverse beam is connected to the frame or truss and extends fore of the tower when the frame or truss is in a first position and generally above the tower when in a second position. When in the first position, a wind turbine or blade assembly can be hoisted to the top of the tower. The wind turbine or blade assembly is then moved into position for mounting to the tower as the frame or truss is pivoted to a second position. When the turbine and blade assembly are secured to the tower, the frame or truss is disconnected from the tower and lowered to the ground.

  9. Multiple piece turbine airfoil

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL); Wilson, Jr., Jack W. (Palm Beach Gardens, FL)

    2010-11-02

    A turbine airfoil, such as a rotor blade or a stator vane, for a gas turbine engine, the airfoil formed as a shell and spar construction with a plurality of dog bone struts each mounted within openings formed within the shell and spar to allow for relative motion between the spar and shell in the airfoil chordwise direction while also forming a seal between adjacent cooling channels. The struts provide the seal as well as prevent bulging of the shell from the spar due to the cooling air pressure.

  10. Wind turbine rotor aileron

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT); Kurth, William T. (Warren, VT)

    1994-06-14

    A wind turbine has a rotor with at least one blade which has an aileron which is adjusted by an actuator. A hinge has two portions, one for mounting a stationary hinge arm to the blade, the other for coupling to the aileron actuator. Several types of hinges can be used, along with different actuators. The aileron is designed so that it has a constant chord with a number of identical sub-assemblies. The leading edge of the aileron has at least one curved portion so that the aileron does not vent over a certain range of angles, but vents if the position is outside the range. A cyclic actuator can be mounted to the aileron to adjust the position periodically. Generally, the aileron will be adjusted over a range related to the rotational position of the blade. A method for operating the cyclic assembly is also described.

  11. On the Fatigue Analysis of Wind Turbines

    SciTech Connect (OSTI)

    Sutherland, Herbert J.

    1999-06-01

    Modern wind turbines are fatigue critical machines that are typically used to produce electrical power from the wind. Operational experiences with these large rotating machines indicated that their components (primarily blades and blade joints) were failing at unexpectedly high rates, which led the wind turbine community to develop fatigue analysis capabilities for wind turbines. Our ability to analyze the fatigue behavior of wind turbine components has matured to the point that the prediction of service lifetime is becoming an essential part of the design process. In this review paper, I summarize the technology and describe the ''best practices'' for the fatigue analysis of a wind turbine component. The paper focuses on U.S. technology, but cites European references that provide important insights into the fatigue analysis of wind turbines.

  12. Sustainable Energy Solutions Task 4.2: UV Degradation Prevention on Fiber-Reinforced Composite Blades

    SciTech Connect (OSTI)

    Janet M. Twomey, PhD

    2010-04-30

    EXECUTIVE SUMARRY Use of wind energy has expanded very quickly because of the energy prices, environmental concerns and improved efficiency of wind generators. Rather than using metal and alloy based wind turbine blades, larger size fiber (glass and carbon) reinforced composite blades have been recently utilized to increase the efficiency of the wind energy in both high and low wind potential areas. In the current composite manufacturing, pre-preg and vacuum-assisted/heat sensitive resin transfer molding and resin infusion methods are employed. However, these lighter, stiffer and stronger composite blades experience ultraviolet (UV) light degradation where polymers (epoxies and hardeners) used for the blades manufacturing absorb solar UV lights, and cause photolytic, thermo-oxidative and photo-oxidative reactions resulting in breaking of carbon-hydrogen bonds, polymer degradation and internal and external stresses. One of the main reasons is the weak protective coatings/paints on the composite blades. This process accelerates the aging and fatigue cracks, and reduces the overall mechanical properties of the blades. Thus, the lack of technology on coatings for blade manufacturing is forcing many government agencies and private companies (local and national windmill companies) to find a better solution for the composite wind blades. Kansas has a great wind potential for the future energy demand, so efficient wind generators can be an option for continuous energy production. The research goal of the present project was to develop nanocomposite coatings using various inclusions against UV degradation and corrosion, and advance the fundamental understanding of degradation (i.e., physical, chemical and physiochemical property changes) on those coatings. In pursuit of the research goal, the research objective of the present program was to investigate the effects of UV light and duration on various nanocomposites made mainly of carbon nanotubes and graphene nanoflakes, contribute the valuable information to this emerging field of advanced materials and manufacturing and advance the Kansas economy through creation of engineering knowledge and products in the wind energy. The proposed work was involved in a multidisciplinary research program that incorporates nanocomposite fabrication, advanced coating, characterization, surface and colloidal chemistry, physicochemistry, corrosion science, and analysis with a simple and effective testing methodology. The findings were closely related to our hypothesis and approaches that we proposed in this proposal. The data produced in the study offered to advance the physical understanding of the behavior of nanostructured materials for the prevention of UV light at different exposure time and salt fogging. Founding of this proposal enabled the first UV resistive nanocomposite corrosion coating effort in Kansas to impact the local and national wind mill industry. Results of this program provided valuable opportunities for the multidisciplinary training of undergraduate and graduate students at Wichita State University (WSU), as well as a number of aircraft companies (e.g., Cessna, Hawker Beechcraft, Spirit, Boeing and Bombardier/Learjet) and other local and regional industries.

  13. U.S. Wind Energy Manufacturing and Supply Chain: A Competitiveness...

    Broader source: Energy.gov (indexed) [DOE]

    plant assets and focusing manpower resources in the process to eliminate lag times in infusion, molding and downstream processes. The wind turbine blade industry should continue...

  14. A Predictive Maintenance Policy Based on the Blade of Offshore Wind Wenjin Zhu, Troyes University of Technology

    E-Print Network [OSTI]

    McCalley, James D.

    A Predictive Maintenance Policy Based on the Blade of Offshore Wind Turbine Wenjin Zhu, Troyes onshore to offshore locations [1]. As offshore wind turbines are located at remote sites withlimited]. Operation and maintenance (O&M) costs of off-shore wind turbines contribute about 25-30% to the total energy

  15. Wind turbine rotor hub and teeter joint

    DOE Patents [OSTI]

    Coleman, Clint (Warren, VT); Kurth, William T. (Warren, VT); Jankowski, Joseph (Stowe, VT)

    1994-10-11

    A rotor hub is provided for coupling a wind turbine rotor blade and a shaft. The hub has a yoke with a body which is connected to the shaft, and extension portions which are connected to teeter bearing blocks, each of which has an aperture. The blocks are connected to a saddle which envelops the rotor blade by one or two shafts which pass through the apertures in the bearing blocks. The saddle and blade are separated by a rubber interface which provides for distribution of stress over a larger portion of the blade. Two teeter control mechanisms, which may include hydraulic pistons and springs, are connected to the rotor blade and to the yoke at extension portions. These control mechanisms provide end-of-stroke damping, braking, and stiffness based on the teeter angle and speed of the blade.

  16. Blade platform seal for ceramic/metal rotor assembly

    DOE Patents [OSTI]

    Wertz, John L. (Indianapolis, IN)

    1982-01-01

    A combination ceramic and metal turbine rotor for use in high temperature gas turbine engines includes a metal rotor disc having a rim with a plurality of circumferentially spaced blade root retention slots therein to receive a plurality of ceramic blades, each including side platform segments thereon and a dovetail configured root slidably received in one of the slots. Adjacent ones of the platform segments including edge portions thereon closely spaced when the blades are assembled to form expansion gaps in an annular flow surface for gas passage through the blades and wherein the assembly further includes a plurality of unitary seal members on the rotor connected to its rim and each including a plurality of spaced, axially extending, flexible fingers that underlie and conform to the edge portions of the platform segments and which are operative at turbine operating temperatures and speeds to distribute loading on the platform segments as the fingers are seated against the underside of the blade platforms to seal the gaps without undesirably stressing thin web ceramic sections of the platform.

  17. EFFECT OF A DAMAGE TO MODAL PARAMETERS OFA WIND TURBINE Gunner Chr. Larsen1

    E-Print Network [OSTI]

    Boyer, Edmond

    EFFECT OF A DAMAGE TO MODAL PARAMETERS OFA WIND TURBINE BLADE Gunner Chr. Larsen1 , Peter Berring1 detailed FE model of the same blade using 3D solid elements. Both an undamaged and a damaged blade little due to a significant artificial damage imposed in trailing edge, whereas the mode shapes

  18. National Wind Tecnology Center Provides Dual Axis Resonant Blade Testing

    ScienceCinema (OSTI)

    Felker, Fort

    2014-06-10

    NREL's Structural Testing Laboratory at the National Wind Technology Center (NWTC) provides experimental laboratories, computer facilities for analytical work, space for assembling components and turbines for atmospheric testing as well as office space for industry researchers. Fort Felker, center director at the NWTC, discusses NREL's state-of-the-art structural testing capabilities and shows a flapwise and edgewise blade test in progress.

  19. National Wind Tecnology Center Provides Dual Axis Resonant Blade Testing

    SciTech Connect (OSTI)

    Felker, Fort

    2013-11-13

    NREL's Structural Testing Laboratory at the National Wind Technology Center (NWTC) provides experimental laboratories, computer facilities for analytical work, space for assembling components and turbines for atmospheric testing as well as office space for industry researchers. Fort Felker, center director at the NWTC, discusses NREL's state-of-the-art structural testing capabilities and shows a flapwise and edgewise blade test in progress.

  20. Turbine vane structure

    DOE Patents [OSTI]

    Irwin, John A. (Greenwood, IN)

    1980-08-19

    A liquid cooled stator blade assembly for a gas turbine engine includes an outer shroud having a pair of liquid inlets and a pair of liquid outlets supplied through a header and wherein means including tubes support the header radially outwardly of the shroud and also couple the header with the pair of liquid inlets and outlets. A pair of turbine vanes extend radially between the shroud and a vane platform to define a gas turbine motive fluid passage therebetween; and each of the vanes is cooled by an internal body casting of super alloy material with a grooved layer of highly heat conductive material that includes spaced apart flat surface trailing edges in alignment with a flat trailing edge of the casting joined to wall segments of the liner which are juxtaposed with respect to the internal casting to form an array of parallel liquid inlet passages on one side of the vane and a second plurality of parallel liquid return passages on the opposite side of the vane; and a superalloy heat and wear resistant imperforate skin covers the outer surface of the composite blade including the internal casting and the heat conductive layer; a separate trailing edge section includes an internal casting and an outer skin butt connected to the end surfaces of the internal casting and the heat conductive layer to form an easily assembled liquid cooled trailing edge section in the turbine vane.

  1. Methods and apparatus for rotor load control in wind turbines

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw

    2006-08-22

    A wind turbine having a rotor, at least one rotor blade, and a plurality of generators, of which a first generator is configured to provide power to an electric grid and a second generator is configured to provide power to the wind turbine during times of grid loss. The wind turbine is configured to utilize power provided by the second generator to reduce loads on the wind turbine during times of grid loss.

  2. Small-scale wind turbines in cities and suburbs S Tullis, K Aly, R Bravo, A Fiedler, S Kooiman, K McLaren S Ziada

    E-Print Network [OSTI]

    Tullis, Stephen

    -uniform wind into turbine High tip speeds lead to noise #12;Vertical axis wind turbines Combination of blade #12;Horizontal axis small wind turbines Numerous suppliers of turbines for tower/field installationSmall-scale wind turbines in cities and suburbs S Tullis, K Aly, R Bravo, A Fiedler, S Kooiman, K

  3. Experimental and theoretical study of horizontal-axis wind turbines

    E-Print Network [OSTI]

    Anderson, Michael Broughton

    1981-10-20

    An experimental and theoretical study of horizontal-axis wind turbines is undertaken. The theoretical analyses cover the four major areas of aerodynamics, turbulence. aeroelasticity and blade optimisation. EXisting aerodynamic theories based...

  4. Coupled Dynamic Analysis of Multiple Unit Floating Offshore Wind Turbine 

    E-Print Network [OSTI]

    Bae, Yoon Hyeok

    2013-04-23

    In the present study, a numerical simulation tool has been developed for the rotor-floater-tether coupled dynamic analysis of Multiple Unit Floating Offshore Wind Turbine (MUFOWT) in the time domain including aero-blade-tower dynamics and control...

  5. Computational Aerodynamic Analysis of Offshore Upwind and Downwind Turbines

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Zhao, Qiuying; Sheng, Chunhua; Afjeh, Abdollah

    2014-01-01

    Aerodynamic interactions of the model NREL 5?MW offshore horizontal axis wind turbines (HAWT) are investigated using a high-fidelity computational fluid dynamics (CFD) analysis. Four wind turbine configurations are considered; three-bladed upwind and downwind and two-bladed upwind and downwind configurations, which operate at two different rotor speeds of 12.1 and 16?RPM. In the present study, both steady and unsteady aerodynamic loads, such as the rotor torque, blade hub bending moment, and base the tower bending moment of the tower, are evaluated in detail to provide overall assessment of different wind turbine configurations. Aerodynamic interactions between the rotor and tower are analyzed,more »including the rotor wake development downstream. The computational analysis provides insight into aerodynamic performance of the upwind and downwind, two- and three-bladed horizontal axis wind turbines.« less

  6. Effect of Surface Roughness on Wind Turbine Performance 

    E-Print Network [OSTI]

    Ehrmann, Robert Schaefer

    2014-06-25

    Wind farm operators observe production deficits as machines age. Quantifying deterioration on individual components is difficult, but one potential explanation is accumulation of blade surface roughness. Historically, wind turbine airfoils were...

  7. A comparison of baseline aerodynamic performance of optimally-twisted versus non-twisted HAWT blades

    SciTech Connect (OSTI)

    Simms, D.A.; Robinson, M.C.; Hand, M.M.; Fingersh, L.J.

    1995-01-01

    NREL has completed the initial twisted blade field tests of the ``Unsteady Aerodynamics Experiment.`` This test series continues systematic measurements of unsteady aerodynamic phenomena prevalent in stall-controlled horizontal axis wind turbines (HAWTs). The blade twist distribution optimizes power production at a single angle of attack along the span. Abrupt transitions into and out of stall are created due to rapid changes in inflow. Data from earlier experiments have been analyzed extensively to characterize the steady and unsteady response of untwisted blades. In this report, a characterization and comparison of the baseline aerodynamic performance of the twisted versus non-twisted blade sets will be presented for steady flow conditions.

  8. Basic Integrative Models for Offshore Wind Turbine Systems 

    E-Print Network [OSTI]

    Aljeeran, Fares

    2012-07-16

    were modeled using apparent fixity level, Randolph elastic continuum, and modified cone models. The offshore wind turbine structures were developed using a finite element formulation. A two-bladed 3.0 megawatt (MW) and a three-bladed 1.5 MW capacity...

  9. Turbine airfoil fabricated from tapered extrusions

    DOE Patents [OSTI]

    Marra, John J

    2013-07-16

    An airfoil (30) and fabrication process for turbine blades with cooling channels (26). Tapered tubes (32A-32D) are bonded together in a parallel sequence, forming a leading edge (21), a trailing edge (22), and pressure and suction side walls (23, 24) connected by internal ribs (25). The tapered tubes may be extruded without camber to simplify the extrusion process, then bonded along matching surfaces (34), forming a non-cambered airfoil (28), which may be cambered in a hot forming process and cut (48) to length. The tubes may have tapered walls that are thinner at the blade tip (T1) than at the base (T2), reducing mass. A cap (50) may be attached to the blade tip. A mounting lug (58) may be forged (60) on the airfoil base and then machined, completing the blade for mounting in a turbine rotor disk.

  10. Advanced Blade Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative Fuels DataEnergy Webinar:I Due Date Adv. Fossil Solicitation Part IBlade

  11. Rotationally sampled wind characteristics and correlations with MOD-OA wind turbine response

    SciTech Connect (OSTI)

    George, R.L.; Connell, J.R.

    1984-09-01

    This report presents results of a comprehensive wind and wind turbine measurement program: the Clayton, New Mexico, vertical plane array/MOD-OA project. In this experiment, the turbulent wind was measured for a large array of fixed anemometers located two blade diameters upwind of a 200-kW horizontal-axis wind turbine (HAWT). Simultaneously, key wind turbine response parameters were also measured. The first of two major objectives of this experiment was to determine the turbulent wind, rotationally sampled to emulate the motion of the wind turbine blade, for the range of different wind speeds and stability classes actually experienced by the wind turbine. The second major objective was to correlate this rotationally sampled wind with the wind turbine blade stress and power, in order to assess the usefulness of the wind measurements for wind turbine loads testing a prediction. Time series of rotationally sampled winds and wind turbine blade bending moments and power were converted to frequency spectra using Fourier transform techniques. These spectra were used as the basis for both qualitative and quantitative comparisons among the various cases. A quantitative comparison between the rotationally sampled wind input and blade bending response was made, using the Fourier spectra to estimate the blade transfer function. These transfer functions were then used to calculate an approximate damping coefficient for the MOD-OA fiberglass blade.

  12. Wind turbine with automatic pitch and yaw control

    DOE Patents [OSTI]

    Cheney, Jr., Marvin Chapin (Glastonbury, CT); Spierings, Petrus A. M. (Middletown, CT)

    1978-01-01

    A wind turbine having a flexible central beam member supporting aerodynamic blades at opposite ends thereof and fabricated of uni-directional high tensile strength material bonded together into beam form so that the beam is lightweight, and has high tensile strength to carry the blade centrifugal loads, low shear modulus to permit torsional twisting thereof for turbine speed control purposes, and adequate bending stiffness to permit out-of-plane deflection thereof for turbine yard control purposes. A selectively off-set weighted pendulum member is pivotally connected to the turbine and connected to the beam or blade so as to cause torsional twisting thereof in response to centrifugal loading of the pendulum member for turbine speed control purposes.

  13. The SNL100-03 Blade: Design Studies with Flatback Airfoils for the Sandia 100-meter Blade.

    SciTech Connect (OSTI)

    Griffith, Daniel; Richards, Phillip William

    2014-09-01

    A series of design studies were performed to inv estigate the effects of flatback airfoils on blade performance and weight for large blades using the Sandi a 100-meter blade designs as a starting point. As part of the study, the effects of varying the blade slenderness on blade structural performance was investigated. The advantages and disadvantages of blad e slenderness with respect to tip deflection, flap- wise & edge-wise fatigue resistance, panel buckling capacity, flutter speed, manufacturing labor content, blade total weight, and aerodynamic design load magn itude are quantified. Following these design studies, a final blade design (SNL100-03) was prod uced, which was based on a highly slender design using flatback airfoils. The SNL100-03 design with flatback airfoils has weight of 49 tons, which is about 16% decrease from its SNL100-02 predecessor that used conventional sharp trailing edge airfoils. Although not systematically optimized, the SNL100 -03 design study provides an assessment of and insight into the benefits of flatback airfoils for la rge blades as well as insights into the limits or negative consequences of high blade slenderness resulting from a highly slender SNL100-03 planform as was chosen in the final design definition. This docum ent also provides a description of the final SNL100-03 design definition and is intended to be a companion document to the distribution of the NuMAD blade model files for SNL100-03, which are made publicly available. A summary of the major findings of the Sandia 100-meter blade development program, from the initial SNL100-00 baseline blade through the fourth SNL100-03 blade study, is provided. This summary includes the major findings and outcomes of blade d esign studies, pathways to mitigate the identified large blade design drivers, and tool development that were produced over the course of this five-year research program. A summary of large blade tec hnology needs and research opportunities is also presented.

  14. Sandia Energy - Rotor Blade Sensors and Instrumentation

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Blade Sensors and Instrumentation Home Stationary Power Energy Conversion Efficiency Wind Energy Rotor Innovation Rotor Blade Sensors and Instrumentation Rotor Blade Sensors and...

  15. Elevated Temperature Materials for Power Generation and Propulsion The energy industry is designing higher-efficiency land-based turbines for natural gas-fired

    E-Print Network [OSTI]

    Nair, Sankar

    higher-efficiency land-based turbines for natural gas-fired power generation systems. The high inlet is significant for modeling cyclic deformation in directionally solidified and single crystal turbine blades

  16. Response of Juvenile Pacific Lamprey to Turbine Passage

    SciTech Connect (OSTI)

    Dauble, D.

    2009-09-14

    To help determine the Pacific lamprey’s ability to survive turbine passage, Pacific Northwest National Laboratory scientists conducted laboratory tests designed to simulate a fish’s passage through the turbine environment. Juvenile Pacific lamprey were subjected to two of three aspects of passage: pressure drop and shear stress. The third aspect, blade strike, was not tested.

  17. Maximizing the Performance of Wind Turbines with Nonlinear Aeroservoelastic Power Flow Control

    E-Print Network [OSTI]

    1 Maximizing the Performance of Wind Turbines with Nonlinear Aeroservoelastic Power Flow Control by a wind turbine by operating at the edge of dynamic stall. This paper applies a novel nonlinear power flow of the first torsional mode of a nominal 5 MW rated power wind turbine blade. This model is analyzed using

  18. 3-D Time-Accurate CFD Simulations of Wind Turbine Rotor Flow Fields

    E-Print Network [OSTI]

    -dimensional flow properties of rotating blades are an essential feature of any wind turbine aerodynamic-rotating simulations, some aspects of the physics of wind turbine aerodynamics and noise must be obtained from rotating3-D Time-Accurate CFD Simulations of Wind Turbine Rotor Flow Fields Nilay Sezer-Uzol and Lyle N

  19. Characterization of First-Stage Silicon Nitride Components After Exposure to an Industrial Gas Turbine

    E-Print Network [OSTI]

    Pennycook, Steve

    Turbine H.-T. Lin,*,w M. K. Ferber,* and P. F. Becher* Metals and Ceramics Division, Oak Ridge National Turbines Incorporated, San Diego, California 92101 This paper provides a summary of recent efforts blades and nozzles after field testing in an industrial gas turbine. Two commercially available silicon

  20. Effect of Dynamic Stall on the Aerodynamics of Vertical-Axis Wind Turbines

    E-Print Network [OSTI]

    McCalley, James D.

    Effect of Dynamic Stall on the Aerodynamics of Vertical-Axis Wind Turbines Frank Scheurich of the aerodynamic performance of vertical-axis wind turbines pose a significant challenge for computational fluid of the aerodynamics of a vertical- axis wind turbine that consists of three curved rotor blades that are twisted

  1. Single-ended counter-rotating radial turbine for space application

    DOE Patents [OSTI]

    Coomes, E.P.; Wilson, D.G.; Webb, B.J.; McCabe, S.J.

    1987-05-13

    A single-ended turbine with counter-rotating blades operating with sodium as the working fluid. The single-ended, counter-rotating feature of the turbine results in zero torque application to a space platform. Thus, maneuvering of the platform is not adversely affected by the turbine. 4 figs.

  2. Optimum propeller wind turbines

    SciTech Connect (OSTI)

    Sanderson, R.J.; Archer, R.D.

    1983-11-01

    The Prandtl-Betz-Theodorsen theory of heavily loaded airscrews has been adapted to the design of propeller windmills which are to be optimized for maximum power coefficient. It is shown that the simpler, light-loading, constant-area wake assumption can generate significantly different ''optimum'' performance and geometry, and that it is therefore not appropriate to the design of propeller wind turbines when operating in their normal range of high-tip-speed-to-wind-speed ratio. Design curves for optimum power coefficient are presented and an example of the design of a typical two-blade optimum rotor is given.

  3. DOE Announces Effort to Advance U.S. Wind Power Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Understanding (MOU) between DOE and six leading wind industry turbine manufacturers: GE Energy, Siemens Power Generation, Vestas Wind Systems, Clipper Turbine Works, Suzlon...

  4. Advanced turbine systems program conceptual design and product development. Quarterly report, August--October 1995

    SciTech Connect (OSTI)

    1996-01-01

    This report describes the tasks completed for the advanced turbine systems program. The topics of the report include last row turbine blade development, single crystal blade casting development, ceramic materials development, combustion cylinder flow mapping, shroud film cooling, directional solidified valve development, shrouded blade cooling, closed-loop steam cooling, active tip clearance control, flow visualization tests, combustion noise investigation, TBC field testing, catalytic combustion development, optical diagnostics probe development, serpentine channel cooling tests, brush seal development, high efficiency compressor design, advanced air sealing development, advanced coating development, single crystal blade development, Ni-based disc forging development, and steam cooling effects on materials.

  5. Gas turbine sealing apparatus

    DOE Patents [OSTI]

    Marra, John Joseph; Wessell, Brian J.; Liang, George

    2013-03-05

    A sealing apparatus in a gas turbine. The sealing apparatus includes a seal housing apparatus coupled to a disc/rotor assembly so as to be rotatable therewith during operation of the gas turbine. The seal housing apparatus comprises a base member, a first leg portion, a second leg portion, and spanning structure. The base member extends generally axially between forward and aft rows of rotatable blades and is positioned adjacent to a row of stationary vanes. The first leg portion extends radially inwardly from the base member and is coupled to the disc/rotor assembly. The second leg portion is axially spaced from the first leg portion, extends radially inwardly from the base member, and is coupled to the disc/rotor assembly. The spanning structure extends between and is rigidly coupled to each of the base member, the first leg portion, and the second leg portion.

  6. Multiple piece turbine airfoil

    DOE Patents [OSTI]

    Kimmel, Keith D (Jupiter, FL)

    2010-11-09

    A turbine airfoil, such as a rotor blade or a stator vane, for a gas turbine engine, the airfoil formed as a shell and spar construction with a plurality of hook shaped struts each mounted within channels extending in a spanwise direction of the spar and the shell to allow for relative motion between the spar and shell in the airfoil chordwise direction while also fanning a seal between adjacent cooling channels. The struts provide the seal as well as prevent bulging of the shell from the spar due to the cooling air pressure. The hook struts have a hooked shaped end and a rounded shaped end in order to insert the struts into the spar.

  7. Fluid blade disablement tool

    DOE Patents [OSTI]

    Jakaboski, Juan-Carlos (Albuquerque, NM); Hughs, Chance G. (Albuquerque, NM); Todd, Steven N. (Rio Rancho, NM)

    2012-01-10

    A fluid blade disablement (FBD) tool that forms both a focused fluid projectile that resembles a blade, which can provide precision penetration of a barrier wall, and a broad fluid projectile that functions substantially like a hammer, which can produce general disruption of structures behind the barrier wall. Embodiments of the FBD tool comprise a container capable of holding fluid, an explosive assembly which is positioned within the container and which comprises an explosive holder and explosive, and a means for detonating. The container has a concavity on the side adjacent to the exposed surface of the explosive. The position of the concavity relative to the explosive and its construction of materials with thicknesses that facilitate inversion and/or rupture of the concavity wall enable the formation of a sharp and coherent blade of fluid advancing ahead of the detonation gases.

  8. MANUFACTURING Manufacturing and Biomanufacturing

    E-Print Network [OSTI]

    Magee, Joseph W.

    process improvements to manufacturing. In addition, the critical national need area of Manufacturing hasMANUFACTURING Manufacturing and Biomanufacturing: Materials Advances and Critical Processes NATIONAL NEED The proposed topics within "Manufacturing and Biomanufacturing: Materials Advances

  9. Parametric Study of Gas Turbine Film-Cooling 

    E-Print Network [OSTI]

    Liu, Kevin

    2012-10-19

    OF GAS TURBINE FILM-COOLING A Dissertation by KEVIN LIU Submitted to the Office of Graduate Studies of Texas A&M University in partial fulfillment of the requirements for the degree of DOCTOR OF PHILOSOPHY August 2012 Major... Subject: Mechanical Engineering Parametric Study of Gas Turbine Blade Film-Cooling Copyright 2012 Kevin Liu PARAMETRIC STUDY OF GAS TURBINE FILM-COOLING A Dissertation by KEVIN LIU Submitted...

  10. Method and apparatus for reducing rotor blade deflections, loads, and/or peak rotational speed

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw; Pierce, Kirk Gee

    2006-10-17

    A method for reducing at least one of loads, deflections of rotor blades, or peak rotational speed of a wind turbine includes storing recent historical pitch related data, wind related data, or both. The stored recent historical data is analyzed to determine at least one of whether rapid pitching is occurring or whether wind speed decreases are occurring. A minimum pitch, a pitch rate limit, or both are imposed on pitch angle controls of the rotor blades conditioned upon results of the analysis.

  11. American Institute of Aeronautics and Astronautics H.J. Sutherland, "Preliminary Analysis of the Structural and Inflow Data from the List Turbine", 2001 ASME Wind

    E-Print Network [OSTI]

    of the Structural and Inflow Data from the List Turbine", 2001 ASME Wind Energy Symposium, AIAA/ASME 2001, pp. 173-183. PRELIMINARY ANALYSIS OF THE STRUCTURAL AND INFLOW DATA FROM THE LIST TURBINE* Herbert J. Sutherland Sandia the extreme loads on wind turbines. A heavily instrumented Micon 65/13M turbine with SERI 8m blades is being

  12. Comparison of Avian Responses to UV-Light-Reflective Paint on Wind Turbines: Subcontract Report, July 1999--December 2000

    SciTech Connect (OSTI)

    Young, D. P., Jr.; Erickson, W. P.; Strickland, M. D.; Good, R. E.; Sernka, K. J.

    2003-01-01

    To reduce the numbers of avian collisions with wind turbines, several measures have been employed with various levels of success. One hypothesis is that painting turbine blades to increase their visibility may reduce avian fatalities. This study examined the effects of painting wind turbine blades with UV-reflective paint on bird use and mortality at the Foote Creek Rim Wind Plant in Carbon County, Wyoming.

  13. Root region airfoil for wind turbine

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan M. (State College, PA)

    1995-01-01

    A thick airfoil for the root region of the blade of a wind turbine. The airfoil has a thickness in a range from 24%-26% and a Reynolds number in a range from 1,000,000 to 1,800,000. The airfoil has a maximum lift coefficient of 1.4-1.6 that has minimum sensitivity to roughness effects.

  14. DOE Seeking Proposals to Advance Distributed Wind Turbine Technology...

    Broader source: Energy.gov (indexed) [DOE]

    Project (CIP). The CIP aims to help U.S. manufacturers of small and mid-sized wind turbines with rotor swept areas up to 1,000 square meters improve their turbine designs...

  15. Understanding Wind Turbine Price Trends in the U.S. Over the Past Decade

    E-Print Network [OSTI]

    Bolinger, Mark

    2013-01-01

    manufacturer profitability, turbine scaling, raw materialsmanufacturers may be willing to absorb (in the case of rising raw materials

  16. MANUFACTURING ENGINEERING Manufacturing engineering

    E-Print Network [OSTI]

    MANUFACTURING ENGINEERING Manufacturing engineering transforms raw materials, parts, and operations, following a well- organized plan for each activity. Manufacturing engineering involves designing assuring a competitive level of productivity. The manufacturing engineering curriculum at WSU focuses

  17. Advanced turbine systems program conceptual design and product development. Quarterly report, February 1995--April 1995

    SciTech Connect (OSTI)

    1995-06-01

    Research continued on the design of advanced turbine systems. This report describes the design and test of critical components such as blades, materials, cooling, combustion, and optical diagnostics probes.

  18. Microsoft Word - RM1_Tidal Turbine_NREL Bir, Lawson, Li_2011...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Arctic Engineering OMAE2011 June 19-24, 20111, Rotterdam, the Netherland OMAE2011-50063 STRUCTURAL DESIGN OF A HORIZONTAL-AXIS TIDAL CURRENT TURBINE COMPOSITE BLADE ABSTRACT This...

  19. Title: Improving Jet Engine Turbine Thermal Barrier Coatings via Reactive Element Addition to the Bond Coat Alloy

    E-Print Network [OSTI]

    Carter, Emily A.

    Title: Improving Jet Engine Turbine Thermal Barrier Coatings via Reactive Element Addition engine turbine blades can shield the temperature to which the underlying superalloy is exposed modifications that should inhibit the failure of these jet engine turbine thermal barrier coatings. Research

  20. Influence of refraction on wind turbine noise

    E-Print Network [OSTI]

    Makarewicz, Rufin

    2013-01-01

    A semi-empirical method is applied to calculate the time-average sound level of wind turbine noise generation and propagation. Both are affected by wind shear refraction. Under upwind conditions the partially ensonified zone separates the fully ensonified zone (close to the turbine) and the shadow zone (far away from the turbine). Refraction is described in terms of the wind speed linear profile fitted to the power law profile. The rotating blades are treated as a two-dimensional circular source in the vertical plane. Inside the partially ensonified zone the effective A-weighted sound power decreases to zero when the receiver moves from the turbine toward the shadow zone. The presented results would be useful in practical applications to give a quick estimate of the effect of refraction on wind turbine noise.

  1. 2015 University Turbine Systems Research Workshop | netl.doe...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tech campus in Atlanta, Georgia. The theme was "The Advanced Manufacturing for Gas Turbines". The workshop was well received with a total of 138 attendees from OEMs,...

  2. Using optimization and lean principles to design work cells and make capital purchase decisions for hole drilling operations in turbine airfoil manufacturing

    E-Print Network [OSTI]

    Neal, Thomas E. (Thomas Eugene)

    2006-01-01

    Classical manufacturing work cells have machines to perform each operation in the process, the number of each type of machine being chosen so that all machines would be equally busy. Although design of work cells for ...

  3. Performance and market evaluation of the bladeless turbine

    SciTech Connect (OSTI)

    Garrett-Price, B.A.; Barnhart, J.S.; Eschbach, E.J.

    1982-10-01

    The three-inch diameter prototype bladeless turbine was tested with air over a range of inlet pressures from 20 to 100 psia and speeds of 10, 20, 30 and 40 thousand rpm. The peak efficiency of 22.5 percent was recorded at a pressure of 98 psia and a speed of 40,000 rpm. Efficiency increased slightly with speed and inlet pressure over the range of test conditions. The test program was somewhat hindered by mechanical failures. The turbine bearings in particular were unreliable, with two instances of outright failure and numerous cases of erratic performance. A model of the bladeless turbine was developed to aid in interpreting the experimental results. A macroscopic approach, incorporating several favorable assumptions, was taken to place a reasonable upper bound on turbine efficiency. The model analytically examines the flow through the air inlet nozzles and the interaction between the fluid jet and the turbine blades. The analysis indicates that the maximum possible efficiency of a tangential flow turbine with straight axial blades is 50 percent. This is a direct consequence of turning the fluid only 90 degrees relative to the turbine blade. The adoption of the bladeless turbine as the expander in an Organic Rankine Cycle (ORC) will depend to a great extent on the efficiency of the turbine. The market potential for ORC technology will also impact the adoption of the bladeless turbine. Other expanders have demonstrated efficiencies of 60 to 80% in ORC systems. The Gamell turbine had a peak test efficiency of 22.5% and a maximum theoretical efficiency of 50%. Costs of the turbine are highly uncertain, relying to a great extent on cost reductions achieved through quantity production and through learning.

  4. Quiet airfoils for small and large wind turbines

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan L. (Port Matilda, PA)

    2012-06-12

    Thick airfoil families with desirable aerodynamic performance with minimal airfoil induced noise. The airfoil families are suitable for a variety of wind turbine designs and are particularly well-suited for use with horizontal axis wind turbines (HAWTs) with constant or variable speed using pitch and/or stall control. In exemplary embodiments, a first family of three thick airfoils is provided for use with small wind turbines and second family of three thick airfoils is provided for use with very large machines, e.g., an airfoil defined for each of three blade radial stations or blade portions defined along the length of a blade. Each of the families is designed to provide a high maximum lift coefficient or high lift, to exhibit docile stalls, to be relatively insensitive to roughness, and to achieve a low profile drag.

  5. Wind Turbine Safety and Function Test Report for the Mariah Windspire Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; Bowen, A.; Jager, D.

    2010-07-01

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers to wind energy expansion by providing independent testing results for small wind turbines (SWT). In total, five turbines were tested at the National Wind Technology Center (NWTC) as a part of this project. Safety and function testing is one of up to five tests performed on the turbines, including power performance, duration, noise, and power-quality tests. NWTC testing results provide manufacturers with reports that may be used to meet part of small wind turbine certification requirements. The test equipment includes a Mariah Windspire wind turbine mounted on a monopole tower. L&E Machine manufactured the turbine in the United States. The inverter was manufactured separately by Technology Driven Products in the United States. The system was installed by the NWTC site operations group with guidance and assistance from Mariah Power.

  6. Mixed Mode Static and Fatigue Crack Growth in Wind Blade Paste Adhesives

    E-Print Network [OSTI]

    1 Mixed Mode Static and Fatigue Crack Growth in Wind Blade Paste Adhesives Daniel D. Samborsky, static GIc and mixed mode fracture, and fatigue crack growth resistance. I. Introduction Wind turbine, then adhesively bonded together. The large size coupled with cost constraints result in bond lines at least

  7. VP 100: New Facility in Boston to Test Large-Scale Wind Blades

    Broader source: Energy.gov [DOE]

    Thanks in part to funding from the Recovery Act, the Wind Technology Testing Center in Massachusetts will be first in the U.S. to test wind turbine blades up to 300 feet in length -- creating 300 construction jobs and 30 permanent design jobs in the process.

  8. Wind turbine ring/shroud drive system

    DOE Patents [OSTI]

    Blakemore, Ralph W.

    2005-10-04

    A wind turbine capable of driving multiple electric generators having a ring or shroud structure for reducing blade root bending moments, hub loads, blade fastener loads and pitch bearing loads. The shroud may further incorporate a ring gear for driving an electric generator. In one embodiment, the electric generator may be cantilevered from the nacelle such that the gear on the generator drive shaft is contacted by the ring gear of the shroud. The shroud also provides protection for the gearing and aids in preventing gear lubricant contamination.

  9. Development of a transonic front stage of an axial flow compressor for industrial gas turbines

    SciTech Connect (OSTI)

    Katoh, Y.; Ishii, H.; Tsuda, Y.; Yanagida, M. . Mechanical Engineering Research Lab.); Kashiwabara, Y. . Dept. of Mechanical Systems Engineering)

    1994-10-01

    This paper describes the aerodynamic blade design of a highly loaded three-stage compressor, which is a model compressor for the front stage of an industrial gas turbine. Test results are presented that confirm design performance. Some surge and rotating stall measurement results are also discussed. The first stator blade in this test compressor operates in the high subsonic range at the inlet. To reduce the pressure loss due to blade surface shock waves, a shock-free airfoil is designed to replace the first stator blade in an NACA-65 airfoil in a three-stage compressor. Comparison of the performance of both blades shows that the shock-free airfoil blade reduces pressure loss. This paper also presents some experimental results for MCA (multicircular arc) airfoils, which are used for first rotor blades.

  10. Environmental, Health and Safety Assessment: ATS 7H Program (Phase 3R) Test Activities at the GE Power Systems Gas Turbine Manufacturing Facility, Greenville, SC

    SciTech Connect (OSTI)

    1998-11-17

    International Technology Corporation (IT) was contracted by General Electric Company (GE) to assist in the preparation of an Environmental, Health and Safety (HI&3) assessment of the implementation of Phase 3R of the Advanced Turbine System (ATS) 7H program at the GE Gas Turbines facility located in Greenville, South Carolina. The assessment was prepared in accordance with GE's contractual agreement with the U.S. Department of Energy (GE/DOE Cooperative Agreement DE-FC21-95MC3 1176) and supports compliance with the requirements of the National Environmental Policy Act of 1970. This report provides a summary of the EH&S review and includes the following: General description of current site operations and EH&S status, Description of proposed ATS 7H-related activities and discussion of the resulting environmental, health, safety and other impacts to the site and surrounding area. Listing of permits and/or licenses required to comply with federal, state and local regulations for proposed 7H-related activities. Assessment of adequacy of current and required permits, licenses, programs and/or plans.

  11. Flow Characteristics Analysis of Widows' Creek Type Control Valve for Steam Turbine Control

    SciTech Connect (OSTI)

    Yoo, Yong H.; Sohn, Myoung S.; Suh, Kune Y.

    2006-07-01

    The steam turbine converts the kinetic energy of steam to mechanical energy of rotor blades in the power conversion system of fossil and nuclear power plants. The electric output from the generator of which the rotor is coupled with that of the steam turbine depends on the rotation velocity of the steam turbine bucket. The rotation velocity is proportional to the mass flow rate of steam entering the steam turbine through valves and nozzles. Thus, it is very important to control the steam mass flow rate for the load following operation of power plants. Among various valves that control the steam turbine, the control valve is most significant. The steam flow rate is determined by the area formed by the stem disk and the seat of the control valve. While the ideal control valve linearly controls the steam mass flow rate with its stem lift, the real control valve has various flow characteristic curves pursuant to the stem lift type. Thus, flow characteristic curves are needed to precisely design the control valves manufactured for the operating conditions of nuclear power plants. OMEGA (Optimized Multidimensional Experiment Geometric Apparatus) was built to experimentally study the flow characteristics of steam flowing inside the control valve. The Widows' Creek type control valve was selected for reference. Air was selected as the working fluid in the OMEGA loop to exclude the condensation effect in this simplified approach. Flow characteristic curves were plotted by calculating the ratio of the measured mass flow rate versus the theoretical mass flow rate of the air. The flow characteristic curves are expected to be utilized to accurately design and operate the control valve for fossil as well as nuclear plants. (authors)

  12. Design and Manufacturing of Biologically Inspired Robots

    E-Print Network [OSTI]

    Gupta, Satyandra K.

    /steno-bredanensis/image-G131199.html #12;Why Look to Nature? Air-based Locomotion Traditional Rotating blades Propeller Turbine engine Helicopter rotor Rocket Biological Flapping Wings http.co.uk/free_stock_ima ge/helicopterrotorjpg http://xcor.com/press/2007/07-01- 16_XCOR_begins_methane_engine_testing

  13. Radar-cross-section reduction of wind turbines. part 1.

    SciTech Connect (OSTI)

    Brock, Billy C.; Loui, Hung; McDonald, Jacob J.; Paquette, Joshua A.; Calkins, David A.; Miller, William K.; Allen, Steven E.; Clem, Paul Gilbert; Patitz, Ward E.

    2012-03-05

    In recent years, increasing deployment of large wind-turbine farms has become an issue of growing concern for the radar community. The large radar cross section (RCS) presented by wind turbines interferes with radar operation, and the Doppler shift caused by blade rotation causes problems identifying and tracking moving targets. Each new wind-turbine farm installation must be carefully evaluated for potential disruption of radar operation for air defense, air traffic control, weather sensing, and other applications. Several approaches currently exist to minimize conflict between wind-turbine farms and radar installations, including procedural adjustments, radar upgrades, and proper choice of low-impact wind-farm sites, but each has problems with limited effectiveness or prohibitive cost. An alternative approach, heretofore not technically feasible, is to reduce the RCS of wind turbines to the extent that they can be installed near existing radar installations. This report summarizes efforts to reduce wind-turbine RCS, with a particular emphasis on the blades. The report begins with a survey of the wind-turbine RCS-reduction literature to establish a baseline for comparison. The following topics are then addressed: electromagnetic model development and validation, novel material development, integration into wind-turbine fabrication processes, integrated-absorber design, and wind-turbine RCS modeling. Related topics of interest, including alternative mitigation techniques (procedural, at-the-radar, etc.), an introduction to RCS and electromagnetic scattering, and RCS-reduction modeling techniques, can be found in a previous report.

  14. Low pressure cooling seal system for a gas turbine engine

    DOE Patents [OSTI]

    Marra, John J

    2014-04-01

    A low pressure cooling system for a turbine engine for directing cooling fluids at low pressure, such as at ambient pressure, through at least one cooling fluid supply channel and into a cooling fluid mixing chamber positioned immediately downstream from a row of turbine blades extending radially outward from a rotor assembly to prevent ingestion of hot gases into internal aspects of the rotor assembly. The low pressure cooling system may also include at least one bleed channel that may extend through the rotor assembly and exhaust cooling fluids into the cooling fluid mixing chamber to seal a gap between rotational turbine blades and a downstream, stationary turbine component. Use of ambient pressure cooling fluids by the low pressure cooling system results in tremendous efficiencies by eliminating the need for pressurized cooling fluids for sealing this gap.

  15. Active load control techniques for wind turbines.

    SciTech Connect (OSTI)

    van Dam, C.P.; Berg, Dale E.; Johnson, Scott J.

    2008-07-01

    This report provides an overview on the current state of wind turbine control and introduces a number of active techniques that could be potentially used for control of wind turbine blades. The focus is on research regarding active flow control (AFC) as it applies to wind turbine performance and loads. The techniques and concepts described here are often described as 'smart structures' or 'smart rotor control'. This field is rapidly growing and there are numerous concepts currently being investigated around the world; some concepts already are focused on the wind energy industry and others are intended for use in other fields, but have the potential for wind turbine control. An AFC system can be broken into three categories: controls and sensors, actuators and devices, and the flow phenomena. This report focuses on the research involved with the actuators and devices and the generated flow phenomena caused by each device.

  16. Method and apparatus for measuring on-line failure of turbine thermal barrier coatings

    DOE Patents [OSTI]

    Zombo, Paul J.; Lemieux, Dennis; Diatzikis, Evangelos

    2010-04-06

    A method of remotely monitoring the radiant energy (6) emitted from a turbine component such as a turbine blade (1) having a low-reflective surface coating (3) which may be undergoing potential degradation is used to determine whether erosion, spallation, delamination, or the like, of the coating (3) is occurring.

  17. Economics of Online Structural Health Monitoring of Wind Turbines: Cost Benefit Analysis

    E-Print Network [OSTI]

    McCalley, James D.

    ' desire a shift away from carbon intensive electricity generation. Wind power is increasingly becomingEconomics of Online Structural Health Monitoring of Wind Turbines: Cost Benefit Analysis Jeremy Van monitoring (OSHM) and condition-based maintenance (CBM) of wind turbine blades has the potential to reduce O

  18. Smart Sensor System for Structural Condition Monitoring of Wind Turbines: 30 May 2002--30 April 2006

    SciTech Connect (OSTI)

    Schulz, M. J.; Sundaresan, M. J.

    2006-08-01

    This report describes the efforts of the University of Cincinnati, North Carolina A&T State University, and NREL to develop a structural neural system for structural health monitoring of wind turbine blades.

  19. Published in Proceedings of the XL2003 (Response of Structures to Extreme Loading) Conference, Toronto, August 2003. EFFICIENT MODELS FOR WIND TURBINE EXTREME LOADS

    E-Print Network [OSTI]

    Manuel, Lance

    , Toronto, August 2003. EFFICIENT MODELS FOR WIND TURBINE EXTREME LOADS USING INVERSE RELIABILITY K, USA ABSTRACT The reliability of wind turbines against extreme loads is the focus of this study loads for a 600kW three-bladed horizontal-axis wind turbine. Only operating loads ­ here, flapwise (out

  20. Am. MidI. Nat. l:i9:29-3R Bird Flight Characteristics Near Wind Turbines in Minnesota

    E-Print Network [OSTI]

    ·... Am. MidI. Nat. l:i9:29-3R Bird Flight Characteristics Near Wind Turbines in Minnesota ROBERT C the height range of ,,;nd turbine blades (22-55 m). The Buffalo Ridge Wind ReS()lIrCl' Area poses little in wind turbine technologies have reduced the cost'! associated with wind power production. and have

  1. Medium-solidity Vertical Axis Wind Turbines for use in Urban Environments S. Tullis, A. Fiedler, K. McLaren, S. Ziada

    E-Print Network [OSTI]

    Tullis, Stephen

    Medium-solidity Vertical Axis Wind Turbines for use in Urban Environments S. Tullis, A. Fiedler, K Vertical axis wind turbines are currently experiencing a renewed interest in small- scale applications: vertical axis wind turbines, vibration, blade aerodynamics #12;Introduction In community wind power

  2. Optical Blade Position Tracking System Test

    SciTech Connect (OSTI)

    Fingersh, L. J.

    2006-01-01

    The Optical Blade Position Tracking System Test measures the blade deflection along the span of the blade using simple off-the-shelf infrared security cameras along with blade-mounted retro-reflective tape and video image processing hardware and software to obtain these measurements.

  3. Apparatus for loading a band saw blade

    DOE Patents [OSTI]

    Reeves, S.R.

    1990-03-20

    A band saw blade is loaded between pairs of guide wheels upon tensioning the blade by guiding the blade between pairs of spaced guide plates which define converging slots that converge toward the guide wheels. The approach is particularly useful in loading blades on underwater band saw machines used to cut radioactive materials. 2 figs.

  4. Apparatus for loading a band saw blade

    DOE Patents [OSTI]

    Reeves, Steven R. (49 Williams Ave., West Valley, NY 14171)

    1990-01-01

    A band saw blade is loaded between pairs of guide wheels upon tensioning the blade by guiding the blade between pairs of spaced guide plates which define converging slots that converge toward the guide wheels. The approach is particularly useful in loading blades on underwater band saw machines used to cut radioactive materials.

  5. Turbine airfoil with outer wall thickness indicators

    DOE Patents [OSTI]

    Marra, John J; James, Allister W; Merrill, Gary B

    2013-08-06

    A turbine airfoil usable in a turbine engine and including a depth indicator for determining outer wall blade thickness. The airfoil may include an outer wall having a plurality of grooves in the outer surface of the outer wall. The grooves may have a depth that represents a desired outer surface and wall thickness of the outer wall. The material forming an outer surface of the outer wall may be removed to be flush with an innermost point in each groove, thereby reducing the wall thickness and increasing efficiency. The plurality of grooves may be positioned in a radially outer region of the airfoil proximate to the tip.

  6. Combustion System Development for Medium-Sized Industrial Gas Turbines: Meeting Tight Emission Regulations while Using

    E-Print Network [OSTI]

    Ponce, V. Miguel

    Combustion System Development for Medium-Sized Industrial Gas Turbines: Meeting Tight Emission Turbines Incorporated is a leading manufacturer of industrial gas turbine packages for the power generation- bility for the introduction of new combustion systems for gas turbine products to enhance fuel

  7. Methods and apparatus for reduction of asymmetric rotor loads in wind turbines

    DOE Patents [OSTI]

    Moroz, Emilian Mieczyslaw; Pierce, Kirk Gee

    2006-10-10

    A method for reducing load and providing yaw alignment in a wind turbine includes measuring displacements or moments resulting from asymmetric loads on the wind turbine. These measured displacements or moments are used to determine a pitch for each rotor blade to reduce or counter asymmetric rotor loading and a favorable yaw orientation to reduce pitch activity. Yaw alignment of the wind turbine is adjusted in accordance with the favorable yaw orientation and the pitch of each rotor blade is adjusted in accordance with the determined pitch to reduce or counter asymmetric rotor loading.

  8. Description of Model Data for SNL100-00: The Sandia 100-meter All-glass Baseline Wind Turbine

    E-Print Network [OSTI]

    D. Todd Griffith, Brian R. Resor Sandia National Laboratories Wind and Water Power TechnologiesDescription of Model Data for SNL100-00: The Sandia 100-meter All-glass Baseline Wind Turbine Blade version and date, description, etc). A summary of the blade model data is also provided from the design

  9. Turbine inter-disk cavity cooling air compressor

    DOE Patents [OSTI]

    Little, David Allen (Oviedo, FL)

    2001-01-01

    A combustion turbine may have a cooling circuit for directing a cooling medium through the combustion turbine to cool various components of the combustion turbine. This cooling circuit may include a compressor, a combustor shell and a component of the combustion turbine to be cooled. This component may be a rotating blade of the combustion turbine. A pressure changing mechanism is disposed in the combustion turbine between the component to be cooled and the combustor shell. The cooling medium preferably flows from the compressor to the combustor shell, through a cooler, the component to the cooled and the pressure changing mechanism. After flowing through the pressure changing mechanism, the cooling medium is returned to the combustor shell. The pressure changing mechanism preferably changes the pressure of the cooling medium from a pressure at which it is exhausted from the component to be cooled to approximately that of the combustor shell.

  10. Root region airfoil for wind turbine

    DOE Patents [OSTI]

    Tangler, J.L.; Somers, D.M.

    1995-05-23

    A thick airfoil is described for the root region of the blade of a wind turbine. The airfoil has a thickness in a range from 24%--26% and a Reynolds number in a range from 1,000,000 to 1,800,000. The airfoil has a maximum lift coefficient of 1.4--1.6 that has minimum sensitivity to roughness effects. 3 Figs.

  11. Plasma Aerodynamic Control Effectors for Improved Wind Turbine Performance

    SciTech Connect (OSTI)

    Mehul P. Patel; Srikanth Vasudevan; Robert C. Nelson; Thomas C. Corke

    2008-08-01

    Orbital Research Inc is developing an innovative Plasma Aerodynamic Control Effectors (PACE) technology for improved performance of wind turbines. The PACE system is aimed towards the design of "smart" rotor blades to enhance energy capture and reduce aerodynamic loading and noise using flow-control. The PACE system will provide ability to change aerodynamic loads and pitch distribution across the wind turbine blade without any moving surfaces. Additional benefits of the PACE system include reduced blade structure weight and complexity that should translate into a substantially reduced initial cost. During the Phase I program, the ORI-UND Team demonstrated (proof-of-concept) performance improvements on select rotor blade designs using PACE concepts. Control of both 2-D and 3-D flows were demonstrated. An analytical study was conducted to estimate control requirements for the PACE system to maintain control during wind gusts. Finally, independent laboratory experiments were conducted to identify promising dielectric materials for the plasma actuator, and to examine environmental effects (water and dust) on the plasma actuator operation. The proposed PACE system will be capable of capturing additional energy, and reducing aerodynamic loading and noise on wind turbines. Supplementary benefits from the PACE system include reduced blade structure weight and complexity that translates into reduced initial capital costs.

  12. Sealing apparatus for airfoils of gas turbine engines

    DOE Patents [OSTI]

    Jones, R.B.

    1998-05-19

    An improved airfoil tip sealing apparatus is disclosed wherein brush seals are attached to airfoil tips with the distal ends of the brush seal fibers sealingly contacting opposing wall surfaces. Embodiments for variable vanes, stators and both cooled and uncooled turbine blade applications are disclosed. 17 figs.

  13. Sealing apparatus for airfoils of gas turbine engines

    DOE Patents [OSTI]

    Jones, Russell B. (San Diego, CA)

    1998-01-01

    An improved airfoil tip sealing apparatus is disclosed wherein brush seals are attached to airfoil tips with the distal ends of the brush seal fibers sealingly contacting opposing wall surfaces. Embodiments for variable vanes, stators and both cooled and uncooled turbine blade applications are disclosed.

  14. Inter-stage and Performance Tests of a Two-stage High-pressure Turbine 

    E-Print Network [OSTI]

    Sharma, Kapil

    2011-08-08

    The existing 3-stage research turbine at Turbomachinery Performance and Flow Research Laboratory (TPFL) facility, Texas A & M University (TAMU) was replaced with a newly designed and manufactured 2-stage turbine in accordance ...

  15. Development and Testing of A Low Cost Linear Slot Impulse Turbine

    E-Print Network [OSTI]

    Brennison, Michael Thomas

    2010-09-01

    In this thesis, an impulse turbine with geometric characteristics aimed to have significantly lower manufacturing costs than other turbines of the similar scale was investigated. Experiments were performed to ascertain rotational speeds, torque...

  16. Advanced Hydrogen Turbine Development

    SciTech Connect (OSTI)

    Joesph Fadok

    2008-01-01

    Siemens has developed a roadmap to achieve the DOE goals for efficiency, cost reduction, and emissions through innovative approaches and novel technologies which build upon worldwide IGCC operational experience, platform technology, and extensive experience in G-class operating conditions. In Phase 1, the technologies and concepts necessary to achieve the program goals were identified for the gas turbine components and supporting technology areas and testing plans were developed to mitigate identified risks. Multiple studies were conducted to evaluate the impact in plant performance of different gas turbine and plant technologies. 2015 gas turbine technologies showed a significant improvement in IGCC plant efficiency, however, a severe performance penalty was calculated for high carbon capture cases. Thermodynamic calculations showed that the DOE 2010 and 2015 efficiency targets can be met with a two step approach. A risk management process was instituted in Phase 1 to identify risk and develop mitigation plans. For the risks identified, testing and development programs are in place and the risks will be revisited periodically to determine if changes to the plan are necessary. A compressor performance prediction has shown that the design of the compressor for the engine can be achieved with additional stages added to the rear of the compressor. Tip clearance effects were studied as well as a range of flow and pressure ratios to evaluate the impacts to both performance and stability. Considerable data was obtained on the four candidate combustion systems: diffusion, catalytic, premix, and distributed combustion. Based on the results of Phase 1, the premixed combustion system and the distributed combustion system were chosen as having the most potential and will be the focus of Phase 2 of the program. Significant progress was also made in obtaining combustion kinetics data for high hydrogen fuels. The Phase 1 turbine studies indicate initial feasibility of the advanced hydrogen turbine that meets the aggressive targets set forth for the advanced hydrogen turbine, including increased rotor inlet temperature (RIT), lower total cooling and leakage air (TCLA) flow, higher pressure ratio, and higher mass flow through the turbine compared to the baseline. Maintaining efficiency with high mass flow Syngas combustion is achieved using a large high AN2 blade 4, which has been identified as a significant advancement beyond the current state-of-the-art. Preliminary results showed feasibility of a rotor system capable of increased power output and operating conditions above the baseline. In addition, several concepts were developed for casing components to address higher operating conditions. Rare earth modified bond coat for the purpose of reducing oxidation and TBC spallation demonstrated an increase in TBC spallation life of almost 40%. The results from Phase 1 identified two TBC compositions which satisfy the thermal conductivity requirements and have demonstrated phase stability up to temperatures of 1850 C. The potential to join alloys using a bonding process has been demonstrated and initial HVOF spray deposition trials were promising. The qualitative ranking of alloys and coatings in environmental conditions was also performed using isothermal tests where significant variations in alloy degradation were observed as a function of gas composition. Initial basic system configuration schematics and working system descriptions have been produced to define key boundary data and support estimation of costs. Review of existing materials in use for hydrogen transportation show benefits or tradeoffs for materials that could be used in this type of applications. Hydrogen safety will become a larger risk than when using natural gas fuel as the work done to date in other areas has shown direct implications for this type of use. Studies were conducted which showed reduced CO{sub 2} and NOx emissions with increased plant efficiency. An approach to maximize plant output is needed in order to address the DOE turbine goal for 20-30% reduction o

  17. Turbine cooling configuration selection and design optimization for the high-reliability gas turbine. Final report

    SciTech Connect (OSTI)

    Smith, M J; Suo, M

    1981-04-01

    The potential of advanced turbine convectively air-cooled concepts for application to the Department of Energy/Electric Power Research Institute (EPRI) Advanced Liquid/Gas-Fueled Engine Program was investigated. Cooling of turbine airfoils is critical technology and significant advances in cooling technology will permit higher efficiency coal-base-fuel gas turbine energy systems. Two new airfoil construction techniques, bonded and wafer, were the principal designs considered. In the bonded construction, two airfoil sections having intricate internal cooling configurations are bonded together to form a complete blade or vane. In the wafer construction, a larger number (50 or more) of wafers having intricate cooling flow passages are bonded together to form a complete blade or vane. Of these two construction techniques, the bonded airfoil is considered to be lower in risk and closer to production readiness. Bonded airfoils are being used in aircraft engines. A variety of industrial materials were evaluated for the turbine airfoils. A columnar grain nickel alloy was selected on the basis of strength and corrosion resistance. Also, cost of electricity and reliability were considered in the final concept evaluation. The bonded airfoil design yielded a 3.5% reduction in cost-of-electricity relative to a baseline Reliable Engine design. A significant conclusion of this study was that the bonded airfoil convectively air-cooled design offers potential for growth to turbine inlet temperatures above 2600/sup 0/F with reasonable development risk.

  18. Understanding Trends in Wind Turbine Prices Over the Past Decade

    SciTech Connect (OSTI)

    Bolinger, Mark; Wiser, Ryan

    2011-10-26

    Taking a bottom-up approach, this report examines seven primary drivers of wind turbine prices in the United States, with the goal of estimating the degree to which each contributed to the doubling in turbine prices from 2002 through 2008, as well as the subsequent decline in prices through 2010 (our analysis does not extend into 2011 because several of these drivers are best gauged on a full-year basis due to seasonality issues). The first four of these drivers can be considered, at least to some degree, endogenous influences – i.e., those that are largely within the control of the wind industry – and include changes in: 1) Labor costs, which have historically risen during times of tight turbine supply; 2) Warranty provisions, which reflect technology performance and reliability, and are most often capitalized in turbine prices; 3) Turbine manufacturer profitability, which can impact turbine prices independently of costs; and 4) Turbine design, which for the purpose of this analysis is principally manifested through increased turbine size. The other three drivers analyzed in this study can be considered exogenous influences, in that they can impact wind turbine costs but fall mostly outside of the direct control of the wind industry. These exogenous drivers include changes in: 5) Raw materials prices, which affect the cost of inputs to the manufacturing process; 6) Energy prices, which impact the cost of manufacturing and transporting turbines; and 7) Foreign exchange rates, which can impact the dollar amount paid for turbines and components imported into the United States.

  19. Deposition of Graded Thermal Barrier Coatings for Gas Turbine Blades -

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration would like submit theCovalent BondingMeeting | Department|DepartmentalDay 49, 2010 6:00

  20. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    costs. However, offshore wind farms need to overcomethe U.S. , several offshore wind farms have been proposed (

  1. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    Laboratory, 2012. [22] Danish Energy Agency (DEA), “WindResults,” tech. rep. , Danish Energy Agency, 1999. [23] J.internal analysis Danish Energy Agency 1999 Lemming et al.

  2. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    news/ materials-technology-wind-energy-market, 2008.Materials technology for the wind energy market — JECEnergy Agency (DEA), “Wind Power in Denmark: Technologies,

  3. Aero-Structural Design Investigations for Biplane Wind Turbine Blades

    E-Print Network [OSTI]

    Roth-Johnson, Perry

    2014-01-01

    4 Structural design of spars for 100- meter biplane windR. Wirz, E. Lin, “Structural design of spars for 100-mP. Johnson, R. Wirz, “Structural design of spars for 100-m

  4. First wind turbine blade delivered to Pantex | National Nuclear...

    National Nuclear Security Administration (NNSA)

    This Site Budget IG Web Policy Privacy No Fear Act Accessibility FOIA Sitemap Federal Government The White House DOE.gov USA.gov Jobs Apply for Our Jobs Our Jobs Working at NNSA...

  5. Sinomatech Wind Power Blade aka Sinoma Science Technology Wind Turbine

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIX E LIST OFAMERICA'SHeavyAgencyTendo New Energy Equipment Co LtdSimran Wind Project PBlade

  6. Tianjin Dongqi Wind Turbine Blade Engineering Co Ltd | Open Energy

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QA J-E-1 SECTION J APPENDIX E LIST OFAMERICA'SHeavyAgencyTendo New Energy

  7. Sandia Energy - Senator Bingaman Tells Sandia Wind Turbine Blade Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power AdministrationRobust, High-Throughput AnalysisSinkhole OfficialsWork onandEnvironmentalonSeminars Home

  8. Upcoming Funding Opportunity to Develop Larger Wind Turbine Blades |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE:Financing ToolInternationalReport FY 2009,Biofuels for MilitarySecretary ofUnlocking theSummit

  9. New Funding Opportunity to Develop Larger Wind Turbine Blades | Department

    Energy Savers [EERE]

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on DeliciousMathematicsEnergyInterested Parties -DepartmentAvailable for Public Comment (MarchNew Fundingof Energy

  10. First wind turbine blade delivered to Pantex | National Nuclear Security

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration would likeUniverse (Journal Article) |Final Reportthe GrowingDirectProofofFirst round of

  11. Sandia Energy - Wind-Turbine Blade Materials and Reliability Progress

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 Outreach Home RoomPreservation of Fe(II)GeothermalFuel MagnetizationTransportationVideosEnergy StaffWind and

  12. SNL Researchers Assess Wind Turbine Blade Inspection and Repair Methods |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative FuelsofProgram: Report AppendicesA TokenCommercial Buildings »SEPA

  13. Trailing edge noise theory for rotating blades in uniform flow

    E-Print Network [OSTI]

    Sinayoko, Samuel; Agarwal, Anurag

    2013-01-01

    This paper presents a new formulation for trailing edge noise radiation from rotating blades based on an analytical solution of the convective wave equation. It accounts for distributed loading and the effect of mean flow and spanwise wavenumber. A commonly used theory due to Schlinker and Amiet (1981) predicts trailing edge noise radiation from rotating blades. However, different versions of the theory exist; it is not known which version is the correct one and what the range of validity of the theory is. This paper addresses both questions by deriving Schlinker and Amiet's theory in a simple way and by comparing it to the new formulation, using model blade elements representative of a wind turbine, a cooling fan and an aircraft propeller. The correct form of Schlinker and Amiet's theory (1981) is identified. It is valid at high enough frequency, i.e. for a Helmholtz number relative to chord greater than one and a rotational frequency much smaller than the angular frequency of the noise sources.

  14. Adaptive pitch control for variable speed wind turbines

    DOE Patents [OSTI]

    Johnson, Kathryn E. (Boulder, CO); Fingersh, Lee Jay (Westminster, CO)

    2012-05-08

    An adaptive method for adjusting blade pitch angle, and controllers implementing such a method, for achieving higher power coefficients. Average power coefficients are determined for first and second periods of operation for the wind turbine. When the average power coefficient for the second time period is larger than for the first, a pitch increment, which may be generated based on the power coefficients, is added (or the sign is retained) to the nominal pitch angle value for the wind turbine. When the average power coefficient for the second time period is less than for the first, the pitch increment is subtracted (or the sign is changed). A control signal is generated based on the adapted pitch angle value and sent to blade pitch actuators that act to change the pitch angle of the wind turbine to the new or modified pitch angle setting, and this process is iteratively performed.

  15. Blade Testing at NREL's National Wind Technology Center (NWTC) (Presentation)

    SciTech Connect (OSTI)

    Hughes, S.

    2010-07-20

    Presentation of Blade Testing at NREL's National Wind Technology Center for the 2010 Sandia National Laboratories Blade Testing Workshop.

  16. Collegiate Wind Competition Turbines go Blade-to-Blade in Wind Tunnel Tests

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious Rank EERE: Alternative FuelsofProgram:Y-12Power,5 BUDGETUCivil Penalty -Department ofEnergyat WINDPOWER |

  17. Investigating the Effects of Flatback Airfoils and Blade Slenderness on Large Wind Turbine Blades

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantityBonneville Power Administration would likeUniverseIMPACT EVALUATIONIntroducing the Richard P.Schmidt Unit Title:

  18. Papyrus Manufacture

    E-Print Network [OSTI]

    Leach, Bridget

    2009-01-01

    British Museum, London. Papyrus Manufacture, Leach, UEE 2009AINES Short Citation: Leach 2009, Papyrus Manufacture. UEE.Bridget, 2009, Papyrus Manufacture. In Willeke Wendrich (

  19. Environmental Effects of Hydrokinetic Turbines on Fish: Desktop and Laboratory Flume Studies

    SciTech Connect (OSTI)

    Jacobson, Paul T.; Amaral, Stephen V.; Castro-Santos, Theodore; Giza, Dan; Haro, Alexander J.; Hecker, George; McMahon, Brian; Perkins, Norman; Pioppi, Nick

    2012-12-31

    This collection of three reports describes desktop and laboratory flume studies that provide information to support assessment of the potential for injury and mortality of fish that encounter hydrokinetic turbines of various designs installed in tidal and river environments. Behavioral responses to turbine exposure also are investigated to support assessment of the potential for disruptions to upstream and downstream movements of fish. The studies: (1) conducted an assessment of potential injury mechanisms using available data from studies with conventional hydro turbines; (2) developed theoretical models for predicting blade strike probabilities and mortality rates; and (3) performed flume testing with three turbine designs and several fish species and size groups in two laboratory flumes to estimate survival rates and document fish behavior. The project yielded three reports which this document comprises. The three constituent documents are addressed individually below Fish Passage Through Turbines: Application of Conventional Hydropower Data to Hydrokinetic Technologies Fish passing through the blade sweep of a hydrokinetic turbine experience a much less harsh physical environment than do fish entrained through conventional hydro turbines. The design and operation of conventional turbines results in high flow velocities, abrupt changes in flow direction, relatively high runner rotational and blade speeds, rapid and significant changes in pressure, and the need for various structures throughout the turbine passageway that can be impacted by fish. These conditions generally do not occur or are not significant factors for hydrokinetic turbines. Furthermore, compared to conventional hydro turbines, hydrokinetic turbines typically produce relatively minor changes in shear, turbulence, and pressure levels from ambient conditions in the surrounding environment. Injuries and mortality from mechanical injuries will be less as well, mainly due to low rotational speeds and strike velocities, and an absence of structures that can lead to grinding or abrasion injuries. Additional information is needed to rigorously assess the nature and magnitude of effects on individuals and populations, and to refine criteria for design of more fish-friendly hydrokinetic turbines. Evaluation of Fish Injury and Mortality Associated with Hydrokinetic Turbines Flume studies exposed fish to two hydrokinetic turbine designs to determine injury and survival rates and to assess behavioral responses. Also, a theoretical model developed for predicting strike probability and mortality of fish passing through conventional hydro turbines was adapted for use with hydrokinetic turbines and applied to the two designs evaluated during flume studies. The flume tests were conducted with the Lucid spherical turbine (LST), a Darrieus-type (cross flow) turbine, and the Welka UPG, an axial flow propeller turbine. Survival rates for rainbow trout tested with the LST were greater than 98% for both size groups and approach velocities evaluated. Turbine passage survival rates for rainbow trout and largemouth bass tested with the Welka UPG were greater than 99% for both size groups and velocities evaluated. Injury rates of turbine-exposed fish were low with both turbines and generally comparable to control fish. Video observations of the LST demonstrated active avoidance of turbine passage by a large proportion fish despite being released about 25 cm upstream of the turbine blade sweep. Video observations from behavior trials indicated few if any fish pass through the turbines when released farther upstream. The theoretical predictions for the LST indicated that strike mortality would begin to occur at an ambient current velocity of about 1.7 m/s for fish with lengths greater than the thickness of the leading edge of the blades. As current velocities increase above 1.7 m/s, survival was predicted to decrease for fish passing through the LST, but generally remained high (greater than 90%) for fish less than 200 mm in length. Strike mortality was not predicted to occur duri

  20. Articulated limiter blade for a tokamak fusion reactor

    DOE Patents [OSTI]

    Doll, D.W.

    1982-10-21

    A limiter blade for a large tokomak fusion reactor includes three articulated blade sections for enabling the limiter blade to be adjusted for plasmas of different sizes. Each blade section is formed of a rigid backing plate carrying graphite tiles coated with titanium carbide, and the limiter blade forms a generally elliptic contour in both the poloidal and toroidal directions to uniformly distribute the heat flow to the blade. The limiter blade includes a central blade section movable along the major radius of the vacuum vessel, and upper and lower pivotal blade sections which may be pivoted by linear actuators having rollers held to the back surface of the pivotal blade sections.

  1. Articulated limiter blade for a tokamak fusion reactor

    DOE Patents [OSTI]

    Doll, David W. (San Diego, CA)

    1985-01-01

    A limiter blade for a large tokomak fusion reactor includes three articulated blade sections for enabling the limiter blade to be adjusted for plasmas of different sizes. Each blade section is formed of a rigid backing plate carrying graphite tiles coated with titanium carbide, and the limiter blade forms a generally elliptic contour in both the poloidal and toroidal directions to uniformly distribute the heat flow to the blade. The limiter blade includes a central blade section movable along the major radius of the vacuum vessel, and upper and lower pivotal blade sections which may be pivoted by linear actuators having rollers held to the back surface of the pivotal blade sections.

  2. SIMULATION AND TESTING OF RESIN INFUSION MANUFACTURING PROCESSES FOR LARGE COMPOSITE STRUCTURES

    E-Print Network [OSTI]

    ...............................................................................................12 Blade Design

  3. Airfoils for wind turbine

    DOE Patents [OSTI]

    Tangler, James L. (Boulder, CO); Somers, Dan M. (State College, PA)

    2000-01-01

    Airfoils for the tip and mid-span regions of a wind turbine blade have upper surface and lower surface shapes and contours between a leading edge and a trailing edge that minimize roughness effects of the airfoil and provide maximum lift coefficients that are largely insensitive to roughness effects. The airfoil in one embodiment is shaped and contoured to have a thickness in a range of about fourteen to seventeen percent, a Reynolds number in a range of about 1,500,000 to 2,000,000, and a maximum lift coefficient in a range of about 1.4 to 1.5. In another embodiment, the airfoil is shaped and contoured to have a thickness in a range of about fourteen percent to sixteen percent, a Reynolds number in a range of about 1,500,000 to 3,000,000, and a maximum lift coefficient in a range of about 0.7 to 1.5. Another embodiment of the airfoil is shaped and contoured to have a Reynolds in a range of about 1,500,000 to 4,000,000, and a maximum lift coefficient in a range of about 1.0 to 1.5.

  4. Can Fish Morphological Characteristics be Used to Re-design Hydroelectric Turbines?

    SciTech Connect (OSTI)

    Cada, G. F.; Richmond, Marshall C.

    2011-07-19

    Safe fish passage affects not only migratory species, but also populations of resident fish by altering biomass, biodiversity, and gene flow. Consequently, it is important to estimate turbine passage survival of a wide range of susceptible fish. Although fish-friendly turbines show promise for reducing turbine passage mortality, experimental data on their beneficial effects are limited to only a few species, mainly salmon and trout. For thousands of untested species and sizes of fish, the particular causes of turbine passage mortality and the benefits of fish-friendly turbine designs remain unknown. It is not feasible to measure the turbine-passage survival of every species of fish in every hydroelectric turbine design. We are attempting to predict fish mortality based on an improved understanding of turbine-passage stresses (pressure, shear stress, turbulence, strike) and information about the morphological, behavioral, and physiological characteristics of different fish taxa that make them susceptible to the stresses. Computational fluid dynamics and blade strike models of the turbine environment are re-examined in light of laboratory and field studies of fish passage effects. Comparisons of model-predicted stresses to measured injuries and mortalities will help identify fish survival thresholds and the aspects of turbines that are most in need of re-design. The coupled model and fish morphology evaluations will enable us to make predictions of turbine-passage survival among untested fish species, for both conventional and advanced turbines, and to guide the design of hydroelectric turbines to improve fish passage survival.

  5. Wind turbine generator with improved operating subassemblies

    DOE Patents [OSTI]

    Cheney, Jr., Marvin C. (24 Stonepost Rd., Glastonbury, CT 06033)

    1985-01-01

    A wind turbine includes a yaw spring return assembly to return the nacelle from a position to which it has been rotated by yawing forces, thus preventing excessive twisting of the power cables and control cables. It also includes negative coning restrainers to limit the bending of the flexible arms of the rotor towards the tower, and stop means on the rotor shaft to orient the blades in a vertical position during periods when the unit is upwind when the wind commences. A pendulum pitch control mechanism is improved by orienting the pivot axis for the pendulum arm at an angle to the longitudinal axis of its support arm, and excessive creep is of the synthetic resin flexible beam support for the blades is prevented by a restraining cable which limits the extent of pivoting of the pendulum during normal operation but which will permit further pivoting under abnormal conditions to cause the rotor to stall.

  6. Structural health and prognostics management for offshore wind turbines : an initial roadmap.

    SciTech Connect (OSTI)

    Griffith, Daniel Todd; Resor, Brian Ray; White, Jonathan Randall; Paquette, Joshua A.; Yoder, Nathanael C.

    2012-12-01

    Operations and maintenance costs for offshore wind plants are expected to be significantly higher than the current costs for onshore plants. One way in which these costs may be able to be reduced is through the use of a structural health and prognostic management system as part of a condition based maintenance paradigm with smart load management. To facilitate the creation of such a system a multiscale modeling approach has been developed to identify how the underlying physics of the system are affected by the presence of damage and how these changes manifest themselves in the operational response of a full turbine. The developed methodology was used to investigate the effects of a candidate blade damage feature, a trailing edge disbond, on a 5-MW offshore wind turbine and the measurements that demonstrated the highest sensitivity to the damage were the local pitching moments around the disbond. The multiscale method demonstrated that these changes were caused by a local decrease in the blade's torsional stiffness due to the disbond, which also resulted in changes in the blade's local strain field. Full turbine simulations were also used to demonstrate that derating the turbine power by as little as 5% could extend the fatigue life of a blade by as much as a factor of 3. The integration of the health monitoring information, conceptual repair cost versus damage size information, and this load management methodology provides an initial roadmap for reducing operations and maintenance costs for offshore wind farms while increasing turbine availability and overall profit.

  7. UMass Lowell Smoothing Out Wrinkles in Blade Manufacturing Process |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCEDInstallers/ContractorsPhotovoltaicsStateofEnergy Fuel Cell-IndiaCaseDepartment of Energy

  8. TOWARDS LIFE-CYCLE MANAGEMENT OF WIND TURBINES BASED ON STRUCTURAL HEALTH MONITORING

    E-Print Network [OSTI]

    Stanford University

    for power generation in 83 countries, 52 of which having increased their totally installed wind energy for manufacturers, owners, and operators. Unlike conventional power plants, wind turbines represent unmanned remote and maintenance of wind turbines and, eventually, to operate wind turbines beyond their original design life

  9. innovati nNREL Innovations Contribute to an Award-Winning Small Wind Turbine

    E-Print Network [OSTI]

    innovati nNREL Innovations Contribute to an Award-Winning Small Wind Turbine The Skystream 3.7 wind turbine is the result of a decade-long collaboration between the National Renewable Energy Laboratory (NREL) and Southwest Windpower, a commercially successful small wind turbine manufacturer. NREL drew

  10. Nickel-Based Superalloy Welding Practices for Industrial Gas Turbine Applications M.B. Henderson

    E-Print Network [OSTI]

    Cambridge, University of

    1 Nickel-Based Superalloy Welding Practices for Industrial Gas Turbine Applications M.B. Henderson and reduced costs for industrial gas turbine engines demands extended use of high strength-high temperature superalloys are used within the industrial gas turbine (IGT) engine manufacturing industry, specifically

  11. Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  12. Review of structural health and cure monitoring techniques for large wind turbine P.J. Schubel*, R.J. Crossley, E.K.G. Boateng, J.R. Hutchinson

    E-Print Network [OSTI]

    McCalley, James D.

    to an emergency shut down once a limit state is reached. SHM use in wind turbine rotor blade (WTRB) applications and residual lifetime, forecasting product replacement and maintenance requirements in an effort to reduce down

  13. Fatigue of Wind Blade Laminates:Fatigue of Wind Blade Laminates: Effects of Resin and Fabric Structure

    E-Print Network [OSTI]

    Fatigue of Wind Blade Laminates:Fatigue of Wind Blade Laminates: Effects of Resin and Fabric University MCARE 2012 #12;Outline · Overview of MSU Fatigue Program on Wind Blade MaterialsWind Blade Wind Blade Component Materials Acknowledgements: Sandia National Laboratories/DOE (Joshua Paquette

  14. Advanced Control Design and Field Testing for Wind Turbines at the National Renewable Energy Laboratory: Preprint

    SciTech Connect (OSTI)

    Hand, M. M.; Johnson, K. E.; Fingersh, L. J.; Wright, A. D.

    2004-05-01

    Utility-scale wind turbines require active control systems to operate at variable rotational speeds. As turbines become larger and more flexible, advanced control algorithms become necessary to meet multiple objectives such as speed regulation, blade load mitigation, and mode stabilization. At the same time, they must maximize energy capture. The National Renewable Energy Laboratory has developed control design and testing capabilities to meet these growing challenges.

  15. Designing and Testing Contols to Mitigate Dynamic Loads in the Controls Advanced Research Turbine: Preprint

    SciTech Connect (OSTI)

    Wright, A.D.; Stol, K.A.

    2008-01-01

    The National Renewable Energy Laboratory is designing, implementing, and testing advanced controls to maximize energy extraction and reduce structural dynamic loads of wind turbines. These control designs are based on a linear model of the turbine that is generated by specialized modeling software. In this paper, we show the design and simulation testing of a control algorithm to mitigate blade, tower, and drivetrain loads using advanced state-space control design methods.

  16. Energy 101: Wind Turbines

    ScienceCinema (OSTI)

    None

    2013-05-29

    See how wind turbines generate clean electricity from the power of the wind. Highlighted are the various parts and mechanisms of a modern wind turbine.

  17. Energy 101: Wind Turbines

    SciTech Connect (OSTI)

    None

    2011-01-01

    See how wind turbines generate clean electricity from the power of the wind. Highlighted are the various parts and mechanisms of a modern wind turbine.

  18. Wind Turbine Generator System Duration Test Report for the Mariah Power Windspire Wind Turbine

    SciTech Connect (OSTI)

    Huskey, A.; Bowen, A.; Jager, D.

    2010-05-01

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. In total, five turbines are being tested at the National Wind Technology Center (NWTC) as a part of the first round of this project. Duration testing is one of up to five tests that may be performed on the turbines. Other tests include power performance, safety and function, noise, and power quality tests. NWTC testing results provide manufacturers with reports that may be used to meet part of small wind turbine certification requirements. This duration test report focuses on the Mariah Power Windspire wind turbine.

  19. Wind Turbine Safety and Function Test Report for the ARE 442 Wind Turbine

    SciTech Connect (OSTI)

    van Dam, J.; Baker, D.; Jager, D.

    2010-02-01

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. In total, four turbines were tested at the National Wind Technology Center (NWTC) as a part of this project. Safety and function testing is one of up to five tests that were performed on the turbines, including power performance, duration, noise, and power quality tests. Test results provide manufacturers with reports that can be used for small wind turbine certification. The test equipment includes an ARE 442 wind turbine mounted on a 100-ft free-standing lattice tower. The system was installed by the NWTC Site Operations group with guidance and assistance from Abundant Renewable Energy.

  20. Turbine Research Program Cold Weather Turbine Project: Period of Performance May 27, 1999 -- March 31, 2004

    SciTech Connect (OSTI)

    Lynch, J.; Bywaters, G.; Costin, D.; Hoskins, S.; Mattila, P.; Stowell, J.

    2004-08-01

    Northern Power Systems completed the Cold Weather Turbine (CWT) project, which was funded by the National Renewable Energy Laboratory (NREL), under subcontract XAT-9-29200-01. The project's primary goal is to develop a 100-kW wind turbine suited for deployment in remote villages in cold regions. The contract required testing and certification of the turbine to the International Electrotechnical Commission (IEC) 61400-1 international standard through Underwriters Laboratories (UL). The contract also required Northern Power Systems to study design considerations for operation in extreme cold (-80F at the South Pole, for example). The design was based on the successful proof of concept (POC) turbine (developed under NREL and NASA contracts), considered the prototype turbine that would be refined and manufactured to serve villages in cold regions around the world.

  1. Gas turbine engine with radial diffuser and shortened mid section

    DOE Patents [OSTI]

    Charron, Richard C.; Montgomery, Matthew D.

    2015-09-08

    An industrial gas turbine engine (10), including: a can annular combustion assembly (80), having a plurality of discrete flow ducts configured to receive combustion gas from respective combustors (82) and deliver the combustion gas along a straight flow path at a speed and orientation appropriate for delivery directly onto the first row (56) of turbine blades (62); and a compressor diffuser (32) having a redirecting surface (130, 140) configured to receive an axial flow of compressed air and redirect the axial flow of compressed air radially outward.

  2. The motion of kelp blades and the surface renewal model

    E-Print Network [OSTI]

    Huang, Ivy

    2011-01-01

    We consider how the flapping of kelp blades may enhance the flux of nutrients to a blade, by stripping away the diffusive sub-layer and renewing the fluid at the blade surface. The surface renewal model explains the degree ...

  3. Wind Turbine Gearbox Failure Modes - A Brief (Presentation)

    SciTech Connect (OSTI)

    Sheng, S.; McDade, M.; Errichello, R.

    2011-10-01

    Wind turbine gearboxes are not always meeting 20-year design life. Premature failure of gearboxes increases cost of energy, turbine downtime, unplanned maintenance, gearbox replacement and rebuild, and increased warranty reserves. The problem is widespread, affects most Original Equipment Manufacturers, and is not caused by manufacturing practices. There is a need to improve gearbox reliability and reduce turbine downtime. The topics of this presentation are: GRC (Gearbox Reliability Collaborative) technical approach; Gearbox failure database; Recorded incidents summary; Top failure modes for bearings; Top failure modes for gears; GRC test gearbox; Bearing nomenclature; Test history; Real damage; Gear sets; Bearings; Observations; and Summary. 5 refs.

  4. AWEA Small Wind Turbine Global Market Study

    E-Print Network [OSTI]

    Leu, Tzong-Shyng "Jeremy"

    and pushes the total installed capacity in the u.S. to 100 MW.2 Half of this 100-MW milestone capacity came networks, defining new market niches, and scaling up production. u.S. installed capacity increased by 15 Displaced Carbon Dioxide 17 Building-Mounted Turbines 17 Manufacturing 18 The Global Market 21 Solar

  5. Sandia Energy - Radar Friendly Blades

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 Outreach Home RoomPreservation of Fe(II)Geothermal Energy &WaterNewPhotoionizationPowerRadar Friendly Blades

  6. Duration Test Report for the Ventera VT10 Wind Turbine

    SciTech Connect (OSTI)

    Smith, J.; Huskey, A.; Jager, D.; Hur, J.

    2013-06-01

    This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small wind turbines. Five turbines were tested at the National Wind Technology Center (NWTC) at the National Renewable Energy Laboratory (NREL) as a part of round one of this project. Duration testing is one of up to five tests that may be performed on the turbines, including power performance, safety and function, noise, and power quality. Test results will provide manufacturers with reports that can be used to fulfill part of the requirements for small wind turbine certification. The test equipment included a grid-connected Ventera Energy Corporation VT10 wind turbine mounted on an 18.3-m (60-ft) self-supporting lattice tower manufactured by Rohn.

  7. NUMERICAL SIMULATIONS OF THE EFFECTS OF CHANGING FUEL FOR TURBINES FIRED BY NATURAL GAS AND SYNGAS

    SciTech Connect (OSTI)

    Sabau, Adrian S; Wright, Ian G

    2007-01-01

    Gas turbines in integrated gasification combined cycle (IGCC) power plants burn a fuel gas (syngas) in which the proportions of hydrocarbons, H2, CO, water vapor, and minor impurity levels may vary significantly from those in natural gas, depending on the input feed to the gasifier and the gasification process. A data structure and computational methodology is presented for the numerical simulation of a turbine thermodynamic cycle for various fuel types, air/fuel ratios, and coolant flow rates. The approach used allowed efficient handling of turbine components and different variable constraints due to fuel changes. Examples are presented for a turbine with four stages and cooled blades. The blades were considered to be cooled in an open circuit, with air provided from appropriate compressor stages. Results are presented for the temperatures of the hot gas, alloy surface (coating-superalloy interface), and coolant, as well as for cooling flow rates. Based on the results of the numerical simulations, values were calculated for the fuel flow rates, airflow ratios, and coolant flow rates required to maintain the superalloy in the first stage blade at the desired temperature when the fuel was changed from natural gas (NG) to syngas (SG). One NG case was conducted to assess the effect of coolant pressure matching between the compressor extraction points and corresponding turbine injection points. It was found that pressure matching is a feature that must be considered for high combustion temperatures. The first series of SG simulations was conducted using the same inlet mass flow and pressure ratios as those for the NG case. The results showed that higher coolant flow rates and a larger number of cooled turbine rows were needed for the SG case. Thus, for this first case, the turbine size would be different for SG than for NG. In order to maintain the original turbine configuration (i.e., geometry, diameters, blade heights, angles, and cooling circuit characteristics) for the SG simulations, a second series of simulations was carried out by varying the inlet mass flow while keeping constant the pressure ratios and the amount of hot gas passing the first vane of the turbine. The effect of turbine matching between the NG and SG cases was approximately 10 C, and 8 to 14% for rotor inlet temperature and total cooling flows, respectively. These results indicate that turbine-compressor matching, before and after fuel change, must be included in turbine models. The last stage of the turbine, for the SG case, experienced higher inner wall temperatures than the corresponding case for NG, with the temperature of the vane approaching the maximum allowable limit. This paper was published by ASME as paper no. GT2007-27530.

  8. 36 AUGUST | 2011 EnhancEd TurbinE

    E-Print Network [OSTI]

    Kusiak, Andrew

    36 AUGUST | 2011 EnhancEd TurbinE PErformancE moniToring comPonEnTs of wind TurbinEs are affected by asymmetric loads, variable wind speeds, and se- vere weather conditions which cause wind turbines to change their states. A typical wind turbine under- goes various states during its daily operations. The wind turbine

  9. Wind Turbine Generator System Power Quality Test Report for the Gaia Wind 11-kW Wind Turbine

    SciTech Connect (OSTI)

    Curtis, A.; Gevorgian, V.

    2011-07-01

    This report details the power quality test on the Gaia Wind 11-kW Wind Turbine as part of the U.S. Department of Energy's Independent Testing Project. In total five turbines are being tested as part of the project. Power quality testing is one of up to five test that may be performed on the turbines including power performance, safety and function, noise, and duration tests. The results of the testing provide manufacturers with reports that may be used for small wind turbine certification.

  10. Modeling and Driving Piezoelectric Resonant Blade Elements

    E-Print Network [OSTI]

    Modeling and Driving Piezoelectric Resonant Blade Elements Sam Ben-Yaakov* and Natan Krihely Power@ee.bgu.ac.il ; Website: http://www.ee.bgu.ac.il/~pel Abstract-- Piezoelectric Resonant Blade elements (PRB) are useful in applications such as light choppers, laser beam scanners, fans and others. Three methods are proposed

  11. Development and Validation of a New Blade Element Momentum Skewed-Wake Model within AeroDyn: Preprint

    SciTech Connect (OSTI)

    Ning, S. A.; Hayman, G.; Damiani, R.; Jonkman, J.

    2014-12-01

    Blade element momentum methods, though conceptually simple, are highly useful for analyzing wind turbines aerodynamics and are widely used in many design and analysis applications. A new version of AeroDyn is being developed to take advantage of new robust solution methodologies, conform to a new modularization framework for National Renewable Energy Laboratory's FAST, utilize advanced skewed-wake analysis methods, fix limitations with previous implementations, and to enable modeling of highly flexible and nonstraight blades. This paper reviews blade element momentum theory and several of the options available for analyzing skewed inflow. AeroDyn implementation details are described for the benefit of users and developers. These new options are compared to solutions from the previous version of AeroDyn and to experimental data. Finally, recommendations are given on how one might select from the various available solution approaches.

  12. Quantifying Barotrauma Risk to Juvenile Fish during Hydro-turbine Passage

    SciTech Connect (OSTI)

    Richmond, Marshall C.; Serkowski, John A.; Ebner, Laurie L.; Sick, Mirjam; Brown, Richard S.; Carlson, Thomas J.

    2014-03-15

    We introduce a method for hydro turbine biological performance assessment (BioPA) to bridge the gap between field and laboratory studies on fish injury and turbine engineering design. Using this method, a suite of biological performance indicators is computed based on simulated data from a computational fluid dynamics (CFD) model of a proposed hydro turbine design. Each performance indicator is a measure of the probability of exposure to a certain dose of an injury mechanism. If the relationship between the dose of an injury mechanism (stressor) and frequency of injury (dose-response) is known from laboratory or field studies, the likelihood of fish injury for a turbine design can be computed from the performance indicator. By comparing the values of the indicators from various turbine designs, engineers and biologists can identify the more-promising designs and operating conditions to minimize hydraulic conditions hazardous to passing fish. In this paper, the BioPA method is applied to estimate barotrauma induced mortal injury rates for Chinook salmon exposed to rapid pressure changes in Kaplan-type hydro turbines. Following the description of the general method, application of the BioPA to estimate the probability of mortal injury from exposure to rapid decompression is illustrated using a Kaplan hydro turbine at the John Day Dam on the Columbia River in the Pacific Northwest region of the USA. The estimated rates of mortal injury increased from 0.3% to 1.7% as discharge through the turbine increased from 334 to 564 m3/s for fish assumed to be acclimated to a depth of 5 m. The majority of pressure nadirs occurred immediately below the runner blades, with the lowest values in the gap at the blade tips and just below the leading edge of the blades. Such information can help engineers focus on problem areas when designing new turbine runners to be more fish-friendly than existing units.

  13. Heat-flux measurements for the rotor of a full-stage turbine: Part I - Time-averaged results

    SciTech Connect (OSTI)

    Dunn, M.G.

    1986-07-01

    This paper describes time-average heat-flux distributions obtained for the blade of a Garrett TFE 731-2 hp full stage rotating turbine. Blade measurements were obtained both with and without injection. The injected gas was supplied from a separate reservoir and was directed into the turbine gas path via nozzle guide vane (NGV) pressure surface slots located at approximately 63 percent of the wetted distance. Blade heat-flux measurements were performed fro two different injection gas temperatures, T/sub c/T/sub o/ = 0.53 and T/sub c/T/sub o/ - 0.82. A shock tube is used as a short-duration source of heated air to which the turbine is subjected and thin-film gages are used to obtain the heat-flux measurements. Results are presented along the blade in the flow direction at 10, 50, and 90 percent span for both the pressure and suction surfaces. A sufficient number of measurements were obtained to also present spanwise distributions. At approximately the 50 percent span location, two contoured inserts containing closely spaced gages were installed in the blade so that the leading-edge region distribution could be resolved in detail. The blade results are compared with predictions obtained using a flat-plate technique and with predictions obtained using a version of STAN 5.

  14. Turbine airfoil with an internal cooling system having vortex forming turbulators

    DOE Patents [OSTI]

    Lee, Ching-Pang

    2014-12-30

    A turbine airfoil usable in a turbine engine and having at least one cooling system is disclosed. At least a portion of the cooling system may include one or more cooling channels having a plurality of turbulators protruding from an inner surface and positioned generally nonorthogonal and nonparallel to a longitudinal axis of the airfoil cooling channel. The configuration of turbulators may create a higher internal convective cooling potential for the blade cooling passage, thereby generating a high rate of internal convective heat transfer and attendant improvement in overall cooling performance. This translates into a reduction in cooling fluid demand and better turbine performance.

  15. Pika Energy Develops Innovative Manufacturing Process and Lowers...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    CIP is to help U.S. manufacturers that produce distributed wind systems to lower the cost of energy from their turbines and increase their market competitiveness. By focusing on...

  16. Advanced Offshore Wind Turbine/Foundation Concept for the Great Lakes

    SciTech Connect (OSTI)

    Afjeh, Abdollah A.; Windpower, Nautica; Marrone, Joseph; Wagner, Thomas

    2013-08-29

    This project investigated a conceptual 2-bladed rotor wind turbine design and assessed its feasibility for installation in the Great Lakes. The levelized cost of energy was used for this purpose. A location in Lake Erie near the coast of Cleveland, Ohio was selected as the application site. The loading environment was defined using wind and wave data collected at a weather station in Lake Erie near Cleveland. In addition, the probability distributions of the annual significant wave height and wind speed were determined. A model of the dependence of the above two quantities was also developed and used in the study of wind turbine system loads. Loads from ice floes and ridges were also included.The NREL 5 MW 3-bladed rotor wind turbine concept was used as the baseline design. The proposed turbine design employs variable pitch blade control with tip-brakes and a teeter mechanism. The rotor diameter, rated power and the tower dimensions were selected to closely match those of the NREL 5 MW wind turbine.A semi-floating gravity base foundation was designed for this project primarily to adapt to regional logistical constraints to transport and install the gravity base foundation. This foundation consists of, from bottom to top, a base plate, a buoyancy chamber, a taper zone, a column (with ice cone), and a service platform. A compound upward-downward ice cone was selected to secure the foundation from moving because of ice impact.The turbine loads analysis was based on International ElectroTechnical Committee (IEC) Standard 61400-1, Class III winds. The NREL software FAST was the primary computational tool used in this study to determine all design load cases. An initial set of studies of the dynamics of wind turbines using Automatic Dynamic Analysis of Mechanical Systems (ADAMS) demonstrated that FAST and ADAMS load predictions were comparable. Because of its relative simplicity and short run times, FAST was selected for this study. For ice load calculations, a method was developed and implemented in FAST to extend its capability for ice load modeling.Both upwind and downwind 2-bladed rotor wind turbine designs were developed and studied. The new rotor blade uses a new twist angle distribution design and a new pitch control algorithm compared with the baseline model. The coning and tilt angles were selected for both the upwind and downwind configurations to maximize the annual energy production. The risk of blade-tower impact is greater for the downwind design, particularly under a power grid fault; however, this risk was effectively reduced by adjusting the tilt angle for the downwind configuration.

  17. NONLINEAR DYNAMICS AND CONTROL OF INTEGRALLY ACTUATED HELICOPTER BLADES

    E-Print Network [OSTI]

    Patil, Mayuresh

    Helicopter Blades, Nonlinear Finite Elements, Intrinsic Formulation, Control Design Abstract: A set characteristics of the helicopter. The design and development of new `smart' blades requires accurate modeling of the active blade, coupled with appropriate control design methodology. Active blade models can be developed

  18. System and method for online inspection of turbines using an optical tube with broadspectrum mirrors

    DOE Patents [OSTI]

    Baleine, Erwan

    2015-12-22

    An optical inspection system for nondestructive internal visual inspection and non-contact infra-red (IR) temperature monitoring of an online, operating power generation turbine. The optical inspection system includes an optical tube having a viewing port, at least one reflective mirror or a mirror array having a reflectivity spectral range from 550 nm to 20 .mu.m, and capable of continuous operation at temperatures greater than 932 degrees Fahrenheit (500 degrees Celsius), and a transparent window with high transmission within the same spectral range mounted distal the viewing port. The same optical mirror array may be used to measure selectively surface temperature of metal turbine blades in the near IR range (approximately 1 .mu.m wavelength) and of thermal barrier coated turbine blades in the long IR range (approximately 10 .mu.m wavelength).

  19. Forging of compressor blades: Temperature and ram velocity effects

    SciTech Connect (OSTI)

    Saigal, A.; Zhen, K.; Chan, T.S.

    1995-07-01

    Forging is one of the most widely used manufacturing process for making high-strength, structurally integrated, impact and creep-resistant Ti-6Al-4V compressor blades for jet engines. In addition, in modern metal forming technology, finite element analysis method and computer modeling are being extensively employed for initial evaluation and optimization of various processes, including forging. In this study, DEFORM, a rigid viscoplastic two-dimensional finite element code was used to study the effects of initial die temperature and initial ram velocity on the forging process. For a given billet, die temperature and ram velocity influence the strain rate, temperature distribution,and thus the flow stress of the material. The die temperature and the ram velocity were varied over the range 300 to 700 F and 15--25 in./sec, respectively, to estimate the maximum forging load and the total energy required to forge compressor blades. The ram velocity was assumed to vary linearly as a function of stroke. Based on the analysis,it was found the increasing the die temperature from 300 to 700 F decreases the forging loads by 19.9 percent and increases the average temperature of the workpiece by 43 F. Similarly, increasing the initial ram velocity from 15 to 25 in./sec decreases the forging loads by 25.2 percent and increases the average temperature of the workpiece by 36 F. The nodal temperature distribution is bimodal in each case. The forging energy required to forge the blades is approximately 18 kips *in./in.

  20. Air cooled turbine component having an internal filtration system

    DOE Patents [OSTI]

    Beeck, Alexander R. (Orlando, FL)

    2012-05-15

    A centrifugal particle separator is provided for removing particles such as microscopic dirt or dust particles from the compressed cooling air prior to reaching and cooling the turbine blades or turbine vanes of a turbine engine. The centrifugal particle separator structure has a substantially cylindrical body with an inlet arranged on a periphery of the substantially cylindrical body. Cooling air enters centrifugal particle separator through the separator inlet port having a linear velocity. When the cooling air impinges the substantially cylindrical body, the linear velocity is transformed into a rotational velocity, separating microscopic particles from the cooling air. Microscopic dust particles exit the centrifugal particle separator through a conical outlet and returned to a working medium.

  1. Smart preamplifier for real-time turbine meter diagnostics

    SciTech Connect (OSTI)

    Breter, J.C.

    1995-12-31

    A new, dual-purpose device for turbine meters, which functions as a traditional signal preamplifier and accomplishes real-time performance diagnostics, is now available. This smart preamplifier (patent pending) utilizes high speed microprocessor technology to continuously monitor and analyze the rotation of a turbine meter rotor. Continuous monitoring allows the device to detect rotational anomalies that can lead to erroneous measurements as they occur. The smart preamplifier works on liquid or gas turbine meters that use a variable reluctance pickup coil for signal generation. This paper will discuss the technology and capabilities of the smart preamplifier. To simplify this discussion, it is assumed that the signal generated will be via a non-rimmed rotor. Thus, the term ``blade`` is used throughout. However, all discussions relevant to signal generation are also true for a rimmed rotor using either buttons or slots for signal generation.

  2. Advanced aircraft engine microlaminated intermetallic composite turbine technology

    SciTech Connect (OSTI)

    Rowe, R.G.; Skelly, D.W.; Jackson, M.R.; Larsen, M. [GE Corporate Research and Development, Schenectady, NY (United States); Lachapelle, D. [GE Aircraft Engines, Cincinnati, OH (United States)

    1996-12-31

    Higher gas path temperatures for greater aircraft engine thrust and efficiency will require both higher temperature gas turbine airfoil materials and optimization of internal cooling technology. Microlaminated composites consisting of very high temperature intermetallic compounds and ductile refractory metals offer a means of achieving higher temperature turbine airfoil capability without sacrificing low temperature fracture resistance. Physical vapor deposition, used to synthesize microlaminated composites, also offers a means of fabricating advanced turbine blade internal cooling designs. The low temperature fracture resistance of microlaminated Nb(Cr)-Cr{sub 2}Nb microlaminated composites approached 20 MPa{radical}m in fracture resistance curves, but the fine grain size of vapor deposited intermetallics indicates a need to develop creep resistant microstructures.

  3. Full-scale wind turbine rotor aerodynamics research

    SciTech Connect (OSTI)

    Simms, D A; Butterfield, C P

    1994-11-01

    The United States Department of Energy and the National Renewable Energy Laboratory (NREL) are conducting research to improve wind turbine technology at the NREL National Wind Technology Center (NWTC). One program, the Combined Experiment, has focused on making measurements needed to understand aerodynamic and structural responses of horizontal-axis wind turbines (HAWT). A new phase of this program, the Unsteady Aerodynamics Experiment, will focus on quantifying unsteady aerodynamic phenomena prevalent in stall-controlled HAWTs. Optimally twisted blades and innovative instrumentation and data acquisition systems will be used in these tests. Data can now be acquired and viewed interactively during turbine operations. This paper describes the NREL Unsteady Aerodynamics Experiment and highlights planned future research activities.

  4. Annual Report: Turbines (30 September 2012)

    SciTech Connect (OSTI)

    Alvin, Mary Anne; Richards, George

    2012-09-30

    The FY12 NETL-RUA Turbine Thermal Management effort supported the Department of Energy (DOE) Hydrogen Turbine Program through conduct of novel, fundamental, basic, and applied research in the areas of aerothermal heat transfer, coatings development, and secondary flow control. This research project utilized the extensive expertise and facilities readily available at NETL and the participating universities. The research approach includes explorative studies based on scaled models and prototype coupon tests conducted under realistic high-temperature, pressurized, turbine operating conditions. This research is expected to render measurable outcomes that will meet DOE advanced turbine development goals of a 3- to 5-point increase in power island efficiency and a 30 percent power increase above the hydrogen-fired combined cycle baseline. In addition, knowledge gained from this project will further advance the aerothermal cooling and TBC technologies in the general turbine community. This project has been structured to address ? Development and design of aerothermal and materials concepts in FY12-13. ? Design and manufacturing of these advanced concepts in FY13. ? Bench-scale/proof-of-concept testing of these concepts in FY13-14 and beyond. The Turbine Thermal Management project consists of four tasks that focus on a critical technology development in the areas of aerothermal and heat transfer, coatings and materials development, design integration and testing, and a secondary flow rotating rig.

  5. Internal combustion engine system having a power turbine with a broad efficiency range

    DOE Patents [OSTI]

    Whiting, Todd Mathew; Vuk, Carl Thomas

    2010-04-13

    An engine system incorporating an air breathing, reciprocating internal combustion engine having an inlet for air and an exhaust for products of combustion. A centripetal turbine receives products of the combustion and has a housing in which a turbine wheel is rotatable. The housing has first and second passages leading from the inlet to discrete, approximately 180.degree., portions of the circumference of the turbine wheel. The passages have fixed vanes adjacent the periphery of the turbine wheel and the angle of the vanes in one of the passages is different than those in the other so as to accommodate different power levels providing optimum approach angles between the gases passing the vanes and the blades of the turbine wheel. Flow through the passages is controlled by a flapper valve to direct it to one or the other or both passages depending upon the load factor for the engine.

  6. Baseline Design of a Hurricane-Resilient Wind Turbine (Poster)

    SciTech Connect (OSTI)

    Damiani, R.; Robertson, A.; Schreck, S.; Maples, B.; Anderson, M.; Finucane, Z.; Raina, A.

    2014-10-01

    Under U.S. Department of Energy-sponsored research FOA 415, the National Renewable Energy Laboratory led a team of research groups to produce a complete design of a large wind turbine system to be deployable in the western Gulf of Mexico region. As such, the turbine and its support structure would be subjected to hurricane-loading conditions. Among the goals of this research was the exploration of advanced and innovative configurations that would help decrease the levelized cost of energy (LCOE) of the design, and the expansion of the basic IEC design load cases (DLCs) to include hurricane environmental conditions. The wind turbine chosen was a three-bladed, downwind, direct-drive, 10-MW rated machine. The rotor blade was optimized based on an IEC load suite analysis. The drivetrain and nacelle components were scaled up from a smaller sized turbine using industry best practices. The tubular steel tower was sized using ultimate load values derived from the rotor optimization analysis. The substructure is an innovative battered and raked jacket structure. The innovative turbine has also been modeled within an aero-servo-hydro-elastic tool, and future papers will discuss results of the dynamic response analysis for select DLCs. Although multiple design iterations could not be performed because of limited resources in this study, and are left to future research, the obtained data will offer a good indication of the expected LCOE for large offshore wind turbines to be deployed in subtropical U.S. waters, and the impact design innovations can have on this value.

  7. Wind Turbines Benefit Crops

    ScienceCinema (OSTI)

    Takle, Gene

    2013-03-01

    Ames Laboratory associate scientist Gene Takle talks about research into the effect of wind turbines on nearby crops. Preliminary results show the turbines may have a positive effect by cooling and drying the crops and assisting with carbon dioxide uptake.

  8. Wind Turbines Benefit Crops

    SciTech Connect (OSTI)

    Takle, Gene

    2010-01-01

    Ames Laboratory associate scientist Gene Takle talks about research into the effect of wind turbines on nearby crops. Preliminary results show the turbines may have a positive effect by cooling and drying the crops and assisting with carbon dioxide uptake.

  9. AIAA-2005-0197 Strength Degradation and Simple Load Spectrum Tests in

    E-Print Network [OSTI]

    ;the product with little or no cost constraints. In wind turbine rotor blade manufacturing P.L. Nijssen* Delft University of Technology, Knowledge Center Wind Turbine Materials University of Technology, Knowledge Center Wind Turbine Materials and Constructions, Wieringerwerf

  10. Sliding vane geometry turbines

    DOE Patents [OSTI]

    Sun, Harold Huimin; Zhang, Jizhong; Hu, Liangjun; Hanna, Dave R

    2014-12-30

    Various systems and methods are described for a variable geometry turbine. In one example, a turbine nozzle comprises a central axis and a nozzle vane. The nozzle vane includes a stationary vane and a sliding vane. The sliding vane is positioned to slide in a direction substantially tangent to an inner circumference of the turbine nozzle and in contact with the stationary vane.

  11. GAS TURBINE REHEAT USING IN SITU COMBUSTION

    SciTech Connect (OSTI)

    D.M. Bachovchin; T.E. Lippert; R.A. Newby P.G.A. Cizmas

    2004-05-17

    In situ reheat is an alternative to traditional gas turbine reheat design in which fuel is fed through airfoils rather than in a bulky discrete combustor separating HP and LP turbines. The goals are to achieve increased power output and/or efficiency without higher emissions. In this program the scientific basis for achieving burnout with low emissions has been explored. In Task 1, Blade Path Aerodynamics, design options were evaluated using CFD in terms of burnout, increase of power output, and possible hot streaking. It was concluded that Vane 1 injection in a conventional 4-stage turbine was preferred. Vane 2 injection after vane 1 injection was possible, but of marginal benefit. In Task 2, Combustion and Emissions, detailed chemical kinetics modeling, validated by Task 3, Sub-Scale Testing, experiments, resulted in the same conclusions, with the added conclusion that some increase in emissions was expected. In Task 4, Conceptual Design and Development Plan, Siemens Westinghouse power cycle analysis software was used to evaluate alternative in situ reheat design options. Only single stage reheat, via vane 1, was found to have merit, consistent with prior Tasks. Unifying the results of all the tasks, a conceptual design for single stage reheat utilizing 24 holes, 1.8 mm diameter, at the trailing edge of vane 1 is presented. A development plan is presented.

  12. Stationary turbine component with laminated skin

    DOE Patents [OSTI]

    James, Allister W. (Orlando, FL)

    2012-08-14

    A stationary turbine engine component, such as a turbine vane, includes a internal spar and an external skin. The internal spar is made of a plurality of spar laminates, and the external skin is made of a plurality of skin laminates. The plurality of skin laminates interlockingly engage the plurality of spar laminates such that the external skin is located and held in place. This arrangement allows alternative high temperature materials to be used on turbine engine components in areas where their properties are needed without having to make the entire component out of such material. Thus, the manufacturing difficulties associated with making an entire component of such a material and the attendant high costs are avoided. The skin laminates can be made of advanced generation single crystal superalloys, intermetallics and refractory alloys.

  13. Safety and Function Test Report for the SWIFT Wind Turbine

    SciTech Connect (OSTI)

    Mendoza, I.; Hur, J.

    2013-01-01

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. Three turbines where selected for testing at the National Wind Technology Center (NWTC) as a part of round two of the Small Wind Turbine Independent Testing project. Safety and Function testing is one of up to 5 tests that may be performed on the turbines. Other tests include power performance, duration, noise, and power quality. The results of the testing will provide the manufacturers with reports that may be used for small wind turbine certification.

  14. Duration Test Report for the SWIFT Wind Turbine

    SciTech Connect (OSTI)

    Mendoza, I.; Hur, J.

    2013-01-01

    This test was conducted as part of the U.S. Department of Energy's (DOE) Independent Testing project. This project was established to help reduce the barriers of wind energy expansion by providing independent testing results for small turbines. Three turbines where selected for testing at the National Wind Technology Center (NWTC) as a part of round two of the Small Wind Turbine Independent Testing project. Duration testing is one of up to 5 tests that may be performed on the turbines. Other tests include power performance, safety and function, noise, and power quality. The results of the testing will provide the manufacturers with reports that may be used for small wind turbine certification.

  15. The SNL100-01 blade : carbon design studies for the Sandia 100-meter blade.

    SciTech Connect (OSTI)

    Griffith, Daniel Todd

    2013-02-01

    A series of design studies to investigate the effect of carbon on blade weight and performance for large blades was performed using the Sandia 100-meter All-glass Baseline Blade design as a starting point. This document provides a description of the final carbon blade design, which is termed as SNL100-01. This report includes a summary of the design modifications applied to the baseline all-glass 100-meter design and a description of the NuMAD model files that are made publicly available. This document is intended primarily to be a companion document to the distribution of the NuMAD blade model files for SNL100-01.

  16. Laboratory Experiments on the Effects of Blade Strike from Hydrokinetic Energy Technologies on Larval and Juvenile Freshwater Fishes

    SciTech Connect (OSTI)

    Schweizer, Peter E; Cada, Glenn F; Bevelhimer, Mark S

    2012-03-01

    There is considerable interest in the development of marine and hydrokinetic energy projects in rivers, estuaries, and coastal ocean waters of the United States. Hydrokinetic (HK) technologies convert the energy of moving water in river or tidal currents into electricity, without the impacts of dams and impoundments associated with conventional hydropower or the extraction and combustion of fossil fuels. The Federal Energy Regulatory Commission (FERC) maintains a database that displays the geographical distribution of proposed HK projects in inland and tidal waters (FERC 2012). As of March 2012, 77 preliminary permits had been issued to private developers to study HK projects in inland waters, the development of which would total over 8,000 MW. Most of these projects are proposed for the lower Mississippi River. In addition, the issuance of another 27 preliminary permits for HK projects in inland waters, and 3 preliminary permits for HK tidal projects (totaling over 3,100 MW) were under consideration by FERC. Although numerous HK designs are under development (see DOE 2009 for a description of the technologies and their potential environmental effects), the most commonly proposed current-based projects entail arrays of rotating devices, much like submerged wind turbines, that are positioned in the high-velocity (high energy) river channels. The many diverse HK designs imply a diversity of environmental impacts, but a potential impact common to most is the risk for blade strike to aquatic organisms. In conventional hydropower generation, research on fish passage through reaction turbines at low-head dams suggested that strike and mortality for small fish could be low. As a consequence of the large surface area to mass ratio of small fish, the drag forces in the boundary layer flow at the surface of a rotor blade may pull small fish around the leading edge of a rotor blade without making physical contact (Turnpenny 1998, Turnpenny et al. 2000). Although there is concern that small, fragile fish early life stages may be unable to avoid being struck by the blades of hydrokinetic turbines, we found no empirical data in the published literature that document survival of earliest life-stage fish in passage by rotor blades. In addition to blade strike, research on passage of fish through conventional hydropower turbines suggested that fish mortalities from passage through the rotor swept area could also occur due to shear stresses and pressure chances in the water column (Cada et al. 1997, Turnpenny 1998). However, for most of the proposed HK turbine designs the rotors are projected to operate a lower RPM (revolutions per minute) than observed from conventional reaction turbines; the associated shear stress and pressure changes are expected to be lower and pose a smaller threat to fish survival (DOE 2009). Only a limited number of studies have been conducted to examine the risk of blade strike from hydrokinetic technologies to fish (Turnpenny et al. 1992, Normandeau et al. 2009, Seitz et al. 2011, EPRI 2011); the survival of drifting or weakly swimming fish (especially early life stages) that encounter rotor blades from hydrokinetic (HK) devices is currently unknown. Our study addressed this knowledge gap by testing how fish larvae and juveniles encountered different blade profiles of hydrokinetic devices and how such encounters influenced survivorship. We carried out a laboratory study designed to improve our understanding of how fish larvae and juvenile fish may be affected by encounters with rotor blades from HK turbines in the water column of river and ocean currents. (For convenience, these early life stages will be referred to as young of the year, YOY). The experiments developed information needed to quantify the risk (both probability and consequences) of rotor-blade strike to YOY fish. In particular, this study attempted to determine whether YOY drifting in a high-velocity flow directly in the path of the blade leading edge will make contact with the rotor blade or will bypass the blade while entrained in the boundary l

  17. Economical Condensing Turbines

    E-Print Network [OSTI]

    Dean, J. E.

    1997-01-01

    Turbines? by J.E.Dean, P.E. Steam turbines have long been used at utilities and in industry to generate power. There are three basic types of steam turbines: condensing, letdown 1 and extraction/condensing. ? Letdown turbines reduce the pressure... of the incoming steam to one or more pressures and generate power very efficiently, assuming that all the letdown steam has a use. Two caveats: ? Letdown turbines produce power based upon steam requirements and not based upon power requirements, and ? If all...

  18. Use of high temperature insulation for ceramic matrix composites in gas turbines

    DOE Patents [OSTI]

    Morrison, Jay Alan (Orlando, FL); Merrill, Gary Brian (Pittsburgh, PA); Ludeman, Evan McNeil (New Boston, NH); Lane, Jay Edgar (Murrysville, PA)

    2001-01-01

    A ceramic composition for insulating components, made of ceramic matrix composites, of gas turbines is provided. The composition comprises a plurality of hollow oxide-based spheres of various dimensions, a phosphate binder, and at least one oxide filler powder, whereby the phosphate binder partially fills gaps between the spheres and the filler powders. The spheres are situated in the phosphate binder and the filler powders such that each sphere is in contact with at least one other sphere and the arrangement of spheres is such that the composition is dimensionally stable and chemically stable at a temperature of approximately 1600.degree. C. A stationary vane of a gas turbine comprising the composition of the present invention bonded to the outer surface of the vane is provided. A combustor comprising the composition bonded to the inner surface of the combustor is provided. A transition duct comprising the insulating coating bonded to the inner surface of the transition is provided. Because of abradable properties of the composition, a gas turbine blade tip seal comprising the composition also is provided. The composition is bonded to the inside surface of a shroud so that a blade tip carves grooves in the composition so as to create a customized seal for the turbine blade tip.

  19. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  20. SMART wind turbine rotor. Design and field test

    SciTech Connect (OSTI)

    Berg, Jonathan Charles; Resor, Brian Ray; Paquette, Joshua A.; White, Jonathan Randall

    2014-01-01

    The Wind Energy Technologies department at Sandia National Laboratories has developed and field tested a wind turbine rotor with integrated trailing-edge flaps designed for active control of rotor aerodynamics. The SMART Rotor project was funded by the Wind and Water Power Technologies Office of the U.S. Department of Energy (DOE) and was conducted to demonstrate active rotor control and evaluate simulation tools available for active control research. This report documents the design, fabrication, and testing of the SMART Rotor. This report begins with an overview of active control research at Sandia and the objectives of this project. The SMART blade, based on the DOE / SNL 9-meter CX-100 blade design, is then documented including all modifications necessary to integrate the trailing edge flaps, sensors incorporated into the system, and the fabrication processes that were utilized. Finally the test site and test campaign are described.