National Library of Energy BETA

Sample records for tubes carrying steam

  1. Steam generator tube rupture study

    E-Print Network [OSTI]

    Free, Scott Thomas

    1986-01-01

    This report describes our investigation of steam generator behavior during a postulated tube rupture accident. Our study was performed using the steam generator, thermal-hydraulic analysis code THERMIT-UTSG. The purpose ...

  2. Circumferential cracking of steam generator tubes

    SciTech Connect (OSTI)

    Karwoski, K.J.

    1997-04-01

    On April 28, 1995, the U.S. Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 95-03, {open_quote}Circumferential Cracking of Steam Generator Tubes.{close_quote} GL 95-03 was issued to obtain information needed to verify licensee compliance with existing regulatory requirements regarding the integrity of steam generator tubes in domestic pressurized-water reactors (PWRs). This report briefly describes the design and function of domestic steam generators and summarizes the staff`s assessment of the responses to GL 95-03. The report concludes with several observations related to steam generator operating experience. This report is intended to be representative of significant operating experience pertaining to circumferential cracking of steam generator tubes from April 1995 through December 1996. Operating experience prior to April 1995 is discussed throughout the report, as necessary, for completeness.

  3. Bore tube assembly for steam cooling a turbine rotor

    DOE Patents [OSTI]

    DeStefano, Thomas Daniel (Ballston Lake, NY); Wilson, Ian David (Clifton Park, NY)

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  4. Loss of feed flow, steam generator tube rupture and steam line break thermohydraulic experiments

    SciTech Connect (OSTI)

    Mendler, O J; Takeuchi, K; Young, M Y

    1986-10-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results.

  5. Potential failure of steam generator tubes following a station blackout

    SciTech Connect (OSTI)

    Ward, L.W.; Palmrose, D.E.

    1994-12-31

    The U.S. Nuclear Regulatory Commission is considering changes to pressurized water reactor (PWR) requirements relating to steam generator tube plugging and repair criteria, including leakage monitoring. The proposed changes are known as the alternate tube plugging criteria (APC) and are intended to permit PWRs to operate with through-wall cracks in steam generator tubes subject to meeting a specified limit on predicted primary to secondary leakage under accident conditions. To assess the consequences of the alternate plugging criteria, analyses were performed for a station blackout sequence in which the reactor core melts while the reactor coolant system (RCS) remains at high pressure. Evaluations were conducted to investigate the potential for tube failure with and without secondary system depressurization. The excessive heat coupled with the high-pressure differentials across the steam generator tubes could result in creep rupture failure of the tubes during a severe accident, which could lead to a radiological release directly to the environment. In order to assess the safety significance of the APC, it is important to identify the level of steam generator tube leakage that can occur without challenging the previous study conclusions that steam generator creep failure will not occur prior to a surge line or hot-leg failure. To assess the effect of leakage on steam generator tube integrity during a core melt sequence with the RCS at high pressure and the secondary side of the steam generators pressurized and depressurized, an analysis was performed for a core melt event resulting from an unmitigated station blackout to identify the total steamenerator and tube leakage flow rates that could induce tube ruptures prior to other RCS boudary faliures that could depressurize the RCS.

  6. DYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    for intended deployment in large arrays of dishes, with steam directed to a central large steam turbine powerDYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION José Zapata 1 , John dish has been in operation since 2010 with a mono-tube steam cavity receiver, the SG4 system

  7. ESTIMATION OF OUTLET MASS FLOW FOR A MONO-TUBE CAVITY RECEIVER FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    arrays of parabolic dishes, where each collector contributes steam to a central steam-turbine power blockESTIMATION OF OUTLET MASS FLOW FOR A MONO-TUBE CAVITY RECEIVER FOR DIRECT STEAM GENERATION José This paper presents recent developments on a dynamic model for a mono-tube cavity receiver for direct steam

  8. Retention sleeve for a thermal medium carrying tube in a gas turbine

    DOE Patents [OSTI]

    Lathrop, Norman Douglas (Ballston Lake, NY); Czachor, Robert Paul (Cincinnati, OH)

    2003-01-01

    Multiple tubes are connected to steam supply and spent cooling steam return manifolds for supplying cooling steam to buckets and returning spent cooling steam from the buckets to the manifolds, respectively. The tubes are prevented from axial movement in one direction by flanges engaging end faces of the spacer between the first and second-stage wheels. Retention sleeves are disposed about cantilevered ends of the tubes. One end of the retention sleeve engages an enlarged flange on the tube, while an opposite end is spaced axially from an end face of the adjoining wheel, forming a gap, enabling thermal expansion of the tubes and limiting axial displacement of the tube in the opposite direction.

  9. PREDICTION OF OXIDE SCALE EXFOLIATION IN STEAM TUBES

    SciTech Connect (OSTI)

    Sabau, Adrian S; Wright, Ian G

    2010-01-01

    Numerical simulation results are presented for the prediction of the likelihood of oxide scale exfoliation from superheater tubes. The scenarios considered involved alloys T22, TP347H, and TP347HFG subjected to a simplified operating cycle in a power plant generating supercritical steam. The states of stress and strain of the oxides grown in steam were based solely on modeling the various phenomena experienced by superheater tubes during boiler operation, current understanding of the oxidation behavior of each alloy in steam, and consideration of operating parameters such as heat flux, tube dimensions, and boiler duty cycle. Interpretation of the evolution of strain in these scales, and the approach to conditions where scale failure (hence exfoliation) is expected, makes use of the type of Exfoliation Diagrams that incorporate various cracking and exfoliation criteria appropriate for the system considered. In these diagrams, the strain accumulation with time in an oxide is represented by a strain trajectory derived from the net strain resulting from oxide growth, differences in coefficients of thermal expansion among the components, and relaxation due to creep. It was found that an oxide growing on a tube subjected to routine boiler load cycling conditions attained relatively low values of net strain, indicating that oxide failure would not be expected to occur during normal boiler operation. However, during a boiler shut-down event, strains sufficient to exceed the scale failure criteria were developed after times reasonably in accord with plant experience, with the scales on the ferritic steel failing in tension, and those on the austenitic steels in compression. The results presented illustrate that using this approach to track the state of strain in the oxide scale through all phases of boiler operation, including transitions from full-to-low load and shut-down events, offers the possibility of identifying the phase(s) of boiler operation during which oxide failure is most likely to occur.

  10. Reliability of steam generator tubes with axial cracks

    SciTech Connect (OSTI)

    Cizelj, L.; Mavko, B. [Jozef Stefan Inst., Ljubljana (Slovenia). Reactor Engineering Div.; Vencelj, P. [Univ. of Ljubljana (Slovenia). Faculty of Mathematics and Physics

    1996-11-01

    An approach for estimating the failure probability of tubes containing through-wall axial cracks has already been proposed by the authors. It is based on probabilistic fracture mechanics and accounts for scatter in tube geometry and material properties, scatter in residual and operational stresses responsible for crack propagation, and characteristics of nondestructive examination and plugging procedures (e.g., detection probability, sizing accuracy, human errors). Results of preliminary tests demonstrated wide applicability of this approach and triggered some improvements. The additions to the model are extensively discussed in this paper. Capabilities are demonstrated by results of analysis of steam generator no. 1 in Slovenian nuclear power plant located in Krsko after the 1992 inspection and plugging campaign. First, the number of cracked tubes and the crack length distribution were estimated using data obtained by the 100% motorized pancake coil inspection. The inspection and plugging activities were simulated in the second step to estimate the efficiency of maintenance in terms of single and multiple-tube rupture probabilities. They were calculated as a function of maximum allowable crack length. The importance of human errors and some limitations of present nondestructive examination techniques were identified. The traditional wall thickness and crack-length-based plugging criteria are compared. The crack-length-based criterion is shown to be more efficient and more safe, especially because of strong suppression effect on probability of multiple-tube rupture. The results are considered to be important for safety and maintenance of existing plants and for further research.

  11. On the Collapse of Tubes Carried by 3D Incompressible Flows

    E-Print Network [OSTI]

    Euler solution is a con- stricting vortex tube. Recall that a vortex line in a uid is an arc on an integral curve of the vorticity !(x; t) for #12;xed t, and a vortex tube is a tubular neighborhood in R 3 #12; On the Collapse of Tubes Carried by 3D Incompressible Flows 2 routinely sees that vortex tubes

  12. Loss-of-feedwater, steam generator tube rupture, and steam line break experiments: Steam generator transient response test program: Interim report

    SciTech Connect (OSTI)

    Mendler, O.J.; Takeuchi, K.; Young, M.Y.

    1987-01-01

    The Westinghouse Model Boiler No. 2 (MB-2) steam generator test model at the Engineering Test Facility in Tampa, Florida, was reinstrumented and modified for performing a series of tests simulating steam generator accident transients. The transients simulated were: loss of feed flow, steam generator tube rupture, and steam line break events. This document presents a description of (1) the model boiler and the associated test facility, (2) the tests performed, and (3) the analyses of the test results. Two LOF tests were analyzed in detail. Both tests were initiated from 100% power condition by shutting off the main feedwater flow. In LOF Test No. 1, the remaining boundary conditions were kept constant while in LOF Test No. 2, the power was rapidly reduced to 3%. The results show that the primary to secondary heat transfer becomes degraded when the collapsed water liquid level in the bundle region falls below approximately 50 inches. The SGTR test analyzed in detail - SGTR Test No. 2 - simulated the post-reactor-trip portion of the SGTR transient (T/sub prim/ = 560/sup 0/F). The transient was initiated by starting the SGTR flow injection and simultaneously shutting off the auxiliary feedwater. The water level rose and flooded the dryer to its mid-elevation by the end of the test. The primary carry-over was shown to be less than 0.4% of the tracer mass injected into the secondary side by the SGTR flow. SGTR Test No. 3 investigated the response of the intact steam generator. Reverse heat transfer and low heat flow conditions were simulated. The results have demonstrated the occurrence of temperature stratification in the secondary water which lasted for about 800 seconds.

  13. Analysis of potential for jet-impingement erosion from leaking steam generator tubes during severe accidents.

    SciTech Connect (OSTI)

    Majumdar, S.; Diercks, D. R.; Shack, W. J.; Energy Technology

    2002-05-01

    This report summarizes analytical evaluation of crack-opening areas and leak rates of superheated steam through flaws in steam generator tubes and erosion of neighboring tubes due to jet impingement of superheated steam with entrained particles from core debris created during severe accidents. An analytical model for calculating crack-opening area as a function of time and temperature was validated with tests on tubes with machined flaws. A three-dimensional computational fluid dynamics code was used to calculate the jet velocity impinging on neighboring tubes as a function of tube spacing and crack-opening area. Erosion tests were conducted in a high-temperature, high-velocity erosion rig at the University of Cincinnati, using micrometer-sized nickel particles mixed in with high-temperature gas from a burner. The erosion results, together with analytical models, were used to estimate the erosive effects of superheated steam with entrained aerosols from the core during severe accidents.

  14. Flooding Experiments with Steam and Water in a Large Diameter Vertical Tube 

    E-Print Network [OSTI]

    Williams, Susan Nicole

    2010-10-12

    An experimental study on flooding with steam and water in a large diameter vertical tube was conducted. This research has been performed to provide a better prediction of flooding in a pressurized water reactor (PWR) ...

  15. Gain-scheduled nonlinear control of u-tube steam generators at low powers 

    E-Print Network [OSTI]

    Menon, Sunil Kumar

    1990-01-01

    envelope. A dynamic compensator is designed using each of the linearized models based on the Linear Quadratic Gaussi&. u with Loop Transfer Recovery (LQG, /LTR) method. The LQG/LTR method is a, systematic multivariable control systenz design technique... Generator Control Problem . II. 4 Problems Associated with Low-Power Operation of a. U-Tube Steam Generator II. 5 Current Practice 11 11 13 16 18 U-TUBE STEAM GENERATOR MODELING . . 21 III. 1 Introduction III. 2 Nonlinear Model . III. 3...

  16. Studies of the steam generator degraded tubes behavior on BRUTUS test loop

    SciTech Connect (OSTI)

    Chedeau, C.; Rassineux, B. [EDF/DER/MTC, Moret Sur Loing (France); Flesch, B. [EDF/EPN/DMAINT, Paris (France)] [and others

    1997-04-01

    Studies for the evaluation of steam generator tube bundle cracks in PWR power plants are described. Global tests of crack leak rates and numerical calculations of crack opening area are discussed in some detail. A brief overview of thermohydraulic studies and the development of a mechanical probabilistic design code is also given. The COMPROMIS computer code was used in the studies to quantify the influence of in-service inspections and maintenance work on the risk of a steam generator tube rupture.

  17. U-Tube Steam Generator experiments: steady state and transients analysis using RELAP5/MOD2 

    E-Print Network [OSTI]

    Kalyanasundaram, Mathangi

    1989-01-01

    by the code. RELAP. The floii. regime sv transitions and heat transfer correlations based on a two phase flow over tube bundles have improved the heat transfer prediction at steady state and transient accident in s. U-tube steam generator. ACKNOWLEDGEMENT... two-phase flow and the void distribution in the steam generator to accurately predict PIVR plant response. The 'Alodel Boiler Xo22 (kIB-'2) steani generator is oue such experimental facihty to provide comprehensive data on the behavior of steam...

  18. Reactance simulation for the defects in steam generator tube with outside ferrite sludge

    SciTech Connect (OSTI)

    Ryu, Kwon-sang; Kima, Yong-il [Division of Metrology for Quality Life, KRISS, Daejeon, 305-600 (Korea, Republic of); Son, Derac [Department of Physics, Hannam University, Daejeon, 336-840 (Korea, Republic of); Park, Duck-gun [Nuclear Material Technique Development Team, KAERI, Daejeon, 305-353 (Korea, Republic of); Jung, Jae-kap [Division of Physical Metrology, KRISS, Daejeon, 305-600 (Korea, Republic of)

    2009-04-01

    A magnetic sludge is partly produced around the tube sheet outside a steam generator due to stress and heat. The sludge with magnetite is one of the important factors affecting eddy current signals. It causes trouble for the safety of the steam generator tubes and is difficult to detect by conventional eddy current methods. A new type of probe is needed to detect the signals for the magnetic sludge. We designed a new U-type yoke which has two kinds of coils--a magnetizing coil and the other a detecting coil--and we simulated the signal induced by the ferromagnetic sludge in the Inconel 600 tube.

  19. Thermohydraulic analysis of U-tube steam generators

    E-Print Network [OSTI]

    da Silva, Hugo Cardoso

    1984-01-01

    Recent trends in plant safety analysis reveal a need for benchmark analytical representations of the steam generators to aid in the improvement of system codes and of fast codes for operator assistance. A model for such ...

  20. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, D.J.; Schrader, K.J.; Schulz, T.L.

    1994-05-03

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  1. Mitigation of steam generator tube rupture in a pressurized water reactor with passive safety systems

    DOE Patents [OSTI]

    McDermott, Daniel J. (Export, PA); Schrader, Kenneth J. (Penn Hills, PA); Schulz, Terry L. (Murrysville Boro, PA)

    1994-01-01

    The effects of steam generator tube ruptures in a pressurized water reactor are mitigated by reducing the pressure in the primary loop by diverting reactor coolant through the heat exchanger of a passive heat removal system immersed in the in containment refueling water storage tank in response to a high feed water level in the steam generator. Reactor coolant inventory is maintained by also in response to high steam generator level introducing coolant into the primary loop from core make-up tanks at the pressure in the reactor coolant system pressurizer. The high steam generator level is also used to isolate the start-up feed water system and the chemical and volume control system to prevent flooding into the steam header. 2 figures.

  2. MELCOR Analysis of Steam Generator Tube Creep Rupture in Station Blackout Severe Accident

    SciTech Connect (OSTI)

    Liao, Y.; Vierow, K. [Purdue University (United States)

    2005-12-15

    A pressurized water reactor steam generator tube rupture (SGTR) is of concern because it represents a bypass of the containment for radioactive materials to the environment. In a station blackout accident, tube integrity could be threatened by creep rupture, particularly if cracks are present in the tube walls. Methods are developed herein to improve assessment capabilities for SGTR by using the severe-accident code MELCOR. Best-estimate assumptions based on recent research and computational fluid dynamics calculations are applied in the MELCOR analysis to simulate two-dimensional natural circulation and to determine the relative creep-rupture timing in the reactor coolant pressure boundary components. A new method is developed to estimate the steam generator (SG) hottest tube wall temperature and the tube critical crack size for the SG tubes to fail first. The critical crack size for SG tubes to fail first is estimated to be 20% of the wall thickness larger than by a previous analysis. Sensitivity studies show that the failure sequence would change if some assumptions are modified. In particular, the uncertainty in the countercurrent flow limit model could reverse the failure sequence of the SG tubes and surge line.

  3. Subcooling Effects for Flooding Experiments with Steam and Water in a Large Diameter Vertical Tube 

    E-Print Network [OSTI]

    Cullum, Wes

    2012-10-19

    rate needed to induce flooding. The data more closely follow air-water data at low subcooling. Such data has not been seen in the literature for steam-water flooding experiments in a large diameter vertical tube and will serve as an important benchmark....

  4. Failure probability of axially cracked steam generator tubes; A probabilistic fracture mechanics model

    SciTech Connect (OSTI)

    Mavko, B.; Cizelj, L. (Jozef Stefan Inst., Reactor Engineering Div., P.O. Box 100, 61111 Ljubljana, Slovenia (YU))

    1992-05-01

    In this paper a model for estimating the failure probability of axially cracked steam generator tubes is proposed. The model compares observed crack length distribution with critical crack length distribution by means of probabilistic fracture mechanics. The observed crack length is influenced by measured data, measurement reliability, sizing accuracy, and predicted crack growth rate. The critical crack length is defined by a deterministic mechanical model. All cracks are conservatively assumed to extend through the tube wall. The effect of the plugging limit is studied along with the number of cracked tubes to perform risk-based lifetime optimization of steam generators. A numerical example presented considers hypothetical accidental operating conditions during a feedwater line break.

  5. Evaluation and Reliability Enhancement for ET Data of VVER Steam Generator Tubes

    SciTech Connect (OSTI)

    Kadenko, Ihor; Sakhno, Nadiya; Yermolenko, Ruslan; Anderson, Michael T.; Taylor, Tom T.

    2003-12-01

    Currently, there are three remote automated eddy current inspection systems supplied in Ukraine under international cooperation agreements for examination of steam generators, collectors and steam generator tubing. Since 1966 the field experience in using eddy current testing (ET) for in-service inspection of VVER designed steam generators in Ukraine has shown several advantages over the previous inspection methodology which was an air bubble leakage technique. However, the field experience in using eddy current inspection technology has also shown that inspections are not always reliable. Some nuclear power plants have experienced unplanned shutdowns due to leaks in steam generator tubes, some of which were tested by ET prior to the leak. Therefore, eddy current inspection has shown significant improvement over previous testing techniques, field experience also shows the necessity to improve the ET inspection reliability as applied at Ukraine nuclear power plants. This paper presents the status of efforts by the Ukraine Nondestructive Certification and Training Facility (NDEF) Eddy Current laboratory to improve eddy current inspection in Ukraine.

  6. Superheated steam power plant with steam to steam reheater. [LMFBR

    SciTech Connect (OSTI)

    Silvestri, G.J.

    1981-06-23

    A desuperheater is disposed in a steam supply line supplying superheated steam to a shell and tube reheater.

  7. Mist/steam cooling in a heated horizontal tube -- Part 1: Experimental system

    SciTech Connect (OSTI)

    Guo, T.; Wang, T.; Gaddis, J.L.

    2000-04-01

    To improve the airfoil cooling significantly for the future generation of advanced turbine systems (ATS), a fundamental experimental program has been developed to study the heat transfer mechanisms of mist/steam cooling under highly superheated wall temperatures. The mist/steam mixture was obtained by blending fine water droplets (3 {approximately} 15 {micro}m in diameter) with the saturated steam at 1.5 bars. Two mist generation systems were tested by using the pressure atomizer and the steam-assisted pneumatic atomizer, respectively. The test section, heated directly by a DC power supply, consisted of a thin-walled ({approximately} 0.9 mm), circular stainless steel tube with an ID of 20 mm and a length of 203 mm. Droplet size and distribution were measured by a phase Doppler particle analyzer (PDPA) system through view ports grafted at the inlet and the outlet of the test section. Mist transportation and droplet dynamics were studied in addition to the heat transfer measurements. The experiment was conducted with steam Reynolds numbers ranging from 10,000 to 35,000, wall superheat up to 300 C, and droplet mass ratios ranging from 1 {approximately} 6%.

  8. Unusual refinery boiler tube failures due to corrosion by sulfuric acid induced by steam leaks

    SciTech Connect (OSTI)

    Lopez-Lopez, D.; Wong-Moreno, A.

    1998-12-31

    Corrosion by sulfuric acid in boilers is a low probability event because gas temperature and metal temperature of boiler tubes are high enough to avoid the condensation of sulfuric acid from flue gases. This degradation mechanism is frequently considered as an important cause of air preheaters materials degradation, where flue gases are cooled by heat transfer to the combustion air. Corrosion is associated to the presence of sulfuric acid, which condensates if metal temperature (or gas temperature) is below of the acid dew point. In economizer tubes, sulfuric acid corrosion is an unlikely event because flue gas and tube temperatures are normally over the acid dewpoint. In this paper, the failure analysis of generator tubes (similar to the economizer of bigger boilers) of two small oil-fired subcritical boilers is reported. It is concluded that sulfuric acid corrosion was the cause of the failure. The sulfuric acid condensation was due to the contact of flue gases containing SO{sub 3} with water-steam spray coming from leaks at the interface of rolled tube to the drum. Considering the information gathered from these two cases studied, an analysis of this failure mechanism is presented including a description of the thermodynamics condition of water leaking from the drum, and an analysis of the factors favoring it.

  9. Life Estimation of PWR Steam Generator U-Tubes Subjected to Foreign Object-Induced Fretting Wear

    SciTech Connect (OSTI)

    Jo, Jong Chull; Jhung, Myung Jo; Kim, Woong Sik; Kim, Hho Jung

    2005-10-15

    This paper presents an approach to the remaining life prediction of steam generator (SG) U-tubes, which are intact initially, subjected to fretting-wear degradation due to the interaction between a vibrating tube and a foreign object in operating nuclear power plants. The operating SG shell-side flow field conditions are obtained from a three-dimensional SG flow calculation using the ATHOS3 code. Modal analyses are performed for the finite element models of U-tubes to get the natural frequency, corresponding mode shape, and participation factor. The wear rate of a U-tube caused by a foreign object is calculated using the Archard formula, and the remaining life of the tube is predicted. Also discussed in this study are the effects of the tube modal characteristics, external flow velocity, and tube internal pressure on the estimated results of the remaining life of the tube.

  10. A pulsed eddy current probe for inspection of support plates from within Alloy-800 steam generator tubes

    SciTech Connect (OSTI)

    Krause, T. W.; Babbar, V. K.; Underhill, P. R. [Department of Physics, Royal Military College of Canada, Kingston, ON (Canada)

    2014-02-18

    Support plate degradation and fouling in nuclear steam generators (SGs) can lead to SG tube corrosion and loss of efficiency. Inspection and monitoring of these conditions can be integrated with preventive maintenance programs, thereby advancing station-life management processes. A prototype pulsed eddy current (PEC) probe, targeting inspection issues associated with SG tubes in SS410 tube support plate structures, has been developed using commercial finite element (FE) software. FE modeling was used to identify appropriate driver and pickup coil configurations for optimum sensitivity to changes in gap and offset for Alloy-800 SG tubes passing through 25 mm thick SS410 support plates. Experimental measurements using a probe that was manufactured based on the modeled configuration, were used to confirm the sensitivity of differential PEC signals to changes in relative position of the tube within the tube support plate holes. Models investigated the effect of shift and tilt of tube with respect to hole centers. Near hole centers and for small shifts, modeled signal amplitudes from the differentially connected coil pairs were observed to change linearly with tube shift. This was in agreement with experimentally measured TEC coil response. The work paves the way for development of a system targeting the inspection and evaluation of support plate structures in steam generators.

  11. Acoustic emission analysis on tensile failure of steam-side oxide scales formed on T22 alloy superheater tubes

    SciTech Connect (OSTI)

    Huang, Jun-Lin; Zhou, Ke-Yi Xu, Jian-Qun; Wang, Xin-Meng; Tu, Yi-You

    2014-07-28

    Failure of steam-side oxide scales on boiler tubes can seriously influence the safety of coal-fired power plants. Uniaxial tensile tests employing acoustic emission (AE) monitoring were performed, in this work, to investigate the failure behavior of steam-side oxide scales on T22 alloy boiler superheater tubes. The characteristic frequency spectra of the captured AE signals were obtained by performing fast Fourier transform. Three distinct peak frequency bands, 100-170, 175-250, and 280-390 kHz, encountered in different testing stages were identified in the frequency spectra, which were confirmed to, respectively, correspond to substrate plastic deformation, oxide vertical cracking, and oxide spalling with the aid of scanning electronic microscopy observations, and can thus be used for distinguishing different oxide failure mechanisms. Finally, the critical cracking strain of the oxide scale and the interfacial shear strength of the oxide/substrate interface were estimated, which are the critical parameters urgently desired for modeling the failure behavior of steam-side oxide scales on boiler tubes of coal-fired power plants.

  12. Coincident steam generator tube rupture and stuck-open safety relief valve carryover tests: MB-2 steam generator transient response test program

    SciTech Connect (OSTI)

    Garbett, K; Mendler, O J; Gardner, G C; Garnsey, R; Young, M Y

    1987-03-01

    In PWR steam generator tube rupture (SGTR) faults, a direct pathway for the release of radioactive fission products can exist if there is a coincident stuck-open safety relief valve (SORV) or if the safety relief valve is cycled. In addition to the release of fission products from the bulk steam generator water by moisture carryover, there exists the possibility that some primary coolant may be released without having first mixed with the bulk water - a process called primary coolant bypassing. The MB-2 Phase II test program was designed specifically to identify the processes for droplet carryover during SGTR faults and to provide data of sufficient accuracy for use in developing physical models and computer codes to describe activity release. The test program consisted of sixteen separate tests designed to cover a range of steady-state and transient fault conditions. These included a full SGTR/SORV transient simulation, two SGTR overfill tests, ten steady-state SGTR tests at water levels ranging from very low levels in the bundle up to those when the dryer was flooded, and three moisture carryover tests without SGTR. In these tests the influence of break location and the effect of bypassing the dryer were also studied. In a final test the behavior with respect to aerosol particles in a dry steam generator, appropriate to a severe accident fault, was investigated.

  13. DYNAMIC SIMULATION OF MONO-TUBE CAVITY RECEIVERS FOR DIRECT STEAM GENERATION

    E-Print Network [OSTI]

    the completion of the 500 m2 SG4 dish concentrator system in 2009 [1], the Solar Thermal Group at the Australian to an electrical generator, a cooling tower and associated piping. The steam system is installed in a shipping to the water tank for reuse. The thermal output of the system exceeds the capacity of the steam engine

  14. New tube bundle heat transfer correlations and flow regime maps for a Once Through Steam Generator 

    E-Print Network [OSTI]

    Blanchat, Thomas Kevin

    1988-01-01

    ' . Another study on annular film ? flow boiling in a vertical channel with ofFset strip fins (geom- etry similar to tube bundles) also concludes that the transition occurs at a, value of void fraction below that for tubes . The accuracy of predicted heat... film ? flow boiling in a, vertical channel with offset strip fins (geometry similar to tube bundles) also concludes that the transition occurs at a, value of void fraction below that 1' or tubes . In ter1ns of the parameter j* defined by g Wallis...

  15. Evaluation on double-wall-tube residual stress distribution of sodium-heated steam generator by neutron diffraction and numerical analysis

    SciTech Connect (OSTI)

    Kisohara, N. [Advanced Nuclear System Research and Development Directorate, Japan Atomic Energy Agency (Japan); Suzuki, H.; Akita, K. [Quantum Beam Science Directorate, Japan Atomic Energy Agency (Japan); Kasahara, N. [Dept. of Nuclear Engineering and Management, Univ. of Tokyo (Japan)

    2012-07-01

    A double-wall-tube is nominated for the steam generator heat transfer tube of future sodium fast reactors (SFRs) in Japan, to decrease the possibility of sodium/water reaction. The double-wall-tube consists of an inner tube and an outer tube, and they are mechanically contacted to keep the heat transfer of the interface between the inner and outer tubes by their residual stress. During long term SG operation, the contact stress at the interface gradually falls down due to stress relaxation. This phenomenon might increase the thermal resistance of the interface and degrade the tube heat transfer performance. The contact stress relaxation can be predicted by numerical analysis, and the analysis requires the data of the initial residual stress distributions in the tubes. However, unclear initial residual stress distributions prevent precious relaxation evaluation. In order to resolve this issue, a neutron diffraction method was employed to reveal the tri-axial (radius, hoop and longitudinal) initial residual stress distributions in the double-wall-tube. Strain gauges also were used to evaluate the contact stress. The measurement results were analyzed using a JAEA's structural computer code to determine the initial residual stress distributions. Based on the stress distributions, the structural computer code has predicted the transition of the relaxation and the decrease of the contact stress. The radial and longitudinal temperature distributions in the tubes were input to the structural analysis model. Since the radial thermal expansion difference between the inner (colder) and outer (hotter) tube reduces the contact stress and the tube inside steam pressure contributes to increasing it, the analytical model also took these effects into consideration. It has been conduced that the inner and outer tubes are contacted with sufficient stresses during the plant life time, and that effective heat transfer degradation dose not occur in the double-wall-tube SG. (authors)

  16. Analysis of the tube-sheet cracking in slurry oil steam , L.J. Qiao a,

    E-Print Network [OSTI]

    Volinsky, Alex A.

    , People's Republic of China b Jinzhou Petrochemical Corporation, China National Petroleum Corporation the tubes and the tube sheets, shown in Fig. 2. During the heat exchange process, the temperature analysis performed to simulate the hydraulic expansion process showed that this kind of cracking

  17. Analysis of multiple-tube ruptures in both steam generators for the Three Mile Island-1 pressurized water reactor

    SciTech Connect (OSTI)

    Nassersharif, B.

    1985-01-01

    The operator guidelines were followed for both transients described. Both transients resulted in SG overfill and the tube-rupture flow did not terminate in either transient. The following statements can be deducted from the results of the calculations: the tube-rupture flow could not be stopped for either case during 2600 s (43 min) of transient time; each accident scenario resulted in SG overfill; both SGs overfilled by 1600 s (27 min) and 1800 s (30 min) for Cases 1 and 2, respectively; conditions for isolation of the SGs were not reached; and core subcooling was not lost in either case but the upper head was voided in Case 2. Comparison of the cooldown rates in the two cases after 1200 s (20 min) shows that these rates are equal (i.e., restart of the RCPs did not change the primary-system cooldown rate). However, in Case 2, a steam bubble was formed in the upper head, which did not disappear during the simulated time. One of the immediate actions in the guidelines was to fill both SGs to 95% level. This step was almost unnecessary because the tube-rupture flow was large enough that the 15.4 - mK/s (100 - /sup 0/F h) cooldown-rate limit was exceeded and AFW could not be injected. Also, the guidelines did not address the SG overfill issue.

  18. INFLUENCE OF OXIDE GROWTH AND METAL CREEP ON STRAIN DEVELOPMENT IN THE STEAM-SIDE OXIDE IN BOILER TUBES

    SciTech Connect (OSTI)

    Sabau, Adrian S [ORNL; Wright, Ian G [ORNL

    2010-01-01

    This effort is concerned with developing a quantitative description of the exfoliation behavior of oxide scales grown inside steam tubes in a pressure boiler. Consideration of the development of stress/strain in growing oxides has included expansion mismatch-induced strains during thermal cycling as well as inelastic mechanical effects from oxide/alloy creep phenomena and volume change from oxide growth. The magnitude of the parameters used has been closely matched to actual boiler operating practice. The creep model used was validated against published data. Representation of oxide growth-induced strain was found to be a difficult challenge because the processes involved are not fully understood. In addition to the traditional uniaxial (radial) and dilatational models, lateral growth models are discussed in the context of experimentally-derived criteria, such as the level of elastic strains involved in oxide exfoliation. It was found that strain variation in the oxide cannot be neglected.

  19. Targeted chlorination for biofouling control in steam electric power plant condenser tubes

    SciTech Connect (OSTI)

    Tewari, R.N.

    1991-01-01

    The objective of this study was to develop an understanding of the relationships between biofouling, heat transfer, and to assess the technical feasibility of the targeted chlorination (TC) concept as an alternative to conventional chlorination in once-through seawater cooling systems. A shell and tube type heat exchanger was designed and constructed. The test facility monitored biofouling growth by measuring heat transfer resistance (thermal performance), pressure drop (hydraulic performance), and biomass deposit. Biocide effectiveness was determined by triplicates average residual biomass. Tests were run to evaluate 18 treatment scenarios. Preliminary tests were done to determine variabilities between shells and among tubes, effect of heating, very high dose chlorine burn out and regrowth behavior. LOGIT, a software package by the National Bureau of Standards (NBS) for sigmoidal fit, was used for the preliminary test data. The other three tests studied effect of chlorine dosage (low, high), contact time, and frequency. To minimize variability in results, triplicates for each chlorination scheme were used. The total amount of chlorine applied (flow rate Q x C x T x F) ranged from about 400 to 4,000 pounds per million gallons per day (an equivalent to a CTF range of 6 to 60 ppm.min/day). With respect to efficiency of biofouling control, it was found by regression analysis that among four variables C, T, (CT) and F, F was most significant and C, T, and (CT) were relatively equal in ranking.

  20. Predictive Modeling of Steam Condensation onto Finned Tubes in the Presence of Noncondensable Gases for Passive Safety Reactor Containment Heat Exchangers

    SciTech Connect (OSTI)

    Munoz-Cobo, Jose Luis [Universidad Politecnica de Valencia (Spain); Palomo, Maria Jose [Universidad Politecnica de Valencia (Spain); Herranz, Luis Enrique [CIEMAT (Spain)

    2001-04-15

    A mechanistic model is presented to predict the steam condensation on containment finned tubes in the presence of noncondensables (NCs). The total thermal resistance from bulk gas to coolant is formulated as a parallel combination of the convective and condensation gas resistances coupled in series to those of the condensate layer, the wall, and the coolant.The condensate layer thermal resistance is calculated by means of an Adamek-based model, while the gas mixture thermal resistance is formulated based on diffusion layer modeling.The model results are compared with the available experimental data of Wanniarachi and Rose for pure steam condensation on finned tubes and with the data of Mazzochi for condensation in the presence of NC gases.

  1. TRAC PF1/MOD1 calculations and data comparisons for mist feed and bleed and steam generator tube rupture experiments

    SciTech Connect (OSTI)

    Siebe, D.A.; Boyack, B.E.; Steiner, J.L.

    1988-01-01

    Los Alamos National Laboratory is a participant in the Integral System Test (IST) program initiated in June 1983 for the purpose of providing integral system test data on specific issues/phenomena relevant to post-small-break loss-of-coolant accidents, loss of feedwater and other transients in Babcock and Wilcox (BandW) plant designs. The Multi-Loop Integral System Test (MIST) facility is the largest single component in the IST program. MIST is a 2 /times/ 4 (two hot legs and steam generators (SGs), four cold legs and reactor coolant pumps) representation of lowered-loop reactor system of the BandW design. It is a full-height, full-pressure facility with 1/817 power and volume scaling. Two other integral experimental facilities are included in the IST program: test loops at the University of Maryland, College Park, and at SRI International (SRI-2). The objective of the IST tests is to generate high-quality experimental data to be used for assessing thermal-hydraulic safety computer codes. Efforts are under way at Los Alamos to assess TRAC-PF1/MOD1 against data from each of the IST facilities. Calculations and data comparisons for TRAC-PF1/MOD1 assessment are presented for two transients run in the MIST facility. These are MIST Test 330302, a feed and bleed test with delayed high-pressure injection; and Test 3404AA, an SG tube-rupture test with the affected SG isolated. Only MIST assessment results are presented in this paper. The TRAC-PF1/MOD1 calculations completed to date for MIST tests are in reasonable agreement with the data from these tests. Reasonable agreement is defined as meaning that major trends are predicted correctly, although TRAC values are frequently outside the range of data uncertainty. We believe that correct conclusions will be reached if the code is used in similar applications despite minor code/model deficiencies. 7 refs., 5 figs., 2 tabs.

  2. Assessment of RELAP5/MOD3.1 with the LSTF SB-SG-06 experiment simulating a steam generator tube rupture transient

    SciTech Connect (OSTI)

    Seul, K.W.; Bang, Y.S.; Lee, S.; Kim, H.J.

    1996-09-01

    The objective of the present work is to identify the predictability of RELAP5/MOD3.1 regarding thermal-hydraulic behavior during a steam generator tube rupture (SGTR). To evaluate the computed results, LSTF SB-SG-06 test data simulating the SGTR that occurred at the Mihama Unit 2 in 1991 are used. Also, some sensitivity studies of the code change in RELAP5, the break simulation model, and the break valve discharge coefficient are performed. The calculation results indicate that the RELAP5/MOD3.1 code predicted well the sequence of events and the major phenomena during the transient, such as the asymmetric loop behavior, reactor coolant system (RCS) cooldown and heat transfer by natural circulation, the primary and secondary system depressurization by the pressurizer auxiliary spray and the steam dump using the intact loop steam generator (SG) relief valve, and so on. However, there are some differences from the experimental data in the number of the relief valve cycling in the affected SG, and the flow regime of the hot leg with the pressurizer, and the break flow rates. Finally, the calculation also indicates that the coolant in the core could remain in a subcooled state as a result of the heat transfer caused by the natural circulation flow even if the reactor coolant pumps (RCPs) turned off and that the affected SG could be properly isolated to minimize the radiological release after the SGTR.

  3. Analysis of steam-generator tube-rupture events combined with auxiliary-feedwater control-system failure for Three Mile Island-Unit 1 and Zion-Unit 1 pressurized water reactors

    SciTech Connect (OSTI)

    Nassersharif, B.

    1986-01-01

    A steam-generator tube-rupture (SGTR) event combined with loss of all offsite alternating-current power and failure of the auxiliary-feedwater (AFW) control system has been investigated for the Three Mile Island-Unit 1 (TMI-1) and Zion-Unit 1 (Zion-1) pressurized water reactors. The Transient Reactor Analysis Code was used to simulate the accident sequence for each plant. The objectives of the study were to predict the plant transient response with respect to tube-rupture flow termination, extent of steam generator overfill, and thermal-hydraulic conditions in the steam lines. Two transient cases were calculated: (1) a TMI-1 SGTR and runaway-AFW transient, and (2) a Zion-1 SGTR and runaway-AFW transient. Operator actions terminated the tube-rupture flow by 1342 s (22.4 min) and 1440 s (24.0 min) for TMI-1 and Zion-1, respectively, but AFW injection was continued. The damaged steam generator (DSG) overfilled by 1273 s (21.2 min) for the TMI-1 calculation and by 1604 s (26.7 min) for the Zion-1 calculation. The DSG steam lines were completely filled by 1500 s (25 min) and 2000 s (33.3 min) for TMI-1 and Zion-1, respectively. The maximum subcooling in the steam lines was approx.63 K (approx.113/sup 0/F) for TMI-1 and approx.44 K (approx.80/sup 0/F) for Zion-1.

  4. Rapid gasification of nascent char in steam atmosphere during the pyrolysis of Na- and Ca-ion-exchanged brown coals in a drop-tube reactor

    SciTech Connect (OSTI)

    Ondej Maek; Sou Hosokai; Koyo Norinaga; Chun-Zhu Li; Jun-ichiro Hayashi [Hokkaido University, Kita-ku (Japan). Center for Advanced Research of Energy Conversion Materials

    2009-09-15

    Several recent studies on in situ steam gasification of coal suggest a possibility of extremely fast steam gasification of char from rapid pyrolysis of pulverized brown coal. The unprecedented rate of char steam gasification can be achieved by exposing nascent char, that is, after tar evolution (temperature range >600{sup o}C), but before devolatilization (<900{sup o}C), to steam in the presence of Na and/or Ca dispersed in/on the char. In this study, we conducted rapid pyrolysis experiments using ion-exchanged Loy Yang brown coal samples, that is, H-form coal with Na/Ca contents <0.001 wt %, Na-form coal with Na content = 2.8 wt % and Ca-form coal with Ca content = 3.2 wt %. These samples were pyrolyzed in an atmospheric drop-tube reactor at a temperature of 900{sup o}C, inlet steam concentration of 50 vol. %, and a particle residence times of 2.8 s. The char yields from the pyrolysis of Na-form and Ca-form coals were as low as 12 and 33% on the respective coal carbon bases, and accounted for only 18 and 53% of the char yields from the full devolatilization of the respective coals at 900{sup o}C. In addition, the pyrolysis also consumed as much as 0.7-1.1 mol of H{sub 2}O per mol of coal C. On the other hand, the nascent char from the H-form coal allowed carbon deposition from the nascent tar, resulting in a char yield as high as 115% of that from the full devolatilization. The chars from the Na-form and Ca-form coals also acted as catalysts for steam reforming of tar, which was evidenced by significant negative synergistic effects of blending of H-form coal with Na-form coal or Ca-form coal on the tar and soot yields. 57 refs., 6 figs.

  5. 4. Heat exchangers; Steam, steam processes

    E-Print Network [OSTI]

    Zevenhoven, Ron

    to transfer a certain heat rate Q (J/s = W) For a small section dx of the tube (with diameter D), the heat With average temperature difference = for the heat exchanger length, the heat rate can1/74 4. Heat exchangers; Steam, steam processes Ron Zevenhoven Åbo Akademi University Thermal

  6. High Pressure Superheater 1 (HPSH1) is the first heat exchange tube bank inside the Heat Recovery Steam Generator (HRSG) to encounter exhaust flue gas from the gas turbine of a Combined Cycle Power Plant. Steam

    E-Print Network [OSTI]

    Steam Generator (HRSG) to encounter exhaust flue gas from the gas turbine of a Combined Cycle Power Plant. Steam flowing through the HPSH1 gains heat from the flue gas prior to entering the steam turbine changes that occurred, especially in the steam temperature at the HPSH1 entry, and the different rates

  7. International agreement report: Assessment study of RELAP-5 MOD-2 Cycle 36. 01 based on the DOEL-2 Steam Generator Tube Rupture incident of June 1979

    SciTech Connect (OSTI)

    Stubbe, E J

    1986-10-01

    This report presents a code assessment study based on a real plant transient that occurred at the DOEL 2 power plant in Belgium on June 25th 1979. DOEL 2 is a two-loop WESTINGHOUSE PWR plant of 392 MWe. A steam generator tube rupture occurred at the end of a heat-up phase which initiated a plant transient which required substantial operator involvement and presented many plant phenomena which are of interest for code assessment. While real plant transients are of special importance for code validation because of the elimination of code scaling uncertainties, they introduce however some uncertainties related to the specifications of the exact initial and boundary conditions which must be reconstructed from available on-line plant recordings and on-line computer diagnostics. Best estimate data have been reconstructed for an assessment study by means of the code RELAP5/MOD2/CYCLE 36.01. Because of inherent uncertainties in the plant data, the assessment work is focussed on phenomena whereby the comparison between plant data and computer data is based more on trends than on absolute values. Such approach is able to uncover basic code weaknesses and strengths which can contribute to a better understanding of the code potential.

  8. Steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian David (Mauldin, SC); Barb, Kevin Joseph (Halfmoon, NY); Li, Ming Cheng (Cincinnati, OH); Hyde, Susan Marie (Schenectady, NY); Mashey, Thomas Charles (Coxsackie, NY); Wesorick, Ronald Richard (Albany, NY); Glynn, Christopher Charles (Hamilton, OH); Hemsworth, Martin C. (Cincinnati, OH)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  9. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  10. Steam atmosphere drying exhaust steam recompression system

    DOE Patents [OSTI]

    Becker, Frederick E. (Reading, MA); Smolensky, Leo A. (Concord, MA); Doyle, Edward F. (Dedham, MA); DiBella, Francis A. (Roslindale, MA)

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  11. Helically coiled tube heat exchanger

    SciTech Connect (OSTI)

    Harris, A.M.

    1981-08-18

    In a heat exchanger such as a steam generator for a nuclear reactor, two or more bundles of helically coiled tubes are arranged in series with the tubes in each bundle integrally continuing through the tube bundles arranged in series therewith. Pitch values for the tubing in any pair of tube bundles, taken transverse to the path of the reactor coolant flow about the tubes, are selected as a ratio of two unequal integers to permit efficient operation of each tube bundle while maintaining the various tube bundles of the heat exchanger within a compact envelope. Preferably, the helix angle and tube pitch parallel to the path of coolant flow are constant for all tubes in a single bundle so that the tubes are of approximately the same length within each bundle.

  12. Steam Quality 

    E-Print Network [OSTI]

    Johnston, W.

    1989-01-01

    "STEAM QUALITY has been generally defined as the amount of moisture/vapor (or lack thereof) contained within steam produced from some form of boiler. It has long been used as the standard term for the measurement of ""wet or dry"" steam and as a...

  13. Methods for disassembling, replacing and assembling parts of a steam cooling system for a gas turbine

    DOE Patents [OSTI]

    Wilson, Ian D. (Mauldin, SC); Wesorick, Ronald R. (Albany, NY)

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows. The bore tube assembly, radial tubes, elbows, manifold segments and crossover tubes are removable from the turbine rotor and replaceable.

  14. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  15. Water cooled steam jet

    DOE Patents [OSTI]

    Wagner, Jr., Edward P. (Idaho Falls, ID)

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  16. Steam Cracker Furnace Energy Improvements 

    E-Print Network [OSTI]

    Gandler, T.

    2010-01-01

    ? Energy efficiency improvements Overview Baytown Olefins Plant Page 3 Baytown Complex ?One of world?s largest integrated, most technologically advanced petroleum/petrochemical complexes ?~3,400 acres along Houston Ship Channel, ~ 25 mi. east... Furnace tube hydrocarbon + steam 0 0.2 0.4 0.6 0.8 1 1.2 1 2 time C o k e l a y e r Page 8 Steam Cracker Furnace Energy Efficiency ? Overall energy efficiency of furnace depends on ? Run length or % of time furnace is online (more...

  17. Inspect and Repair Steam Traps, Energy Tips: STEAM, Steam Tip...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    installed steam traps may have failed-thus allowing live steam to escape into the condensate return system. In systems with a regularly scheduled maintenance program, leaking...

  18. Deaerators in Industrial Steam Systems, Energy Tips: STEAM, Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Systems Deaerators are mechanical devices that remove dissolved gases from boiler feedwater. Deaeration protects the steam system from the effects of corrosive gases....

  19. Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Quach, K.; Robb, A. G.

    2008-01-01

    Steam turbines are widely used in most industrial facilities because steam is readily available and steam turbine is easy to operate and maintain. If designed properly, a steam turbine co-generation (producing heat and power simultaneously) system...

  20. Thomas Reddinger Director, Steam

    E-Print Network [OSTI]

    McConnell, Terry

    Thomas Reddinger Director, Steam Operations Steven Richards Assistant Manager of Maintenance & Operations Tim Winterfield Operations Supervisor (Distribution) Deborah Moorhead Office Coordinator III Jacob Donovan- ColinSteam Plant Operator Vincent Massara Steam Plant Operator SU Steam Station/Chilled Water

  1. Steam Pricing 

    E-Print Network [OSTI]

    Jones, K. C.

    1986-01-01

    stream_source_info ESL-IE-86-06-19.pdf.txt stream_content_type text/plain stream_size 30463 Content-Encoding ISO-8859-1 stream_name ESL-IE-86-06-19.pdf.txt Content-Type text/plain; charset=ISO-8859-1 STEAM PRICING... Kenneth C. Jones Shell Oil Company Houston, Texas ABSTRACT Steam is used in many plants to furnish both heat and mechanical energy. It is typically produced in several fired boilers which may operate at different pressures and with different...

  2. Steam in Distribution and Use: Steam Quality Redefined 

    E-Print Network [OSTI]

    Deacon, W.

    1989-01-01

    "Steam quality is an important measurement in steam generation. It's a measurement of steam to moisture ratio. In use, steam quality takes on a different meaning - steam which maximizes energy transfer. To do this, the steam must be clean, dry...

  3. Steam in Distribution and Use: Steam Quality Redefined 

    E-Print Network [OSTI]

    Deacon, W. T.

    1989-01-01

    Steam quality is an important measurement in steam generation. It's a measurement of steam to moisture ratio. In use, steam quality takes on a different meaning- steam which maximizes energy transfer. To do this, the steam must be clean, dry...

  4. Incorporation of a Helical Tube Heat Transfer Model in the MARS Thermal Hydraulic Systems Analysis Code for the T/H Analyses of the SMART Reactor

    SciTech Connect (OSTI)

    Young Jin Lee; Bub Dong Chung; Jong Chull Jo; Hho Jung Kim; Un Chul Lee

    2004-07-01

    SMART is a medium sized integral type advanced pressurized water reactor currently under development at KAERI. The steam generators of SMART are designed with helically coiled tubes and these are designed to produce superheated steam. The helical shape of the tubes can induce strong centrifugal effect on the secondary coolant as it flows inside the tubes. The presence of centrifugal effect is expected to enhance the formation of cross-sectional circulation flows within the tubes that will increase the overall heat transfer. Furthermore, the centrifugal effect is expected to enhance the moisture separation and thus make it easier to produce superheated steam. MARS is a best-estimate thermal-hydraulic systems analysis code with multi-phase, multi-dimensional analysis capability. The MARS code was produced by restructuring and merging the RELAP5 and the COBRA-TF codes. However, MARS as well as most other best-estimate systems analysis codes in current use lack the detailed models needed to describe the thermal hydraulics of helically coiled tubes. In this study, the heat transfer characteristics and relevant correlations for both the tube and shell sides of helical tubes have been investigated, and the appropriate models have been incorporated into the MARS code. The newly incorporated helical tube heat transfer package is available to the MARS users via selection of the appropriate option in the input. A performance analysis on the steam generator of SMART under full power operation was carried out using the modified MARS code. The results of the analysis indicate that there is a significant improvement in the code predictability. (authors)

  5. Rotating diffuser for pressure recovery in a steam cooling circuit of a gas turbine

    DOE Patents [OSTI]

    Eldrid, Sacheverel Q. (Saratoga Springs, NY); Salamah, Samir A. (Niskayuna, NY); DeStefano, Thomas Daniel (Ballston Lake, NY)

    2002-01-01

    The buckets of a gas turbine are steam-cooled via a bore tube assembly having concentric supply and spent cooling steam return passages rotating with the rotor. A diffuser is provided in the return passage to reduce the pressure drop. In a combined cycle system, the spent return cooling steam with reduced pressure drop is combined with reheat steam from a heat recovery steam generator for flow to the intermediate pressure turbine. The exhaust steam from the high pressure turbine of the combined cycle unit supplies cooling steam to the supply conduit of the gas turbine.

  6. Turbine nozzle stage having thermocouple guide tube

    DOE Patents [OSTI]

    Schotsch, Margaret Jones (Greer, SC); Kirkpatrick, Francis Lawrence (late of Galway, NY); Lapine, Eric Michael (Northwood, NH)

    2002-01-01

    A guide tube is fixed adjacent opposite ends in outer and inner covers of a nozzle stage segment. The guide tube is serpentine in shape between the outer and inner covers and extends through a nozzle vane. An insert is disposed in the nozzle vane and has apertures to accommodate serpentine portions of the guide tube. Cooling steam is also supplied through chambers of the insert on opposite sides of a central insert chamber containing the guide tube. The opposite ends of the guide tube are fixed to sleeves, in turn fixed to the outer and inner covers.

  7. Steam System Optimization 

    E-Print Network [OSTI]

    Aegerter, R.

    2004-01-01

    and Cost The ultimate goal in optimizing the steam system is to minimize the steam generation costs. Most projects are dependent on the steam balance and can only be justified if low-pressure steam is being vented or if steam is being let down. Some... savings can be quantified. Steam Venting or Letting Down? Typically a plant will be either venting excess low-pressure steam or letting down steam to meet the low-pressure steam demand. If a plant has multiple operating units, it is possible...

  8. Steam System Optimization 

    E-Print Network [OSTI]

    Aegerter, R. A.

    1998-01-01

    Most plant steam systems are complex systems. Usually the fuel required to produce the steam represents a major expense for manufacturing facilities. By properly operating and maintaining the steam system and making minor improvements, significant...

  9. Steam Digest Volume IV

    SciTech Connect (OSTI)

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  10. Steam Trap Application 

    E-Print Network [OSTI]

    Murphy, J. J.

    1982-01-01

    The effective application of steam traps encompasses three primary areas which are the selection and sizing, the installation, and the monitoring of the steam trapping system. Proper application of steam traps will improve production rates, product...

  11. Steam Path Audits on Industrial Steam Turbines 

    E-Print Network [OSTI]

    Mitchell, D. R.

    1992-01-01

    on Industrial steam Turbines DOUGLAS R. MITCHELL. ENGINEER. ENCOTECH, INC., SCHENECTADY, NEW YORK ABSTRACT The electric utility industry has benefitted from steam path audits on steam turbines for several years. Benefits include the ability to identify... areas of performance degradation during a turbine outage. Repair priorities can then be set in accordance with quantitative results from the steam path audit. As a result of optimized repair decisions, turbine efficiency increases, emissions...

  12. Boiler Efficiency vs. Steam Quality- The Challenge of Creating Quality Steam Using Existing Boiler Efficiencies 

    E-Print Network [OSTI]

    Hahn, G.

    1998-01-01

    A boiler works under pressure and it is not possible to see what is happening inside of it. The terms "wet steam" and "carry over" are every day idioms in the steam industry, yet very few people have ever seen these phenomena and the actual water...

  13. Steam bubble collapse, water hammer and piping network response

    E-Print Network [OSTI]

    Gruel, R.

    Work on steam bubble collapse, water hammer and piping network response was carried out in two closely related but distinct sections. Volume I of ,,is report details the experiments and analyses carried out in conjunction ...

  14. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect (OSTI)

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  15. Efficient model-based leak detection in boiler steam-water systems Xi Sun, Tongwen Chen *, Horacio J. Marquez

    E-Print Network [OSTI]

    Marquez, Horacio J.

    Efficient model-based leak detection in boiler steam-water systems Xi Sun, Tongwen Chen *, Horacio detection in boiler steam-water systems. The algorithm has been tested using real industrial data from Syncrude Canada, and has proven to be effective in detection of boiler tube or steam leaks; proper

  16. Steam Technical Brief: Steam Pressure Reduction: Opportunities and Issues

    SciTech Connect (OSTI)

    2010-06-25

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  17. Waste Steam Recovery 

    E-Print Network [OSTI]

    Kleinfeld, J. M.

    1979-01-01

    An examination has been made of the recovery of waste steam by three techniques: direct heat exchange to process, mechanical compression, and thermocompression. Near atmospheric steam sources were considered, but the techniques developed are equally...

  18. Steam Digest 2001

    SciTech Connect (OSTI)

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  19. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  20. Downhole steam quality measurement

    DOE Patents [OSTI]

    Lee, David O. (Albuquerque, NM); Montoya, Paul C. (Albuquerque, NM); Muir, James F. (Albuquerque, NM); Wayland, Jr., J. Robert (Albuquerque, NM)

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  1. Digital radiographic systems detect boiler tube cracks

    SciTech Connect (OSTI)

    Walker, S. [EPRI, Charlotte, NC (United States)

    2008-06-15

    Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

  2. Laser removal of sludge from steam generators

    DOE Patents [OSTI]

    Nachbar, Henry D. (Ballston Lake, NY)

    1990-01-01

    A method of removing unwanted chemical deposits known as sludge from the metal surfaces of steam generators with laser energy is provided. Laser energy of a certain power density, of a critical wavelength and frequency, is intermittently focused on the sludge deposits to vaporize them so that the surfaces are cleaned without affecting the metal surface (sludge substrate). Fiberoptic tubes are utilized for laser beam transmission and beam direction. Fiberoptics are also utilized to monitor laser operation and sludge removal.

  3. High-temperature oxidation of Zircaloy in hydrogen-steam mixtures. [PWR; BWR

    SciTech Connect (OSTI)

    Chung, H.M.; Thomas, G.R.

    1982-09-01

    Oxidation rates of Zircaloy-4 cladding tubes have been measured in hydrogen-steam mixtures at 1200 to 1700/sup 0/C. For a given isothermal oxidation temperature, the oxide layer thicknesses have been measured as a function of time, steam supply rate, and hydrogen overpressure. The oxidation rates in the mixtures were compared with similar data obtained in pure steam and helium-steam environments under otherwise identical conditions. The rates in pure steam and helium-steam mixtures were equivalent and comparable to the parabolic rates obtained under steam-saturated conditions and reported in the literature. However, when the helium was replaced with hydrogen of equivalent partial pressure, a significantly smaller oxidation rate was observed. For high steam-supply rates, the oxidation kinetics in a hydrogen-steam mixture were parabolic, but the rate was smaller than for pure steam or helium-steam mixtures. Under otherwise identical conditions, the ratio of the parabolic rate for hydrogen-steam to that for pure steam decreased with increasing temperature and decreasing steam-supply rate.

  4. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  5. Multiple tube premixing device

    DOE Patents [OSTI]

    Uhm, Jong Ho; Varatharajan, Balachandar; Ziminsky, Willy Steve; Kraemer, Gilbert Otto; Yilmaz, Ertan; Lacy, Benjamin; Stevenson, Christian; Felling, David

    2012-12-11

    The present application provides a premixer for a combustor. The premixer may include a fuel plenum with a number of fuel tubes and a burner tube with a number of air tubes. The fuel tubes extend about the air tubes.

  6. Multiple tube premixing device

    DOE Patents [OSTI]

    Uhm, Jong Ho; Naidu, Balachandar; Ziminksy, Willy Steve; Kraemer, Gilbert Otto; Yilmaz, Ertan; Lacy, Benjamin; Stevenson, Christian; Felling, David

    2013-08-13

    The present application provides a premixer for a combustor. The premixer may include a fuel plenum with a number of fuel tubes and a burner tube with a number of air tubes. The fuel tubes extend about the air tubes.

  7. Alternate Materials for Recovery Boiler Superheater Tubes

    SciTech Connect (OSTI)

    Keiser, James R [ORNL; Kish, Joseph [McMaster University; Singbeil, Douglas [FPInnovations

    2009-01-01

    The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

  8. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam-with-propane distillation 

    E-Print Network [OSTI]

    Jaiswal, Namit

    2007-09-17

    the synthetic sample and experimental study previously carried out. (e) To correlate steam-propane distillation yields for some crude oils and synthetic hydrocarbons to generate steam-propane distillation data that could be used to develop the input data... there is need to develop a model to predict distillate yield under any set of conditions for any heavy oil, requiring only the simulated distillation (SIMDIS) trace (i.e. percent off vs. normal boiling temperature) of the oil. The expected deliverables from...

  9. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    a steam system, (2) identifying steam properties for the steam system, (3) improving boiler operations, (4) improving resource utilization in the steam system, and (5)...

  10. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, James E. (Simi Valley, CA)

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  11. Steam generator support system

    DOE Patents [OSTI]

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  12. HP Steam Trap Monitoring 

    E-Print Network [OSTI]

    Pascone, S.

    2011-01-01

    stream_source_info ESL-IC-11-10-61.pdf.txt stream_content_type text/plain stream_size 2024 Content-Encoding ISO-8859-1 stream_name ESL-IC-11-10-61.pdf.txt Content-Type text/plain; charset=ISO-8859-1 STEAM MONITORING HP... Steam Trap Monitoring HP Steam Trap Monitoring ? 12-18 months payback! ? 3-5% permanent reduction in consumption ? LEED Pt.? Innovation in Operations EB O&M ? Saved clients over $1,000,000 Annual consumption Steam Trap Monitoring ? Real...

  13. Steam System Survey Guide

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    TO ACTION-IDENTIFYING STEAM SYSTEM PROPERTIES... 3-1 4. OPPORTUNITIES FOR BOILER EFFICIENCY IMPROVEMENT... 4-1 4.1 OVERVIEW AND GENERAL...

  14. Steam Champions in Manufacturing 

    E-Print Network [OSTI]

    Russell, C.

    2001-01-01

    Traditionally, industrial steam system management has focused on operations and maintenance. Competitive pressures, technology evolution, and increasingly complex regulations provide additional management challenges. The practice of operating a...

  15. Benchmark the Fuel Cost of Steam Generation, Energy Tips: STEAM...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of your steam system. This cost is dependent upon fuel type, unit fuel cost, boiler efficiency, feedwater temperature, and steam pressure. This calculation provides a...

  16. Options for Generating Steam Efficiently 

    E-Print Network [OSTI]

    Ganapathy, V.

    1996-01-01

    This paper describes how plant engineers can efficiently generate steam when there are steam generators and Heat Recovery Steam Generators in their plant. The process consists of understanding the performance characteristics of the various equipment...

  17. Steam Trap Management 

    E-Print Network [OSTI]

    Murphy, J. J.; Hirtner, H. H.

    1985-01-01

    A medium-sized plant of a high technology company is reaping the benefits of a Pro-active Steam Trap Program provided by Yarway's TECH/SERV Division. Initial work began March '84 and the most recent steam trap feasibility study conducted in March...

  18. Steam and Condensate Systems 

    E-Print Network [OSTI]

    Yates, W.

    1980-01-01

    In the late 60's and early 70's oil was plentiful and steam was relatively inexpensive. The switch to low sulphur fuel oil and the oil embargo suddenly changed the picture. The cost of steam rose from $0.50 per 1,000# to today's cost of $4...

  19. Steam and Condensate Systems 

    E-Print Network [OSTI]

    Yates, W.

    1979-01-01

    In the late 60's and early 70's oil was plentiful and steam was relatively inexpensive. The switch to low sulphur fuel oil and the oil embargo suddenly changed the picture. The cost of steam rose from about $0.50 per 1,000# to $3.00 or more. Many...

  20. Electron tube

    DOE Patents [OSTI]

    Suyama, Motohiro (Hamamatsu, JP); Fukasawa, Atsuhito (Hamamatsu, JP); Arisaka, Katsushi (Los Angeles, CA); Wang, Hanguo (North Hills, CA)

    2011-12-20

    An electron tube of the present invention includes: a vacuum vessel including a face plate portion made of synthetic silica and having a surface on which a photoelectric surface is provided, a stem portion arranged facing the photoelectric surface and made of synthetic silica, and a side tube portion having one end connected to the face plate portion and the other end connected to the stem portion and made of synthetic silica; a projection portion arranged in the vacuum vessel, extending from the stem portion toward the photoelectric surface, and made of synthetic silica; and an electron detector arranged on the projection portion, for detecting electrons from the photoelectric surface, and made of silicon.

  1. Neutron tubes

    DOE Patents [OSTI]

    Leung, Ka-Ngo (Hercules, CA); Lou, Tak Pui (Berkeley, CA); Reijonen, Jani (Oakland, CA)

    2008-03-11

    A neutron tube or generator is based on a RF driven plasma ion source having a quartz or other chamber surrounded by an external RF antenna. A deuterium or mixed deuterium/tritium (or even just a tritium) plasma is generated in the chamber and D or D/T (or T) ions are extracted from the plasma. A neutron generating target is positioned so that the ion beam is incident thereon and loads the target. Incident ions cause D-D or D-T (or T-T) reactions which generate neutrons. Various embodiments differ primarily in size of the chamber and position and shape of the neutron generating target. Some neutron generators are small enough for implantation in the body. The target may be at the end of a catheter-like drift tube. The target may have a tapered or conical surface to increase target surface area.

  2. Streams of Steam The Steam Boiler Specification Case Study

    E-Print Network [OSTI]

    Streams of Steam ­ The Steam Boiler Specification Case Study Manfred Broy, Franz Regensburger-tuned con- cepts of FOCUS by its application of the requirements specification of a steam boiler, see [Abr96-studies. In this context, applying FOCUS to the steam boiler case study ([Abr96]) led us to a couple of questions re- #12

  3. Steam trap monitor

    DOE Patents [OSTI]

    Ryan, Michael J. (Plainfield, IL)

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  4. Steam Condensation Induced Waterhammer 

    E-Print Network [OSTI]

    Kirsner, W.

    2000-01-01

    mer-- i.e. fast moving steam picking up a slug of condensate and hurling it downstream against an elbow or a valve. Condensation Induced Waterham mer can be 100 times more powerful than this type of waterhammer. Because it does not require flowing... to seek relief from the Owner. A compromise was negotiated after the first week- steam would be de-energized at midnight before each workday, asbestos abators would start work at 4:00 a.m. and finish by noontime at which time steam would be restored...

  5. Steam System Data Management 

    E-Print Network [OSTI]

    Roberts, D.

    2013-01-01

    stream_source_info ESL-IE-13-05-35.pdf.txt stream_content_type text/plain stream_size 5953 Content-Encoding ISO-8859-1 stream_name ESL-IE-13-05-35.pdf.txt Content-Type text/plain; charset=ISO-8859-1 Steam System Data... Certifications ?Retired From Chevron After 25 Years ? Established A Steam System Program ? Planner For Routine Maintenance Work ? Planner For Steam System Improvements ? Wal-Tech Valve, Inc. ? Purchased Wal-Tech Valve, Inc. In 2007 ? Implemented Safety...

  6. Temperature Evolution and Oxide Growth in Waterwall Tubes of Supercritical Units

    SciTech Connect (OSTI)

    Sabau, Adrian S [ORNL; Wright, Ian G [ORNL; Zhang, Wei [ORNL; Pint, Bruce A [ORNL; Unocic, Kinga A [ORNL

    2010-01-01

    In order to understand the failures in some waterwall tubes of supercritical steam boilers, an analysis is required to estimate the temperature of the waterwall tubes and the oxide growth in these tubes. A review on the thermophysical properties of oxide grown in waterwall tubes was conducted. Specimens of waterwall tubes associated with thermal fatigue cracking were obtained and microstructural analyses, using metallographic and electron-optical techniques such as SEM and electron-probe microanalysis, were performed. A computer model is being developed to estimate the maximum temperature in waterwall tubes by considering several phenomena that take place in supercritical units. The comprehensive model includes the following boiler operation features and phenomena: oxide growth, distribution of the heat flux on the waterwall tube as a function of height distance, variation of steam flow rate due to load variation, variation of heat flux due to load variation, and variation of the heat transfer coefficient with steam conditions and furnace heat flux. The model will handle the transition subcritical-to-supercritical and will account for the heat transfer deterioration phenomena in tubes. The tube regions with deteriorated heat transfer regimes will be identified. The temperatures of steam, metal, and oxide will be obtained as a function of the height distance in the boiler. The mixing effects of the steam from different waterwall tubes and subsequent fluid dynamics effects on the heat transfer will be considered. The new model will enable the prediction of the maximum metal temperature for realistic boiler operation schedule, which include transitions from full-to-low loads. Based on the estimated data for the steam temperature, metal temperature, and oxide thickness, regions of the waterwall tubes that are exposed to the most severe conditions will be identified.

  7. Tube furnace

    DOE Patents [OSTI]

    Foster, Kenneth G. (Livermore, CA); Frohwein, Eugene J. (San Ramon, CA); Taylor, Robert W. (Livermore, CA); Bowen, David W. (Livermore, CA)

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  8. Defect specific maintenance of SG tubes -- How safe is it?

    SciTech Connect (OSTI)

    Cizelj, L.; Mavko, B.; Dvorsek, T. [Jozef Stefan Institute, Ljubljana (Slovenia)

    1997-02-01

    The efficiency of the defect specific plugging criterion for outside diameter stress corrosion cracking at tube support plates is assessed. The efficiency is defined by three parameters: (1) number of plugged tubes, (2) probability of steam generator tube rupture and (3) predicted accidental leak rate through the defects. A probabilistic model is proposed to quantify the probability of tube rupture, while procedures available in literature were used to define the accidental leak rates. The defect specific plugging criterion was then compared to the performance of traditional (45%) plugging criterion using realistic data from Krsko nuclear power plant. Advantages of the defect specific approach over the traditional one are clearly shown. Some hints on the optimization of safe life of steam generator are also given.

  9. Email To Friend Steam Electricity Generator

    E-Print Network [OSTI]

    . keymanengravables.com Steam Turbine Generator Info, Pictures And Deals For Steam turbine generator ediscountshoppingBack One Email To Friend Steam Electricity Generator Need Steam Electricity Generator? See Steam Electricity Generator. greenshieldsindustrial.com Steam Generators Deals on Steam Generators Find what you

  10. Tube-in-tube thermophotovoltaic generator

    DOE Patents [OSTI]

    Ashcroft, John (Scotia, NY); Campbell, Brian (Scotia, NY); DePoy, David (Clifton Park, NY)

    1998-01-01

    A thermophotovoltaic device includes at least one thermal radiator tube, a cooling tube concentrically disposed within each thermal radiator tube and an array of thermophotovoltaic cells disposed on the exterior surface of the cooling tube. A shell having a first end and a second end surrounds the thermal radiator tube. Inner and outer tubesheets, each having an aperture corresponding to each cooling tube, are located at each end of the shell. The thermal radiator tube extends within the shell between the inner tubesheets. The cooling tube extends within the shell through the corresponding apertures of the two inner tubesheets to the corresponding apertures of the two outer tubesheets. A plurality of the thermal radiator tubes can be arranged in a staggered or an in-line configuration within the shell.

  11. Tube-in-tube thermophotovoltaic generator

    DOE Patents [OSTI]

    Ashcroft, J.; Campbell, B.; DePoy, D.

    1998-06-30

    A thermophotovoltaic device includes at least one thermal radiator tube, a cooling tube concentrically disposed within each thermal radiator tube and an array of thermophotovoltaic cells disposed on the exterior surface of the cooling tube. A shell having a first end and a second end surrounds the thermal radiator tube. Inner and outer tubesheets, each having an aperture corresponding to each cooling tube, are located at each end of the shell. The thermal radiator tube extends within the shell between the inner tubesheets. The cooling tube extends within the shell through the corresponding apertures of the two inner tubesheets to the corresponding apertures of the two outer tubesheets. A plurality of the thermal radiator tubes can be arranged in a staggered or an in-line configuration within the shell. 8 figs.

  12. Steam Pressure Reduction: Opportunities and Issues | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Pressure Reduction: Opportunities and Issues Steam Pressure Reduction: Opportunities and Issues This brief details industrial steam generation systems best practices and...

  13. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution Losses Module 1 June 29, 2010 Steam EndUser Training Steam Distribution System Losses Module Slide 1 pressure. #12;DOE's BestPractices Steam End User Training Steam End User Training Steam Distribution

  14. Economizer recirculation for low-load stability in heat recovery steam generator

    SciTech Connect (OSTI)

    Cuscino, R.T.; Shade, R.L. Jr.

    1986-04-15

    An economizer system is described for heating feedwater in a heat recovery steam generator which consists of: at least first and second economizer tube planes; each of the economizer tube planes including a plurality of generally parallel tubes; the tubes being generally vertically disposed; each of the economizer tube planes including a top header and a bottom header; all of the plurality of tubes in each economizer tube plane being connected in parallel to their top and bottom headers whereby parallel feedwater flow through the plurality of tubes between the top and bottom headers is enabled; one of the top and bottom headers being an inlet header; a second of the top and bottom headers being an outlet header; a boiler feed pump; the boiler feed pump being effective for applying a flow of feedwater to the inlet header; means for serially interconnecting the economizer tube planes; the means for serially interconnecting including means for flowing the feedwater upward and downward in tubes of alternating ones of the economizer tube planes between the inlet header and the outlet header; means for conveying heated feedwater from the outlet header to a using process; means for recirculating at least a portion of the heated feedwater from the outlet header to an inlet of the boiler feed pump; and the means for recirculating including means for relating the portion to a steam load in the using process whereby an increased flow is produced through all of the economizer tube planes at values of the steam load below a predetermined value and a condition permitting initiation of reverse flow in any of the tubes is substantially reduced.

  15. Clean Firetube Boiler Waterside Heat Transfer Surfaces, Energy Tips: STEAM, Steam Tip Sheet #7 (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-04-01

    A steam energy tip sheet for the Advanced Manufacturing Office (AMO). The prevention of scale formation in firetube boilers can result in substantial energy savings. Scale deposits occur when calcium, magnesium, and silica, commonly found in most water supplies, react to form a continuous layer of material on the waterside of the boiler heat exchange tubes. Scale creates a problem because it typically possesses a thermal conductivity, an order of magnitude less than the corresponding value for bare steel. Even thin layers of scale serve as an effective insulator and retard heat transfer. The result is overheating of boiler tube metal, tube failures, and loss of energy efficiency. Fuel consumption may increase by up to 5% in firetube boilers because of scale. The boilers steam production may be reduced if the firing rate cannot be increased to compensate for the decrease in combustion efficiency. Energy losses as a function of scale thickness and composition are given. Any scale in a boiler is undesirable. The best way to deal with scale is not to let it form in the first place. Prevent scale formation by: (1) Pretreating of boiler makeup water (using water softeners, demineralizers, and reverse osmosis to remove scale-forming minerals); (2) Injecting chemicals into the boiler feedwater; and (3) Adopting proper boiler blowdown practices.

  16. FLASH predictions of the MB-2 steam line break tests

    SciTech Connect (OSTI)

    Lincoln, F.W.; Coffield, R.D.; Johnson, E.G.

    1992-12-31

    If a main steam line from a pressurized water reactor (PWR) steam generator were to rupture, the effect would be a depressurization of the secondary side and a consequential overcooling transient on the primary side. Analyses must accurately predict the effects of the rapid cooldown of the reactor vessel coolant on positive nuclear-kinetic reactivity feedback to the core plus thermal shock to the reactor vessel and other primary system components. Many early studies of the steam line break (SLB) transient made extremely conservative assumptions to maximize the primary to secondary heat transfer which in turn maximized the reactor vessel cooldown rate. Among the more significant of these assumptions was that flow from the break was pure steam and that the tube bundle remained covered until the secondary mass inventory was significantly reduced. The Model F commercial PWR steam generator testing performed in the Model Boiler No. 2 (MB-2) facility located at the Westinghouse Engineering Test Facility in Tampa, Florida provided data to better qualify the actual variation in these key parameters. A conclusion of this analysis is that the MB-2 steam line break data base is accurate and of sufficient detail to provide a valuable basis for making comparisons relative to code predictions. Results obtained using the FLASH transient safety analysis code were found to be in excellent agreement with the data.

  17. Steam Oxidation and Chromia Evaporation in Ultra-Supercritical Steam Boilers and Turbines

    SciTech Connect (OSTI)

    Gordon H. Holcomb

    2009-01-01

    U.S. Department of Energy’s goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so-called ultra-supercritical (USC) conditions. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  18. Steam oxidation and chromia evaporation in ultrasupercritical steam boilers and turbines

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2009-07-01

    The U.S. Department of Energy's goals include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 {sup o}C and 340 atm, so-called ultrasupercritical conditions. Evaporation of protective chromia scales is a primary corrosion mechanism. A methodology to calculate Cr evaporation rates from chromia scales was developed and combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles and to predict the time until breakaway oxidation. At the highest temperatures and pressures, the time until breakaway oxidation was quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. Alloy additions such as Ti may allow for a reduction in evaporation rate with time, mitigating the deleterious effects of chromia evaporation.

  19. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, Lonnie C. (Powell, TN); Simpson, Marc L. (Knoxville, TN)

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  20. Optical wet steam monitor

    DOE Patents [OSTI]

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  1. Evaluating Steam Trap Performance 

    E-Print Network [OSTI]

    Fuller, N. Y.

    1986-01-01

    stream_source_info ESL-IE-86-06-126.pdf.txt stream_content_type text/plain stream_size 11555 Content-Encoding ISO-8859-1 stream_name ESL-IE-86-06-126.pdf.txt Content-Type text/plain; charset=ISO-8859-1 EVALUATING STEAM... TRAP PERFORMANCE Noel Y Fuller, P.E. Holston Defense Corporation Kingsport, Tennessee ABSTRACT Laboratory tests were conducted on several types of steam traps at Holston Defense Corporation in Kingsport, Tennessee. Data from these tests...

  2. Reduction in Unit Steam Production 

    E-Print Network [OSTI]

    Gombos, R.

    2004-01-01

    In 2001 the company's Arch-Brandenburg facility faced increased steam costs due to high natural gas prices and decreased production due to shutdown of a process. The facility was challenged to reduce unit steam consumption to minimize the effects...

  3. Steam System Forecasting and Management 

    E-Print Network [OSTI]

    Mongrue, D. M.; Wittke, D. O.

    1982-01-01

    Union Carbide's Taft Plant is a typical petrochemical complex with several processes that use and produce various fuel and steam resources. The plant steam and fuel system balances vary extensively since several process units 'block operate...

  4. Heat Recovery Steam Generator Simulation 

    E-Print Network [OSTI]

    Ganapathy, V.

    1993-01-01

    The paper discusses the applications of Heat Recovery Steam Generator Simulation. Consultants, plant engineers and plant developers can evaluate the steam side performance of HRSGs and arrive at the optimum system which matches the needs...

  5. Economics of Steam Pressure Reduction 

    E-Print Network [OSTI]

    Sylva, D. M.

    1985-01-01

    Economics of Steam Pressure Reduction is a technical paper that addresses the operating and economic advantages associated with the program to lower the steam operating pressure. Evaluation of a testing program will be discussed. The paper...

  6. Experimental study of oil yields and properties of light and medium Venezuelan crude oils under steam and steam-propane distillation 

    E-Print Network [OSTI]

    Plazas Garcia, Joyce Vivia

    2002-01-01

    Six experimental runs were carried out to study the yields for a light crude oil (34.2°API) and an intermediate crude oil (25.1°API) under steam distillation and steam-propane distillation. Yields, were measured at five temperatures, 110, 150, 200...

  7. Campus Energy Infrastructure Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    Campus Energy Infrastructure Steam Turbine Gas Turbine University Substation High Pressure Natural,000 lbs/hr (with duct fire) Steam Turbine Chiller 2,000 tons Campus Heat Load 60 MMBtu/hr (average) Campus-hours) Generator Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller

  8. Steam Generator Group Project. Task 6. Channel head decontamination

    SciTech Connect (OSTI)

    Allen, R.P.; Clark, R.L.; Reece, W.D.

    1984-08-01

    The Steam Generator Group Project utilizes a retired-from-service pressurized-water-reactor steam generator as a test bed and source of specimens for research. An important preparatory step to primary side research activities was reduction of the radiation field in the steam generator channel head. This task report describes the channel head decontamination activities. Though not a programmatic research objective it was judged beneficial to explore the use of dilute reagent chemical decontamination techniques. These techniques presented potential for reduced personnel exposure and reduced secondary radwaste generation, over currently used abrasive blasting techniques. Two techniques with extensive laboratory research and vendors prepared to offer commercial application were tested, one on either side of the channel head. As indicated in the report, both techniques accomplished similar decontamination objectives. Neither technique damaged the generator channel head or tubing materials, as applied. This report provides details of the decontamination operations. Application system and operating conditions are described.

  9. Superalloys for ultra supercritical steam turbines--oxidation behavior

    SciTech Connect (OSTI)

    Holcomb, G.R.

    2008-09-01

    Goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 °C and 340 atm, so called ultra-supercritical (USC) steam conditions. One of the important materials performance considerations is steam-side oxidation resistance. Evaporation of protective chromia scales is expected to be a primary corrosion mechanism under USC conditions. A methodology to calculate Cr evaporation rates from chromia scales with cylindrical geometries was developed that allows for the effects of CrO2(OH)2 saturation within the gas phase. This approach was combined with Cr diffusion calculations within the alloy (with a constant flux of Cr leaving the alloy from evaporation) to predict Cr concentration profiles as a function of exposure time and to predict the time until the alloy surface concentration of Cr reaches zero. This time is a rough prediction of the time until breakaway oxidation. A hypothetical superheater tube, steam pipe, and high pressure turbine steam path was examined. At the highest temperatures and pressures, the time until breakaway oxidation was predicted to be quite short for the turbine blade, and of concern within the steam pipe and the higher temperature portions of the superheater tube. The predicted time until breakaway oxidation increases dramatically with decreases in temperature and total pressure. Possible mitigation techniques were discussed, including those used in solid oxide fuel cell metallic interconnects (lowering the activity of Cr in the oxide scale by adding Mn to the alloy), and thermal barrier coating use on high pressure turbine blades for both erosion and chromia evaporation protection.

  10. Steam Pressure Reduction Opportunities and Issues 

    E-Print Network [OSTI]

    Berry, J.; Griffin, B.; Wright, A. L.

    2006-01-01

    of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced... by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam...

  11. Steam separator latch assembly

    DOE Patents [OSTI]

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  12. Experimental studies of steam-propane and enriched gas injection for the Minas light crude oil 

    E-Print Network [OSTI]

    Yudishtira, Wan Dedi

    2003-01-01

    Experimental studies were carried out to compare the benefits of propane as an additive in steam injection and in lean gas injection to enhance production for the Minas light crude oil (34?API). The studies on steam-propane were specifically...

  13. Water-Efficient Technology Opportunity: Steam Sterilizer Condensate...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Sterilizer Condensate Retrofit Kit Water-Efficient Technology Opportunity: Steam Sterilizer Condensate Retrofit Kit Steam sterilizers are heated by steam that condenses and...

  14. Steam Technical Brief: Industrial Steam System Heat-Transfer Solutions

    SciTech Connect (OSTI)

    None

    2010-06-25

    This BestPractices Steam Technical Brief provides an overview of considerations for selecting the best heat-transfer solution for various applications.

  15. High Temperature Steam Corrosion of Cladding for Nuclear Applications: Experimental

    SciTech Connect (OSTI)

    McHugh, Kevin M; Garnier, John E; Sergey Rashkeev; Michael V. Glazoff; George W. Griffith; Shannong M. Bragg-Sitton

    2013-01-01

    Stability of cladding materials under off-normal conditions is an important issue for the safe operation of light water nuclear reactors. Metals, ceramics, and metal/ceramic composites are being investigated as substitutes for traditional zirconium-based cladding. To support down-selection of these advanced materials and designs, a test apparatus was constructed to study the onset and evolution of cladding oxidation, and deformation behavior of cladding materials, under loss-of-coolant accident scenarios. Preliminary oxidation tests were conducted in dry oxygen and in saturated steam/air environments at 1000OC. Tube samples of Zr-702, Zr-702 reinforced with 1 ply of a ß-SiC CMC overbraid, and sintered a-SiC were tested. Samples were induction heated by coupling to a molybdenum susceptor inside the tubes. The deformation behavior of He-pressurized tubes of Zr-702 and SiC CMC-reinforced Zr-702, heated to rupture, was also examined.

  16. Steam Pressure Reduction: Opportunities and Issues; A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2005-11-01

    A BestPractices Technical Brief describing industrial steam generation systems and opportunities for reducing steam system operating pressure.

  17. Process for purifying geothermal steam

    DOE Patents [OSTI]

    Li, Charles T. (Richland, WA)

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  18. The Elimination of Steam Traps 

    E-Print Network [OSTI]

    Dickman, F.

    1985-01-01

    compile published data by three leading steam trap facturers. ANNUAL COST OF STEAM LOSS FOR 100 PSIG STEAM AT $5/1000 LBS. TgpOrlflce l18nul8ctuNf M.,utectu,., DI.mNr A' 84 1/." . $ 3,150 $ 2,313 e to from nu ufKluNf co 3,1711 1/4" $12,eoo $ 9...

  19. Microhole Tubing Bending Report

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Oglesby, Ken

    2012-01-01

    A downhole tubing bending study was made and is reported herein. IT contains a report and 2 excel spreadsheets to calculate tubing bending and to estimate contact points of the tubing to the drilled hole wall (creating a new support point).

  20. Microhole Tubing Bending Report

    DOE Data Explorer [Office of Scientific and Technical Information (OSTI)]

    Oglesby, Ken

    A downhole tubing bending study was made and is reported herein. IT contains a report and 2 excel spreadsheets to calculate tubing bending and to estimate contact points of the tubing to the drilled hole wall (creating a new support point).

  1. Review of Orifice Plate Steam Traps

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... 25 iv v LIST OF FIGURES Figure Page 1 Steam supply and condensate drainage piping for a common space heater ... 1 2 Typical orifice plate steam...

  2. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect (OSTI)

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  3. Steam boosted internal combustion engine

    SciTech Connect (OSTI)

    Green, M.A.

    1987-01-20

    A device is described to supplement the power produced by burning fuel in an internal combustion engine with steam, the device comprising: a means for producing a constant flow of water past a boiler means; a means for allowing the water to flow in the direction of the boiler; a boiler means external to the internal combustion engine to convert the water into superheated steam; a means for controlling the pressure of the water such that the water pressure is greater than the pressure of the steam produced by the boiler; and a means for injection of the superheated steam directly into a cylinder of the internal combustion engine, a means for producing a constant flow of water at a pressure greater than the pressure of the superheated steam, wherein the constant flow means at greater pressure comprises a chamber with a gaseous component, with the gaseous component being of constant volume and exerting constant pressure upon water within the chamber.

  4. An overview of McKittrick coiled tubing drilling project

    SciTech Connect (OSTI)

    Ewert, D.P.; Ramagno, R.A.; Hurkmans, R.S.

    1995-12-31

    In an effort to reduce drilling costs on thermal wells, service companies began reducing casing sizes and well pad location sizes in 1993. Based on a successful four-well pilot project completed in early 1994 at the Belridge Field, a 115-well steam injector project was completed in the McKittrick Field in late 1994, of which 68 wells were drilled with coiled tubing. This paper will discuss why slimhole completions and coiled tubing drilling were selected for this project, the operational aspects of drilling 68 wells in 92 working days, and conclusions about the project.

  5. dc-plasma-sprayed electronic-tube device

    DOE Patents [OSTI]

    Meek, T.T.

    1982-01-29

    An electronic tube and associated circuitry which is produced by dc plasma arc spraying techniques is described. The process is carried out in a single step automated process whereby both active and passive devices are produced at very low cost. The circuitry is extremely reliable and is capable of functioning in both high radiation and high temperature environments. The size of the electronic tubes produced are more than an order of magnitude smaller than conventional electronic tubes.

  6. Conduction cooled tube supports

    DOE Patents [OSTI]

    Worley, Arthur C. (Mt. Tabor, NJ); Becht, IV, Charles (Morristown, NJ)

    1984-01-01

    In boilers, process tubes are suspended by means of support studs that are in thermal contact with and attached to the metal roof casing of the boiler and the upper bend portions of the process tubes. The support studs are sufficiently short that when the boiler is in use, the support studs are cooled by conduction of heat to the process tubes and the roof casing thereby maintaining the temperature of the stud so that it does not exceed 1400.degree. F.

  7. Coiled Tubing Safety Manual

    SciTech Connect (OSTI)

    Crow, W.

    1999-04-06

    This document addresses safety concerns regarding the use of coiled tubing as it pertains to the preservation of personnel, environment and the wellbore.

  8. Wound tube heat exchanger

    DOE Patents [OSTI]

    Ecker, Amir L. (Duncanville, TX)

    1983-01-01

    What is disclosed is a wound tube heat exchanger in which a plurality of tubes having flattened areas are held contiguous adjacent flattened areas of tubes by a plurality of windings to give a double walled heat exchanger. The plurality of windings serve as a plurality of effective force vectors holding the conduits contiguous heat conducting walls of another conduit and result in highly efficient heat transfer. The resulting heat exchange bundle is economical and can be coiled into the desired shape. Also disclosed are specific embodiments such as the one in which the tubes are expanded against their windings after being coiled to insure highly efficient heat transfer.

  9. Sapphire tube pressure vessel

    DOE Patents [OSTI]

    Outwater, John O. (Cambridge, MA)

    2000-01-01

    A pressure vessel is provided for observing corrosive fluids at high temperatures and pressures. A transparent Teflon bag contains the corrosive fluid and provides an inert barrier. The Teflon bag is placed within a sapphire tube, which forms a pressure boundary. The tube is received within a pipe including a viewing window. The combination of the Teflon bag, sapphire tube and pipe provides a strong and inert pressure vessel. In an alternative embodiment, tie rods connect together compression fittings at opposite ends of the sapphire tube.

  10. Steam Power Partnership: Improving Steam System Efficiency Through Marketplace Partnerships 

    E-Print Network [OSTI]

    Jones, T.

    1997-01-01

    The Alliance to Save Energy, a national nonprofit organization based in Washington DC, and the U.S. Department of Energy are working with energy efficiency suppliers to promote the comprehensive upgrade of industrial steam systems. Like EPA's Green...

  11. ProSteam- A Structured Approach to Steam System Improvement 

    E-Print Network [OSTI]

    Eastwood, A.

    2002-01-01

    improved insulation, better condensate return, increased process integration, new steam turbines or even the installation of gas-turbine based cogeneration. This approach allows sites to develop a staged implementation plan for both operational and capital...

  12. Trends in packaged steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. [ABCO Industries, Abilene, TX (United States)

    1996-09-01

    Oil and gas-fired packaged steam generators are used in many industrial plants. They generate saturated or superheated steam up to 250,000 lb/hr, 1000 psig, and 950 F. They may be used for continuous steam generation or as standby boilers in cogeneration systems. Numerous variables affect the design of this equipment. A few important considerations should be addressed at an early point by the plant engineer specifying or evaluating equipment options. These considerations include trends such as customized designs that minimize operating costs and ensure emissions regulations are met. The paper discusses efficiency considerations first.

  13. Underbalanced coiled tubing sidetrack successful

    SciTech Connect (OSTI)

    Adam, J.; Berry, M.

    1995-12-18

    The technique of drilling through a completion string, underbalanced, with coiled tubing eliminated some of the problems encountered with overbalanced drilling in a group of offset wells. This project confirmed that performing drilling operations in live wells can be carried out safely and effectively. Dalen is a sour gas field in the eastern part of The Netherlands and produces from vertical fractures in the Zechstein carbonate reservoir. The proposal for Dalen 2 was to abandon the lower section of the original hole and subsequently sidetrack conventionally to the top of the reservoir, run and cement a 5-in. liner, complete the well with a 5-in. monobore completion, and install the christmas tree. This part of the operation would be performed with a workover hoist. Thereafter, a 3 3/4-in. hole would be drilled through the completion and into the reservoir, underbalanced with coiled tubing. The drilling proposal had to address a number of key issues: creating underbalanced conditions; handling sour gas production at surface; handling and treating drilling fluids at surface; removing drilled solids from the returned fluid system; and deploying a long coiled tubing drilling bottom hole assembly (BHA) into a live well. The paper discusses planning, legislative issues, well preparation, the drilling program, and lessons learned.

  14. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect (OSTI)

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  15. Non-Isothermal Steam Mixing Motivation & Objectives

    E-Print Network [OSTI]

    Psaltis, Demetri

    gas turbine is connected to a heat recovery steam generator (HRSG), which together feed a single steam turbine. When running multiple gas turbines at different loads, the HRSGs will produce steam streams into the intermediate pressure (IP) steam turbine (figure 1). The goal of this thesis is to determine a compact yet

  16. Combined Heat and Power Plant Steam Turbine

    E-Print Network [OSTI]

    Rose, Michael R.

    waste heat) Gas Turbine University Substation High Pressure Natural Gas Campus Electric Load SouthernCombined Heat and Power Plant Steam Turbine Steam Turbine Chiller Campus Heat Load Steam (recovered Generator Heat Recovery Alternative Uses: 1. Campus heating load 2. Steam turbine chiller to campus cooling

  17. Steam Plant Conversion Eliminating Campus Coal Use

    E-Print Network [OSTI]

    Dai, Pengcheng

    Steam Plant Conversion Eliminating Campus Coal Use at the Steam Plant #12;· Flagship campus region produce 14% of US coal (TN only 0.2%) Knoxville and the TN Valley #12;· UT is one of about 70 U.S. colleges and universities w/ steam plant that burns coal · Constructed in 1964, provides steam for

  18. Life assessment product catalog for boilers, steam pipes, and steam turbines

    SciTech Connect (OSTI)

    Hoffman, S. , Santa Clara, CA )

    1992-07-01

    Aging fossil power plants, escalating costs of new plant construction, and load growth rate uncertainties are motivating utilities to make the most effective use of critical components in existing power plants. To help meet this need, EPRI has refined existing methods and developed new methods of predicting the remaining life of key fossil plant components with greater accuracy and confidence. This report describes 16 EPRI products (guidelines, computer programs, and other tools) that apply these techniques to boiler tubes, boiler headers, steam lines, and turbine rotors, blades, and casings. Utility personnel, including plant engineers, maintenance supervisor, engineering department staff, plant operating staff, and performance engineers, can use these products to assess remaining component life, as well as to set cost-effective maintenance procedures, inspection schedules, and operating procedures.

  19. The Steam System Scoping Tool: Benchmarking Your Steam Operations Through Best Practices 

    E-Print Network [OSTI]

    Wright, A.; Hahn, G.

    2001-01-01

    system efficiency. The BestPractices Steam effort, a part of the DOE-OIT effort, has developed a new tool that steam energy managers and operations personnel can use to assess their steam operations and improve their steam energy usage -the Steam System...

  20. Steam System Improvement: A Case Study 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Leigh, N.

    1998-01-01

    , steam requirements for bo process heating and power service do not alwa s coincide. This may leads to an excess of 10 pressure steam that needs to be vented, or a de d for low-pressure steam that has to be supplied from a PRY. Condensing low... condensate. Other direct steam users like oil burners soot blowers and desalters are not in service. Condensate from the steam distribution system is returned to the boiler house in two ways. For large steam users with modulating pressure, steam drums...

  1. MANAGING OXIDE SCALE EXFOLIATION IN BOILERS WITH TP347H SUPERHEATER TUBES

    SciTech Connect (OSTI)

    Sabau, Adrian S; Wright, Ian G.; Shingledecker, John P.; Tortorelli, Peter F

    2014-01-01

    A model based on a concept of fraction of exfoliated area as a function of oxide scale strain energy was developed to predict the extent of exfoliation of steam-side scale from boiler tube superheater loops. As compared with the Armitt diagram, which can be used to predict when scale damage and exfoliation would be likely to occur, a fraction of exfoliated area approach provides an estimation of mass of scale released and the fraction of tube likely to be blocked by the exfoliation. This paper show results for the extent of blockage expected in a single bend of a superheater loop was predicted as a function of operating time, bend geometry, and outlet steam temperature under realistic service conditions that include outages. The deposits of exfoliated scale were assumed to be distributed horizontally the tubes bends. Three types of bends were considered: regular bends, short bends, and hairpin bends. The progressive increase in steam and tube temperatures along a single loop of superheater tubing and the ensuing variation of oxide scale thickness are considered. Numerical simulation results for a superheater loop made of TP347H austenitic steel indicated that tube blockage fractions larger than 50% are likely to occur within the first two years of boiler operation (with regularly scheduled outages) for outlet tube temperatures of 540-570oC, which is consistent with practical experience. Higher blockage fractions were predicted for tubes with short bends and hairpin bends than for tubes with regular bends, of length that are larger than five internal tube diameters. Finally, the blockage model presented can be used with some confidence to devise operating schedules for managing the consequences of oxide scale exfoliation based on projections of time to some critical blockage fraction for specific boiler operating conditions.

  2. Foam Cleaning of Steam Turbines 

    E-Print Network [OSTI]

    Foster, C.; Curtis, G.; Horvath, J. W.

    2000-01-01

    The efficiency and power output of a steam turbine can be dramatically reduced when deposits form on the turbine blades. Disassembly and mechanical cleaning of the turbine is very time consuming and costly. Deposits can be removed from the turbine...

  3. Crushing modes of aluminium tubes under axial compression

    E-Print Network [OSTI]

    Florent Henri Marc Rémy Pled; Wenyi Yan; Cui'E Wen

    2014-08-21

    A numerical study of the crushing of circular aluminium tubes with and without aluminium foam fillers has been carried out to investigate their buckling behaviours under axial compression. A crushing mode classification chart has been established for empty tubes. The influence of boundary conditions on crushing mode has also been investigated. The effect of foam filler on the crushing mode of tubes filled with foam was then examined. The predicted results would assist the design of crashworthy tube components with the preferred crushing mode with the maximum energy absorption.

  4. Penetrameter positioner for bore-side radiography of tubes

    DOE Patents [OSTI]

    Davis, E.V.; Foster, B.E.

    1980-02-05

    A positioner is provided for placing plaque or wire penetrameters, as used in radiographic inspection, in close proximity with the inner wall of tubing at any desired location along the tubing. The positioner head carrying the penetrameter is inflatable whereby it is positioned in tte deflated condition, inflated to place the penetrameter against a weld to be inspected in the tubing wall, and then deflated during removal. If desired, the penetrameter holder may be used to center the radiographic source on the axis of the tube.

  5. Penetrameter positioner for bore-side radiography of tubes

    DOE Patents [OSTI]

    Davis, Earl V. (Oak Ridge, TN); Foster, Billy E. (Oak Ridge, TN)

    1983-01-01

    A positioner is provided for placing plaque or wire penetrameters, as used in radiographic inspection, in close proximity with the inner wall of tubing at any desired location along the tubing. The positioner head carrying the penetrameter is inflatable whereby it is positioned in the deflated condition, inflated to place the penetrameter against a weld to be inspected in the tubing wall, and then deflated during removal. If desired, the penetrameter holder may be used to center the radiographic source on the axis of the tube.

  6. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    to make additional steam for the steam turbine cycle. Thein multi-pressure-level steam turbines to produce additionalthe superheated steam to the steam turbine cycle. The most

  7. Steam reforming catalyst

    DOE Patents [OSTI]

    Kramarz, Kurt W. (Murrysville, PA); Bloom, Ira D. (Bolingbrook, IL); Kumar, Romesh (Naperville, IL); Ahmed, Shabbir (Bolingbrook, IL); Wilkenhoener, Rolf (Oakbrook Terrace, IL); Krumpelt, Michael (Naperville, IL)

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  8. Novel rotating field probe for inspection of tubes

    SciTech Connect (OSTI)

    Xin, J.; Tarkleson, E.; Lei, N.; Udpa, L.; Udpa, S. S. [Nondestructive Evaluation Laboratory, Department of Electrical and Computer Engineering, Michigan State University, East Lansing, MI, 48824 (United States)

    2012-05-17

    Inspection of steam generator tubes in nuclear power plants is extremely critical for safe operation of the power plant. In the nuclear industry, steam generator tube inspection using eddy current techniques has evolved over the years from a single bobbin coil, to rotating probe coil (RPC) and array probe, in an attempt to improve the speed and reliability of inspection. The RPC probe offers the accurate spatial resolution but involves complex mechanical rotation. This paper presents a novel design of eddy current probes based on rotating fields produced by three identical coils excited by a balanced three-phase supply. The sensor thereby achieves rotating probe functionality by electronic means and eliminates the need for mechanical rotation. The field generated by the probe is largely radial that result in induced currents that flow circularly around the radial axis and rotating around the tube at a synchronous speed effectively producing induced eddy currents that are multidirectional. The probe will consequently be sensitive to cracks of all orientations in the tube wall. The finite element model (FEM) results of the rotating fields and induced currents are presented. A prototype probe is being built to validate simulation results.

  9. Consider Steam Turbine Drives for Rotating Equipment | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam Turbine Drives for Rotating Equipment Consider Steam Turbine Drives for Rotating Equipment This tip sheet outlines the benefits of steam turbine drives for rotating equipment...

  10. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    SciTech Connect (OSTI)

    Not Available

    2005-09-01

    Industrial Technologies Program's BestPractices tip sheet on improving efficiency of industrial steam systems by recovery latent heat from low-pressure steam.

  11. Steam Pressure Reduction, Opportunities, and Issues

    SciTech Connect (OSTI)

    Berry, Jan [ORNL; Griffin, Mr. Bob [Enbridge Gas Distribution, Inc.; Wright, Anthony L [ORNL

    2006-01-01

    Steam pressure reduction has the potential to reduce fuel consumption for a minimum capital investment. When the pressure at the boiler is reduced, fuel and steam are saved as a result of changes in the high-pressure side of the steam system from the boiler through the condensate return system. In the boiler plant, losses from combustion, boiler blowdown, radiation, and steam venting from condensate receivers would be reduced by reducing steam pressure. Similarly, in the steam distribution system, losses from radiation, flash steam vented from condensate receivers, and component and steam trap leakage would also be reduced. There are potential problems associated with steam pressure reduction, however. These may include increased boiler carryover, boiler water circulation problems in watertube boilers, increased steam velocity in piping, loss of power in steam turbines, and issues with pressure reducing valves. This paper is based a Steam Technical Brief sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy and Enbridge Gas Distribution, Inc. (5). An example illustrates the use of DOE BestPractices Steam System Assessment Tool to model changes in steam, fuel, electricity generation, and makeup water and to estimate resulting economic benefits.

  12. Expansion of a radial jet from a guillotine tube breach in a shell-and-tube heat exchanger

    SciTech Connect (OSTI)

    Velasco, F.J.S.; del Pra, C. Lopez; Herranz, Luis E. [Centro de Investigaciones Energeticas, Medioambientales y Tecnologicas (CIEMAT), Nuclear fission division, Nuclear Safety Research Unit, Avda. Complutense, 22, P.O. Box 28040 Madrid (Spain)

    2008-02-15

    Aerodynamics of a particle-laden gas jet entering the secondary side of a shell-and-tube heat exchanger from a tube guillotine breach, determines to a large extent radioactive retention in the break stage of the steam generator (SG) during hypothetical SGTR accident sequences in pressurized nuclear water reactors (PWRs). These scenarios were shown to be risk-dominant in PWRs. The major insights gained from a set of experiments into such aerodynamics are summarized in this paper. A scaled-down mock-up with representative dimensions of a real SG was built. Two-dimensional (2D) PIV technique was used to characterize the flow field in the space between the breach and the neighbor tubes in the gas flow range investigated (Re{sub D} = 0.8-2.7 x 10{sup 5}). Pitot tube measurements and CFD simulations were used to discuss and complement PIV data. The results, reported mainly in terms of velocity and turbulent intensity profiles, show that jet penetration and gas entrainment are considerably enhanced when increasing Re{sub D}. The presence of tubes was observed to distort the jet shape and to foster gas entrainment with respect to a jet expansion free of tubes. Turbulence intensity level close to the breach increases linearly with Re{sub D}. Account of this information into aerosol modeling will enhance predictive capability of inertial impaction and turbulent deposition equations. (author)

  13. Coiled tubing apparatus

    SciTech Connect (OSTI)

    Baugh, B.F.

    1981-05-05

    Disclosed are coiled tubing apparatus for operating on wells. A tubing injector head is supported on a mast and is moveable to selected elevations along the mast. The mast includes a lower section maintained in upright orientation, and an upper section which is pivotally joined to the lower section. The injector head may be lowered below the pivot point and the mast folded for transportation purposes. A chain drive maneuvers the injector head in one horizontal direction, and a fluid pressure cylinder maneuvers the injector head in a second horizontal direction generally orthogonal to the first. The chain drive is fitted with a worm gear coupling to positively lock the injector head in position. A height-adjustable level wind tubing guide directs the tubing onto or off of a reel. The base of the apparatus is fitted with a track along which a blowout preventer may be moved for subsequent positioning over a well.

  14. Use Steam Jet Ejectors or Thermoscompressors to Reduce Venting of Low-Pressure Steam - Steam Tip Sheet #29

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  15. STeam Injected Piston Engine Troels Hrding Pedersen Bjrn Kjellstrm

    E-Print Network [OSTI]

    .............................................................19 Reduction of NOx-formation by steam injection

  16. Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam SystemSteam Systems

  17. Coiled tubing operations and services

    SciTech Connect (OSTI)

    Jaworsky, A.S. II )

    1991-11-01

    Coiled tubing offers many advantages over conventional jointed tubing used for drilling in oil fields, including time savings, pumping flexibility, fluid placement, reduced formation damage and safety. The article gives an overview of coiled tubing history and development. Operating concepts are explained, along with descriptions of the major equipment and components associated with coiled tubing use in the oil field today.

  18. Energy Savings Through Steam Trap Management 

    E-Print Network [OSTI]

    Gibbs, C.

    2008-01-01

    of continuous monitoring. In addition to energy loss failed open steam traps that go undetected can cause steam system issues. Over pressure on deairator tanks and return lines, electric condensate pump cavitation, and back pressure from undersized vent...

  19. Steam Conservation and Boiler Plant Efficiency Advancements 

    E-Print Network [OSTI]

    Fiorino, D. P.

    2000-01-01

    This paper examines several cost-effective steam conservation and boiler plant efficiency advancements that were implemented during a recently completed central steam boiler plant replacement project at a very large semiconductor manufacturing...

  20. Steam-sieve method and apparatus

    SciTech Connect (OSTI)

    Newby, G. R.

    1984-05-21

    Steam is compressed and heated to make a churn gas that is rife in synthetic fuel, and hydrogen and oxygen are sifted from the churn gas before the steam is recycled.

  1. The Future of Steam: A Preliminary Discussion 

    E-Print Network [OSTI]

    Russell, C.; Harrell, G.; Moore, J.; French, S.

    2001-01-01

    Steam production represents a significant proportion of today's industrial energy demand. But the evolution of process technologies, as well as turbulence in energy markets, suggests that steam's role may be subject to change in the next decade...

  2. Coiled tubing drilling (CTD) moves to commercial viability

    SciTech Connect (OSTI)

    Romagno, R. ); Walker, R. )

    1994-12-01

    Shell Western E and P, Inc. (SWEPI) California Drilling Operations was interested in coiled tubing (CT) for drilling slimhole steam injectors. A four-well pilot project at South Belridge field, Kern County, Calif., was targeted for immediate CT use. Well programs included completion, a goal not previously attempted on wells drilled from surface with CT. This paper reviews the primary project focus which was to develop slimhole steam injectors and improve injection profiles in lower Tulare formation E and G sands. Feasibility of drilling wells with CT and having CT crews run and cement completion tubulars in place was an issue to be determined. Conventional tubing installation is usually outside the scope of CT operations, so it was not known if this would be technically or economically feasible. Another goal was to refine personnel expertise to further develop CTD services as a successful business line. Other items targeted for investigation were: deviation control; lost circulation solutions; WOB optimization to obtain maximum ROP; potential steam blowout intervals; and high temperature. Finally, economic feasibility of using CTD as a rotary rig alternative for specific applications like slimhole wells on sites where surface location is limited was to be determined.

  3. "Greening" Industrial Steam Generation via On-demand Steam Systems 

    E-Print Network [OSTI]

    Smith, J. P.

    2010-01-01

    boiler technology currently in service in the U.S., it is critical to raise awareness and examine the role of emerging new technologies to address the energy and environmental challenges inherent with steam generation. In the same way that tank-less...

  4. Optimisation of Fuel Usage and Steam Availability in the Power and Steam

    E-Print Network [OSTI]

    Cambridge, University of

    the medium pressure manifold (nominally operated at 14 bar), through a steam turbine that can be usedOptimisation of Fuel Usage and Steam Availability in the Power and Steam Plant of a Paper Mill KEYWORDS: Model Predictive Control, Improved Efficiency, Optimisation, Power and Steam Supply System

  5. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Navigational Tutorial - 1 8/27/2010 Steam End User Training Navigational Tutorial Module Slide 1 ­ Introduction Hello, and welcome to the Steam End User Training. I would like to take a few minutes to show you how to navigate through

  6. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    DOE's BestPractices Steam End User Training Steam End User Training Introduction Module - 1 8/27/2010 Steam End User Training Introduction Module Slide 1 - Introduction Title Page Hello, and welcome to the Steam System End User training. In this training, we will investigate how to assess, evaluate

  7. Identifying Steam Opportunity "Impact" Inputs for the Steam System Assessment Tool (SSAT) 

    E-Print Network [OSTI]

    Harrell, G.; Jendrucko, R.; Wright, A.

    2004-01-01

    The U.S. DOE BestPractices Steam "Steam System Assessment Tool" (SSAT) is a powerful tool for quantifying potential steam improvement opportunities in steam systems. However, all assessment tools are only as good as the validity of the modeling...

  8. Coiled tubing working life prediction

    SciTech Connect (OSTI)

    Wu, J.

    1995-12-31

    Failure of coiled tubing, due to the repeated bending and plastic deformation of coiled tubing on and off the reel and gooseneck, is of great concern in coiled tubing operations. This paper discusses the coiled tubing working life based on one of the coiled tubing life models published in the literature, and compares the results with other models. Certain agreements are found among these models. A group of curves is presented to illustrate the coiled tubing working life affected by coiled tubing size and wall thickness, internal pressure, yield strength, reel diameter, gooseneck radius, operation condition (corrosion) and butt-welded connection (stress concentration). The results show that coiled tubing life can be greatly increased by increasing CT wall thickness and CT strength, while the coiled tubing working life decreases under high internal pressure, corrosion, and butt-weld conditions. These curves can be easily used in estimating coiled tubing life for the field use.

  9. GENERATION, TRANSPORT AND DEPOSITION OF TUNGSTEN-OXIDE AEROSOLS AT 1000 C IN FLOWING AIR-STEAM MIXTURES.

    SciTech Connect (OSTI)

    GREENE,G.A.; FINFROCK,C.C.

    2001-10-01

    Experiments were conducted to measure the rates of oxidation and vaporization of pure tungsten rods in flowing air, steam and air-steam mixtures in laminar flow. Also measured were the downstream transport of tungsten-oxide condensation aerosols and their region of deposition, including plateout in the superheated flow tube, rainout in the condenser and ambient discharge which was collected on an array of sub-micron aerosol filters. The nominal conditions of the tests, with the exception of the first two tests, were tungsten temperatures of 1000 C, gas mixture temperatures of 200 C and wall temperatures of 150 C to 200 C. It was observed that the tungsten oxidation rates were greatest in all air and least in all steam, generally decreasing non-linearly with increasing steam mole fraction. The tungsten oxidation rates in all air were more than five times greater than the tungsten oxidation rates in all steam. The tungsten vaporization rate was zero in all air and increased with increasing steam mole fraction. The vaporization rate became maximum at a steam mole fraction of 0.85 and decreased thereafter as the steam mole fraction was increased to unity. The tungsten-oxide was transported downstream as condensation aerosols, initially flowing upwards from the tungsten rod through an 18-inch long, one-inch diameter quartz tube, around a 3.5-inch radius, 90{sup o} bend and laterally through a 24-inch horizontal run. The entire length of the quartz glass flow path was heated by electrical resistance clamshell heaters whose temperatures were individually controlled and measured. The tungsten-oxide plateout in the quartz tube was collected, nearly all of which was deposited at the end of the heated zone near the entrance to the condenser which was cold. The tungsten-oxide which rained out in the condenser as the steam condensed was collected with the condensate and weighed after being dried. The aerosol smoke which escaped the condenser was collected on the sub-micron filter assemblies. There was no aerosol generation for the case of all air, so the plateout, condensate and smoke were all zero. For the case of all steam, there was very little plateout in the superheated regions (several percent) and the rest of the aerosol was collected in the condensate from the condenser. There was no smoke discharge into the filters. For the experiments with intermediate air-steam fractions, there was some aerosol plateout, considerable aerosol in the condensate and aerosol smoke discharged from the condenser with the escaping air.

  10. STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION

    E-Print Network [OSTI]

    Stanford University

    STEAM-WATER RELATIVE PERMEABILITY A DISSERTATION SUBMITTED TO THE DEPARTMENT OF PETROLEUM Laboratory. iv #12;ABSTRACT Steam-water relative permeability curves are required for mathematical models of two-phase geothermal reservoirs. In this study, drainage steam- water relative permeabilities were

  11. Steam System Improvement: A Case Study 

    E-Print Network [OSTI]

    Leigh, N.; Venkatesan, V. V.

    1999-01-01

    usage) where steam generation accounts for 85% of the total energy used. Therefore, optimization of the steam system has the biggest energy saving potential. This paper mill produces 40,000 pounds of steam at 600 psig and distributes it to the paper...

  12. Best Management Practice #8: Steam Boiler Systems

    Broader source: Energy.gov [DOE]

    Boilers and steam generators are commonly used in large heating systems, institutional kitchens, or in facilities where large amounts of process steam are used. This equipment consumes varying amounts of water depending on system size, the amount of steam used, and the amount of condensate returned.

  13. World launch! Hot-Steam Aerostat

    E-Print Network [OSTI]

    Berlin,Technische Universität

    to the first operable balloon ever that became buoyant by means of superheated steam. The performance of Hei-light and flocked insulation material superheated steam could be maintained also close to the envelopeInfo HeiDAS UH World launch! Hot-Steam Aerostat #12;"If you intend to view the land, if you plan

  14. Materials Performance in USC Steam

    SciTech Connect (OSTI)

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  15. Generating Steam by Waste Incineration 

    E-Print Network [OSTI]

    Williams, D. R.; Darrow, L. A.

    1981-01-01

    Combustible waste is a significant source of steam at the new John Deere Tractor Works assembly plant in Waterloo, Iowa. The incinerators, each rated to consume two tons of solid waste per hour, are expected to provide up to 100 percent of the full...

  16. Porous coolant tube holder for fuel cell stack

    DOE Patents [OSTI]

    Guthrie, Robin J. (East Hartford, CT)

    1981-01-01

    A coolant tube holder for a stack of fuel cells is a gas porous sheet of fibrous material adapted to be sandwiched between a cell electrode and a nonporous, gas impervious flat plate which separates adjacent cells. The porous holder has channels in one surface with coolant tubes disposed therein for carrying coolant through the stack. The gas impervious plate is preferably bonded to the opposite surface of the holder, and the channel depth is the full thickness of the holder.

  17. Energy analysis on use of air and superheated steam as drying media

    SciTech Connect (OSTI)

    Tarnawski, W.Z.; Mitera, J.; Borowski, P.; Klepaczka, A. [Technical Univ. of Lodz (Poland). Inst. of Papermaking and Paper Machines

    1996-10-01

    The physical properties of air and superheated steam were analyzed in a range of temperatures applied in paper and paperboard drying processes. On the basis of tests carried out on a pilot stand the values of energy indices for air and steam drying processes are compared. With the drying media temperature as T{sub M} = 300 C, nozzle velocity {nu} = 60 m/s and using the Huang and Mujumdar model as well as relationships given by Chance a comparative analysis of the results has been carried out. Variation of several indices in the range of temperatures 100--600 C and various nozzle velocities was studied.

  18. Comparison of steam-generator liquid holdup and core uncovery in two facilities of differing scale

    SciTech Connect (OSTI)

    Motley, F.; Schultz, R.

    1987-01-01

    This paper reports on Run SB-CL-05, a test similar to Semiscale Run S-UT-8. The test results show that the core was uncovered briefly during the accident and that the rods overheated at certain core locations. Liquid holdup on the upflow side of the steam-generator tubes was observed. After the loop seal cleared, the core refilled and the rods cooled. These behaviors were similar to those observed in the Semiscale run. The Large-Scale Test Facility (LSTF) Run SB-CL-06 is a counterpart test to Semiscale Run S-LH-01. The comparison of the results of both tests shows similar phenomena. The similarity of phenomena in these two facilities build confidence that these results can be expected to occur in a PWR. Similar holdup has now been observed in the 6 tubes of Semiscale and in the 141 tubes of LSTF. It is now more believable that holdup may occur in a full-scale steam generator with 3000 or more tubes. These results confirm the scaling of these phenomena from Semiscale (1/1705) to LSTF (1/48). The TRAC results for SB-CL-05 are in reasonable agreement with the test data. TRAC predicted the core uncovery and resulting rod heatup. The liquid holdup on the upflow side of the steam-generator tubes was also correctly predicted. The clearing of the loop seal allowed core recovery and cooled the overheated rods just as it had in the data. The TRAC analysis results of Run SB-CL-05 are similar to those from Semiscale Run S-UT-8. The ability of the TRAC code to calculate the phenomena equally well in the two experiments of different scales confirms the scalability of the many models in the code that are important in calculating this small break.

  19. Fluorescent Tube Lamps

    Broader source: Energy.gov [DOE]

    FEMP temporarily suspended its energy efficiency requirements for fluorescent tube lamps as it evaluates the market impact of the pending 2012 minimum efficiency standards for fluorescent lamps. The program will issue updated energy efficiency requirements when the market distribution of this product category stabilizes and when doing so has the potential to result in significant Federal energy savings.

  20. Downhole pulse tube refrigerators

    SciTech Connect (OSTI)

    Swift, G.; Gardner, D.

    1997-12-01

    This report summarizes a preliminary design study to explore the plausibility of using pulse tube refrigeration to cool instruments in a hot down-hole environment. The original motivation was to maintain Dave Reagor`s high-temperature superconducting electronics at 75 K, but the study has evolved to include three target design criteria: cooling at 30 C in a 300 C environment, cooling at 75 K in a 50 C environment, cooling at both 75 K and 30 C in a 250 C environment. These specific temperatures were chosen arbitrarily, as representative of what is possible. The primary goals are low cost, reliability, and small package diameter. Pulse-tube refrigeration is a rapidly growing sub-field of cryogenic refrigeration. The pulse tube refrigerator has recently become the simplest, cheapest, most rugged and reliable low-power cryocooler. The authors expect this technology will be applicable downhole because of the ratio of hot to cold temperatures (in absolute units, such as Kelvin) of interest in deep drilling is comparable to the ratios routinely achieved with cryogenic pulse-tube refrigerators.

  1. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    I Saturated Steam L ___ _ Superheated Steam XBL793-949 Fig.water and generate superheated steam at 144 atmospheres (

  2. A REVIEW OF THE OXIDATION BEHAVIOR OF STRUCTURAL ALLOYS IN STEAM

    SciTech Connect (OSTI)

    Wright, Ian G; Dooley, Barry

    2010-01-01

    The focus of this review is the state of knowledge of the oxidation behavior in steam of alloys with potential for use as pressure parts in steam boilers. Growth of steam-side oxides has implications for scale exfoliation, tube blockage and overheating, and turbine erosion. Mitigation of such problems requires mechanistic understanding of the influences of alloy composition and microstructure as well as time, temperature, and boiler operating parameters on the evolution of specific scale structures. The oxidation behavior in steam of three classes of alloys is addressed: ferritic steels (particularly the 9-12 wt% Cr alloys), austenitic steels, and high-temperature nickel-based alloys. Understanding the interplay among compositional and microstructural requirements for strengthening and oxidation resistance, and their influence on the rate and mode of scale evolution is key to the most effective application of these alloy classes. Underlying these interests is the apparently different mode of oxide growth in steam than in air, especially contributions from inward transport of oxidant species. The particular species involved and their roles in the oxidation process are expected to exert a large influence on the oxide morphologies developed, while the fate of any hydrogen released in the alloy is a further topic of particular interest.

  3. Produce through coiled tubing to keep marginal wells unloaded

    SciTech Connect (OSTI)

    Not Available

    1986-12-01

    The use of coiled tubing as an alternate production tubing string has been attempted or considered by numerous operators in the past. However, its use has been tempered due to several problems known to be inherent with coiled tubing recompletions. Some of the problems encountered are: Killing the well to allow for tubing installation always carries the risk of formation damage; Candidate wells normally are marginal producers and may not produce sufficient revenue to justify the cost of a major workover; Procedures followed to install surface equipment may be hazardous; Previous installation designs required running the coiled tubing to the top of the tree, affecting the functional loss of all existing wellhead equipment; Often substandard modifications were required to reconnect into existing production facilities. However, a prototype spool and tubing hanger that incorporated modifications designed to solve these problems has been developed jointly by Reeled Tubing, Inc., and Well-head Control Systems. The solution is a new concept in the coiled tubing hanger. The design incorporates a floating element, which is a combination slip bowl, seal element and retaining sub. The entire assembly is installed and activated in the bore of a specially designed spool installed between the primary and secondary master valves of the existing wellhead.

  4. Closed loop steam cooled airfoil

    DOE Patents [OSTI]

    Widrig, Scott M.; Rudolph, Ronald J.; Wagner, Gregg P.

    2006-04-18

    An airfoil, a method of manufacturing an airfoil, and a system for cooling an airfoil is provided. The cooling system can be used with an airfoil located in the first stages of a combustion turbine within a combined cycle power generation plant and involves flowing closed loop steam through a pin array set within an airfoil. The airfoil can comprise a cavity having a cooling chamber bounded by an interior wall and an exterior wall so that steam can enter the cavity, pass through the pin array, and then return to the cavity to thereby cool the airfoil. The method of manufacturing an airfoil can include a type of lost wax investment casting process in which a pin array is cast into an airfoil to form a cooling chamber.

  5. Steam Turbine Materials and Corrosion

    SciTech Connect (OSTI)

    Holcomb, G.H.; Hsu, D.H.

    2008-07-01

    Ultra-supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760 °C. In prior years this project examined the steamside oxidation of alloys for use in high- and intermediate-pressure USC turbines. This steamside oxidation research is continuing and progress is presented, with emphasis on chromia evaporation.

  6. Collapse pressure of coiled tubing

    SciTech Connect (OSTI)

    Yang, Y.S.

    1996-09-01

    The collapse pressure is a measure of an external force required to collapse a tube in the absence of internal pressure. It is defined as the minimum pressure required to yield the tube in the absence of internal pressure. Coiled tubing is sometimes used in high-pressure wells. If the external pressure becomes too high, the coiled tubing will collapse. This could not only lead to serious well-control problems, but may result in extensive fishing operations. A reliable safety criterion of collapse pressure for the coiled tubing is needed by the coiled tubing operators. Theoretical models of collapse pressure are well developed for perfectly round coiled tubing but not for oval coiled tubing. Coiled tubing is initially manufactured with nearly perfect roundness, sometimes having a small ovality (typically {le} 0.5%). Perfectly round CT becomes oval owing to the plastic mechanical deformation of the coiled tubing as it spooled on and off the reel and over the gooseneck. As the cycling continues, the ovality usually increases. This ovality significantly decreases the collapse failure pressure as compared to perfectly round tubing. In this paper, an analytical model of collapse pressure for oval tubing under axial tension or compression is developed based on elastic instability theory and the von Mises criterion. The theoretical model shows satisfactory agreement with experimental data.

  7. Optical steam quality measurement system and method

    DOE Patents [OSTI]

    Davidson, James R.; Partin, Judy K.

    2006-04-25

    An optical measurement system is presented that offers precision on-line monitoring of the quality of steam. Multiple wavelengths of radiant energy are passed through the steam from an emitter to a detector. By comparing the amount of radiant energy absorbed by the flow of steam for each wavelength, a highly accurate measurement of the steam quality can be determined on a continuous basis in real-time. In an embodiment of the present invention, the emitter, comprises three separate radiant energy sources for transmitting specific wavelengths of radiant energy through the steam. In a further embodiment, the wavelengths of radiant energy are combined into a single beam of radiant energy for transmission through the steam using time or wavelength division multiplexing. In yet a further embodiment, the single beam of radiant energy is transmitted using specialized optical elements.

  8. Benchmark the Fuel Cost of Steam Generation - Steam Tip Sheet #15

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  9. Steam Technical Brief: How to Calculate the True Cost of Steam

    SciTech Connect (OSTI)

    2010-06-25

    This BestPractice Steam Technical Brief helps you calculate the true cost of steam. Knowing the correct cost is important for many reasons and all of them have to do with improving the company's bottom line.

  10. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting of Low-Pressure Steam

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam jet ejectors and thermocompressors provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  11. The Steam System Assessment Tool (SSAT): Estimating Steam System Energy, Cost, and Emission Savings 

    E-Print Network [OSTI]

    Wright, A.; Bealing, C.; Eastwood, A.; Tainsh, R.; Hahn, G.; Harrell, G.

    2003-01-01

    The U. S. Department of Energy's (DOE) Industrial Technology Program BestPractices Steam effort is developing a number of software tools to assist industrial energy users to improve the efficiency of their steam system. A major new Best...

  12. Joined concentric tubes

    DOE Patents [OSTI]

    DeJonghe, Lutgard; Jacobson, Craig; Tucker, Michael; Visco, Steven

    2013-01-01

    Tubular objects having two or more concentric layers that have different properties are joined to one another during their manufacture primarily by compressive and friction forces generated by shrinkage during sintering and possibly mechanical interlocking. It is not necessary for the concentric tubes to display adhesive-, chemical- or sinter-bonding to each other in order to achieve a strong bond. This facilitates joining of dissimilar materials, such as ceramics and metals.

  13. Steam Management- The 3M Approach 

    E-Print Network [OSTI]

    Renz, R. L.

    2000-01-01

    by utilizing air vents. ? Steam traps on siphon-drained revolving drying drums frequently operate incorrectly in this application. Automatic differential condensate controllers are being installed on these drums. ? Automatic air vents are also being... and overcooling the drum, which required irJcreased steam for reheat downstream as a consequence. Improved temperature control was added to the cooling portion of the process. ? Flash steam from condensate receivers is reused for low temperature applications...

  14. Method of steam reforming methanol to hydrogen

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA)

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  15. Cyclohexanone 1 Steam Optimization, Freeport Texas 

    E-Print Network [OSTI]

    Morales, J. R.

    2010-01-01

    Findings in a Mature Manufacturing Process 2010 ACC Energy Efficiency Award Exceptional Merit Cyclohexanone 1 Steam Optimization, Freeport Texas 3 Energy Survey Concept ? 80% of the savings come from 20% of the recommendations: ?What are the critical... Steam Optimization ? The challenge: ? How to optimize steam usage in a mature plant (greater than 25 years) for a commodity product with increased energy costs? ? The answer: ? The activities included a pinch analysis as well as a design...

  16. Concentric tube support assembly

    DOE Patents [OSTI]

    Rubio, Mark F.; Glessner, John C.

    2012-09-04

    An assembly (45) includes a plurality of separate pie-shaped segments (72) forming a disk (70) around a central region (48) for retaining a plurality of tubes (46) in a concentrically spaced apart configuration. Each segment includes a support member (94) radially extending along an upstream face (96) of the segment and a plurality of annularly curved support arms (98) transversely attached to the support member and radially spaced apart from one another away from the central region for receiving respective upstream end portions of the tubes in arc-shaped spaces (100) between the arms. Each segment also includes a radial passageway (102) formed in the support member for receiving a fluid segment portion (106) and a plurality of annular passageways (104) formed in the support arms for receiving respective arm portions (108) of the fluid segment portion from the radial passageway and for conducting the respective arm portions into corresponding annular spaces (47) formed between the tubes retained by the disk.

  17. Steam Technical Brief: Industrial Heat Pumps for Steam and Fuel Savings

    SciTech Connect (OSTI)

    2010-06-25

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  18. Industrial Heat Pumps for Steam and Fuel Savings: A BestPractices Steam Technical Brief

    SciTech Connect (OSTI)

    Not Available

    2003-06-01

    The purpose of this Steam Techcial Brief is to introduce heat-pump technology and its applicaiton in industrial processes.

  19. Covered Product Category: Commercial Steam Cookers

    Broader source: Energy.gov [DOE]

    The Federal Energy Management Program (FEMP) provides acquisition guidance for commercial steam cookers, which are covered by the ENERGY STAR program.

  20. Minimize Boiler Blowdown - Steam Tip Sheet #9

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on minimizing boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  1. Achieve Steam System Excellence: Industrial Technologies Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in plant improvement projects. * Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries (1) defines the volume and...

  2. Capturing Energy Savings with Steam Traps 

    E-Print Network [OSTI]

    Bockwinkel, R. G.; French, S. A.

    1997-01-01

    , flanges and other connections. The economic loss can be significant. To appre ciate the massive economic impact of wasting steam, let's again look at the very small trap leak on 30 pound pressure typical for many process applications. Chart 1 shows... how much steam will be lost each hour from various size orifices and pressure ranges and the example calcula tions show how much steam is lost per year. Chart 1. Steam Loss Comparison For Various Pressures and Orifice Sizes Drip &Tracer Traps "1...

  3. Pre-In-Plant Training Webinar (Steam)

    Broader source: Energy.gov [DOE]

    This pre-In-Plant training webinar for the Better Plants Program covers how to find energy savings in steam systems.

  4. Once-through steam-generator sensitivity calculations

    SciTech Connect (OSTI)

    Steiner, J.L.; Siebe, D.A.

    1988-01-01

    A series of TRAC-PF1/MOD2 thermal-hydraulic calculations has been performed to determine the effect of uncertainties in modeling once through steam-generator (OTSG) secondary-side phenomena on the calculated behavior of Babcock and Wilcox power plants. The calculations were performed by varying parameters in correlations for the secondary-side phenomena. The parameters and transients were chosen to show the maximum expected sensitivity of the calculated results to the parameter variations. The parameters were then varied over a range representing the estimated uncertainty in the correlation. In this manner, the sensitivity if the calculated plant behavior to the modeling uncertainties was determined with a reasonable number of calculations. The sensitivity of calculated plant behavior to variations in interfacial heat-transfer in the OTSG secondaries was determined in a series of steam-generator overfill transient calculations. Calculations were performed for a main steam line break (MSLB) transient to quantify the sensitivity to variations in interfacial drag in the secondaries; the interfacial drag was varied in these calculations to indicate the effects of entrainment and de-entrainment processes, for which no specific models exist in the code. In addition to the transient calculations, a series of steady-state calculations was performed to determine the sensitivity of the OTSG primary-to-secondary heat transfer to the assumed fraction of tubes wetted by the auxiliary feedwater (AFW) injection. The plant model used for the sensitivity calculations was qualified by performing a benchmark calculation for a natural circulation test in the TMI-1 plant.

  5. Investigation of sand consolidation using steam for the Tar Zone, Wilmington field, California 

    E-Print Network [OSTI]

    Nilsen, Knut Arild

    1999-01-01

    An experimental study was carried out to better understand and optimize the process of sand consolidation using high-pH steam in wells of the Wilmington field, California. The apparatus consisted of a vertical 18 in. long aluminum cylindrical cell...

  6. Designing an ultrasupercritical steam turbine

    SciTech Connect (OSTI)

    Klotz, H.; Davis, K.; Pickering, E.

    2009-07-15

    Carbon emissions produced by the combustion of coal may be collected and stored in the future, but a better approach is to reduce the carbon produced through efficient combustion technologies. Increasing the efficiency of new plants using ultrasupercritical (USC) technology will net less carbon released per megawatt-hour using the world's abundant coal reserves while producing electricity at the lowest possible cost. The article shows how increasing the steam turbine operating conditions for a new USC project in the USA and quantify the potential CO{sub 2} reduction this advanced design makes possible. 7 figs., 3 tabs.

  7. Large-diameter coiled tubing completions decrease risk of formation damage

    SciTech Connect (OSTI)

    Norton, V. ); Edens, F. ); Coker, G. ); King, G. )

    1992-07-20

    Amoco Production Co. has used large-diameter coiled tubing strings to avoid damaging gas wells with kill fluids. The coiled tubing is stripped in the gas well under pressure. In Amoco's case, the gas flows up the tubing/casing annulus. The coiled tubing string provides a way to blow down the well whenever the well loads up with liquids from completion, workover, or naturally produced fluids. This paper reports that to date, Amoco has installed coiled tubing in four wells. The oldest has 18 months of service. Although some turbine longevity questions must be answered, the first four completions have proven fast and trouble free. The basic equipment for handling coil tubing is shown. The transport trailer and tubing injector head are similar to standard servicing equipment and not considered experimental. The production tubing reel is capable of carrying 14,000 ft of 2-in tubing or 18,000 ft of 1 3/4-in. tubing. For shallower wells, multiple tubing strings can be would on the same spool. Because of handling difficulties of large tubing, spools must be wound at the factory. Most of the largest sizes are made to order, making lead time a necessary consideration.

  8. Preliminary Results from the Industrial Steam System Market Assessment 

    E-Print Network [OSTI]

    McGrath, G. P.; Wright, A. L.

    2002-01-01

    This paper discusses fuel use and potential energy savings in the steam systems of three steam intensive industries: pulp and paper, chemical manufacturing, and petroleum refining. To determine the energy consumption to generate steam...

  9. Benchmark the Fuel Cost of Steam Generation | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Benchmark the Fuel Cost of Steam Generation Benchmark the Fuel Cost of Steam Generation This tip sheet on benchmarking the fuel cost of steam provides how-to advice for improving...

  10. Energy Savings with Computerized Steam Trap Maintenance Program 

    E-Print Network [OSTI]

    Klidzejs, A. M.

    1994-01-01

    This paper describes the efforts made at 3M Company plants to save energy in the steam distribution system by improving the maintenance of steam traps. The results from steam trap surveys for 17 facilities with over 6,400 ...

  11. Effective Steam Trap Selection/Maintenance - Its Payback 

    E-Print Network [OSTI]

    Garcia, E.

    1984-01-01

    In oil refineries and petrochemical plants large number of steam traps are used to discharge condensate from steam mains, tracers and process equipment. Early efforts on steam traps focused almost exclusively on their selection and sizing...

  12. Design and Performance Aspects of Steam Generators 

    E-Print Network [OSTI]

    Ganapathy, V.

    1994-01-01

    generators are "standard" or "off-the-shelf items", that there exists a model number for a given steam capacity and one has to live with whatever performance is offered by the boiler vendor. Unfortunately, boiler suppliers also encourage specifying of steam...

  13. Energy Management - Using Steam Pressure Efficiently 

    E-Print Network [OSTI]

    Jiandani, N.

    1983-01-01

    Saturated steam contains heat in two different forms. Sensible heat and latent heat. Due to the nature of this vapor, the relative proportion of latent heat is higher at lower pressures compared to higher pressures. When steam is used for heating...

  14. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a Petrochemical Plant Dow Chemical Company: Assessment Leads to Steam System Energy Savings in a...

  15. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper,...

  16. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity...

  17. Appendices: Steam System Opportunity Assessment for the Pulp...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy U.S. Department of Energy Steam System Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity...

  18. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Environmental Management (EM)

    Second Edition (October 2012) More Documents & Publications Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Deaerators in Industrial Steam Systems Insulate...

  19. Insulate Steam Distribution and Condensate Return Lines, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Insulate Steam Distribution and Condensate Return Lines Uninsulated steam distribution and condensate return lines are a constant source of wasted energy. The table shows typical...

  20. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  1. Steam Pressure Reduction: Opportunities and Issues; A BestPractices...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    domestic hot water, sterilization autoclaves, and air makeup coils. Oversized boiler plants and steam distribution systems utilizing saturated steam are potential...

  2. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Improving Steam System Performance: A Sourcebook for Industry, Second Edition Improving Steam System Performance: A Sourcebook for Industry, Second Edition This sourcebook is...

  3. Deaerators in Industrial Steam Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Industrial Steam Systems (January 2012) More Documents & Publications Improving Steam System Performance: A Sourcebook for Industry, Second Edition Consider Installing a...

  4. Industrial Steam System Heat-Transfer Solutions | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Steam System Heat-Transfer Solutions Industrial Steam System Heat-Transfer Solutions This brief provides an overview of considerations for selecting the best...

  5. BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) BILIWG Meeting: High Pressure Steam Reforming of Bio-Derived Liquids (Presentation) Presented at the 2007...

  6. Steam drying of products containing solvent mixtures

    SciTech Connect (OSTI)

    Pothmann, E.; Schluender, E.U. [Univ. Karlsruhe (Germany). Inst. fuer Thermische Verfahrenstechnik

    1995-12-31

    Drying experiments with single, porous spheres wetted with mixtures of 2-propanol and water were performed using superheated steam, air, or steam-air mixtures as drying agent. Both the drying rate and the moisture composition were determined experimentally for different temperatures and compositions of the drying agent and for different initial compositions of the moisture. It is shown that evaporation of 2-propanol is enhanced by using superheated steam as drying agent instead of air due to steam condensing on the sample. While the overall drying rate increases with rising steam temperature, the evaporation rate of 2-propanol is hardly affected. When drying samples containing mixtures of 2-propanol and water, internal boiling can occur depending on the vapor-liquid equilibrium. Vapor generated inside the sample may cause mechanical dewatering of the sample which greatly increases the drying rate.

  7. Results of the Triggered TROI Steam Explosion Experiments with a Narrow Interaction Vessel

    SciTech Connect (OSTI)

    Kim, J.H.; Park, I.K.; Min, B.T.; Hong, S.W.; Hong, S.H.; Song, J.H.; Kim, H.D.

    2006-07-01

    The effect of the interaction vessel geometry has been studied on the energetics of a steam explosion in the TROI experiment. The interaction vessel was 30 cm in diameter (1-D geometry). Two types of corium composition were used as a melt. One was spontaneously non-explosive 80 : 20 corium (UO{sub 2} : ZrO{sub 2}) and the other was spontaneously explosive 70 : 30 eutectic corium. A test with 80 : 20 corium was carried out without an external triggering. Another test with 80 : 20 corium was also carried out with an external trigger. In addition, two tests with 70 : 30 corium were carried out with an external trigger. The external trigger was applied just before the contact between the melt and the bottom of the interaction vessel. This time was thought to be the triggering time of a spontaneous steam explosion. The external trigger was a chemical explosive of PETN 1.0 g. However, none of these tests led to steam explosions even with an external triggering. Since eutectic corium led to spontaneous or triggered steam explosions in a previous test using a 60 cm wide interaction vessel (3-D geometry), it is quite probable that a geometry effect of the interaction vessel could exist. The reason for no steam explosions in the narrow (1-D) interaction vessel is believed to be a relatively high void fraction in the vessel when compared with the 3-D vessel. Due to the high void fraction, a steam explosion could not propagate to the surroundings of the melt where the water was depleted. (authors)

  8. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Welch, J.L.; Stephens, R.K. )

    1992-09-01

    This paper reports on coiled tubing units which are used for many types of remedial well operations, including sand plugbacks, cement squeezes, fill cleanouts, underreaming, acid stimulations, and fishing. Fishing operations include removal of inflatable bridge plugs, lock mandrels stuck in profile nipples, coiled tubing, coiled tubing bottomhole assemblies (BHAs) and wireline. Recommended guidelines for selecting candidates, proper tool string configuration and operational techniques are presented here to assist coiled tubing supervisors and company representatives in the planning and implementation of efficient and effective fishing operations. Treatment of these areas are not intended to be exhaustive, but rather generally representative of common applications. Each fishing operation requires individualized analysis and planning.

  9. Coiled tubing. operations and services

    SciTech Connect (OSTI)

    Hightower, C.M. )

    1992-11-01

    Coiled tubing is being used with increasing frequency in conventional or traditional production operations. Demand for coiled pipe in these types of applications is expected to experience rapid growth as standard 2 (3/8) and 2 (7/8)-in. OD tubing sizes and units equipped to run larger pipe become more readily available. This paper reports on a recent market survey which indicated that coiled tubing used for velocity strings and standard production tubing installations are two areas with the most potential for immediate and near-term expansion. Other applications include: well casing and liners, gravel packing, artificial lift, flowlines and pipelines.

  10. Reduced-vibration tube array

    DOE Patents [OSTI]

    Bruck, Gerald J.; Bartolomeo, Daniel R.

    2004-07-20

    A reduced-vibration tube array is disclosed. The array includes a plurality of tubes in a fixed arrangement and a plurality of damping members positioned within the tubes. The damping members include contoured interface regions characterized by bracing points that selectively contact the inner surface of an associated tube. Each interface region is sized and shaped in accordance with the associated tube, so that the damping member bracing points are spaced apart a vibration-reducing distance from the associated tube inner surfaces at equilibrium. During operation, mechanical interaction between the bracing points and the tube inner surfaces reduces vibration by a damage-reducing degree. In one embodiment, the interface regions are serpentine shaped. In another embodiment, the interface regions are helical in shape. The interface regions may be simultaneously helical and serpentine in shape. The damping members may be fixed within the associated tubes, and damping member may be customized several interference regions having attributes chosen in accordance with desired flow characteristics and associated tube properties.

  11. Evaluation of method of preparation of passive diffusion tubes for measurement of ambient nitrogen dioxide 

    E-Print Network [OSTI]

    Hamilton, Richard P; Heal, Mathew R

    2004-01-01

    This study was carried out in response to suggestions that the measurement of NO2 by Palmes-type passive diffusion tubes (PDT) is affected by the method of preparation of the triethanolamine (TEA) absorbent coating on the ...

  12. Equations determine coiled tubing collapse pressure

    SciTech Connect (OSTI)

    Avakov, V.; Taliaferro, W.

    1995-07-24

    A set of equations has been developed for calculating pipe collapse pressure for oval tubing such as coiled tubing. When coiled tubing is placed onto a reel, the tubing is forced into an oval shape and never again returns to perfect roundness because the coiling process exceeds the plasticity limits of the tubing. Straightening the tubing for the trip into the well does not restore roundness. The consequence of this physical property is that all coiled tubing collapse pressure calculations should be made considering oval tubing, not round tubing. Tubing collapse can occur when formation pressure against the coiled tubing exceeds the collapse resistance inherent in the coiled tubing. As coiled tubing becomes more oval in shape, it becomes more oval in shape, it becomes more susceptible to collapse from outside pressure.

  13. Prototypical steam generator (MB-2) transient testing program. Task plan/scaling analysis report. [PWR

    SciTech Connect (OSTI)

    Young, M.Y.; Takeuchi, K.; Mendler, O.J.; Hopkins, G.W.

    1984-03-01

    This report describes the Westinghouse MB-2 model boiler test facility and the test program currently planned (with Westinghouse/EPRI/NRC funding) to investigate various types of possible accidents which might occur in a PWR steam generator. The planned tests will simulate loss of feedwater (LOF) transients, various steam generator tube rupture (SGTR) scenarios, and steamline breaks (SLB). The facility will be extensively modified to allow measurement of local wall and fluid temperatures, and to measure possible moisture carryover during the SLB and SGTR tests. This report is divided into six sections. The first three sections describe the facility and the new components and instrumentation to be installed. The next section is a detailed scaling analysis of MB-2. Section 5 describes the background and objectives of the tests, and section 6 describes the analysis of the data which if planned.

  14. Customizing pays off in steam generators

    SciTech Connect (OSTI)

    Ganapathy, V. (ABCO Industries, Inc., Abilene, TX (United States))

    1995-01-01

    Packaged steam generators are the workhorses of chemical process plants, power plants and cogeneration systems. They are available as oil- or gas-fired models, and are used to generate either high-pressure superheated steam (400 to 1,200 psig, at 500 to 900 F) or saturated steam at low pressures (100 to 300 psig). In today's emission- and efficiency- conscious environment, steam generators have to be custom designed. Gone are the days when a boiler supplier--or for that matter an end user--could look up a model number from a list of standard sizes and select one for a particular need. Thus, before selecting a system, it is desirable to know the features of oil- and gas-fired steam generators, and the important variables that influence their selection, design and performance. It is imperative that all of these data are supplied to the boiler supplier so that the engineers may come up with the right design. Some of the parameters which are discussed in this paper are: duty, steam temperature, steam purity, emissions, and furnace design. Superheaters, economizers, and overall performance are also discussed.

  15. Microscale Evolution of Web Pages Carrie Grimes

    E-Print Network [OSTI]

    Cortes, Corinna

    Microscale Evolution of Web Pages Carrie Grimes Google 345 Spear St San Francisco, CA 94105 cgrimes set of "rapidly" changing web pages and examine the assumption that the arrival of content changes in the behavior of pages that can be exploited to maintain freshness in a web corpus. Categories and Subject

  16. Coiled tubing - Operations and services

    SciTech Connect (OSTI)

    Gronseth, J.M. )

    1993-04-01

    Drilling with a continuous (rather than jointed) drill string is an old concept that is gaining new attention as a result of recent advances made in coiled tubing and drilling technology. The development of larger diameter, reliable, high-strength coiled tubing and smaller diameter, positive displacement motors, orienting tools, surveying systems and fixed cutting drill bits have given drilling with a continuous drill string a capability that was previously unattainable. Like its many other uses, (e.g., squeeze cementing, wellbore cleanouts, flow initiation, logging) the continuity of coiled tubing gives it several advantages over conventional drill strings. These include: drilling underbalanced safely, significantly reduced trip time, continuous circulation, smaller surface requirements. Coiled tubing drilling operations have smaller surface lease requirements than most conventional rigs due to the smaller footprint of the coiled tubing unit and associated equipment. Current coiled tubing drilling operations have the following limitations: conventional rig assistance is required for well preparation; conventional rigs must assist in running long protective and production casing strings or liners; hole sizes are smaller; working depth capabilities are shallower, coiled tubing life is less. This paper goes on to discuss the history of continuous drill strings and includes information on tubing units, circulating systems, drilling fluids, well control systems, downhole tools, orientation tools, and bottomhole assemblies. It then gives a cost comparison and an application of this type of drilling.

  17. The Future of YouTube: Critical Reflections on YouTube Users’ Discussion over Its Future

    E-Print Network [OSTI]

    Kim, Gooyong

    2009-01-01

    10). Re: “We” Tube: The future of YouTube. Retrieved March10). Re: “We” Tube: The future of YouTube. Retrieved March13). Re: “We”Tube: The future of YouTube. Retrieved March

  18. Light-gas effect on steam condensation

    SciTech Connect (OSTI)

    Anderson, M.H.; Corradini, M.L. [Univ. of Wisconsin, Madison, WI (United States); Herranz, L.E. [Centro de Investigcaiones Energeticas Medioambientales y Tecnologicas, Madrid (Spain)

    1997-12-01

    In a postulated reactor accident, the loss of coolant results in a release of high-temperature steam into the containment. Under these circumstances steam condensation onto containment walls provides an effective mechanism of energy removal. However, the presence of noncondensable gas is known to degrade the heat transfer. It has also been found that the introduction of a light noncondensable gas has little effect until sufficient quantities are present to disrupt the buoyancy forces. Our investigation shows the dramatic effect of high concentrations of light gas decreasing steam condensation rates under anticipated accident conditions for AP600, with helium as the simulant for hydrogen.

  19. Energy Conservation Through Effective Steam Trapping 

    E-Print Network [OSTI]

    Diamante, L.; Nagengast, C.

    1979-01-01

    the bottom edge and out, the bucket becomes bouyant, floats up, closes the valve and the flow stops. The slight static pressure the water around the bucket exerts on the steam inside will begin to drive it out through the small hole in the top we spoke... at which condensate is forming, thus steam will eventually flow into the trap. Steam unlike condensate, or air in a relative sense, is highly compressible and will undergo a substantial volume change in expanding from the inlet to outlet pressure...

  20. Electrical Cost Reduction Via Steam Turbine Cogeneration 

    E-Print Network [OSTI]

    Ewing, T. S.; Di Tullio, L. B.

    1991-01-01

    REDUCTION VIA STEAM TURBINE COGENERATION LYNN B. DI TULLIO, P.E. Project Engineer Ewing Power Systems, Inc. South Deerfield, Mass. ABSTRACT Steam turbine cogeneration is a well established technology which is widely used in industry. However... reducing valves with turbine generator sets in applications with flows as low as 4000 pounds of steam per hour. These systems produce electricity for $0.01 to $.02 per kWh (based on current costs of gas and oil); system cost is between $200 and $800 per...

  1. Internal combustion engine injection superheated steam

    SciTech Connect (OSTI)

    Mahoney, F.G.

    1991-01-22

    This patent describes a method for introducing water vapor to the combustion chambers of an internal combustion engine. It comprises: introducing a metered amount of liquid water into a heat exchanger; contacting the heat exchanger directly with hot exhaust gases emanating from the exhaust manifold; maintaining the water in the heat exchanger for a period sufficient to vaporize the water into steam and superheat same; reducing pressure and increasing temperature to create superheated steam; introducing the superheated steam into the air supply proximate to the air induction system, upstream of any carburetion, of the internal combustion engine.

  2. Tubing pressurized firing apparatus for a tubing conveyed perforating gun

    SciTech Connect (OSTI)

    Davies, D. L.

    1985-11-26

    A tubing pressurized firing apparatus is shown for use with a tubing conveyed perforating gun of the type used to perforate a cased well bore. The firing apparatus has a tubular body with an upper end for connection in the well tubing string and with a lower end for connection to a well perforating gun. An inner mandrel is slidably mounted within the tubular body and has a ball seat formed in the interior bore thereof for receiving a ball dropped through the well tubing string. The ball and ball seat together form a pressure tight seal whereby tubing pressure in the well tubing string acts on the inner mandrel to slide the mandrel downwardly within the tubular body. A cocking mechanism located below the inner mandrel within the body includes a lockout member which is initially positioned between a detonating pin and a percussion detonator. The cocking mechanism is actuated by downward sliding movement of the inner mandrel to move the lockout member from between the detonating pin and percussion detonator whereby a subsequent release of tubing pressure and upward sliding movement of the inner mandrel exposes the detonating pin to the percussion detonator to actuate the detonator and fire the perforating gun.

  3. The Enbridge "Steam Saver" Program: Steam Boiler Plant Efficiency-Update to Year End 2005 

    E-Print Network [OSTI]

    Griffin, B.; Johnson, D.

    2006-01-01

    ” PROGRAM STEAM BOILER PLANT EFFICIENCY-UPDATE TO YEAR END, 2005 March 1, 2006 Bob Griffin, P.Eng., Energy Solutions Manager, Enbridge Gas Distribution Inc., Toronto, Ontario Daniel Johnson, B.A.Sc., Industrial Energy Engineer, Enbridge Gas Distribution... of Enbridge’s “Steam Saver” program first introduced in 1997. The goal of this program is to reduce fuel consumption in industrial steam plants and distribution systems. We have now completed 92 detailed boiler plant performance tests and audits...

  4. Hydrogen Tube Trailers | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Tube Trailers Hydrogen Tube Trailers Trucks that haul gaseous hydrogen are called tube trailers. Gaseous hydrogen is compressed to pressures of 180 bar (2,600 psig) or higher into...

  5. Vehicle for carrying an object of interest

    DOE Patents [OSTI]

    Zollinger, W. Thor (Idaho Falls, ID); Ferrante, Todd A. (Westerville, OH)

    1998-01-01

    A vehicle for carrying an object of interest across a supporting surface including a frame having opposite first and second ends; a first pair of wheels fixedly mounted on the first end of the frame; a second pair of wheels pivotally mounted on the second end of the frame; and a pair of motors borne by the frame, each motor disposed in driving relation relative to one of the pairs of wheels, the motors propelling the vehicle across the supporting surface.

  6. Vehicle for carrying an object of interest

    DOE Patents [OSTI]

    Zollinger, W.T.; Ferrante, T.A.

    1998-10-13

    A vehicle for carrying an object of interest across a supporting surface including a frame having opposite first and second ends; a first pair of wheels fixedly mounted on the first end of the frame; a second pair of wheels pivotally mounted on the second end of the frame; and a pair of motors borne by the frame, each motor disposed in driving relation relative to one of the pairs of wheels, the motors propelling the vehicle across the supporting surface. 8 figs.

  7. Reservoir performance characterized in mature steam pattern

    SciTech Connect (OSTI)

    Miller, D.D.; McPherson, J.G.; Covington, T.E.

    1989-04-01

    A detailed reservoir description provided new insight in an investigation of a ten-year-old steam flood. Mobil Oil Corporation conducted this study of the Pleistocene upper Tulare sands in South Belridge field, located in the San Joaquin basin, Kern County, California. The study area is on the gently dipping (6/degrees/) southwestern flank of the South Belridge anticline. Wireline logs from 19 wells in a 10-ac (660 ft x 660 ft) pattern were correlated in detail. Seven post-steam conventional cores (1523 ft) aided (1) the evaluation of vertical and lateral steam-sweep efficiency, (2) evaluation of reservoir and fluid changes due to steam, (3) influence of lithofacies in reservoir quality, and (4) provided insight to the three-dimensional reservoir flow-unit geometries.

  8. Optimized Control Of Steam Heating Coils 

    E-Print Network [OSTI]

    Ali, Mir Muddassir

    2012-02-14

    Steam has been widely used as the source of heating in commercial buildings and industries throughout the twentieth century. Even though contemporary designers have moved to hot water as the primary choice for heating, a large number of facilities...

  9. Steam turbine upgrading: low-hanging fruit

    SciTech Connect (OSTI)

    Peltier, R.

    2006-04-15

    The thermodynamic performance of the steam turbine, more than any other plant component, determines overall plant efficiency. Upgrading steam path components and using computerized design tools and manufacturing techniques to minimise internal leaks are two ways to give tired steam turbines a new lease on life. The article presents three case studies that illustrate how to do that. These are at Unit 1 of Dairyland's J.P. Madgett Station in Alma, WI, a coal-fired subcritical steam plant; the four units at AmerenUE's 600 MW coal-fired Labadie plant west of St. Louis; and Unit 3 of KeyPlan Corp's Northport Power Station on Long Island. 8 figs.

  10. Consider Steam Turbine Drives for Rotating Equipment

    SciTech Connect (OSTI)

    Not Available

    2006-01-01

    This revised ITP tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  11. Compressor & Steam Turbine Efficiency Improvements & Revamping Opportunities 

    E-Print Network [OSTI]

    Hata, S.; Horiba, J.; Sicker, M.

    2011-01-01

    in which they operate. This energy growth requires high efficiency improvements for machine design and operation to minimize life cycle cost. This paper will focus on the mechanical drive steam turbines which power the main process equipment in the heart...

  12. Optimizing Steam & Condensate System: A Case Study 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Norris, C.

    2011-01-01

    Optimization of Steam & Condensate systems in any process plant results in substantial reduction of purchased energy cost. During periods of natural gas price hikes, this would benefit the plant in controlling their fuel budget significantly...

  13. Solar steam generation by heat localization

    E-Print Network [OSTI]

    Ghasemi, Hadi

    Currently, steam generation using solar energy is based on heating bulk liquid to high temperatures. This approach requires either costly high optical concentrations leading to heat loss by the hot bulk liquid and heated ...

  14. Extraction Steam Controls at EPLA-W 

    E-Print Network [OSTI]

    Brinker, J. L.

    2004-01-01

    ExxonMobil's Baton Rouge site encompasses a world-scale refinery, chemical plant and third party power station. Historically, inflexible and unreliable control systems on two high-pressure, extracting/condensing steam turbines prevented the site...

  15. Steam System Optimization : A Case Study 

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.; Calogero, M.

    2002-01-01

    The steam system optimization (generation, distribution, use and condensate return) offers a large opportunity for action to comply with the new levels of energy efficiency standards. Superior design and improved maintenance practices are the two...

  16. Apparatus and methods of reheating gas turbine cooling steam and high pressure steam turbine exhaust in a combined cycle power generating system

    DOE Patents [OSTI]

    Tomlinson, Leroy Omar (Niskayuna, NY); Smith, Raub Warfield (Ballston Lake, NY)

    2002-01-01

    In a combined cycle system having a multi-pressure heat recovery steam generator, a gas turbine and steam turbine, steam for cooling gas turbine components is supplied from the intermediate pressure section of the heat recovery steam generator supplemented by a portion of the steam exhausting from the HP section of the steam turbine, steam from the gas turbine cooling cycle and the exhaust from the HP section of the steam turbine are combined for flow through a reheat section of the HRSG. The reheated steam is supplied to the IP section inlet of the steam turbine. Thus, where gas turbine cooling steam temperature is lower than optimum, a net improvement in performance is achieved by flowing the cooling steam exhausting from the gas turbine and the exhaust steam from the high pressure section of the steam turbine in series through the reheater of the HRSG for applying steam at optimum temperature to the IP section of the steam turbine.

  17. Method of making straight fuel cell tubes

    DOE Patents [OSTI]

    Borglum, Brian P. (Edgewood, PA)

    2001-01-01

    A method and an apparatus for making straight fuel cell tubes are disclosed. Extruded tubes comprising powders of fuel cell material and a solvent are dried by rotating the extruded tubes. The rotation process provides uniform circumferential drying which results in uniform linear shrinkage of the tubes. The resultant dried tubes are very straight, thereby eliminating subsequent straightening steps required with conventional processes. The method is particularly useful for forming inner air electrode tubes of solid oxide fuel cells.

  18. Optimization of Steam Network in Tehran Oil Refinery 

    E-Print Network [OSTI]

    Khodaie, H.; Nasr, M. R. J.

    2008-01-01

    involved super heater, preheater, water drum, economizer and radiant chamber. In this case study boilers do not have any economizer so no heat exchanger between the incoming boilers feed water and the hot flue gases before they are vented to atmosphere... boiler feed water treatment, steam boilers, steam turbines, steam distribution, steam users and producer. row water needs to be treated before it can be used for steam generation it need to be first filtered to remove suspend solids then need...

  19. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, J.F.; Koenig, J.F.

    1984-05-29

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  20. Oxidation of advanced steam turbine alloys

    SciTech Connect (OSTI)

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    Advanced or ultra supercritical (USC) steam power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  1. Control system for fluid heated steam generator

    DOE Patents [OSTI]

    Boland, James F. (Bonneville County, ID); Koenig, John F. (Idaho Falls, ID)

    1985-01-01

    A control system for controlling the location of the nucleate-boiling region in a fluid heated steam generator comprises means for measuring the temperature gradient (change in temperature per unit length) of the heating fluid along the steam generator; means for determining a control variable in accordance with a predetermined function of temperature gradients and for generating a control signal in response thereto; and means for adjusting the feedwater flow rate in accordance with the control signal.

  2. Composite tube cracking in kraft recovery boilers: A state-of-the-art review

    SciTech Connect (OSTI)

    Singbeil, D.L.; Prescott, R.; Keiser, J.R.; Swindeman, R.W.

    1997-07-01

    Beginning in the mid-1960s, increasing energy costs in Finland and Sweden made energy recovery more critical to the cost-effective operation of a kraft pulp mill. Boiler designers responded to this need by raising the steam operating pressure, but almost immediately the wall tubes in these new boilers began to corrode rapidly. Test panels installed in the walls of the most severely corroding boiler identified austenitic stainless steel as sufficiently resistant to the new corrosive conditions, and discussions with Sandvik AB, a Swedish tube manufacturer, led to the suggestion that coextruded tubes be used for water wall service in kraft recovery boilers. Replacement of carbon steel by coextruded tubes has solved most of the corrosion problems experienced by carbon steel wall tubes, however, these tubes have not been problem-free. Beginning in early 1995, a multidisciplinary research program funded by the US Department of Energy was established to investigate the cause of cracking in coextruded tubes and to develop improved materials for use in water walls and floors of kraft recovery boilers. One portion of that program, a state-of-the-art review of public- and private-domain documents related to coextruded tube cracking in kraft recovery boilers is reported here. Sources of information that were consulted for this review include the following: tube manufacturers, boiler manufacturers, public-domain literature, companies operating kraft recovery boilers, consultants and failure analysis laboratories, and failure analyses conducted specifically for this project. Much of the information contained in this report involves cracking problems experienced in recovery boiler floors and those aspects of spout and air-port-opening cracking not readily attributable to thermal fatigue. 61 refs.

  3. Secondary side photographic techniques used in characterization of Surry steam generator

    SciTech Connect (OSTI)

    Sinclair, R.B.

    1984-10-01

    Characterization of the generator's secondary side prior to destructive removal of tubing presents a significant challenge. Information must be obtained in a radioactive field (up to 15 R/h) throughout the tightly spaced bundle of steam generator tubes. This report discusses the various techniques employed, along with their respective advantages and disadvantages. The most successful approach to nondestructive secondary side characterization and documentation was through use of in-house developed pinhole cameras. These devices provided accurate photographic documentation of generator condition. They could be fabricated in geometries allowing access to all parts of the generator. Semi-remote operation coupled with large area coverage per investigation and short at-location times resulted in significant personnel exposure advantages. The fabrication and use of pinhole cameras for remote inspection is discussed in detail.

  4. Titanium vs. traditional coiled tubing

    SciTech Connect (OSTI)

    1997-06-01

    The development of composite and titanium pipe has the potential to eliminate many of the issues facing coiled-tubing (CT) work on platforms with restricted lift capability in the North Sea, such as the time to mobilize and set up the CT reel, additional personnel requirements, and weather dependence. A number of methods are available to overcome reel-weight limitations when conventional steel Ct is used. These include Ct welding, split reels, boat spooling, and tube/tube connectors. These factors are discussed then the paper discusses results from 3 field tests on gas and oil wells.

  5. Carrie Goodson | Photosynthetic Antenna Research Center

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Homesum_a_epg0_fpd_mmcf_m.xls" ,"Available from WebQuantity ofkandz-cm11 OutreachProductswsicloudwsiclouddenDVA N C E D B LReports from thecarbonBW:GS:14-0032:UFCCarolCarolynCarrie

  6. Fluid-elastic Instability of Helical Tubes Subjected to Single-Phase External Flow and Two-Phase Internal Flow

    SciTech Connect (OSTI)

    Jong Chull Jo; Myung Jo Jhung; Woong Sik Kim; Hho Jung Kim

    2004-07-01

    This study investigates the fluid-elastic instability characteristics of steam generator helical type tubes in operating nuclear power plants. The thermal-hydraulic conditions of both tube side and shell side flow fields are predicted by a general purpose computational fluid dynamics code employing the finite volume element modeling. To get the natural frequency, corresponding mode shape and participation factor, modal analyses are performed for helical type tubes with various conditions. Investigated are the effects of the helix angle, the number of supports and the status of the inner fluid on the modal, and fluid-elastic instability characteristics of the tubes, which are expressed in terms of the natural frequency, corresponding mode shape, and stability ratio. (authors)

  7. Tube-wave seismic imaging

    DOE Patents [OSTI]

    Korneev, Valeri A. (Lafayette, CA); Bakulin, Andrey (Houston, TX)

    2009-10-13

    The detailed analysis of cross well seismic data for a gas reservoir in Texas revealed two newly detected seismic wave effects, recorded approximately 2000 feet above the reservoir. A tube-wave (150) is initiated in a source well (110) by a source (111), travels in the source well (110), is coupled to a geological feature (140), propagates (151) through the geological feature (140), is coupled back to a tube-wave (152) at a receiver well (120), and is and received by receiver(s) (121) in either the same (110) or a different receiving well (120). The tube-wave has been shown to be extremely sensitive to changes in reservoir characteristics. Tube-waves appear to couple most effectively to reservoirs where the well casing is perforated, allowing direct fluid contact from the interior of a well case to the reservoir.

  8. Tube-wave seismic imaging

    DOE Patents [OSTI]

    Korneev, Valeri A [LaFayette, CA

    2009-05-05

    The detailed analysis of cross well seismic data for a gas reservoir in Texas revealed two newly detected seismic wave effects, recorded approximately 2000 feet above the reservoir. A tube-wave (150) is initiated in a source well (110) by a source (111), travels in the source well (110), is coupled to a geological feature (140), propagates (151) through the geological feature (140), is coupled back to a tube-wave (152) at a receiver well (120), and is and received by receiver(s) (121) in either the same (110) or a different receiving well (120). The tube-wave has been shown to be extremely sensitive to changes in reservoir characteristics. Tube-waves appear to couple most effectively to reservoirs where the well casing is perforated, allowing direct fluid contact from the interior of a well case to the reservoir.

  9. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    , SSAT, and the 3E-Plus Insulation Tool. The Steam Generation Efficiency module focuses on boiler efficiency. In this section the definition of boiler efficiency will be discussed and the various avenues of boiler losses will be explored. Resource Utilization Effectiveness will discuss fuel selection, steam

  10. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    steam systems - Measure boiler efficiency - Estimate the magnitude of specific boiler losses - Identify and prioritize areas of boiler efficiency improvement - Recognize the impacts of fuel selection Measurements] Boiler o Flue gas temperature o Flue gas oxygen content o Boiler fuel flow o Boiler steam

  11. Testing of a 7-tube palladium membrane reactor for potential use in TEP

    SciTech Connect (OSTI)

    Carlson, Bryan J; Trujillo, Stephen; Willms, R. Scott

    2010-01-01

    A Palladium Membrane Reactor (PMR) consists of a palladium/silver membrane permeator filled with catalyst (catalyst may be inside or outside the membrane tubes). The PMR is designed to recover tritium from the methane, water, and other impurities present in fusion reactor effluent. A key feature of a PMR is that the total hydrogen isotope content of a stream is significantly reduced as (1) methane-steam reforming and/or water-gas shift reactions proceed on the catalyst bed and (2) hydrogen isotopes are removed via permeation through the membrane. With a PMR design matched to processing requirements, nearly complete hydrogen isotope removals can be achieved. A 3-tube PMR study was recently completed. From the results presented in this study, it was possible to conclude that a PMR is appropriate for TEP, perforated metal tube protectors function well, platinum on aluminum (PtA) catalyst performs the best, conditioning with air is probably required to properly condition the Pd/Ag tubes, and that CO/CO{sub 2} ratios maybe an indicator of coking. The 3-tube PMR had a permeator membrane area of 0.0247 m{sup 2} and a catalyst volume to membrane area ratio of 4.63 cc/cm{sup 2} (with the catalyst on the outside of the membrane tubes and the catalyst only covering the membrane tube length). A PMR for TEP will require a larger membrane area (perhaps 0.35 m{sup 2}). With this in mind, an intermediate sized PMR was constructed. This PMR has 7 permeator tubes and a total membrane area of 0.0851 m{sup 2}. The catalyst volume to membrane area ratio for the 7-tube PMR was 5.18 cc/cm{sup 2}. The total membrane area of the 7-tube PMR (0.0851 m{sup 2}) is 3.45 times larger than total membrane area of the 3-tube PMR (0.0247 m{sup 2}). The following objectives were identified for the 7-tube PMR tests: (1) Refine test measurements, especially humidity and flow; (2) Refine maintenance procedures for Pd/Ag tube conditioning; (3) Evaluate baseline PMR operating conditions; (4) Determine PMR scaling method; (5) Evaluate PMR with realistic feed compositions; (6) Evaluate PMR performance with varying permeate pressures; (7) Study coking-related issues; and (8) Identify any unexpected behavior that may require further investigation (used to study transient behavior). This report presents the tests results defined by these objectives.

  12. Experimental characterization of pressure drops and channel instabilities in helical coil SG tubes

    SciTech Connect (OSTI)

    Colombo, M.; Cammi, A.; De Amicis, J.; Ricotti, M. E. [Politecnico di Milano, Dept. of Energy, Nuclear Engineering Div. - CeSNEF, Via La Masa 34, 20156, Milano (Italy)

    2012-07-01

    Helical tube heat exchangers provide better heat transfer characteristics, an improved capability to accommodate stresses due to thermal expansions and a more compact design with respect to straight tube heat exchangers. For these advantages they are considered as an option for the Steam Generator (SG) of many new reactor projects of Generation III+ and Generation IV. In particular, their compactness fits well with the requirements of Small-medium Modular Reactors (SMRs) of integral design, where all the primary system components are located inside the reactor vessel. In this framework, thermal hydraulics of helical pipes has been studied in recent years by Politecnico di Milano in different experimental campaigns. Experiments have been carried out in a full-scale open loop test facility installed at SIET labs in Piacenza (Italy)), to simulate the SG of a typical SMR. The facility includes two helical pipes (1 m coil diameter, 32 m length, 8 m height), connected via lower and upper headers. Following recently completed experimental campaigns dedicated to pressure drops and density wave instabilities, this paper deals with a new experimental campaign focused on both pressure drops (single-phase flow and two-phase flow, laminar and turbulent regimes) and flow instabilities. The availability of a large number of experimental data, in particular on two-phase flow, is of fundamental interest for correlation development, model validation and code assessment. Two-phase pressure drops have been measured in adiabatic conditions, ranging from 200 to 600 kg/m{sup 2}s for the mass flux, from 30 to 60 bar for the pressure and from 0.1 to 1.0 for the flow quality. The channel characteristics mass flow rate - pressure drop has been determined experimentally in the range 10-40 bar, varying the mass flow rate at a fixed value of the thermal flux. In addition, single-phase pressure drops have been measured in both laminar and turbulent conditions. Density wave instabilities have been studied at mass flux from 100 to 400 kg/m{sup 2}s and pressure from 10 to 20 bar, to confirm the particular behavior of the stability boundary in helical geometry at low pressure and low mass flow rate. Finally, starting from the unstable regions identified from the experimental channel characteristics, Ledinegg type instabilities have been investigated to drawn stability maps with complete stable and unstable regions in the dimensionless plane N sub-N pch. (authors)

  13. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Welch, J.L. ); Whitlow, R.R. )

    1992-07-01

    This paper reports that pulling tubing to clean out a production liner at Prudhoe Bay Unit Western Operating Area (PBU WOA) averages $600,000 to $800,000. Coiled tubing underreaming was developed to accomplish this objective at lower costs. Beginning in 1988, these operations have been improved through several generations of procedures and tool designs. Using current technology, the underreamer, in conjunction with coiled tubing, can reduce the cost of drilling out to a liner to about $50,000 or $100,000, depending on the amount and type of material to be removed. PBU WOA, operated by BP Exploration, produces about 600,000 bopd from 395 wells. Another 61 wells are used to inject produced water, seawater and miscible fluids. Most of the remedial well servicing operations are conducted using coiled tubing (CT). Three contract coiled tubing units (CTUs) work daily, performing wellbore cleanouts, stimulations, inflatable bridge plug installations and cement squeeze operations. About 42 underreaming jobs were performed from 1990 to 1991 at PBU WOA for an average cost of between $75,000 and $100,000, a cost savings of $500,000 power well compared to pulling tubing and cleaning out the wells conventionally.

  14. Next Generation Engineered Materials for Ultra Supercritical Steam Turbines

    SciTech Connect (OSTI)

    Douglas Arrell

    2006-05-31

    To reduce the effect of global warming on our climate, the levels of CO{sub 2} emissions should be reduced. One way to do this is to increase the efficiency of electricity production from fossil fuels. This will in turn reduce the amount of CO{sub 2} emissions for a given power output. Using US practice for efficiency calculations, then a move from a typical US plant running at 37% efficiency to a 760 C /38.5 MPa (1400 F/5580 psi) plant running at 48% efficiency would reduce CO2 emissions by 170kg/MW.hr or 25%. This report presents a literature review and roadmap for the materials development required to produce a 760 C (1400 F) / 38.5MPa (5580 psi) steam turbine without use of cooling steam to reduce the material temperature. The report reviews the materials solutions available for operation in components exposed to temperatures in the range of 600 to 760 C, i.e. above the current range of operating conditions for today's turbines. A roadmap of the timescale and approximate cost for carrying out the required development is also included. The nano-structured austenitic alloy CF8C+ was investigated during the program, and the mechanical behavior of this alloy is presented and discussed as an illustration of the potential benefits available from nano-control of the material structure.

  15. Analysis of transport phenomena during the convective drying in superheated steam

    SciTech Connect (OSTI)

    Topin, F.; Tadrist, L. [Univ. de Provence, Marseille (France)

    1997-10-01

    This work focused on high-temperature convective drying (superheated steam drying). The process has been investigated both experimentally and numerically. The experimental analysis was carried out in an aerodynamic return-flow wind-tunnel, with very small cylinders of cellular concrete. For the local analysis, the samples were fitted with thermocouples and pressure sensors. The mean moisture content of the cylinders was measured by simple weighing while the temperature and pressure readings were being taken. Global and local analysis of heat and mass transfer in small cylinders in superheated steam were carried out. The systematical study for several sizes and aerothermal conditions show a similar behavior for moisture content, pressure and temperature values. A numerical model for high temperature drying, using the finite elements method, in a 2-D configuration, was implemented and validated.

  16. Reducing the risk, complexity and cost of coiled tubing drilling

    SciTech Connect (OSTI)

    Portman, L.

    1999-07-01

    Drilling vertical well extensions with coiled tubing, particularly in the underbalanced state, exploits the inherent strengths of coiled tubing including: The ability to enter slim holes against a live well head; The use of small equipment that is fast to rig up and down; and The ability to trip quickly and maintain a steady pressure downhole with continuous circulation. Coiled tubing has successfully been used to deepen hundreds of wells, yet this application has only received sporadic attention. There are some very important technical considerations when drilling non-directionally with coiled tubing that must be addressed to ensure a commercially successful job. A recent vertical drilling job carried out in Western Australia illustrates the critical engineering aspects of an underbalanced, non-directional, coiled tubing drilling job. This job was completed for Arc Energy in April 1999 and produced a well that stabilized at 1.1 MMcfd, where three other wells drilled conventionally into these zones had shown only trace amounts of hydrocarbon.

  17. Computational fluid dynamics (CFD) simulations of aerosol in a u-shaped steam generator tube 

    E-Print Network [OSTI]

    Longmire, Pamela

    2009-05-15

    To quantify primary side aerosol retention, an Eulerian/Lagrangian approach was used to investigate aerosol transport in a compressible, turbulent, adiabatic, internal, wall-bounded flow. The ARTIST experimental project ...

  18. DOE's BestPractices Steam End User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    generation efficiency and the primary factors that affect it. . The general concepts of boiler efficiency Blowdown Losses Stack Losses Slide 2 - Boiler Types There are many types of boilers, but the primary boiler designations are fire-tube boilers and water-tube boilers. A fire-tube boiler is one in which the combustion

  19. Direct-Steam Linear Fresnel Performance Model for NREL's System Advisor Model

    SciTech Connect (OSTI)

    Wagner, M. J.; Zhu, G.

    2012-09-01

    This paper presents the technical formulation and demonstrated model performance results of a new direct-steam-generation (DSG) model in NREL's System Advisor Model (SAM). The model predicts the annual electricity production of a wide range of system configurations within the DSG Linear Fresnel technology by modeling hourly performance of the plant in detail. The quasi-steady-state formulation allows users to investigate energy and mass flows, operating temperatures, and pressure drops for geometries and solar field configurations of interest. The model includes tools for heat loss calculation using either empirical polynomial heat loss curves as a function of steam temperature, ambient temperature, and wind velocity, or a detailed evacuated tube receiver heat loss model. Thermal losses are evaluated using a computationally efficient nodal approach, where the solar field and headers are discretized into multiple nodes where heat losses, thermal inertia, steam conditions (including pressure, temperature, enthalpy, etc.) are individually evaluated during each time step of the simulation. This paper discusses the mathematical formulation for the solar field model and describes how the solar field is integrated with the other subsystem models, including the power cycle and optional auxiliary fossil system. Model results are also presented to demonstrate plant behavior in the various operating modes.

  20. Inspecting coiled tubing for well operations

    SciTech Connect (OSTI)

    Gard, M.F.; Pasternack, E.S.; Smith, L.J.

    1992-02-18

    This patent describes improvement in a coiled tubing system for insertion of a substantially continuous bendable length of metal tubing into and withdrawal from a wellbore, the system including a tubing injection unit disposed for injecting the length of tubing into the well bore and storage means for dispensing the length of tubing and receiving the length of tubing from the injection unit. The improvement includes: tubing inspection apparatus for substantially continuously inspecting the wall section of the tubing to detect cracks and structural defects which may lead to tubing failure, the apparatus comprising: a source of electromagnetic radiation mounted in proximity to the tubing between the injection unit and a wellhead into which the tubing is injected; a radiation detector unit for receiving signals from the source which have been projected through the wall of the tubing; means for receiving signals form the detector unit for monitoring the structural integrity o the wall of the tubing during one of injecting and withdrawing the tubing with respect to the wellhead; and housing means supported for rotation about a longitudinal axis of the tubing.

  1. Subsurface steam sampling in Geysers wells

    SciTech Connect (OSTI)

    Lysne, P. [Lysne (Peter), Albuquerque, NM (United States); Koenig, B. [Unocal Geothermal and Power Operations Group, Santa Rose, CA (United States); Hirtz, P. [Thermochem, Inc., Santa Rosa, CA (United States); Normann, R.; Henfling, J. [Sandia National Labs., Albuquerque, NM (United States)

    1997-01-01

    A new downhole sampling tool has been built for use in steam wells at The Geysers geothermal reservoir. The tool condenses specimens into an initially evacuated vessel that is opened down hole at the direction of an on-board computer. The tool makes a temperature log of the well as it is deployed, and the pressure and temperature of collected specimens are monitored for diagnostic purposes. Initial tests were encouraging, and the Department of Energy has funded an expanded effort that includes data gathering needed to develop a three-dimensional model of The Geysers geochemical environment. Collected data will be useful for understanding the origins of hydrogen chloride and non-condensable gases in the steam, as well as tracking the effect of injection on the composition of produced steam. Interested parties are invited to observe the work and to join the program.

  2. Ultra supercritical turbines--steam oxidation

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Cramer, Stephen D.; Ziomek-Moroz, Margaret; Alman, David E.

    2004-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions, which are goals of the U.S. Department of Energy?s Advanced Power Systems Initiatives. Most current coal power plants in the U.S. operate at a maximum steam temperature of 538?C. However, new supercritical plants worldwide are being brought into service with steam temperatures of up to 620?C. Current Advanced Power Systems goals include coal generation at 60% efficiency, which would require steam temperatures of up to 760?C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections. Initial results of this research are presented.

  3. Integrated vacuum absorption steam cycle gas separation

    DOE Patents [OSTI]

    Chen, Shiaguo (Champaign, IL); Lu, Yonggi (Urbana, IL); Rostam-Abadi, Massoud (Champaign, IL)

    2011-11-22

    Methods and systems for separating a targeted gas from a gas stream emitted from a power plant. The gas stream is brought into contact with an absorption solution to preferentially absorb the targeted gas to be separated from the gas stream so that an absorbed gas is present within the absorption solution. This provides a gas-rich solution, which is introduced into a stripper. Low pressure exhaust steam from a low pressure steam turbine of the power plant is injected into the stripper with the gas-rich solution. The absorbed gas from the gas-rich solution is stripped in the stripper using the injected low pressure steam to provide a gas stream containing the targeted gas. The stripper is at or near vacuum. Water vapor in a gas stream from the stripper is condensed in a condenser operating at a pressure lower than the stripper to concentrate the targeted gas. Condensed water is separated from the concentrated targeted gas.

  4. Experimental studies of steam-propane injection to enhance recovery of an intermediate crude oil 

    E-Print Network [OSTI]

    Tinss, Judicael Christopher

    2001-01-01

    in accelerating oil production and to compare the performance of steam-propane injection versus steam injection alone on an intermediate crude oil of 21 ?API gravity. Eight experimental runs were performed: three pure steam injection runs, three steam...

  5. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    and adding the superheated steam to the steam turbine cycle.into gasifier as superheated steam in order to reach a highsignificant amount of superheated steam has to be generated

  6. Coiled tubing - Operations and services

    SciTech Connect (OSTI)

    Rich, D.A.; Blue, T.H. )

    1993-03-01

    Sand production can severely impact well performance and profitability by damaging production equipment or plugging wellbores. Sand control in existing wells may be required because of inadequate initial completion design, recompletion to new intervals or changes in reservoir production characteristics. The most durable and reliable sand control is by conventional gravel packing, but in some cases, conventional packs may not be economic or feasible. Improvements in coiled tubing technology and reliability have resulted in better application and increased acceptance of through-tubing sand control. Concentric gravel packing and sand consolidation are being used more because of advances in equipment, services, downhole tools and fluids. Candidates for these techniques include conventional completions that begin producing sand and wells with gravel pack failures. Economical jobs have been performed successfully in several different wellbore configurations. Some initially non-gravel packed wells are now being designed for possible through-tubing gravel packing, anticipating sand production later in the completion's producing life. This paper reviews the general procedures for installing a through-tubing, washdown mechanical gravel pack using coiled tubing conveyance and placement techniques.

  7. Energy & Environmental Benefits from Steam & Electricity Cogeneration 

    E-Print Network [OSTI]

    Ratheal, R.

    2004-01-01

    -site powerhouses (one coal-fired and one natural gas-fired) and from gas-fired and waste heat boilers in its four hydrocarbon cracking plants. The challenge was to find a way to reduce costs and improve reliability of procuring and/or producing electricity... and steam while maintaining or reducing TEX air emissions. TEX entered into an agreement with Eastex Cogeneration to build, own and operate a 440 MW gas-fired steam and electric cogeneration facility on site. Implementation of the project was complex...

  8. Savings in Steam Systems (A Case Study) 

    E-Print Network [OSTI]

    DeBat, R.

    2001-01-01

    stream_source_info ESL-IE-01-05-37.pdf.txt stream_content_type text/plain stream_size 35654 Content-Encoding ISO-8859-1 stream_name ESL-IE-01-05-37.pdf.txt Content-Type text/plain; charset=ISO-8859-1 Savings in Steam... Systems (A Case Study) Rich DeBat Steam Systems Engineer Armstrong Service, Inc. Three Rivers, MI ABSTRACT Armstrong Service Inc. (ASI) conducted an engineered evaluation at an Ammonium Nitrate Manufacturing facility during the Fall of 1999...

  9. Cover Heated, Open Vessels - Steam Tip Sheet #19

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on covering heated, open vessels provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  10. Finding Benefits by Modeling and Optimizing Steam and Power Systems 

    E-Print Network [OSTI]

    Jones, B.; Nelson, D.

    2007-01-01

    A site-wide steam modeling and optimization program (Visual MESA) was implemented at the INEOS Chocolate Bayou site. This program optimizes steam production, compressor turbine extraction, pump operation (turbine/motor) operation, as well...

  11. The Analysis and Development of Large Industrial Steam Systems 

    E-Print Network [OSTI]

    Waterland, A. F.

    1980-01-01

    Chemicals, petroleum, pulp and paper, and many other industries depend heavily on extensive complex steam systems for thermal and mechanical energy delivery. Steam's versatility and desirable characteristics as both a heat transfer medium and a...

  12. Case Study- Steam System Improvements at Dupont Automotive Marshall Laboratory 

    E-Print Network [OSTI]

    Larkin, A.

    2002-01-01

    and implement small scale cogeneration. These recommendations included reducing the medium pressure steam distribution to low pressure, eliminating the medium pressure to low pressure reducing stations, installing a back pressure steam turbine generator...

  13. Steam Tracing...New Technologies for the 21st Century 

    E-Print Network [OSTI]

    Pitzer, R. K.; Barth, R. E.; Bonorden, C.

    1999-01-01

    For decades, steam tracing has been an accepted practice in the heating of piping, vessels, and equipment. This paper presents recent product innovations such as "burn-safe" and "energy efficient" steam tracing products. For the many applications...

  14. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Broader source: Energy.gov (indexed) [DOE]

    to Recover Low-Pressure Waste Steam Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Consider Installing High-Pressure Boilers with Backpressure Turbine-Generators...

  15. Install and Automatic Blowdown Control System - Steam Tip Sheet #23

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO steam tip sheet on installing automatic blowdown controls provide how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  16. Reliability Improvement Programs in Steam Distribution and Power Generation Systems 

    E-Print Network [OSTI]

    Petto, S.

    1987-01-01

    can be found in power generation. steam distribution, and in all types of durable and non-durable Industrial productions. I 300 " 0 " 200 C " ? ? ~ 'DO ?~ 50 ' .. '7. '70 '75 '50 '.2 The cost to maintain steam systems. namely...

  17. CIBO's Energy Efficiency Handbook for Steam Power Systems 

    E-Print Network [OSTI]

    Bessette, R. D.

    1997-01-01

    The Council of Industrial Boiler Owners (CIBO) has developed a handbook to help boiler operators get the best performance from their industrial steam systems. This energy efficiency handbook takes a comprehensive look at the boiler and steam system...

  18. Review of Orifice Plate Steam Traps | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Review of Orifice Plate Steam Traps Review of Orifice Plate Steam Traps This guide was prepared to serve as a foundation for making informed decisions about when orifice plate...

  19. Use Vapor Recompression to Recover Low-Pressure Waste Steam,...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    that it can be reused. Vapor recompression relies upon a mechanical compressor or steam jet ejector to increase the temperature of the latent heat in steam to render it usable for...

  20. Following Where the Steam Goes: Industry's Business Opportunity 

    E-Print Network [OSTI]

    Jaber, D.; Jones, T.

    1999-01-01

    Many associated benefits accrue from plant projects which comprehensively address steam systems. The DOE-Alliance to Save Energy Steam Challenge program was initiated shortly after last year's IETC on April 30, 1998 to promote awareness...

  1. Coiled tubing -- Operations and services

    SciTech Connect (OSTI)

    Sas-Jaworsky, A. II ); Blount, C.G. ); Tailby, R.J. )

    1993-06-01

    This paper reviews three industry authority's views on developments that will impact coiled tubing equipment and techniques for conventional land locations, Arctic and harsh offshore environments. Examples which are provided include the development of high-strength steels, composite pipe, integral lift devices, abrasive jet drilling, and extended reach drilling. It discusses the application of coiled tubing to well completion and maintenance, including the applications to plugged pipelines. The use of new steels and alloys help increase the corrosion resistance of the drilling stem along with greater load-bearing capacity. The economic advantages of coiled drilling versus jointed tubing drilling is somewhat more questionable as the cost for downhole motors and directional tools remain prohibitively high and borehole diameters remain small.

  2. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Brown, P.T.; Wimberly, R.D.

    1992-10-01

    Oil and gas wells that flow on initial completion eventually reach a condition of liquid loading that kills the wells. This results form declining reservoir pressure, decreased gas volume (velocity), increased water production and other factors that cause liquids to accumulate at the bottom of the well and exert back pressure on the formation. This restricts or in some cases prevents fluid entry into the wellbore form the formation. Flowing production can be restored or increased by reducing surface backpressure, well bore stimulation, pressure maintenance or by installing a string of smaller diameter tubing. This paper reports on installation (hanging off) of a concentric string of coiled tubing inside existing production tubing which is an economically viable, safe, convenient and effective alterative for returning some of these liquid loaded )logged-up) wells to flowing status.

  3. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Sas-Jaworsky, A. II )

    1991-12-01

    This article outlines the minimum safety requirements that should be considered for onshore and offshore oil well service operations with coiled tubing equipment. These guidelines comply with Minerals Management Service (MMS) regulations issued on May 31, 1988, for offshore work. Where specific MMS regulations are sited, the regulation reference, Incident of Non-Compliance (INC), number is provided. These guidelines can be used by operators and contractors, and although U.S. offshore operations are emphasized, they are applicable wherever coiled tubing services are used.

  4. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Sas-Jaworsky, A. II )

    1992-03-01

    Operations involving sand or solids washing are the most common of today's coiled tubing workover services. Wellbore cleanouts require pumping fluid that will entrain solids and return them to the surface. In most cases, wash fluids and solids are captured in surface tanks of sufficient volume to allow solids to settle out. Where practical, fluids are recirculated to reduce cost. An important concern when designing sand wash programs is correct fluid system selection. Wash fluids should closely balance BHP and provide piston like displacement for solids removal. This paper is an overview of compressible and incompressible fluids commonly used for coiled tubing services.

  5. Opposed slant tube diabatic sorber

    DOE Patents [OSTI]

    Erickson, Donald C.

    2004-01-20

    A sorber comprised of at least three concentric coils of tubing contained in a shell with a flow path for liquid sorbent in one direction, a flow path for heat transfer fluid which is in counter-current heat exchange relationship with sorbent flow, a sorbate vapor port in communication with at least one of sorbent inlet or exit ports, wherein each coil is coiled in opposite direction to those coils adjoining it, whereby the opposed slant tube configuration is achieved, with structure for flow modification in the core space inside the innermost coil.

  6. Improving Steam System Performance: A Sourcebook for Industry, Second Edition

    SciTech Connect (OSTI)

    2012-02-23

    This sourcebook is designed to provide steam system users with a reference that describes the basic steam system components, outlines opportunities for energy and performance improvements, and discusses the benefits of a systems approach in identifying and implementing these improvement opportunities. The sourcebook is divided into three main sections: steam system basics, performance improvement opportunities, and where to find help.

  7. Industrial Steam Power Cycles Final End-Use Classification 

    E-Print Network [OSTI]

    Waterland, A. F.

    1983-01-01

    Final end uses of steam include two major classifications: those uses that condense the steam against heat transfer surfaces to provide heat to an item of process or service equipment; and those that require a mass flow of steam for stripping...

  8. Steam boiler control specification problem: A TLA solution

    E-Print Network [OSTI]

    Merz, Stephan

    Steam boiler control specification problem: A TLA solution Frank Le�ke and Stephan Merz Institut f of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi­ cal state of the steam boiler and the model maintained by the controller and discuss

  9. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification Peter Csaba ()lveczky, Poland Abstract. In this paper an object-oriented algebraic solution of the steam-boiler specification Introduction The steam-boiler control specification problem has been proposed as a challenge for different

  10. An Object-Oriented Algebraic Steam-Boiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object-Oriented Algebraic Steam-Boiler Control Specification.In this paper an object-oriented algebraic solution of the steam-boiler specification problem is presented computations cannot happen. 1 Introduction The steam-boiler control specification problem has been

  11. Steam boiler control speci cation problem: A TLA solution

    E-Print Network [OSTI]

    Cengarle, María Victoria

    Steam boiler control speci cation problem: A TLA solution Frank Le ke and Stephan Merz Institut fur of the state of the steam boiler, detect failures, and model message transmission. We give a more detailed between the physi- cal state of the steam boiler and the model maintained by the controller and discuss

  12. An ObjectOriented Algebraic SteamBoiler Control Specification

    E-Print Network [OSTI]

    Ã?lveczky, Peter Csaba

    An Object­Oriented Algebraic Steam­Boiler Control Specification Peter Csaba Ë? Olveczky 1# , Piotr, Poland Abstract. In this paper an object­oriented algebraic solution of the steam­boiler specification Introduction The steam­boiler control specification problem has been proposed as a challenge for di

  13. STEAM RECEIVER MODELS FOR SOLAR DISH CONCENTRATORS: TWO MODELS COMPARED

    E-Print Network [OSTI]

    that commercial steam turbines operate at. It is envisaged that plants based on large arrays of dishes wouldSTEAM RECEIVER MODELS FOR SOLAR DISH CONCENTRATORS: TWO MODELS COMPARED José Zapata, Keith response of a parabolic dish steam cavity receiver. Both approaches are based on a heat transfer model

  14. Lowest Pressure Steam Saves More BTU's Than You Think 

    E-Print Network [OSTI]

    Vallery, S. J.

    1985-01-01

    the high and low steam pressures. The discussion below shows how the savings in using low pressure steam can be above 25%! The key to the savings is not in the heat exchanger equipment or the steam trap, but is back at the powerhouse - the sensible heat...

  15. Supported metal catalysts for alcohol/sugar alcohol steam reforming

    SciTech Connect (OSTI)

    Davidson, Stephen; Zhang, He; Sun, Junming; Wang, Yong

    2014-08-21

    Despite extensive studies on hydrogen production via steam reforming of alcohols and sugar alcohols, catalysts typically suffer a variety of issues from poor hydrogen selectivity to rapid deactivation. Here, we summarize recent advances in fundamental understanding of functionality and structure of catalysts for alcohol/sugar alcohol steam reforming, and provide perspectives on further development required to design highly efficient steam reforming catalysts.

  16. Project Recap Humanitarian Engineering Biodiesel Boiler System for Steam Generator

    E-Print Network [OSTI]

    Demirel, Melik C.

    Project Recap Humanitarian Engineering ­ Biodiesel Boiler System for Steam Generator Currently 70 biodiesel boiler system to drive a steam engine generator. This system is to provide electricity the customer needs, a boiler fueled by biodiesel and outputting to a steam engine was decided upon. The system

  17. Water spray ejector system for steam injected engine

    SciTech Connect (OSTI)

    Hines, W.R.

    1991-10-08

    This paper describes a method of increasing the power output of a steam injected gas turbine engine. It comprises: a compressor, a combustor having a dome which receives fuel and steam from a dual flow nozzle, and a turbine in series combination with a gas flow path passing therethrough, and a system for injection of superheated steam into the gas flow path, the method comprising spraying water into the steam injection system where the water is evaporated by the superheated steam, mixing the evaporated water with the existing steam in the steam injection system so that the resultant steam is at a temperature of at least 28 degrees celsius (50 degrees fahrenheit) superheat and additional steam is added to the dome from the fuel nozzle to obtain a resultant increased mass flow of superheated steam mixture for injection into the gas flow path, and controlling the amount of water sprayed into the steam injection system to maximize the mass flow of superheated steam without quenching the flame.

  18. Steam Trap Testing and Evaluation: An Actual Plant Case Study 

    E-Print Network [OSTI]

    Feldman, A. L.

    1981-01-01

    With rising steam costs and a high failure rate on the Joliet Plants standard steam trap, a testing and evaluation program was begun to find a steam trap that would work at Olin-Joliet. The basis was to conduct the test on the actual process...

  19. Replace Pressure-Reducing Valves with Backpressure Turbogenerators (International Fact Sheet), Energy Tips-Steam, Steam Tip Sheet #20c

    SciTech Connect (OSTI)

    Not Available

    2010-10-01

    This English/Chinese ITP steam tip sheet on replacing pressure-reducing valves provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  20. Use Low-Grade Waste Steam to Power Absorption Chillers - Steam Tip Sheet #14

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on waste steam to power absorption chillers provides how-to advice for improving the system using low-cost, proven practices and technologies.

  1. Consider Steam Turbine Drives for Rotating Equipment - Steam Tip Sheet #21

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on steam turbine drives for rotating equipment provides how-to advice for improving the system using low-cost, proven practices and technologies.

  2. Experimental and analytical studies of hydrocarbon yields under dry-, steam-, and steam with propane-distillation 

    E-Print Network [OSTI]

    Ramirez Garnica, Marco Antonio

    2004-09-30

    Recent experimental and simulation studies -conducted at the Department of Petroleum Engineering at Texas A&M University - confirm oil production is accelerated when propane is used as an additive during steam injection. To better understand...

  3. Improved Steam Assisted Gravity Drainage (SAGD) Performance with Solvent as Steam Additive 

    E-Print Network [OSTI]

    Li, Weiqiang

    2011-02-22

    Steam Assisted Gravity Drainage (SAGD) is used widely as a thermal recovery technique in Canada to produce a very viscous bitumen formation. The main research objectives of this simulation and experimental study are to investigate oil recovery...

  4. Steam Challenge: Developing A New DOE Program to Help Industry be Steam Smart 

    E-Print Network [OSTI]

    Jones, T.; Hart, F.

    1998-01-01

    Last year, the Alliance to Save Energy, the Department of Energy's Office of Industrial Technologies, and a cadre of private companies and associations formed an innovative "Steam Partnership" with the goal of developing a new, DOE technical...

  5. Coiled tubing 1994: Enhanced value through innovation

    SciTech Connect (OSTI)

    Teel, M.E.

    1994-01-01

    This paper discusses the growth in use of coiled tubing in well completion and development processes. Larger tubing is now available and operations expand into more demanding and critical areas as a result of research and development, innovation, and better understanding of materials and tube development. This article highlights significant coiled tubing operations, services, practices, and applications since 1990. It describes the types of materials used in coiled tubing and the strength associated with each type. Various case studies are described which use this tubing in both horizontal and directional drilling. It also is discussed as it relates to various types of enhanced recovery techniques for oil and gas wells.

  6. Method of removing cesium from steam

    DOE Patents [OSTI]

    Carson, Jr., Neill J. (Clarendon Hills, IL); Noland, Robert A. (Oak Park, IL); Ruther, Westly E. (Skokie, IL)

    1991-01-01

    Method for removal of radioactive cesium from a hot vapor, such as high temperature steam, including the steps of passing input hot vapor containing radioactive cesium into a bed of silicate glass particles and chemically incorporating radioactive cesium in the silicate glass particles at a temperature of at least about 700.degree. F.

  7. Task 1—Steam Oxidation (NETL-US)

    SciTech Connect (OSTI)

    G. R. Holcomb

    2010-05-01

    The proposed steam in let temperature in the Advanced Ultra Supercritical (A·USC) steam turbine is high enough (760°C) Ihat traditional turbine casing and valve body materials such as ferr;tic/manensitic steels will not suffice due to temperature lim itations of this class of materials. Cast versions of three traditionally wrought Ni-based superalloys (Haynes 263. Haynes 282, and Nimonic 105) were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantia l: 2-5,000 kg each half and on the order of 100 nun thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equi valem microslruclUre •. A multi_step homogenization heat treatment was d~ve loped to better disperse the al loy constituents. These castings were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (al 760 and 800 "C).

  8. Gas turbine row #1 steam cooled vane

    DOE Patents [OSTI]

    Cunha, Frank J. (Longwood, FL)

    2000-01-01

    A design for a vane segment having a closed-loop steam cooling system is provided. The vane segment comprises an outer shroud, an inner shroud and an airfoil, each component having a target surface on the inside surface of its walls. A plurality of rectangular waffle structures are provided on the target surface to enhance heat transfer between each component and cooling steam. Channel systems are provided in the shrouds to improve the flow of steam through the shrouds. Insert legs located in cavities in the airfoil are also provided. Each insert leg comprises outer channels located on a perimeter of the leg, each outer channel having an outer wall and impingement holes on the outer wall for producing impingement jets of cooling steam to contact the airfoil's target surface. Each insert leg further comprises a plurality of substantially rectangular-shaped ribs located on the outer wall and a plurality of openings located between outer channels of the leg to minimize cross flow degradation.

  9. Steam Trap Maintenance as a Profit Center 

    E-Print Network [OSTI]

    Bouchillon, J. L.

    1996-01-01

    program at a large, 4000 trap chemical plant. The previously "good" maintenance program which was losing $565,000 per year in steam was turned into a $485,000 per year cost savings. This paper will also give the steps that can in as few as 3 months...

  10. Low chemical concentrating steam generating cycle

    DOE Patents [OSTI]

    Mangus, James D. (Greensburg, PA)

    1983-01-01

    A steam cycle for a nuclear power plant having two optional modes of operation. A once-through mode of operation uses direct feed of coolant water to an evaporator avoiding excessive chemical concentration buildup. A recirculation mode of operation uses a recirculation loop to direct a portion of flow from the evaporator back through the evaporator to effectively increase evaporator flow.

  11. Coreflood experimental study of steam displacement 

    E-Print Network [OSTI]

    Cerutti, Andres Enrique

    1997-01-01

    The main objective of this study was to verify experimentally whether or not a Buckley-Leverett shock front exists when steam displaces oil in a porous medium, as assumed in the Aydelotte-Pope steamflood predictive model. Experiments were conducted...

  12. Natural gas-assisted steam electrolyzer

    DOE Patents [OSTI]

    Pham, Ai-Quoc (San Jose, CA); Wallman, P. Henrik (Berkeley, CA); Glass, Robert S. (Livermore, CA)

    2000-01-01

    An efficient method of producing hydrogen by high temperature steam electrolysis that will lower the electricity consumption to an estimated 65 percent lower than has been achievable with previous steam electrolyzer systems. This is accomplished with a natural gas-assisted steam electrolyzer, which significantly reduces the electricity consumption. Since this natural gas-assisted steam electrolyzer replaces one unit of electrical energy by one unit of energy content in natural gas at one-quarter the cost, the hydrogen production cost will be significantly reduced. Also, it is possible to vary the ratio between the electricity and the natural gas supplied to the system in response to fluctuations in relative prices for these two energy sources. In one approach an appropriate catalyst on the anode side of the electrolyzer will promote the partial oxidation of natural gas to CO and hydrogen, called Syn-Gas, and the CO can also be shifted to CO.sub.2 to give additional hydrogen. In another approach the natural gas is used in the anode side of the electrolyzer to burn out the oxygen resulting from electrolysis, thus reducing or eliminating the potential difference across the electrolyzer membrane.

  13. Fuel cell integrated with steam reformer

    DOE Patents [OSTI]

    Beshty, Bahjat S. (Lower Makefield, PA); Whelan, James A. (Bricktown, NJ)

    1987-01-01

    A H.sub.2 -air fuel cell integrated with a steam reformer is disclosed wherein a superheated water/methanol mixture is fed to a catalytic reformer to provide a continuous supply of hydrogen to the fuel cell, the gases exhausted from the anode of the fuel cell providing the thermal energy, via combustion, for superheating the water/methanol mixture.

  14. Directly connected heat exchanger tube section and coolant-cooled structure

    SciTech Connect (OSTI)

    Chainer, Timothy J; Coico, Patrick A; Graybill, David P; Iyengar, Madhusudan K; Kamath, Vinod; Kochuparambil, Bejoy J; Schmidt, Roger R; Steinke, Mark E

    2014-04-01

    A cooling apparatus for an electronics rack is provided which includes an air-to-liquid heat exchanger, one or more coolant-cooled structures and a tube. The heat exchanger, which is associated with the electronics rack and disposed to cool air passing through the rack, includes a plurality of distinct, coolant-carrying tube sections, each tube section having a coolant inlet and a coolant outlet, one of which is coupled in fluid communication with a coolant loop to facilitate flow of coolant through the tube section. The coolant-cooled structure(s) is in thermal contact with an electronic component(s) of the rack, and facilitates transfer of heat from the component(s) to the coolant. The tube connects in fluid communication one coolant-cooled structure and the other of the coolant inlet or outlet of the one tube section, and facilitates flow of coolant directly between that coolant-carrying tube section of the heat exchanger and the coolant-cooled structure.

  15. Coiled-tubing logging system

    SciTech Connect (OSTI)

    Howell, E.P.; Smith, L.J.; Blount, C.G.

    1988-03-01

    Techniques have been developed to use coiled tubing containing a seven-conductor wireline to facilitate logging operations. Equipment has been designed to permit the connection of conventional logging tools to the tubing and the recording of logs. Operating techniques have been developed and applied under various wellbore conditions. The system allows traditional log measurements in a well while wellbore conditions are controlled. Advantages of the system include reduced wellbore pressure during peroration to maximize perforation performance; lubrication during pulling or pushing a logging tool through a borehole so that a more uniform velocity can be maintained with a logging sonde; continued circulation and thus borehole stability during logging; temperature reduction for improved reliability of logging sonde electronics in hot holes; and more stable positioning of perforation equipment. The ability of coiled tubing to push tools down highly deviated or horizontal wellbores makes logging or perforating feasible in these wells. Expenses can often be reduced with coiled-tubing logging because a rig is unnecessary during many operations.

  16. Coiled-tubing logging system

    SciTech Connect (OSTI)

    Howell, E.P.; Smith, L.J.; Blount, C.G.

    1986-01-01

    Techniques have been developed which use coiled tubing containing a seven-conductor wireline to facilitate logging operations. Equipment has been designed which permits the connection of conventional logging tools to the tubing and the recording of logs. Also, operating techniques have been developed and applied under various wellbore conditions. The system allows traditional log measurements in a well while controlling wellbore conditions. Advantages of the system include: reduced wellbore pressure during perforation to minimize formation damage: lubrication while pulling or pushing a logging tool through a borehole so that a more uniform velocity can be maintained with a logging sonde; continued circulation and thus borehole stability while logging; temperature reduction for improved reliability of logging sonde electronics in hot holes; and more stable positioning of perforation equipment. The ability of coiled tubing to push tools down highly deviated, or even horizontal wellbores, makes logging or perforating feasible in these wells. Expenses can often be reduced with coiled-tubing logging, since a rig is unnecessary during many operations.

  17. 2014 Tube -1 STANDING WAVES

    E-Print Network [OSTI]

    Gustafsson, Torgny

    2014 Tube - 1 STANDING WAVES IN AN AIR COLUMN The objective of the experiment is: · To study the harmonic structure of standing waves in an air column. APPARATUS: Computer, FFTScope software, PC speaker will produce nothing noteworthy. But, if the phase relationship is correct, standing waves can be formed

  18. Apparatus for connecting aligned abutted tubes

    DOE Patents [OSTI]

    Williams, R.E.

    1984-11-29

    An apparatus for connecting abutted tubes and for maintaining their rotary alignment during connection. The apparatus comprises first and second tubes, a rotation prevention element, a collar and a retainer. Each tube has inside and outside walls, and first and second ends, each end having an inside and outside edge. The first tube has portions defining a first plurality of cavities located at the outside edge of its first end. An external threaded portion is on the outside wall of the first tube and next to the first plurality of cavities. The second tube has portions defining a second plurality of cavities located at the outside edge of its first end. The first plurality has a different number than the second plurality. The first ends of the first and second tubes have substantially the same outside diameter and are abutted during connection so that an orifice is formed whenever first and second tube cavities substantially overlap. A rotation prevension element is placed in the orifice to prevent rotation of the first and second tubes. A collar with an internal threaded portion is slidably disposed about the second tube. The internal threaded portion engages the external threaded portion of the first tube to connect the tubes. A lip connected to the collar prevents separation of the collar from the second tube.

  19. Investigation of pressure drop in capillary tube for mixed refrigerant Joule-Thomson cryocooler

    SciTech Connect (OSTI)

    Ardhapurkar, P. M.; Sridharan, Arunkumar; Atrey, M. D.

    2014-01-29

    A capillary tube is commonly used in small capacity refrigeration and air-conditioning systems. It is also a preferred expansion device in mixed refrigerant Joule-Thomson (MR J-T) cryocoolers, since it is inexpensive and simple in configuration. However, the flow inside a capillary tube is complex, since flashing process that occurs in case of refrigeration and air-conditioning systems is metastable. A mixture of refrigerants such as nitrogen, methane, ethane, propane and iso-butane expands below its inversion temperature in the capillary tube of MR J-T cryocooler and reaches cryogenic temperature. The mass flow rate of refrigerant mixture circulating through capillary tube depends on the pressure difference across it. There are many empirical correlations which predict pressure drop across the capillary tube. However, they have not been tested for refrigerant mixtures and for operating conditions of the cryocooler. The present paper assesses the existing empirical correlations for predicting overall pressure drop across the capillary tube for the MR J-T cryocooler. The empirical correlations refer to homogeneous as well as separated flow models. Experiments are carried out to measure the overall pressure drop across the capillary tube for the cooler. Three different compositions of refrigerant mixture are used to study the pressure drop variations. The predicted overall pressure drop across the capillary tube is compared with the experimentally obtained value. The predictions obtained using homogeneous model show better match with the experimental results compared to separated flow models.

  20. Sampling Artifacts from Conductive Silicone Tubing

    E-Print Network [OSTI]

    Timko, Michael T.

    2009-01-01

    the soot from the filter with water and collecting it in aof water placed on the “heated silicone tubing” filter (water drop placed on the “unheated stainless steel tubing” filter

  1. Fracture compliance estimation using borehole tube waves

    E-Print Network [OSTI]

    Bakku, Sudhish Kumar

    We tested two models, one for tube-wave generation and the other for tube-wave attenuation at a fracture intersecting a borehole that can be used to estimate fracture compliance, fracture aperture, and lateral extent. In ...

  2. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  3. Thermochemically recuperated and steam cooled gas turbine system

    DOE Patents [OSTI]

    Viscovich, Paul W. (Longwood, FL); Bannister, Ronald L. (Winter Springs, FL)

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  4. Extrusion of metal oxide superconducting wire, tube or ribbon

    DOE Patents [OSTI]

    Dusek, Joseph T.

    1993-10-05

    A process for extruding a superconducting metal oxide composition YBa.sub.2 Cu.sub.3 O.sub.7-x provides a wire (tube or ribbon) having a cohesive mass and a degree of flexibility together with enhanced electrical properties. Wire diameters in the range of 6-85 mils have been produced with smaller wires on the order of 10 mils in diameter exhibiting enhanced flexibility for forming braided, or multistrand, configurations for greater current carrying capacity. The composition for extrusion contains a polymeric binder to provide a cohesive mass to bind the particles together during the extrusion process with the binder subsequently removed at lower temperatures during sintering. The composition for extrusion further includes a deflocculent, an organic plasticizer and a solvent which also are subsequently removed during sintering. Electrically conductive tubing with an inner diameter of 52 mil and an outer diameter of 87-355 mil has also been produced. Flat ribbons have been produced in the range of 10-125 mil thick by 100-500 mil wide. The superconducting wire, tube or ribbon may include an outer ceramic insulating sheath co-extruded with the wire, tubing or ribbon.

  5. Coiled tubing solves multiple downhole problems

    SciTech Connect (OSTI)

    Bedford, S. ); Smith, I. )

    1994-11-01

    Declining reservoir pressure and water breakthrough in the UK North Sea Magnus field has coincided with general advances in application of coiled tubing and a continuous drive to reduce operating costs, particularly in a climate of weak oil prices. These factors have led to a dramatic increase in diversity and volume of coiled tubing interventions. In the following article, coiled tubing interventions, and results of those interventions, are discussed. An assessment of future coiled tubing activity on Magnus field is provided.

  6. Manual tube-to-tubesheet welding torch

    DOE Patents [OSTI]

    Kiefer, Joseph H. (Tampa, FL); Smith, Danny J. (Tampa, FL)

    1982-01-01

    A welding torch made of a high temperature plastic which fits over a tube intermediate the ends thereof for welding the juncture between the tube and the back side of a tube plate and has a ballooned end in which an electrode, filler wire guide, fiber optic bundle, and blanketing gas duct are disposed.

  7. Diffusion Tubes for Ambient NO2 Monitoring

    E-Print Network [OSTI]

    Short, Daniel

    2 Monitoring: Practical Guidance AEA Energy & Environment iii Foreword Palmes-type diffusion tubesDiffusion Tubes for Ambient NO2 Monitoring: Practical Guidance for Laboratories and Users Report Monitoring: Practical Guidance AEA/ENV/R/2504 ­ Issue 1a Title Diffusion Tubes for Ambient NO2 Monitoring

  8. Spring/dimple instrument tube restraint

    DOE Patents [OSTI]

    DeMario, E.E.; Lawson, C.N.

    1993-11-23

    A nuclear fuel assembly for a pressurized water nuclear reactor has a spring and dimple structure formed in a non-radioactive insert tube placed in the top of a sensor receiving instrumentation tube thimble disposed in the fuel assembly and attached at a top nozzle, a bottom nozzle, and intermediate grids. The instrumentation tube thimble is open at the top, where the sensor or its connection extends through the cooling water for coupling to a sensor signal processor. The spring and dimple insert tube is mounted within the instrumentation tube thimble and extends downwardly adjacent the top. The springs and dimples restrain the sensor and its connections against lateral displacement causing impact with the instrumentation tube thimble due to the strong axial flow of cooling water. The instrumentation tube has a stainless steel outer sleeve and a zirconium alloy inner sleeve below the insert tube adjacent the top. The insert tube is relatively non-radioactivated inconel alloy. The opposed springs and dimples are formed on diametrically opposite inner walls of the insert tube, the springs being formed as spaced axial cuts in the insert tube, with a web of the insert tube between the cuts bowed radially inwardly for forming the spring, and the dimples being formed as radially inward protrusions opposed to the springs. 7 figures.

  9. Deliberate ignition of hydrogen-air-steam mixtures in condensing steam environments

    SciTech Connect (OSTI)

    Blanchat, T.K.; Stamps, D.W.

    1997-05-01

    Large scale experiments were performed to determine the effectiveness of thermal glow plug igniters to burn hydrogen in a condensing steam environment due to the presence of water sprays. The experiments were designed to determine if a detonation or accelerated flame could occur in a hydrogen-air-steam mixture which was initially nonflammable due to steam dilution but was rendered flammable by rapid steam condensation due to water sprays. Eleven Hydrogen Igniter Tests were conducted in the test vessel. The vessel was instrumented with pressure transducers, thermocouple rakes, gas grab sample bottles, hydrogen microsensors, and cameras. The vessel contained two prototypic engineered systems: (1) a deliberate hydrogen ignition system and (2) a water spray system. Experiments were conducted under conditions scaled to be nearly prototypic of those expected in Advanced Light Water Reactors (such as the Combustion Engineering (CE) System 80+), with prototypic spray drop diameter, spray mass flux, steam condensation rates, hydrogen injection flow rates, and using the actual proposed plant igniters. The lack of any significant pressure increase during the majority of the burn and condensation events signified that localized, benign hydrogen deflagration(s) occurred with no significant pressure load on the containment vessel. Igniter location did not appear to be a factor in the open geometry. Initially stratified tests with a stoichiometric mixture in the top showed that the water spray effectively mixes the initially stratified atmosphere prior to the deflagration event. All tests demonstrated that thermal glow plugs ignite hydrogen-air-steam mixtures under conditions with water sprays near the flammability limits previously determined for hydrogen-air-steam mixtures under quiescent conditions. This report describes these experiments, gives experimental results, and provides interpretation of the results. 12 refs., 127 figs., 16 tabs.

  10. Ionization tube simmer current circuit

    DOE Patents [OSTI]

    Steinkraus, R.F. Jr.

    1994-12-13

    A highly efficient flash lamp simmer current circuit utilizes a fifty percent duty cycle square wave pulse generator to pass a current over a current limiting inductor to a full wave rectifier. The DC output of the rectifier is then passed over a voltage smoothing capacitor through a reverse current blocking diode to a flash lamp tube to sustain ionization in the tube between discharges via a small simmer current. An alternate embodiment of the circuit combines the pulse generator and inductor in the form of an FET off line square wave generator with an impedance limited step up output transformer which is then applied to the full wave rectifier as before to yield a similar simmer current. 6 figures.

  11. Coiled tubing - Operations and services

    SciTech Connect (OSTI)

    Blount, C.G. )

    1993-05-01

    Perhaps the most exciting area of coil tubing technology in the oil and gas industry is the development and testing of specialized tools for improving existing operations or meeting the requirements of new applications and techniques. A new generation of surface equipment and downhole tools will greatly expand through-tubing well servicing utility. This paper provides descriptions of current peripheral devices for concentric well work. It also includes a look at what's needed to meet future challenges and advance this technology. It specifically discusses various forms of fishing tools, power tongs used for bring drill stem, orienting tools for drilling, downhole adjustment tools, steering tools, well casing materials, perforation tools, and various other support equipment.

  12. Coiled tubing helps gas production

    SciTech Connect (OSTI)

    Matheny, S.L. Jr.

    1980-08-11

    To boost production from its gas fields in Lake Erie, Consumers' Gas Co., Toronto, used a giant reel holding a 33,000-ft coil of 1-in. polypropylene-coated steel tubing to lay about 44 miles of control lines that now service 20 wells 17 miles offshore. As the forward motion of the boat unwound the tubing, the reel rig's hydraulic motor served as a brake to maintain the proper tension. This innovative method of laying the lines eliminated more than 80% of the pipe joints, correspondingly reduced the installation labor time, and improved the system's reliability. The two hydraulic-control lines that were laid actuate the gas-gathering line valves, while a hydrate-control line injects each well with methyl alcohol to inhibit hydrate formation.

  13. Coiled tubing; Operations and services

    SciTech Connect (OSTI)

    Sas-Jaworsky, A. )

    1993-01-01

    Coiled tubing can be used to wash or spot acid across completion intervals in vertical and high-angle wells. This technique allows easy wellbore cleanout, fluid placement flexibility and convenient flowback, and reduces damage from tubular deposits. Better zone coverage and rapid load recovery can improve well productivity. Oil and gas completions are intended to provide for efficient fluid transfer from permeable zones. When fluid inflow is less than optimum, the blockage or restriction is called 'formation damage,' and production or injection can be significantly affected. Damage mitigation treatments range form simple acid soaks to massive hydraulic fracturing, depending on damage type and severity. This article covers planning, designing and implementing treatments using coiled tubing.

  14. Ionization tube simmer current circuit

    DOE Patents [OSTI]

    Steinkraus, Jr., Robert F. (Livermore, CA)

    1994-01-01

    A highly efficient flash lamp simmer current circuit utilizes a fifty percent duty cycle square wave pulse generator to pass a current over a current limiting inductor to a full wave rectifier. The DC output of the rectifier is then passed over a voltage smoothing capacitor through a reverse current blocking diode to a flash lamp tube to sustain ionization in the tube between discharges via a small simmer current. An alternate embodiment of the circuit combines the pulse generator and inductor in the form of an FET off line square wave generator with an impedance limited step up output transformer which is then applied to the full wave rectifier as before to yield a similar simmer current.

  15. On Water, Steam and String Theory

    E-Print Network [OSTI]

    Christof Schmidhuber

    1997-01-22

    This is a colloquium-style review lecture for physicists and non-physicists, as part of the requirements for ``Habilitation'' at the university of Bern: At a pressure of 220 atm. and a temperature of 374 Celsius there is a second-order phase transition between water and steam. Understanding it requires the concept of the renormalization group. Images from computer simulations of the lattice gas model (included) are used to explain its basic ideas. It is briefly reviewed how the renormalization group is used to compute critical coefficients for the water-steam phase transition, in good agreement with experiment. Applications in particle physics and string theory are mentioned. The appendix contains a sample of the author's results on renormalization group flows in theories with dynamical gravity and their relation to perturbative string theory: gravity modifies critical coefficients and phase diagrams, in agreement with numerical calculations, and leads to curious phenomena such as oscillating flows and quantum mechanical flows.

  16. Cold cathode vacuum discharge tube

    DOE Patents [OSTI]

    Boettcher, Gordon E. (Albuquerque, NM)

    1998-01-01

    A cold cathode vacuum discharge tube, and method for making same, with an interior surface of the trigger probe coated with carbon deposited by carbon vapor deposition (CVD) or diamond-like carbon (DLC) deposition. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging.

  17. Coiled tubing 1995 update: Production applications

    SciTech Connect (OSTI)

    Sas-Jaworsky II; Teel, M.E.

    1995-06-01

    This article reviews the use of coiled tubing in oil and gas well development and servicing. It reviews the new technology in tool development, concentric services, installation, and performance associated with coiled tubing. It provides numerous case studies of various offshore applications of coiled tubing for servicing of live wells without loosing production. Surface equipment and tool modifications allow tool segments to be connected, deployed, and retrieved in one trip. It also reviews the performance of the tubing for sand cleanouts, operation under high pressure environments, and for screen repairs. Finally, the article reviews the use of coiled tubing to enhance artificial lift technology.

  18. Cash Flow Impacts of Industrial Steam Efficiency 

    E-Print Network [OSTI]

    Russell, C.

    2003-01-01

    . Corporate leaders can maintain ROI by avoiding asset additions, but eventually the downtime imposed by failing assets begins to defeat this strategy. Plant optimization achieved through applied energy efficiency can only support the manager's adherence... gets the resources to upgrade steam assets and maintenance. But in addition, product managers enjoy lower costs per unit due to reduced waste of direct materials, as well as avoided downtime. Sales and marketing staff enjoy a bit more negotiating...

  19. Propellant actuated nuclear reactor steam depressurization valve

    DOE Patents [OSTI]

    Ehrke, Alan C. (San Jose, CA); Knepp, John B. (San Jose, CA); Skoda, George I. (Santa Clara, CA)

    1992-01-01

    A nuclear fission reactor combined with a propellant actuated depressurization and/or water injection valve is disclosed. The depressurization valve releases pressure from a water cooled, steam producing nuclear reactor when required to insure the safety of the reactor. Depressurization of the reactor pressure vessel enables gravity feeding of supplementary coolant water through the water injection valve to the reactor pressure vessel to prevent damage to the fuel core.

  20. Materials Performance in USC Steam Portland

    SciTech Connect (OSTI)

    G.R. Holcomb; J. Tylczak; R. Hu

    2011-04-26

    Goals of the U.S. Department of Energy's Advanced Power Systems Initiatives include power generation from coal at 60% efficiency, which requires steam conditions of up to 760 C and 340 atm, co-called advanced ultrasupercritical (A-USC) steam conditions. A limitation to achieving the goal is a lack of cost-effective metallic materials that can perform at these temperatures and pressures. Some of the more important performance limitations are high-temperature creep strength, fire-side corrosion resistance, and steam-side oxidation resistance. Nickel-base superalloys are expected to be the materials best suited for steam boiler and turbine applications above about 675 C. Specific alloys of interest include Haynes 230 and 282, Inconel 617, 625 and 740, and Nimonic 263. Further validation of a previously developed chromia evaporation model is shown by examining the reactive evaporation effects resulting from exposure of Haynes 230 and Haynes 282 to moist air environments as a function of flow rate and water content. These two alloys differ in Ti and Mn contents, which may form outer layers of TiO{sub 2} or Cr-Mn spinels. This would in theory decrease the evaporation of Cr{sub 2}O{sub 3} from the scale by decreasing the activity of chromia at the scale surface, and be somewhat self-correcting as chromia evaporation concentrates the Ti and Mn phases. The apparent approximate chromia activity was found for each condition and alloy that showed chromia evaporation kinetics. As expected, it was found that increasing the gas flow rate led to increased chromia evaporation and decreased chromia activity. However, increasing the water content in moist air increased the evaporation, but results were mixed with its effect on chromia activity.

  1. Oxidation of alloys for advanced steam turbines

    SciTech Connect (OSTI)

    Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Alman, David E.

    2005-01-01

    Ultra supercritical (USC) power plants offer the promise of higher efficiencies and lower emissions. Current goals of the U.S. Department of Energy’s Advanced Power Systems Initiatives include coal generation at 60% efficiency, which would require steam temperatures of up to 760°C. This research examines the steamside oxidation of advanced alloys for use in USC systems, with emphasis placed on alloys for high- and intermediate-pressure turbine sections.

  2. Steam System Optimization: A Case Study 

    E-Print Network [OSTI]

    Iordanova, N.; Venkatesan, V. V.

    2000-01-01

    to the atmosphere. Figure 6. Existing and proposed collection of atmospheric condensate at Plant C. Recovery of condensate and vented flash steam at the Atmospheric Flash Drums will save Plant C $144,000 annual1y. The savings estimation is based on the amount... vent condenser, and finally collected at the recycle solvent drum. A pressure relieve valve at the vent header, maintains the temperature and the pressure without Figure 7. Existing arrangements at Crystal1izers. Typical Material Balance data from...

  3. Steam System Modeler | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam System Modeler

  4. Steam System Survey Guide | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on Delicious RankADVANCED MANUFACTURINGEnergyPlan | Department of Energy 1 DOE| Department ofSteam System

  5. Underground coal gasification using oxygen and steam

    SciTech Connect (OSTI)

    Yang, L.H.; Zhang, X.; Liu, S. [China University of Mining & Technology, Xuzhou (China)

    2009-07-01

    In this paper, through model experiment of the underground coal gasification, the effects of pure oxygen gasification, oxygen-steam gasification, and moving-point gasification methods on the underground gasification process and gas quality were studied. Experiments showed that H{sub 2} and CO volume fraction in product gas during the pure oxygen gasification was 23.63-30.24% and 35.22-46.32%, respectively, with the gas heating value exceeding 11.00 MJ/m{sup 3}; under the oxygen-steam gasification, when the steam/oxygen ratio stood at 2: 1, gas compositions remained virtually stable and CO + H{sub 2} was basically between 61.66 and 71.29%. Moving-point gasification could effectively improve the changes in the cavity in the coal seams or the effects of roof inbreak on gas quality; the ratio of gas flowing quantity to oxygen supplying quantity was between 3.1:1 and 3.5:1 and took on the linear changes; on the basis of the test data, the reasons for gas quality changes under different gasification conditions were analyzed.

  6. Measuring non-condensable gases in steam

    SciTech Connect (OSTI)

    Doornmalen, J. P. C. M. van; Kopinga, K., E-mail: k.kopinga@tue.nl [Department of Applied Physics, Eindhoven University of Technology, P.O. Box 513, 5600 MB Eindhoven (Netherlands)

    2013-11-15

    In surgery, medical devices that are used should be sterilized. To obtain surface steam sterilization conditions, not only in the sterilizer chamber itself but also in the loads to be sterilized, the amount of non-condensable gases (NCGs), for instance air, should be very low. Even rather small fractions of NCGs (below 1 %) seriously hamper steam penetration in porous materials or devices with hollow channels (e.g., endoscopes). A recently developed instrument which might detect the presence of residual NCGs in a reliable and reproducible way is the 3M{sup TM} Electronic Test System (ETS). In this paper, a physical model is presented that describes the behavior of this instrument. This model has been validated by experiments in which known fractions of NCGs were introduced in a sterilizer chamber in which an ETS was placed. Despite several approximations made in the model, a good agreement is found between the model predictions and the experimental results. The basic principle of the ETS, measuring the heat transfer by condensation on a cooled surface, permits a very sensitive detection of NCGs in harsh environments like water vapor at high temperatures and pressures. Our model may serve to develop adapted and optimized versions of this instrument for use outside the field of sterilization, e.g., in heat exchangers based on steam condensation.

  7. Minimum wear tube support hole design

    DOE Patents [OSTI]

    Glatthorn, Raymond H. (St. Petersburg, FL)

    1986-01-01

    A minimum-wear through-bore (16) is defined within a heat exchanger tube support plate (14) so as to have an hourglass configuration as determined by means of a constant radiused surface curvature (18) as defined by means of an external radius (R3), wherein the surface (18) extends between the upper surface (20) and lower surface (22) of the tube support plate (14). When a heat exchange tube (12) is disposed within the tube support plate (14) so as to pass through the through-bore (16), the heat exchange tube (12) is always in contact with a smoothly curved or radiused portion of the through-bore surface (16) whereby unacceptably excessive wear upon the heat exchange tube (12), as normally developed by means of sharp edges, lands, ridges, or the like conventionally part of the tube support plates, is eliminated or substantially reduced.

  8. Sulfur containing sediments influenced wear of superheater tubes

    SciTech Connect (OSTI)

    Yoffe, P. [Israel Electric Corp. Ltd., Haifa (Israel)

    1996-10-01

    The failed superheater tube was investigated at the point of failure and at a distance of 25 cm. At both of the cross sections two layers of sediment were detected. The external one contains Na2SO4 and Na3VO3 in concentration relation 6.4:1 approximately. The internal layer that situated on the tube surface consisted of V2O3 mainly (about 70%) and sodium pyrosulfates Na2SO3{center_dot}xSO3. The tube surface was covered with usual passive oxides such as Cr2O3, Fe2CrO4, and magnetite. In the failed section the last layer contained iron and chromium sulfides. Thinning of the wall was detected in both sections, but it was more evident in the failed section. Thermodynamic and kinetic estimations of the results were carried out. The following failure mechanism was proposed: (1) at 460 C the pyrosulfate dissociates with SO3 emanation, during SO3 interaction with steel both passive oxides and iron sulfide are produced simultaneously, sulfides damage the passive (protective) film; (2) in vicinity of partition the temperature increases and the structure of steel is changed, SO3 penetration along grain boundaries is possible, and it leads to embrittlement of the steel through sulfidization; (3) the embrittled layer is stripped off by falling ash deposit and collapsed passive film, thinning of the tube is accelerated at such a region. So, sulfur containing sediment accelerates the wear of the tube. This acceleration is strong especially in the vicinity of the boiler walls.

  9. Multi-tube arrangement for combustor and method of making the multi-tube arrangement

    DOE Patents [OSTI]

    Ziminsky, Willy Steve (Simpsonville, SC)

    2012-07-31

    A fuel injector tube includes a one piece, unitary, polygonal tube having an inlet end and an outlet end. The fuel injector tube further includes a fuel passage extending from the inlet end to the outlet end along a longitudinal axis of the polygonal tube, a plurality of air passages extending from the inlet end to the outlet end and surrounding the fuel passage, and a plurality of fuel holes. Each fuel hole connects an air passage with the fuel passage. The inlet end of the polygonal tube is formed into a fuel tube. A fuel injector includes a plurality of fuel injector tubes and a plate. The plurality of fuel tubes are connected to the plate adjacent the inlet ends of the plurality of fuel injector tubes.

  10. Vacuum current and magnetic field induced by an impenetrable flux tube. Dirichlet problem

    E-Print Network [OSTI]

    Volodymyr M. Gorkavenko; Iryna V. Ivanchenko

    2015-05-10

    We consider the vacuum polarization effects created by a finite radius magnetic-flux-carrying tube that is impenetrable for quantum matter. The vacuum polarization depends on the choice of a boundary condition at the edge of the tube. We impose a perfectly reflecting (Dirichlet) boundary condition at the edge of the tube on the charged massive scalar matter field which is quantized outside the tube. We find that a current is induced in the vacuum of the quantized scalar field and it circulates around the tube. As a consequence of the Maxwell equation, a magnetic field strength is also induced in the vacuum and is directed along the tube. We restrict our consideration to a plane case. The behavior of the current and the field strength is comprehensively analyzed. In contrast to the model of singular magnetic filament, magnetic field strength is finite at the edge of the string. Induced vacuum effects strongly depend on the tube radius $r_0$. They are quite negligible at $mr_0 > 1$, whereas it becomes noticeable at $mr_0\\ll1$. Induced vacuum effects are less than in the case of singular magnetic filament.

  11. Steam-Electric Power-Plant-Cooling Handbook

    SciTech Connect (OSTI)

    Sonnichsen, J.C.; Carlson, H.A.; Charles, P.D.; Jacobson, L.D.; Tadlock, L.A.

    1982-02-01

    The Steam-Electric Power Plant Cooling Handbook provides summary data on steam-electric power plant capacity, generation and number of plants for each cooling means, by Electric Regions, Water Resource Regions and National Electric Reliability Council Areas. Water consumption by once-through cooling, cooling ponds and wet evaporative towers is discussed and a methodology for computation of water consumption is provided for a typical steam-electric plant which uses a wet evaporative tower or cooling pond for cooling.

  12. Return Condensate to the Boiler - Steam Tip Sheet #8

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on returning condensate to boilers provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  13. Consider Installing a Condensing Economizer - Steam Tip Sheet #26A

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet is part of a series of tip sheets on how to optimize an industrial steam system.

  14. Improving Steam System Performance: A Sourcebook for Industry

    SciTech Connect (OSTI)

    2004-10-01

    A sourcebook designed to provide steam system users with a reference outlining opportunities to improve system performance and optimize energy efficiency in industrial energy systems.

  15. Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Opportunity Assessment for the Pulp and Paper, Chemical Manufacturing, and Petroleum Refining Industries Steam System Opportunity Assessment for the Pulp and Paper, Chemical...

  16. Full Steam Ahead for PV in US Homes?

    E-Print Network [OSTI]

    Bolinger, Mark A

    2009-01-01

    Full Steam Ahead for PV in US Homes? Mark Bolinger, Galenutility-scale photovoltaic (PV) installations in the yearsimplications for PV rebate program administrators, PV system

  17. Use Steam Jet Ejectors or Thermocompressors to Reduce Venting...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    drying and heating, multi-effect evaporators, vulcanizers, reboilers, strippers, condensate receiver tanks, and solvent extraction processes. Producing a Vacuum with Steam Jet...

  18. Consider Steam Turbine Drives for Rotating Equipment, Energy...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for Rotating Equipment Steam turbines are well suited as prime movers for driving boiler feedwater pumps, forced or induced-draft fans, blowers, air compressors, and other...

  19. Cold cathode vacuum discharge tube

    DOE Patents [OSTI]

    Boettcher, G.E.

    1998-04-14

    A cold cathode vacuum discharge tube, and method for making same, with an interior surface of the trigger probe coated with carbon deposited by chemical vapor deposition (CVD) or diamond-like carbon (DLC) deposition are disclosed. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging. 14 figs.

  20. Cold cathode vacuum discharge tube

    DOE Patents [OSTI]

    Boettcher, G.E.

    1998-03-10

    A cold cathode vacuum discharge tube, and method for making same, are disclosed with an interior surface of the trigger probe coated with carbon deposited by carbon vapor deposition (CVD) or diamond-like carbon (DLC) deposition. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging. 15 figs.

  1. Large Diameter Lasing Tube Cooling Arrangement

    DOE Patents [OSTI]

    Hall, Jerome P.; Alger, Terry W.; Anderson, Andrew T.; Arnold, Philip A.

    2004-05-18

    A cooling structure (16) for use inside a ceramic cylindrical tube (11) of a metal vapor laser (10) to cool the plasma in the tube (11), the cooling structure (16) comprising a plurality of circular metal members (17,31) and mounting members (18, 34) that position the metal members (17,31) coaxially in the tube (11) to form an annular lasing volume, with the metal members (17, 31) being axially spaced from each other along the length of the tube (11) to prevent the metal members from shorting out the current flow through the plasma in the tube (11) and to provide spaces through which the heat from localized hot spots in the plasma may radiate to the other side of the tube (11).

  2. Various factors affect coiled tubing limits

    SciTech Connect (OSTI)

    Yang, Y.S.

    1996-01-15

    Safety and reliability remain the primary concerns in coiled tubing operations. Factors affecting safety and reliability include corrosion, flexural bending, internal (or external) pressure and tension (or compression), and mechanical damage due to improper use. Such limits as coiled tubing fatigue, collapse, and buckling need to be understood to avoid disaster. With increased use of coiled tubing, operators will gain more experience. But at the same time, with further research and development of coiled tubing, the manufacturing quality will be improved and fatigue, collapse, and buckling models will become more mature, and eventually standard specifications will be available. This paper reviews the uses of coiled tubing and current research on mechanical behavior of said tubing. It also discusses several models used to help predict fatigue and failure levels.

  3. Tube support grid and spacer therefor

    DOE Patents [OSTI]

    Ringsmuth, Richard J. (Solano Beach, CA); Kaufman, Jay S. (Del Mar, CA)

    1986-01-01

    A tube support grid and spacers therefor provide radially inward preloading of heat exchange tubes to minimize stress upon base welds due to differential thermal expansion. The grid comprises a concentric series of rings and spacers with opposing concave sides for conforming to the tubes and V-shaped ends to provide resilient flexibility. The flexibility aids in assembly and in transmitting seismic vibrations from the tubes to a shroud. The tube support grid may be assembled in place to achieve the desired inwardly radial preloading of the heat exchange tubes. Tab and slot assembly further minimizes stresses in the system. The radii of the grid rings may be preselected to effect the desired radially inward preloading.

  4. Axial seal system for a gas turbine steam-cooled rotor

    DOE Patents [OSTI]

    Mashey, Thomas Charles (Anderson, SC)

    2002-01-01

    An axial seal assembly is provided at the interface between adjacent wheels and spacers of a gas turbine rotor and disposed about tubes passing through openings in the rotor adjacent the rotor rim and carrying a thermal medium. Each seal assembly includes a support bushing for supporting a land of the thermal medium carrying tube, an axially registering seat bushing disposed in the opposed opening and a frustoconical seal between the seal bushing and seat. The seal bushing includes a radial flange having an annular recess for retaining the outer diameter edge of the seal, while the seat bushing has an axially facing annular surface forming a seat for engagement by the inner diameter edge of the seal.

  5. DOE's BestPractices Steam End-User Training Steam End User Training

    E-Print Network [OSTI]

    Oak Ridge National Laboratory

    loss is almost always the largest boiler loss. [Slide Visual ­ Stack Loss Title Page] Steam factor in managing boiler performance. We will discuss both of these aspects of stack loss--we will start in the boiler exhaust gas. The temperature of the exhaust gas is an indicator of the amount of energy lost from

  6. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    DOE Patents [OSTI]

    Gorman, William G. (Ballston Spa, NY); Carberg, William George (Ballston Spa, NY); Jones, Charles Michael (Ballston Lake, NY)

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  7. Influence of steam generator plugging and break size on large-break loss-of-collant accidents

    SciTech Connect (OSTI)

    Stritar, A.; Mavko, B. [Jozef Stefan Institute, Ljubljana (El Salvador)

    1991-07-01

    The large-break loss-of-coolant accident (LBLOCA) is the design-basis accident in the Krsko pressurized-water reactor, the only power reactor in Slovenia. Because numbers of steam generator tubes are plugged as the steam generator ages, and this directly influences the primary system behavior during an LBLOCA, this accident was re-examined assuming various proportions of blocked tube from 0 to 22%. The size of the break was changes from 25 to 45% of the initial cold-leg cross section. The analysis was made with RELAP4/MOD6 as the main code in the conservative mode rather than as the best-estimate code. The methodology separately considers the blowdown phase, the refill phase, and the reflood phase. It was found that the peak clad temperature rises as plugging increases up to about 10% plugging and tends to be constant or even decrease as the plugging increases beyond this point. It was also found that results are strongly dependent on the methodology used. 17 refs., 9 figs., 3 tabs.

  8. Preparation of nitrogen-doped carbon tubes

    DOE Patents [OSTI]

    Chung, Hoon Taek; Zelenay, Piotr

    2015-12-22

    A method for synthesizing nitrogen-doped carbon tubes involves preparing a solution of cyanamide and a suitable transition metal-containing salt in a solvent, evaporating the solvent to form a solid, and pyrolyzing the solid under an inert atmosphere under conditions suitable for the production of nitrogen-doped carbon tubes from the solid. Pyrolyzing for a shorter period of time followed by rapid cooling resulted in a tubes with a narrower average diameter.

  9. The value of steam turbine upgrades

    SciTech Connect (OSTI)

    Potter, K.; Olear, D.

    2005-11-01

    Technological advances in mechanical and aerodynamic design of the turbine steam path are resulting in higher reliability and efficiency. A recent study conducted on a 390 MW pulverized coal-fired unit revealed just how much these new technological advancements can improve efficiency and output. The empirical study showed that the turbine upgrade raised high pressure (HP) turbine efficiency by 5%, intermediate pressure (IP) turbine efficiency by 4%, and low pressure (LP) turbine efficiency by 2.5%. In addition, the unit's highest achievable gross generation increased from 360 MW to 371 MW. 3 figs.

  10. Greenville Steam Biomass Facility | Open Energy Information

    Open Energy Info (EERE)

    AFDC Printable Version Share this resource Send a link to EERE: Alternative Fuels Data Center Home Page to someone by E-mail Share EERE: Alternative Fuels Data Center Home Page on Facebook Tweet about EERE: Alternative Fuels Data Center Home Page on Twitter Bookmark EERE: Alternative Fuels Data Center Home Page on Google Bookmark EERE: Alternative Fuels Data Center Home Page on QA:QAsource History View New PagesSustainableGlynn County,Solar Jump to: navigation,Capital AdvisorsSteam Biomass

  11. Development and Application of Advanced Models for Steam Hydrogasification: Process Design and Economic Evaluation

    E-Print Network [OSTI]

    Lu, Xiaoming

    2012-01-01

    Iron FT Synthesis, Steam-Power Cycle All Values in 2010 $CO 2 capture, Steam-Power Cycle All Values in 2010 $ MinimumCO 2 Capture Steam-Power Cycle All Values in 2010 $ Minimum

  12. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    stream conditions in steam power cycle. Table 4.1 Reactantreactor system. Steam power cycle 8.1 Efficiencies vs.793-944 Fig. 3.5. Steam power cycle. Table 3.3. Flows and

  13. EVALUATION OF A SULFUR OXIDE CHEMICAL HEAT STORAGE PROCESS FOR A STEAM SOLAR ELECTRIC PLANT

    E-Print Network [OSTI]

    Dayan, J.

    2011-01-01

    IOUT *MEBP *STC(QAAN. R )-STEAM TURBINE CALC. ~ETFQMIN~5 ST~KJ/S) 1JC. /(GROSS STEAM TURBINE POWER PRODUCTION) STEA~ GENprogram then prints the steam turbine results. All flows in

  14. A Case Study of Steam System Evaluation in a Petroleum Refinery 

    E-Print Network [OSTI]

    Venkatesan, V. V.; Iordanova, N.

    2003-01-01

    in the areas of: Steam generation, Steam distribution, Steam Utilization, Condensate recovery, and Combustion optimization in kilns. By implementing all the above 31 ECMs, the refinery is estimated to save $3.5 million annually. Based on our preliminary...

  15. Experimental study of Morichal heavy oil recovery using combined steam and propane injection 

    E-Print Network [OSTI]

    Goite Marcano, Jose Gregorio

    1999-01-01

    with steam (for the purpose of increasing steam recovery efficiency) are being evaluated. An experimental study has been performed to investigate the effect of combined steam and propane injection on recovery of heavy oil from the Morichal field, Venezuela...

  16. Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    2 Flash High-Pressure Condensate to Regenerate Low-Pressure Steam Low-pressure process steam requirements are usually met by throttling high- pressure steam, but a portion of the...

  17. Eddy current measurement of tube element spacing

    DOE Patents [OSTI]

    Latham, Wayne Meredith (Forest, VA); Hancock, Jimmy Wade (Lynchburg, VA); Grut, Jayne Marie (Madison Heights, VA)

    1998-01-01

    A method of electromagnetically measuring the distance between adjacent tube elements in a heat exchanger. A cylindrical, high magnetic permeability ferrite slug is placed in the tube adjacent the spacing to be measured. A bobbin or annular coil type probe operated in the absolute mode is inserted into a second tube adjacent the spacing to be measured. From prior calibrations on the response of the eddy current coil, the signals from the coil, when sensing the presence of the ferrite slug, are used to determine the spacing between the tubes.

  18. Cloning and characterization of EXC-1, an IRGP homologue that controls Intracellular Trafficking and the Maintenance of Shape in Small Biological Tubes

    E-Print Network [OSTI]

    Grussendorf, Kelly Ann

    2013-08-31

    Biological tubes are ubiquitous structures that carry out vital roles. The formation and maintenance of these tubule structures is a fundamental process in most organisms. The goal of this work is to get a better understanding ...

  19. Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler? ?? Thomas A. Henzinger1 Howard model a steam-boiler control system using hybrid au- tomata. We provide two abstracted linear models of the nonlinear be- havior of the boiler. For each model, we de ne and verify a controller that maintains the safe

  20. Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;??

    E-Print Network [OSTI]

    Henzinger, Thomas A.

    Using HYTECH to Synthesize Control Parameters for a Steam Boiler ?;?? Thomas A. Henzinger 1 Howard model a steam­boiler control system using hybrid au­ tomata. We provide two abstracted linear models of the nonlinear be­ havior of the boiler. For each model, we define and verify a controller that maintains

  1. ENERGY SERIES "CFD Modeling and its Application in Steam Condenser

    E-Print Network [OSTI]

    Bergman, Keren

    SEMINAR: ENERGY SERIES "CFD Modeling and its Application in Steam Condenser Performance Improvement will discuss the application of CFD to steam condensers, an area where both of the above mentioned limitations of computational fluid dynamics, having applied these techniques extensively in the design large heat exchangers

  2. Steam distribution and energy delivery optimization using wireless sensors

    SciTech Connect (OSTI)

    Olama, Mohammed M [ORNL; Allgood, Glenn O [ORNL; Kuruganti, Phani Teja [ORNL; Sukumar, Sreenivas R [ORNL; Djouadi, Seddik M [ORNL; Lake, Joe E [ORNL

    2011-01-01

    The Extreme Measurement Communications Center at Oak Ridge National Laboratory (ORNL) explores the deployment of a wireless sensor system with a real-time measurement-based energy efficiency optimization framework in the ORNL campus. With particular focus on the 12-mile long steam distribution network in our campus, we propose an integrated system-level approach to optimize the energy delivery within the steam distribution system. We address the goal of achieving significant energy-saving in steam lines by monitoring and acting on leaking steam valves/traps. Our approach leverages an integrated wireless sensor and real-time monitoring capabilities. We make assessments on the real-time status of the distribution system by mounting acoustic sensors on the steam pipes/traps/valves and observe the state measurements of these sensors. Our assessments are based on analysis of the wireless sensor measurements. We describe Fourier-spectrum based algorithms that interpret acoustic vibration sensor data to characterize flows and classify the steam system status. We are able to present the sensor readings, steam flow, steam trap status and the assessed alerts as an interactive overlay within a web-based Google Earth geographic platform that enables decision makers to take remedial action. We believe our demonstration serves as an instantiation of a platform that extends implementation to include newer modalities to manage water flow, sewage and energy consumption.

  3. Plant View On Reducing Steam Trap Energy Loss 

    E-Print Network [OSTI]

    Vallery, S. J.

    1982-01-01

    's total energy consumption is used by industry in producing the goods which are consumed around the world. Steam is the most commonly used energy source for the petrochemical industry. Most of this steam is used for heating and evaporating the many...

  4. Heat-rate improvements obtained by retubing condensers with new, enhanced tube types

    SciTech Connect (OSTI)

    Rabas, T.J. [Argonne National Lab., IL (United States); Taborek, J. [Consulting Services, Virginia Beach, VA (United States)

    1995-01-01

    Significant fuel savings can be achieved at power plants by retubing the condensers with enhanced tubes. Because of the higher overall heat-transfer coefficient, the exhaust steam is condensed at a lower pressure and the plant efficiency is therefore increased or plant heat rate is reduced. Only the spirally indented type of enhanced tube is currently being used in the U.S. and most other countries; however, different types of enhanced tubes have been proposed for power-plant condensers, each with their own set of attributes. This paper determines what attributes and their magnitudes of enhanced tubes lead to the most energy savings as measured by reduction of the plant heat rate. The particular attributes considered are the inside and outside enhancement levels, the inside efficiency index (inside enhancement level divided by pressure-drop increase), and the enhanced-tube fouling-rate multiplier. Two particular condensers were selected because all necessary information were known from previous heat-rate studies such as the condenser geometry, the circulating-water pump and system information, and the low-pressure turbine characteristics. These are {open_quotes}real-world{close_quotes} condensers and therefore the finding will be representative for many other condenser-retubing applications. However, the authors strongly recommend that an economic evaluation be performed at each site to determine the energy savings and payback time. This generic investigation showed that the outside enhancement level is the most important attribute, and a value of about 1.5 can lead to heat-rate savings of about 20 to 40 Btu/kW-hr. Increasing the inside enhancement is less effective because of the increased pressure drop that leads to a reduction of the coolant flow rate and velocity.

  5. Use Low-Grade Waste Steam to Power Absorption Chillers | Department...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    for CHP Applications, April 2005 Improving Steam System Performance: A Sourcebook for Industry, Second Edition Flash High-Pressure Condensate to Regenerate Low-Pressure Steam...

  6. Tools to Boost Steam System Efficiency, Software Tools for Industry, Industrial Technologies Program (ITP) (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2008-12-01

    This fact sheet describes how the Industrial Technologies Program steam software tools can help industrial plants identify steam system improvements to save energy and money.

  7. Feasibility of Steam Hydrogasification of Microalgae for Production of Synthetic Fuels

    E-Print Network [OSTI]

    Suemanotham, Amornrat

    2014-01-01

    Figure 2.2. Biomass Air Steam Oxygen Hydrogen Gasifier typeAir GasifierSteam Gasifier Oxygen Gasifier Hydrogen Gasifier

  8. Investigation of Bio-Ethanol Steam Reforming over Cobalt-based...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Investigation of Bio-Ethanol Steam Reforming over Cobalt-based Catalysts (Presentation) Presented at the 2007...

  9. Water injection as a means for reducing non-condensible and corrosive gases in steam produced from vapor-dominated reservoirs

    E-Print Network [OSTI]

    Pruess, Karsten; Spycher, Nicolas; Kneafsey, Timothy J.

    2008-01-01

    Hydrogen Chloride in Superheated Steam and Chloride in Deepof Chloride in Superheated Geothermal Steam, Geothermics,

  10. Issues in the selection of the LMFBR steam cycle

    SciTech Connect (OSTI)

    Buschman, H.W.; McConnell, R.J.

    1983-01-01

    Unlike the light-water reactor, the liquid-metal fast breeder reactor (LMFBR) allows the designer considerable latitude in the selection of the steam cycle. This latitude in selection has been exercised by both foreign and domestic designers, and thus, despite the fact that over 25 LMFBR's have been built or are under construction, a consensus steam cycle has not yet evolved. This paper discusses the LMFBR steam cycles of interest to the LMFBR designer, reviews which of these cycles have been employed to date, discusses steam-cycle selection factors, discusses why a consensus has not evolved, and finally, concludes that the LMFBR steam-cycle selection is primarily one of technical philosophy with several options available.

  11. ON THE WELDED TUBE MAP BENJAMIN AUDOUX

    E-Print Network [OSTI]

    Audoux, Benjamin

    ON THE WELDED TUBE MAP BENJAMIN AUDOUX Abstract. This paper investigates the so-called Tube map which connects welded knots, that is a quotient of the virtual knot theory, to ribbon torus-knots with a given filling are in one-to-one correspondence with welded knots before quo- tient under classical

  12. Innovative applications stimulate coiled tubing development

    SciTech Connect (OSTI)

    Sas-Jaworsky, A. II; Bell, S.

    1996-06-01

    Coiled tubing (CT) is increasingly becoming a viable option to many conventional well operations worldwide. Advanced technology, new equipment and recent field applications have shown CT to be a lower-cost, reliable and effective tool for drilling and recompleting certain wells. Seven example applications from two recent coiled tubing technical conferences are described.

  13. How loads affect coiled tubing life

    SciTech Connect (OSTI)

    Walker, E.J. Inc., AK )

    1992-01-01

    Fatigue testing was performed on 1-3/4-in OD, 0.125 in. wall thickness (WT) coiled tubing using a standard coiled tubing unit (CTU) as shown in this paper. Testing was conducted under Prudhoe Bay, Alaska oil well, conditions to determine the effects of axial load, internal pressure and bending stress on the longevity, or usable running footage, that can be expected with larger diameter tubing. The CTU was rigged up in a standard configuration with injector head 50 ft off the ground, the worst case for bending on most currently available North Slope units. Internal pressure was supplied by a small triplex pump and the end of tubing was closed off with a fishing neck and bull plug. Weight, for the first four tests, was suspended from the coiled tubing by a special clamp. The tubing was cycled up and over the guide arch until a loss of internal coiled tubing pressure (CTP) occurred, or until the tubing became stuck in the stripper brass.

  14. Winning the fight against boiler tube failure

    SciTech Connect (OSTI)

    Cohen, J.; Dooley, B.

    1986-12-01

    Eliminating boiler tube failures could be worth $5 billion a year to the electric power industry. The causes and cures for the great majority of these ubiquitous failures are now known, with implications for change ranging from senior management to the maintenance crew. Methods for preventing boiler tube failure are discussed.

  15. Fault Diagnosis of Steam Generator Using Signed Directed Graph and Artificial Neural Networks

    SciTech Connect (OSTI)

    Aly, Mohamed N. [Nuclear Eng. Department, Fac. of Eng., Alex. Univ., Alex. (Egypt); Hegazy, Hesham N. [Nuclear Power Plants Authority, Cairo (Egypt)

    2006-07-01

    Diagnosis is a very complex and important task for finding the root cause of faults in nuclear power plants. The objective of this paper is to investigate the feasibility of using the combination of signed directed graph (SDG) and artificial neural networks for fault diagnosis in nuclear power plants especially in U-Tube steam generator. Signed directed graph has been the most widely used form of qualitative based model methods for process fault diagnosis. It is constructed to represent the cause-effect relations among the dynamic process variables. Signed directed graph consists of nodes represent the process variables and branches. The branch represents the qualitative influence of a process variable on the related variable. The main problem in fault diagnosis using the signed directed graph is the unmeasured variables. Therefore, neural networks are used to estimate the values of unmeasured nodes. In this work, different four cases of faults in the steam generator ( SG) have been diagnosed, three of them are single fault and the fourth is multiple fault. The first three faults are by pass valve leakage (Vbp(+)), main feed water valve opening increase (Vfw(+)), main feed water valve opening decrease (Vfw (-)). The fourth fault is a multiple fault where by-pass valve leakage and main feed water valve opening decrease (Vbp(+) and Vfw (-)) in the same time. The used data are collected from a basic principle simulator of pressurized water reactor 925 Mwe. The signed directed graph of the steam generator is constructed to represent the cause-effect relations among SG variables. It consists of 26 nodes represent the SG variables, and 48 branches represent the cause effect relations among this variables. For each fault the values of measured nodes are coming from sensors and the values of unmeasured nodes are coming from the trained neural networks. These values of the nodes are compared by normal values to get the sign of the nodes. The cause-effect graph for each fault is constructed from the steam generator signed directed graph by removing the invalid (normal) nodes and inconsistent branches. Then in the cause-effect graph we search about the node which does not have an input branch. This node is the fault origin node. The result of this work demonstrated that this method can be used in nuclear power plant fault diagnosis. The advantages of this method are, it enables us to diagnose a multi fault, it is not restricted by pre-defined faults, and it is fast method. (authors)

  16. Evolution of coiled tubing drilling technology accelerates

    SciTech Connect (OSTI)

    Simmons, J.; Adam, B.

    1993-09-01

    This paper reviews the status of coiled tubing technology in oil and gas drilling operations. The paper starts with a description of current coiled tubing technology and provides a cost comparison between conventional and coiled tubing drilling. The results show that offshore operations are already competitive while onshore operations will still lag behind conventional drilling methods. A list of known coiled tubing drilling operations is provided which gives the current borehole diameters and depths associated with this technology. The paper then goes on to provide the advantages and disadvantages of the technology. The advantages include improved well control, a continuous drillstring, reduced mobilization costs, simplified logging and measurement-while drilling measurements, and less tripping required. The disadvantages include high friction with the borehole wall, downhole motors required, limited drillhole size, and fatigued or damaged sections of the tubing cannot be removed. Finally, a review of the reliability of this technology is provided.

  17. Coiled tubing flowline cuts wetlands disturbance

    SciTech Connect (OSTI)

    Coats, E.A.; Marinello, S.A.

    1993-12-01

    Operators in environmentally sensitive wetland areas of South Louisiana have used jointed, or stickpipe flowlines to transmit oil and gas to and from wellsites and production facilities. Recently, a new method featuring coiled tubing was introduced, using it as a recyclable gas flowline. The coiled tubing method eliminates potential environmental damage that could occur when stickpipe is used and it allows the tubing to be easily recovered and reused when the well is taken out of service. This article describes economic advantages of using coiled tubing and how its use simplified environmental constraints encountered in swamps. It is an expanded version of the authors` presentation to World Oil`s Coiled Tubing Conference, Houston, March, 1993.

  18. End of Year reporting & Carry forward process for ARC & NHMRC

    E-Print Network [OSTI]

    Blennerhassett, Peter

    End of Year reporting & Carry forward process for ARC & NHMRC PREPARATION · September - GMO sends reminder email to CIs to review research account expenditure · October - GMO sends advice to all CIs Financial Statement amounts and GMO classifies accounts according to reporting required; % of carry forward

  19. Automatic Tube Cleaning Systems for Condensers & Heat Exchangers 

    E-Print Network [OSTI]

    Someah, K.

    1993-01-01

    Condenser tube fouling contributes up to 50% of the total condenser tube heat transfer resistance. This fouling results in reduced heat exchanger performance, reduced production, increased operational cost, increased back pressure, increased tube...

  20. SUPERCRITICAL STEAM CYCLE FOR NUCLEAR POWER PLANT

    SciTech Connect (OSTI)

    Tsiklauri, Georgi V.; Talbert, Robert J.; Schmitt, Bruce E.; Filippov, Gennady A.; Bogojavlensky, Roald G.; Grishanin, Evgeny I.

    2005-07-01

    Revolutionary improvement of the nuclear plant safety and economy with light water reactors can be reached with the application of micro-fuel elements (MFE) directly cooled by a supercritical pressure light-water coolant-moderator. There are considerable advantages of the MFE as compared with the traditional fuel rods, such as: Using supercritical and superheated steam considerably increases the thermal efficiency of the Rankine cycle up to 44-45%. Strong negative coolant and void reactivity coefficients with a very short thermal delay time allow the reactor to shutdown quickly in the event of a reactivity or power excursion. Core melting and the creation of corium during severe accidents are impossible. The heat transfer surface area is larger by several orders of magnitude due to the small spherical dimensions of the MFE. The larger heat exchange surface significantly simplifies residual heat removal by natural convection and radiation from the core to a subsequent passive system of heat removal.

  1. Method and apparatus for improving the performance of a steam driven power system by steam mixing

    DOE Patents [OSTI]

    Tsiklauri, Georgi V. (Richland, WA); Durst, Bruce M. (Kennewick, WA); Prichard, Andrew W. (Richland, WA); Reid, Bruce D. (Pasco, WA); Burritt, James (Virginia Beach, VA)

    1998-01-01

    A method and apparatus for improving the efficiency and performance of a steam driven power plant wherein addition of steam handling equipment to an existing plant results in a surprising increase in plant performance. For Example, a gas turbine electrical generation system with heat recovery boiler may be installed along with a micro-jet high pressure and a low pressure mixer superheater. Depending upon plant characteristics, the existing moisture separator reheater (MSR) can be either augmented or done away with. The instant invention enables a reduction in T.sub.hot without a derating of the reactor unit, and improves efficiency of the plant's electrical conversion cycle. Coupled with this advantage is a possible extension of the plant's fuel cycle length due to an increased electrical conversion efficiency. The reduction in T.sub.hot further allows for a surprising extension of steam generator life. An additional advantage is the reduction in erosion/corrosion of secondary system components including turbine blades and diaphragms. The gas turbine generator used in the instant invention can also replace or augment existing peak or emergency power needs. Another benefit of the instant invention is the extension of plant life and the reduction of downtime due to refueling.

  2. Chemical tailoring of steam to remediate underground mixed waste contaminents

    DOE Patents [OSTI]

    Aines, Roger D. (Livermore, CA); Udell, Kent S. (Berkeley, CA); Bruton, Carol J. (Livermore, CA); Carrigan, Charles R. (Tracy, CA)

    1999-01-01

    A method to simultaneously remediate mixed-waste underground contamination, such as organic liquids, metals, and radionuclides involves chemical tailoring of steam for underground injection. Gases or chemicals are injected into a high pressure steam flow being injected via one or more injection wells to contaminated soil located beyond a depth where excavation is possible. The injection of the steam with gases or chemicals mobilizes contaminants, such as metals and organics, as the steam pushes the waste through the ground toward an extraction well having subatmospheric pressure (vacuum). The steam and mobilized contaminants are drawn in a substantially horizontal direction to the extraction well and withdrawn to a treatment point above ground. The heat and boiling action of the front of the steam flow enhance the mobilizing effects of the chemical or gas additives. The method may also be utilized for immobilization of metals by using an additive in the steam which causes precipitation of the metals into clusters large enough to limit their future migration, while removing any organic contaminants.

  3. Multi-tube fuel nozzle with mixing features

    DOE Patents [OSTI]

    Hughes, Michael John

    2014-04-22

    A system includes a multi-tube fuel nozzle having an inlet plate and a plurality of tubes adjacent the inlet plate. The inlet plate includes a plurality of apertures, and each aperture includes an inlet feature. Each tube of the plurality of tubes is coupled to an aperture of the plurality of apertures. The multi-tube fuel nozzle includes a differential configuration of inlet features among the plurality of tubes.

  4. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect (OSTI)

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. (6) Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform. (7) Implementation of a moving-window technique in the time domain for detecting and quantifying flaw types in tubular structures. A window zooming technique was also developed for flaw location in tubes. (8) Theoretical study of elastic wave propagation (longitudinal and shear waves) in metallic flat plates and tubing with and without flaws. (9) Simulation of the Lamb wave propagation using the finite-element code ABAQUS. This enabled the verification of the experimental results. The research tasks included both analytical research and experimental studies. The experimental results helped to enhance the robustness of fault monitoring methods and to provide a systematic verification of the analytical results. The results of this research were disseminated in scientific meetings. A journal manuscript was submitted for publication. The new findings of this research have potential applications in aerospace and civil structures. The report contains a complete bibliography that was developed during the course of the project.

  5. Squeeze cement method using coiled tubing

    SciTech Connect (OSTI)

    Underdown, D.R.; Ashford, J.D.; Harrison, T.W.; Eastlack, J.K.; Blount, C.G.; Herring, G.D.

    1986-12-09

    A method is described of squeeze cementing a well wherein the well has a casing throughout the wellbore, casing cement between the casing and the wellbore of the well, perforations through the casing and the casing cement to establish fluid communication between the interior of the casing and a formation adjacent the perforations, channels in the casing cement in fluid communication with at least some of the perforations, a well tubing string in the casing extending from the surface to the proximity of the perforations, and a packer means for sealing between the tubing and the casing above the perforations. The method consists of: isolating the casing adjacent the perforations; lowering a coiled tubing down the well tubing string to a point adjacent the perforations; flowing uncontaminated squeeze cement through the coiled tubing and through the perforations into the channels; flowing a cement contaminating liquid down the coiled tubing to mix with the squeeze cement remaining in the casing; allowing the uncontaminated squeeze cement in the channels to harden; and removing the contaminated squeeze cement from the casing through the coiled tubing.

  6. Thermo-gasification of steam classified municipal solid waste

    SciTech Connect (OSTI)

    Eley, M.H.; Sebghati, J.M.

    1996-12-31

    Municipal solid waste (MSW) has been processed using a procedure called steam classification. This material has been examined for use as a combustion fuel, feedstock for composting, and cellulytic enzyme hydrolysis. An initial study has been conducted using a prototype plasma arc pyrolysis system to transform the steam classified MSW into a pyrolysis gas and vitrified material. With 136 kg (300 lbs) of the steam classified MSW pyrolysized at a feed rate of 22.7 kg/hour (50 lbs/hour), samples of the gas and grasslike material were captured for analysis. A presentation of the emission data and details on the system used will be presented.

  7. Why Condensing Steam Turbines are More Efficient than Gas Turbines 

    E-Print Network [OSTI]

    Nelson, K. E.

    1988-01-01

    turbine at 75'rc adiabatic efficiency to a vacuum of 2"Hg. No steam is extracted. 15,7 ~Blu/hr STACK Figure 3. Enthalpy analysis of power plant cycle. Analyzing this system points to the steam turbine condenser as the source of inefficiency... it's thrown away. Why be concerned about throwing away something that has virtually no value? But there is concern. The steam turbine condenser is nearly always viewed as the source of inefficiency in the cycle. The problem is that the wrong thing...

  8. Steam bubble collapse induced water hammer in draining pipes

    SciTech Connect (OSTI)

    Griffith, P.; Silva, R.J.

    1991-08-01

    When hot steam replaces cold condensate in a horizontal or almost horizontal pipe, a steam bubble collapse induced water hammer often results. The effect of condensate drainage velocity and pipe declination on the incidence of steam bubble collapse induced water hammer is investigated experimentally. Declining the pipe more than 2.4{degrees} allows drainage velocities up to 3 ft/sec (1m/s) in a two inch (5 cm) pipe without water hammer. A semi-empirical theory allows extrapolation to other pressures, pipe sizes and inclinations. 4 refs.

  9. Gastrostomy Tube Placement Without Nasogastric Tube: A Retrospective Evaluation in 85 Patients

    SciTech Connect (OSTI)

    Heberlein, Wolf E., E-mail: weheberlein@uams.edu; Goodwin, Whitney J.; Wood, Clint E.; Yousaf, Muhammad; Culp, William C. [University of Arkansas for Medical Sciences, Department of Radiology (United States)

    2012-12-15

    Purpose: Our study evaluated techniques for percutaneous gastrostomy (G)-tube placement without the use of a nasogastric (NG) tube. Instead, direct puncture of a physiologic air bubble or effervescent-enhanced gastric bubble distention was performed in patients with upper digestive tract obstruction (UDTO) or psychological objections to NG tubes. Materials and Methods: A total of 886 patients underwent G-tube placement in our department during a period of 7 years. We present our series of 85 (9.6%) consecutive patients who underwent percutaneous G-tube placement without use of an NG tube. Results: Of these 85 patients, fluoroscopic guided access was attempted by direct puncture of a physiologically present gastric air bubble in 24 (28%) cases. Puncture of an effervescent-induced large gastric air bubble was performed in 61 (72%) patients. Altogether, 82 (97%) of 85 G tubes were successfully placed in this fashion. The three failures comprised refusal of effervescent, vomiting of effervescent, and one initial tube misplacement when a deviation from our standard technique occurred. Conclusion: The described techniques compare favorably with published large series on G-tube placement with an NG tube in place. The techniques are especially suited for patients with UDTO due to head, neck, or esophageal malignancies, but they should be considered as an alternative in all patients. Direct puncture of effervescent-enhanced gastric bubble distention is a safe, patient-friendly and effective technique.

  10. Improvement design study on steam generator of MHR-50/100 aiming higher safety level after water ingress accident

    SciTech Connect (OSTI)

    Oyama, S.; Minatsuki, I.; Shimizu, K.

    2012-07-01

    Mitsubishi Heavy Industries, Ltd. (MHI) has been studying on MHI original High Temperature Gas cooled Reactor (HTGR), namely MHR-50/100, for commercialization with supported by JAEA. In the heat transfer system, steam generator (SG) is one of the most important components because it should be imposed a function of heat transfer from reactor power to steam turbine system and maintaining a nuclear grade boundary. Then we especially focused an effort of a design study on the SG having robustness against water ingress accident based on our design experience of PWR, FBR and HTGR. In this study, we carried out a sensitivity analysis from the view point of economic and plant efficiency. As a result, the SG design parameter of helium inlet/outlet temperature of 750 deg. C/300 deg. C, a side-by-side layout and one unit of SG attached to a reactor were selected. In the next, a design improvement of SG was carried out from the view point of securing the level of inherent safety without reliance on active steam dump system during water ingress accident considering the situation of the Fukushima nuclear power plant disaster on March 11, 2011. Finally, according to above basic design requirement to SG, we performed a conceptual design on adapting themes of SG structure improvement. (authors)

  11. On the history of photomultiplier tube invention

    E-Print Network [OSTI]

    B. K. Lubsandorzhiev

    2006-01-20

    In this very short note we review some historical aspects of photomultiplier tube invention. It is our tribute to the memory of great Soviet-Russian physicist and engineer Leonid Aleksandrovitch Kubetsky whose life and scientific achievements are described briefly. Particular efforts are made to shed light on a controversial issue of who invented the first photomultiplier tube. It is asserted that if to recognize L.A.Kubetsky's priority on the photomultiplier tube invention the last Beaune Conference would be held on the eve of the 75th Anniversary of that great event.

  12. Scintillation probe with photomultiplier tube saturation indicator

    DOE Patents [OSTI]

    Ruch, Jeffrey F. (Bethel Park, PA); Urban, David J. (Glassport, PA)

    1996-01-01

    A photomultiplier tube saturation indicator is formed by supplying a supplemental light source, typically an light emitting diode (LED), adjacent to the photomultiplier tube. A switch allows the light source to be activated. The light is forwarded to the photomultiplier tube by an optical fiber. If the probe is properly light tight, then a meter attached to the indicator will register the light from the LED. If the probe is no longer light tight, and the saturation indicator is saturated, no signal will be registered when the LED is activated.

  13. Corrosion degradation mechanisms in coiled tubing

    SciTech Connect (OSTI)

    Kane, R.D.; Cayard, M.S.

    1994-12-31

    This paper reviews the historical aspects related to the development of coiled tubing for oilfield drilling, logging, workover and production operations. It focuses on the metallurgical and process variables of coiled tubing and their interrelationship with aspects of the downhole service environment and the resultant corrosion performance. Special emphasis is placed on (1) operating conditions that can lead to excessive corrosion and/or cracking damage and corrosion fatigue and (2) metallurgical and processing parameters which can be controlled to maximize coiled tubing resistance to corrosion degradation.

  14. Coiled tubing facilitates deep underbalanced workover

    SciTech Connect (OSTI)

    Adams, L.S.; Overstreet, C.C.

    1997-03-31

    A recent workover shows the technical capability and cost effectiveness of coiled tubing for cleaning out scale in a 22,611-ft, low pressure, high-temperature gas well. The well, operated by Chevron USA Production Co., is in the Fort Stockton Gas Unit 5-1 Gomez (Ellenburger) field, in West Texas. The development of reliable 100,000-psi minimal yield strength coiled tubing was a major factor that allowed this work to succeed. The methods demonstrated by this workover are becoming a standard for deep well cleanouts in the Gomez (Ellenburger) field. The paper describes coiled tubing advantages, well history, and implementation.

  15. Collapse tests expand coiled tubing uses

    SciTech Connect (OSTI)

    Walker, E.J.; Mason, C.M. )

    1990-03-05

    Tests on coiled tubing have allowed the authors' company to decrease well work costs for some operations, especially squeeze cementing. They conducted collapse tests of 1.5 in. (0.095 in. and 0.109-in. wall thickness) and 1.75-in. (0.109-in. wall thickness) OD coiled tubing while under imposed axial load and differential pressure. These tests were performed to define accurate field operating limits for this size of coiled tubing. Findings from these tests are reported and discussed.

  16. 1. Introduction The efficiency of steam turbines can be improved by in-

    E-Print Network [OSTI]

    Cambridge, University of

    1. Introduction The efficiency of steam turbines can be improved by in- creasing the maximum-efficiency power plant. 2. Turbines, Steam, Efficiency and Power Plant A power plant has a steam generator which the operating pressure is below about 22 MPa, in which case the steam is separated and passed on to the turbine

  17. DIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR

    E-Print Network [OSTI]

    steam turbine power block. As well as DSG, the ANU group is investigating energy conversion options conveyed the steam to our 50 kWe steam turbine; the new dish is oversized for the current engine, so someDIRECT STEAM GENERATION USING THE SG4 500m2 PARABOLOIDAL DISH CONCENTRATOR Greg Burgess 1 , Keith

  18. Corrections to "Proving Safety Properties of the Steam Boiler Controller" Correction Sheet

    E-Print Network [OSTI]

    Lynch, Nancy

    Corrections to "Proving Safety Properties of the Steam Boiler Controller" 1 Correction Sheet After our paper "Proving Safety Properties of the Steam Boiler Controller" went already to print, Myla_steam_water_est(sr) = #12;Corrections to "Proving Safety Properties of the Steam Boiler Controller" 2 7. p.11, The initial

  19. Carrying Semiautomatic Pistols with a Round in the Chamber

    Broader source: Directives, Delegations, and Requirements [Office of Management (MA)]

    1999-10-28

    Sets forth requirements for a DOE security police officer who must carry a round in the chamber of a semiautomatic pistol while on duty. Does not cancel other directives.

  20. Replicating the carry trade through an exchange traded fund

    E-Print Network [OSTI]

    Shan, Jonathan (Jonathan W.)

    2013-01-01

    There is an overarching belief that the carry trade is a simple investment strategy based on the popular mantra of buying low and selling high. However, in reality, there are several factors that need to be taken into ...

  1. Evaluation of anticipatory signal to steam generator pressure control program for 700 MWe Indian pressurized heavy water reactor

    SciTech Connect (OSTI)

    Pahari, S.; Hajela, S.; Rammohan, H. P.; Malhotra, P. K.; Ghadge, S. G.

    2012-07-01

    700 MWe Indian Pressurized Heavy Water Reactor (IPHWR) is horizontal channel type reactor with partial boiling at channel outlet. Due to boiling, it has a large volume of vapor present in the primary loops. It has two primary loops connected with the help of pressurizer surge line. The pressurizer has a large capacity and is partly filled by liquid and partly by vapor. Large vapor volume improves compressibility of the system. During turbine trip or load rejection, pressure builds up in Steam Generator (SG). This leads to pressurization of Primary Heat Transport System (PHTS). To control pressurization of SG and PHTS, around 70% of the steam generated in SG is dumped into the condenser by opening Condenser Steam Dump Valves (CSDVs) and rest of the steam is released to the atmosphere by opening Atmospheric Steam Discharge Valves (ASDVs) immediately after sensing the event. This is accomplished by adding anticipatory signal to the output of SG pressure controller. Anticipatory signal is proportional to the thermal power of reactor and the proportionality constant is set so that SG pressure controller's output jacks up to ASDV opening range when operating at 100% FP. To simulate this behavior for 700 MWe IPHWR, Primary and secondary heat transport system is modeled. SG pressure control and other process control program have also been modeled to capture overall plant dynamics. Analysis has been carried out with 3-D neutron kinetics coupled thermal hydraulic computer code ATMIKA.T to evaluate the effect of the anticipatory signal on PHT pressure and over all plant dynamics during turbine trip in 700 MWe IPHWR. This paper brings out the results of the analysis with and without considering anticipatory signal in SG pressure control program during turbine trip. (authors)

  2. Missile Captive Carry Monitoring using a Capacitive MEMS Accelerometer

    SciTech Connect (OSTI)

    Hatchell, Brian K.; Mauss, Fredrick J.; Santiago-Rojas, Emiliano; Amaya, Ivan A.; Skorpik, James R.; Silvers, Kurt L.; Marotta, Steve

    2010-04-08

    Military missiles are exposed to many sources of mechanical vibration that can affect system reliability, safety, and mission effectiveness. One of the most significant exposures to vibration occurs when the missile is being carried by an aviation platform, which is a condition known as captive carry. If the duration of captive carry exposure could be recorded during the missile’s service life, several advantages could be realized. Missiles that have been exposed to durations outside the design envelop could be flagged or screened for maintenance or inspection; lightly exposed missiles could be selected for critical mission applications; and missile allocation to missions could be based on prior use to avoid overuse. The U. S. Army Aviation and Missile Research Development and Engineering Center (AMRDEC) has been developing health monitoring systems to assess and improve reliability of missiles during storage and field exposures. Under the direction of AMRDEC staff, engineers at the Pacific Northwest National Laboratory have developed a Captive Carry Health Monitor (CCHM) for the HELLFIRE II missile. The CCHM is an embedded usage monitoring device installed on the outer skin of the HELLFIRE II missile to record the cumulative hours the host missile has been in captive carry mode and thereby assess the overall health of the missile. This paper provides an overview of the CCHM electrical and package design, describes field testing and data analysis techniques used to identify captive carry, and discusses the potential application of missile health and usage data for real-time reliability analysis and fleet management.

  3. Vortex Tubes of Turbulent Solar Convection

    E-Print Network [OSTI]

    Kitiashvili, I N; Mansour, N N; Lele, S K; Wray, A A

    2011-01-01

    Investigation of turbulent properties of solar convection is extremely important for understanding of the multi-scale dynamics observed on the solar surface. In particular, recent high-resolution observations revealed ubiquitous vortical structures, and numerical simulations demonstrated links between the vortex tube dynamics and magnetic field organization, and also importance of vortex tube interactions in the mechanism of acoustic wave excitation on the Sun. In this paper we investigate mechanisms of formation of vortex tubes in highly-turbulent convective flows near the solar surface by using realistic radiative hydrodynamic LES simulations. Analysis of data, obtained by the simulations, indicates two basic processes of the vortex tube formation: 1) development of small-scale convective instability inside convective granules, and 2) a Kelvin-Helmholtz type instability of shearing flows in intergranular lanes. Our analysis shows that vortex stretching during these processes is a primary source of generatio...

  4. Performance of a tapered pulse tube

    SciTech Connect (OSTI)

    Swift, G.; Allen, M.; Woolan, J.J.

    1998-02-01

    In a well instrumented pulse tube refrigerator having 1,500 W of cooling power at 125 K, the authors have measured the figure of merit of a tapered pulse tube at several operating points. At operating points near the operating point for which the taper was designed, the figure of merit is 0.96. This is close to the theoretical optimum figure of merit 0.97 calculated for this pulse tube considering only two loss mechanisms: heat conduction in the metal pulse tube wall and ordinary thermoacoustic heat transport in the gas within a few thermal penetration depths of the wall. At operating points farther from the design operating point, the measured figure of merit is much lower, as streaming driven convection adds a third loss mechanism.

  5. Staged multi-tube premixing injector

    DOE Patents [OSTI]

    Zuo, Baifang; Khan, Abdul Rafey; York, William David; Ziminsky, Willy Steve

    2012-10-02

    A fuel injection nozzle includes a body member having an upstream wall opposing a downstream wall, and an internal wall disposed between the upstream wall and the downstream wall, a first chamber partially defined by the an inner surface of the upstream wall and a surface of the internal wall, a second chamber partially defined by an inner surface of the downstream wall and a surface of the internal wall a first gas inlet communicative with the first chamber operative to emit a first gas into the first chamber, a second gas inlet communicative with the second chamber operative to emit a second gas into the second chamber, and a plurality of mixing tubes, each of the mixing tubes having a tube inner surface, a tube outer surface, a first inlet communicative with an aperture in the upstream wall operative to receive a third gas.

  6. Electric and Gas Fired Radiant Tubes 'ERT' 

    E-Print Network [OSTI]

    Nilsen, E. K.

    1981-01-01

    The paper covers a unique development by the Surface Division of Midland Ross of a radiant tube heating element which will heat an industrial furnace with either gas or electric without any down time or physical conversion ...

  7. Sidetracking technology for coiled-tubing drilling

    SciTech Connect (OSTI)

    Leising, L.J.; Doremus, D.M.; Hearn, D.D.; Rike, E.A.; Paslay, P.R.

    1996-05-01

    Coiled-tubing (CT) drilling is a rapidly growing new technology that has been used for shallow new wells and re-entry applications. Through-tubing drilling has evolved as a major application for CT drilling. The remaining key enabling technology for viable through-tubing drilling is the ability to sidetrack in casing below the tubing tail. This paper describes the three technologies developed for sidetracking and presents a mathematical model of forces, penetration rates, and torques for window milling with the cement-sidetracking (CS) technique. Window milling has been a seat of the pants operation in the past. To the authors` knowledge, this is the first published work on the mechanics of window milling. The results from several yard tests and one field test are presented and show some of the problems associated with sidetracking.

  8. Sample inlet tube for ion source

    DOE Patents [OSTI]

    Prior, David [Hermiston, OR; Price, John [Richland, WA; Bruce, Jim [Oceanside, CA

    2002-09-24

    An improved inlet tube is positioned within an aperture through the device to allow the passage of ions from the ion source, through the improved inlet tube, and into the interior of the device. The inlet tube is designed with a larger end and a smaller end wherein the larger end has a larger interior diameter than the interior diameter of the smaller end. The inlet tube is positioned within the aperture such that the larger end is pointed towards the ion source, to receive ions therefrom, and the smaller end is directed towards the interior of the device, to deliver the ions thereto. Preferably, the ion source utilized in the operation of the present invention is a standard electrospray ionization source. Similarly, the present invention finds particular utility in conjunction with analytical devices such as mass spectrometers.

  9. Forced-convection condensation inside tubes

    E-Print Network [OSTI]

    Traviss, Donald P.

    1971-01-01

    High vapor velocity condensation inside a tube was studied analytically. The von Karman universal velocity distribution was applied to the condensate flow, pressure drops were calculated using the Lockhart- Martinelli ...

  10. Steam Partnerships: Case Study of Improved Energy Efficiency 

    E-Print Network [OSTI]

    Calogero, M. V.; Hess, R. E.; Leigh, N.

    2002-01-01

    energy consumers. They have supplied the energy commodities (fuel, electricity, or water) and may have even assisted with energy (steam) generation and production. But in most cases, their assistance and expertise came up short when dealing...

  11. Steam Efficiency: Impacts from Boilers to the Boardroom 

    E-Print Network [OSTI]

    Russell, C.

    2000-01-01

    potentially include increased shareholder value, market branding opportunities, avoidance of emission control penalties, and improvements in workplace safety. This discussion also covers the U.S. Department of Energy's BestPractices Steam program, which...

  12. C++ Implementation of IAPWS Water/Steam Properties

    SciTech Connect (OSTI)

    Ling Zou; Haihua Zhao; Hongbin Zhang; Qiyue Lu

    2014-02-01

    For the calculations of water-involved systems, such as safety analysis of light water reactors, it is essential to provide accurate water properties. The International Association for the Properties of Water and Steam is an international non-profit association of national organizations concerned with the properties of water and steam. It provides internationally accepted formulations of water/steam properties for scientific and industrial applications. The purpose of this work is to provide a stand-alone software package in C++ programming language to provide accurate and efficient water/steam properties evaluation, based on the latest IAPWS releases. The discussion on related IAPWS releases, code implementations and verifications are provided in details.

  13. Steam System Management Program Yields Fuel Savings for Refinery 

    E-Print Network [OSTI]

    Gaines, L. D.; Hagan, K. J.

    1983-01-01

    The Phillips refinery at Borger, Texas, determined the need to develop a utility monitoring system. Shortly after this commitment was made, the refinery was introduced to a flowsheet modeling program that could be used to model and optimize steam...

  14. The Economics of Back-Pressure Steam Turbines 

    E-Print Network [OSTI]

    Wagner, J. R.; Choroszylow, E.

    1982-01-01

    Recently, back-pressure steam turbines have become the focal point in many cogeneration applications. This is a result of the savings in operating costs associated with the generation of electrical or mechanical power coincident with the economical...

  15. Steam Turbines for Critical Applications and Emergency or Standby Drives 

    E-Print Network [OSTI]

    Waterland, A. F.

    1986-01-01

    Steam turbines are frequently preferred over electric motors where operational continuity is important. This often imposes extreme premiums in operating cost. The parameters affecting relative economics are explored and a range of alternatives...

  16. Recover Heat from Boiler Blowdown - Steam Tip Sheet #10

    SciTech Connect (OSTI)

    2012-01-31

    This revised AMO tip sheet on recovering heat from boiler blowdown provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  17. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2012-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  18. Minimize Boiler Short Cycling Losses - Steam Tip Sheet #16

    SciTech Connect (OSTI)

    2006-01-01

    This revised AMO tip sheet on minimizing boiler short cycling losses provides how-to advice for improving industrial steam systems using low-cost, proven practices and technologies.

  19. Improving Steam System Performance: A Sourcebook for Industry...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    content of a solid. Dryers account for the largest end use of steam in the pulp and paper industry. 9 The chemical manufacturing, textiles, and food processing industries also...

  20. Steam Turbine Performance in Europe | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Steam Turbine Performance in Europe Click to email this to a friend (Opens in new window) Share on Facebook (Opens in new window) Click to share (Opens in new window) Click to...

  1. Rapid Recolonisation of Agricultural Soil by Microarthropods After Steam Disinfestation

    E-Print Network [OSTI]

    Cucco, Marco

    sterilisation. This research was supported by ACNA and MURST grants. Journal of Sustainable Agriculture, Vol. 27 to methyl bromide. Indeed, steam sterilisation presents several obvious advantages, such as the lack

  2. Hanford 300 Area steam transition preliminary utility options study

    SciTech Connect (OSTI)

    Olson, N.J.; Weakley, S.A.; Berman, M.J.

    1995-06-01

    The cost of steam in the Hanford 300 Area is approaching $60 per million Btu; the cost in industry is {approx} $10 per million Btu. The cost of steam in the 300 Area is expected to continue to increase because of the age of the central steam system, load decreases, safety requirements, and environmental regulations. The intent of this report is to evaluate options that would more cost-effectively met the future heating needs of the buildings in the 300 Area. In general, the options fall into two categories: central systems and distributed systems. A representative option from each category was analyzed using the life-cycle cost analysis (LCCA) techniques mandated by the federal government. The central plant option chosen for evaluation was the existing central steam plant modified to allow continued operation. The distributed option chosen was a dedicated heating system for each building.

  3. Steam System Efficiency Optimized After J.R. Simplot Fertilizer...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    J.R. Simplot Don plant in Pocatello, Idaho, repaired boiler feed water pumps such as the one pictured above, and revised boiler operating practices to reduce steam venting by 17...

  4. Energy Conservation Thru Steam Trap Surveys and Preventive Maintenance Programs 

    E-Print Network [OSTI]

    Boynton, T.; Dewhirst, B.

    1980-01-01

    justification for the survey program. Defective steam traps and their energy characteristics will also be discussed. An on-going preventive maintenance program can be initiated from the information derived from the survey. Sustained energy efficiency...

  5. Paducah Package Steam Boilers to Provide Efficiency, Environmental...

    Energy Savers [EERE]

    and operates to provide steam on demand. The boilers are most efficient when they run at full capacity. When a boiler is turned down, the efficiency drops. To maximize...

  6. Assessment of superheated steam drying of wood waste

    SciTech Connect (OSTI)

    Woods, B.G.; Nguyen, Y.; Bruce, S.

    1994-12-31

    A 5 MW co-generation facility using wood waste is described which will supply power to Ontario Hydro, steam to the sawmill for process heating, and hot water for district heating customers in the town. The use of superheated steam for drying the wood was investigated to determine the impact on boiler performance, the environmental impact and the economic feasibility. The main benefit with superheated steam drying is the reduction in VOC emissions. The capital cost is currently higher with superheated steam drying, but further investigation is warranted to determine if the cost reductions which could be achieved by manufacturing the major components in North America are sufficient to make the technology cost competitive.

  7. Dow Chemical Company: Assessment Leads to Steam System Energy...

    Broader source: Energy.gov (indexed) [DOE]

    describes how Dow Chemical Company saved 272,000 MMBtu and 1.9 million annually after increasing the steam system energy efficiency of a plant in Louisiana. Dow Chemical Company:...

  8. Coiled tubing cuts horizontal screen repair cost

    SciTech Connect (OSTI)

    Crow, W.; Hill, P.; Johnston, R.

    1996-01-01

    This article presents a case history of the successful workover performed by a coiled tubing unit (CTU) on Mississippi Canyon (MC) Block 109 Well A-24 in the US Gulf of Mexico to clean out sand and install new concentric screen for sand control. Workover design and operational details discussed are: Workover design -- hole-cleaning hydraulics, CT and screen predictions and comparison considerations; Workover operations -- cleanout, running packer and screens, coiled tubing (CT) weights, acid treatment and nitrogen lift and flow back.

  9. Downhole steam generator having a downhole oxidant compressor

    DOE Patents [OSTI]

    Fox, R.L.

    1981-01-07

    Am improved apparatus is described for the downhole injection of steam into boreholes, for tertiary oil recovery. It includes an oxidant supply, a fuel supply, an igniter, a water supply, an oxidant compressor, and a combustor assembly. The apparatus is designed for efficiency, preheating of the water, and cooling of the combustion chamber walls. The steam outlet to the borehole is provided with pressure-responsive doors for closing the outlet in response to flameout. (DLC)

  10. Method for increasing steam decomposition in a coal gasification process

    DOE Patents [OSTI]

    Wilson, Marvin W. (Fairview, WV)

    1988-01-01

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water-splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  11. Heat transfer and film cooling with steam injection 

    E-Print Network [OSTI]

    Conklin, Gary Eugene

    1982-01-01

    HEAT TRANSFER AND FILM COOLING WITH STEAM INJECTION A Thesis by GARY EUGENE CONKLIN Submitted to the Graduate College of Texas AIM University in partial fulfillment of the requirement for the degree of MASTER OF SCIENCE May 1982 Major... Subject: Mechanical Engineering HEAT TRANSFER AND FILM COOLING WITH STEAM INJECTION A Thesis by GARY EUGENE CONKLIN Approved as to style and content by: (Chairm of Committee) (Member) (Memb e r) (Me r (Head Departme ) May 1982 ABSTRACT Heat...

  12. Drum drying of black liquor using superheated steam impinging jets

    SciTech Connect (OSTI)

    Shiravi, A.H.; Mujumdar, A.S.; Kubes, G.J. [McGill Univ., Montreal, Quebec (Canada)

    1997-05-01

    A novel drum dryer for black liquor utilizing multiple impinging jets of superheated steam was designed and built to evaluate the performance characteristics and effects of various operating parameters thereon. Appropriate ranges of parameters such as steam jet temperature and velocity were examined experimentally to quantify the optimal operating conditions for the formation of black liquor film on the drum surface as well as the drying kinetics.

  13. An Analysis of Steam Process Heater Condensate Drainage Options 

    E-Print Network [OSTI]

    Risko, J. R.

    1999-01-01

    , Houston, TX, May 12-13, 1999 POTENTIAL INSTALLAnON DESIGNS -Stearn Inlet Control Valve with Outlet Steam Trap (Figure A). -Stearn Inlet Control Valve with Outlet Level Pot (Figure B). -Steam Inlet Control Valve with Outlet Condensate Level Control... (Figure C). -Condensate Outlet Control Valve and Level Override (Figure D). -Condensate Outlet Control Valve for Drainage and Set Point Control (Figure E). -Stearn Inlet Control Valve with Outlet Condensate PumplTrap Drainage (Figure F). An in...

  14. Method for increasing steam decomposition in a coal gasification process

    DOE Patents [OSTI]

    Wilson, M.W.

    1987-03-23

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water- splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  15. Electric Flux Tube in Magnetic Plasma

    E-Print Network [OSTI]

    Jinfeng Liao; Edward Shuryak

    2007-12-06

    In this paper we study a methodical problem related to the magnetic scenario recently suggested and initiated by the authors \\cite{Liao_ES_mono} to understand the strongly coupled quark-gluon plasma (sQGP): the electric flux tube in monopole plasma. A macroscopic approach, interpolating between Bose condensed (dual superconductor) and classical gas medium is developed first. Then we work out a microscopic approach based on detailed quantum mechanical calculation of the monopole scattering on electric flux tube, evaluating induced currents for all partial waves. As expected, the flux tube looses its stability when particles can penetrate it: we make this condition precise by calculating the critical value for the product of the flux tube size times the particle momentum, above which the flux tube dissolves. Lattice static potentials indicate that flux tubes seem to dissolve at $T>T_{dissolution} \\approx 1.3 T_c$. Using our criterion one gets an estimate of the magnetic density $n\\approx 4.4 \\sim 6.6 fm^{-3}$ at this temperature.

  16. Coiled tubing as initial production tubing: An overview of case histories

    SciTech Connect (OSTI)

    Nirider, H.L.; Snider, P.M.; Walsh, K.D.; Cordera, J.R.; Williams, J.

    1994-12-31

    From January, 1993 through July, 1994 Marathon Oil, Company completed ten newly drilled gas wells using coiled tubing as the initial production string. This paper reviews the operational aspects of each job and summarizes the areas where improvements in equipment and technique were implemented. The use of coiled tubing allows the tubing size to be closely matched to the performance of these relatively low rate wells, minimizing the tubular costs and improving the well`s ability to stay unloaded. The main areas of improvement from one job to the next involved the use of a pressurized, hydraulically operated access window, ensuring that all frac sand was cleaned out prior to landing the coiled tubing and employing a ``hot cut off`` system to make the final cut on the coil tubing. Lessons learned include keeping the coiled tubing size large enough to run smaller coiled tubing through it for clean out and slickline work, care in closing the BOP rams to avoid damaging the pipe and the use of wellhead equipment specifically designed for coiled tubing. This technique is especially suited to low pressure and water sensitive reservoirs where loss of fluid is of concern. An additional benefit is the cost savings from reducing the hole and casing sizes to match the reservoir potential. This completion technique is often quicker than using a conventional completion rig and jointed tubing.

  17. Single pressure steam bottoming cycle for gas turbines combined cycle

    SciTech Connect (OSTI)

    Zervos, N.

    1990-01-30

    This patent describes a process for recapturing waste heat from the exhaust of a gas turbine to drive a high pressure-high temperature steam turbine and a low pressure steam turbine. It comprises: delivering the exhaust of the gas turbine to the hot side of an economizer-reheater apparatus; delivering a heated stream of feedwater and recycled condensate through the cold side of the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus to elevate the temperature below the pinch point of the boiler; delivering the discharge from the high pressure-high temperature steam turbine through the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus; driving the high pressure-high temperature steam turbine with the discharge stream of feedwater and recycled condensate which is heated to a temperature below the pinch point of the boiler by the economizer-reheater apparatus; and driving the low pressure steam turbine with the discharged stream of the high pressure-high temperature steam turbine reheated below the pinch point of the boiler by the economizer-reheater apparatus.

  18. Downhole steam generator using low pressure fuel and air supply

    DOE Patents [OSTI]

    Fox, Ronald L. (Albuquerque, NM)

    1983-01-01

    An apparatus for generation of steam in a borehole for penetration into an earth formation wherein a spiral, tubular heat exchanger is used in the combustion chamber to isolate the combustion process from the water being superheated for conversion into steam. The isolation allows combustion of a relatively low pressure oxidant and fuel mixture for generating high enthalpy steam. The fuel is preheated by feedback of combustion gases from the top of the combustion chamber through a fuel preheater chamber. The hot exhaust gases of combustion at the bottom of the combustion chamber, after flowing over the heat exchanger enter an exhaust passage and pipe. The exhaust pipe is mounted inside the water supply line heating the water flowing into the heat exchanger. After being superheated in the heat exchanger, the water is ejected through an expansion nozzle and converts into steam prior to penetration into the earth formation. Pressure responsive doors are provided at a steam outlet downstream of the nozzle and close when the steam pressure is lost due to flameout.

  19. Heat recovery steam generator outlet temperature control system for a combined cycle power plant

    SciTech Connect (OSTI)

    Martens, A.; Myers, G.A.; McCarty, W.L.; Wescott, K.R.

    1986-04-01

    This patent describes a command cycle electrical power plant including: a steam turbine and at least one set comprising a gas turbine, an afterburner and a heat recovery steam generator having an attemperator for supplying from an outlet thereof to the steam turbine superheated steam under steam turbine operating conditions requiring predetermined superheated steam temperature, flow and pressure; with the gas turbine and steam turbine each generating megawatts in accordance with a plant load demand; master control means being provided for controlling the steam turbine and the heat recovery steam generator so as to establish the steam operating conditions; the combination of: first control means responsive to the gas inlet temperature of the heat recovery steam generator and to the plant load demand for controlling the firing of the afterburner; second control means responsive to the superheated steam predetermined temperature and to superheated steam temperature from the outlet for controlling the attemperator between a closed and an open position; the first and second control means being operated concurrently to maintain the superheated steam outlet temperature while controlling the load of the gas turbine independently of the steam turbine operating conditions.

  20. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    SciTech Connect (OSTI)

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which demonstrated the importance of proper heat treat cycles for Homogenization, and Solutionizing parameters selection and implementation. 3) Step blocks casting of Nimonic 263: Carried out casting solidification simulation analysis, NDT inspection methods evaluation, detailed test matrix for Chemical, Tensile, LCF, stress rupture, CVN impact, hardness and J1C Fracture toughness section sensitivity data and were reported. 4) Centrifugal Casting of Haynes 282, weighing 1400 lbs. with hybrid mold (half Graphite and half Chromite sand) mold assembly was cast using compressor casing production tooling. This test provided Mold cooling rates influence on centrifugally cast microstructure and mechanical properties. Graphite mold section out performs sand mold across all temperatures for 0.2% YS; %Elongation, %RA, UTS at 1400°F. Both Stress-LMP and conditional Fracture toughness plots data were in the scatter band of the wrought alloy. 5) Fundamental Studies on Cooling rates and SDAS test program. Evaluated the influence of 6 mold materials Silica, Chromite, Alumina, Silica with Indirect Chills, Zircon and Graphite on casting solidification cooling rates. Actual Casting cooling rates through Liquidus to Solidus phase transition were measured with 3 different locations based thermocouples placed in each mold. Compared with solidification simulation cooling rates and measurement of SDAS, microstructure features were reported. The test results provided engineered casting potential methods, applicable for heavy section Haynes 282 castings for optimal properties, with foundry process methods and tools. 6) Large casting of Haynes 282 Drawings and Engineering FEM models and supplemental requirements with applicable specifications were provided to suppliers for the steam turbine proto type feature valve casing casting. Molding, melting and casting pouring completed per approved Manufacturing Process Plan during 2014 Q4. The partial valve casing was successfully cast after casting methods were validated with solidification simulation analysis and the casting met NDT inspection and a