National Library of Energy BETA

Sample records for thermal collector manufacturers

  1. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    6 Number of companies expecting to introduce new solar new solar thermal collector products in 2010 Low-Temperature Collectors 4 Medium-Temperature Collectors 16 High-Temperature Collectors 11 Noncollector Components 12 Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." New Product Type Number of Companies Source: U.S. Energy Information Administration,

  2. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    5 Shipments of complete solar thermal collector systems, 2008 and 2009 Shipment Information 2008 2009 Complete Collector Systems Shipped 63,961 75,066 Thousand Square Feet 4,058 5,995 Percent of Total Shipments 24 43 Number of Companies 46 62 Revenue of Systems (Thousand Dollars) 47,523 159,085 Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  3. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    9 Companies involved in solar thermal collector related activities by type, 2008 and 2009 Type of Activity 2008 2009 Collector or System Design 45 59 Prototype Collector Development 27 27 Prototype System Development 23 23 Wholesale Distribution 58 61 Retail Distribution 29 31 Installation 21 27 Noncollector System Component Manufacture 26 32 Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal

  4. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    4 Average thermal performance rating of solar thermal collectors by type shipped in 2009 (Btu per square foot per day) Low- High Temperature Temperature Liquid/air Parabolic Year Metallic and Nonmetallic Air ICS/Thermosi phon Flat-Plate (Pumped) Evaculated Tube Concentrator Paraboloic Dish/Trough 2009 1,139 971 913 981 973 2,196 1,262 Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey." Medium-Temperature Type Liquid

  5. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    1 Distribution of domestic solar thermal collector shipments (thousand square feet) 2008 2009 Wholesale Distributors 8,680 4,063 Retail Distributors 3,997 5,739 Exporters 368 346 Installers 948 939 End Users 723 1,134 U.S. Total 14,716 12,221 Customer Type Shipments Notes: Totals may not equal sum of components due to independent rounding. U.S. total includes territories. Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey

  6. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    0 Soloar-related sales as a percentage of total company sales revenue, 2008 and 2009 2008 2009 90-100 49 56 50-89 9 7 10-49 7 12 Less than 10 9 13 U.S. Total 74 88 Percent of Total Sales Revenue Number of Companies Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector Manufacturers Survey."

  7. Solar Thermal Collector Manufacturing Activities

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    41 388 2009 10,511 809 2,307 32 980 - No data reported. ... disclosed. Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector ...

  8. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    U.S. Total 5,517,291 3,455,846 100.00 - No data reported. ... rounding. Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal Collector ...

  9. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    7 Import shipments of solar thermal collectors by type, 2000 ... 687 - 5,517 2009 1,987 715 754 3,456 - No data reported. ... Source: U.S. Energy Information Administration, Form ...

  10. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    8 Employment in the solar thermal collector industry, 2000 - 2009 2000 284 2001 256 2002 356 2003 287 2004 317 2005 353 2006 1,069 2007 686 2008 1,083 2009 1,321 Year Person-Years Source: U.S. Energy Information Administration, Form EIA-63A, "Annual Solar Thermal

  11. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    2 Solar thermal collector shipments by type, quantity, revenue, and average price, 2008 and 2009 Quantity (thousand square feet) Revenue (thousand dollars) Average Price (dollars per square foot) Quantity (thousand square feet) Revenue (thousand dollars) Average Price (dollars per square foot) Low-Temperature Liquid and Air 14,015 26,518 1.89 10,511 20,411 1.94 Medium-Temperature 2,560 50,109 19.57 2,307 51,483 22.32 Air 28 1,256 45.46 22 883 40.31 Liquid ICS/Thermosiphon 321 6,631 20.66 147

  12. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    Annual shipments of solar thermal collectors by disposition, 2000 - 2009 (thousand square feet) Exports Domestic Shipments Total 2000 26 496 7,857 8,354 2001 26 840 10,349 11,189 2002 27 659 11,004 11,663 2003 26 518 10,926 11,444 2004 24 813 13,301 14,114 2005 25 1,361 14,680 16,041 2006 44 1,211 19,532 20,744 2007 60 1,376 13,777 15,153 2008 74 2,247 14,716 16,963 2009 88 1,577 12,221 13,798 Total shipments as reported by respondents include all domestic and export shipments and may include

  13. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    Shipments of solar thermal collectors ranked by origin and destination, 2009 Origin Top Five States 10,031 73 California 4,402 32 New Jersey 4,019 29 Florida 1,299 9 Arizona 164 1 Virginia 148 1 Other Domestic 311 2 Imported 3,456 25 U.S. Total 13,798 100 Destination Top Five States 8,961 65 Florida 3,771 27 California 3,537 26 Arizona 745 5 Hawaii 520 4 Oregon 387 3 Other Domestic 3,260 24 Exported 1,577 11 U.S. Total 13,798 100 Source: U.S. Energy Information Administration, Form EIA-63A,

  14. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    7 Percent of solar thermal collector shipments by the 10 largest companies, 2000 - 2009 2000 1-5 7,521 90 6-10 567 7 2001 1-5 10,732 96 6-10 325 3 2002 1-5 10,755 92 6-10 670 6 2003 1-5 10,485 92 6-10 700 6 2004 1-5 13,291 94 6-10 664 5 2005 1-5 14,801 92 6-10 934 6 2006 1-5 18,535 89 6-10 1,484 7 2007 1-5 13,015 86 6-10 1,202 8 2008 1-5 14,023 83 6-10 1,453 9 2009 1-5 10,868 79 6-10 1,538 11 Year Company Rank Shipments (Thousand Square Feet) Percent of Total Shipments Source: U.S. Energy

  15. Solar Thermal Collector Manufacturing Activities - Energy Information

    Gasoline and Diesel Fuel Update (EIA)

    Administration Solar Thermal Manufacturing Activities Release Date: December 2010 | Next Release Date: Discontinued | full report Previous Issues Year: (PDF) 2009 2008 2007 2006 2005 2004 2003 1993 Go Overview Total shipments26 of solar thermal collectors decreased dramatically, falling from 17.0 million square feet in 2008 to 13.8 million square feet in 2009, a decline of almost 19 percent. Total shipments in 2009 were down 33 percent from the 2006 record level of 20.7 million square feet

  16. Project Profile: Improved Large Aperture Collector Manufacturing |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Concentrating Solar Power » Project Profile: Improved Large Aperture Collector Manufacturing Project Profile: Improved Large Aperture Collector Manufacturing Abengoa logo -- This project is inactive -- Abengoa Solar, under the Solar Manufacturing Technology (SolarMat) program, will be investigating the use of an automotive-style high-rate fabrication and automated assembly techniques to achieve a substantial reduction in the deployment cost of their new SpaceTube

  17. Photovoltaic-thermal collectors

    DOE Patents [OSTI]

    Cox, III, Charles H. (Carlisle, MA)

    1984-04-24

    A photovoltaic-thermal solar cell including a semiconductor body having antireflective top and bottom surfaces and coated on each said surface with a patterned electrode covering less than 10% of the surface area. A thermal-absorbing surface is spaced apart from the bottom surface of the semiconductor and a heat-exchange fluid is passed between the bottom surface and the heat-absorbing surface.

  18. The Thermal Collector With Varied Glass Covers

    SciTech Connect (OSTI)

    Luminosu, I.; Pop, N.

    2010-08-04

    The thermal collector with varied glass covers represents an innovation realized in order to build a collector able to reach the desired temperature by collecting the solar radiation from the smallest surface, with the highest efficiency. In the case of the thermal collector with variable cover glasses, the number of the glass plates covering the absorber increases together with the length of the circulation pipe for the working fluid. The thermal collector with varied glass covers compared to the conventional collector better meet user requirements because: for the same temperature increase, has the collecting area smaller; for the same collection area, realizes the highest temperature increase and has the highest efficiency. This works is addressed to researchers in the solar energy and to engineers responsible with air-conditioning systems design or industrial and agricultural products drying.

  19. Solar Thermal Collector Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    Solar Photovoltaic Cell/Module Shipments Report February 2016 Independent Statistics & Analysis www.eia.gov U.S. Department of Energy Washington, DC 20585 U.S. Energy Information Administration | Improving the Quality and Scope of EIA Data i This report was prepared by the U.S. Energy Information Administration (EIA), the statistical and analytical agency within the U.S. Department of Energy. By law, EIA's data, analyses, and forecasts are independent of approval by any other officer or

  20. Integrated solar thermal energy collector system

    SciTech Connect (OSTI)

    Garrison, J.D.

    1987-08-18

    A solar thermal collector system is described one of a class of devices which converts solar radiation into heat and transmits this heat to storage from whence it is utilized, comprising: an evacuated glass solar collector, the evacuated glass solar collector having a glass vacuum envelope, the upper portion of the glass vacuum envelope also serving as window to pass solar radiation, the evacuated glass solar collector having a multiplicity of substantially parallel linear adjacent concentrating troughs, each trough shaped and mirror surfaced so as concentrate solar radiation in the vacuum, the mirror surface inside the vacuum and the concentration approximately ideal, the multiplicity of substantially parallel linear adjacent troughs extending substantially over the entire length and width of the evacuated glass solar collector; a heat storage system, the heat storage system adjacent to the evacuated glass solar collector, the heat storage system having a heat storage tank which is thermally insulated, the heat storage tank containing a heat storage medium, and the heat storage system including means of removal of heat from the heat storage tank for utilization.

  1. Table 10.7 Solar Thermal Collector Shipments by Market Sector...

    U.S. Energy Information Administration (EIA) Indexed Site

    Solar Thermal Collector Shipments by Market Sector, End Use, and Type, 2001-2009 (Thousand ... 8Medium-temperature collectors are solar thermal collectors that generally operate ...

  2. Project Profile: Low-Cost Solar Thermal Collector

    Broader source: Energy.gov [DOE]

    SunTrough, under the Baseload CSP FOA, is developing a new class of solar concentrators with geometries and manufacturability that can significantly reduce the fully installed cost of the solar collector field.

  3. Table 10.6 Solar Thermal Collector Shipments by Type, Price,...

    U.S. Energy Information Administration (EIA) Indexed Site

    Solar Thermal Collector Shipments by Type, Price, and Trade, 1974-2009 (Thousand Square ... 1,577 1Low-temperature collectors are solar thermal collectors that generally operate ...

  4. Thermal efficiency of single-pass solar air collector

    SciTech Connect (OSTI)

    Ibrahim, Zamry; Ibarahim, Zahari; Yatim, Baharudin; Ruslan, Mohd Hafidz

    2013-11-27

    Efficiency of a finned single-pass solar air collector was studied. This paper presents the experimental study to investigate the effect of solar radiation and mass flow rate on efficiency. The fins attached at the back of absorbing plate to improve the thermal efficiency of the system. The results show that the efficiency is increased proportional to solar radiation and mass flow rate. Efficiency of the collector archived steady state when reach to certain value or can be said the maximum performance.

  5. Solar Thermal Collectors - Energy Explained, Your Guide To Understanding

    U.S. Energy Information Administration (EIA) Indexed Site

    Energy - Energy Information Administration Collectors Energy Explained - Home What Is Energy? Forms of Energy Sources of Energy Laws of Energy Units and Calculators Energy Conversion Calculators British Thermal Units (Btu) Degree-Days U.S. Energy Facts State and U.S. Territory Data Use of Energy In Industry For Transportation In Homes In Commercial Buildings Efficiency and Conservation Energy and the Environment Greenhouse Gases Effect on the Climate Where Greenhouse Gases Come From Outlook

  6. Focusing solar collector and method for manufacturing same

    DOE Patents [OSTI]

    Murphy, Lawrence M.

    1984-01-01

    Disclosed is a solar collector comprising an annular-shaped frame and a composite membrane member for concentrating and focusing sun radiation. The composite membrane member is supported and tensioned by the frame and consists of first and second differentially pretensioned sheet members which are integrally bonded to one another. The frame and one of the two sheet members are adapted to allow tensions in both of the sheets to be adjusted. Subsequent to bonding and upon adjusting a tension in one of the two sheet members, both of the two bonded sheet members react with one another so as to cause the composite membrane member to have a contoured configuration, which enables the membrane member to be focusable. Additionally, adjusting the tension in one of the two sheet members provides a reciprocal adjustment in a focus provided by the membrane member.

  7. Focusing solar collector and method for manufacturing same

    DOE Patents [OSTI]

    Murphy, L.M.

    1984-01-01

    Disclosed is a solar collector comprising an annular-shaped frame and a composite membrane member for concentrating and focusing sun radiation. The composite membrane member is supported and tensioned by the frame and consists of first and second differentially pretensioned sheet members which are integrally bonded to one another. The frame and one of the two sheet members are adapted to allow tensions in both of the two sheets to be adjusted. Subsequent to bonding and upon adjusting a tension in one of the two sheet members, both of the two bonded sheet members react with one another so as to cause the composite membrane member to have a contoured configuration, which enables the membrane member to be focusable. Additionally, adjusting the tension in one of the two sheet members provides a reciprocal adjustment in a focus provided by the membrane member.

  8. A prototype photovoltaic/thermal system integrated with transpired collector

    SciTech Connect (OSTI)

    Athienitis, Andreas K.; Bambara, James; O'Neill, Brendan; Faille, Jonathan

    2011-01-15

    Building-integrated photovoltaic/thermal (BIPV/T) systems may be utilized to produce useful heat while simultaneously generating electricity from the same building envelope surface. A well known highly efficient collector is the open-loop unglazed transpired collector (UTC) which consists of dark porous cladding through which outdoor air is drawn and heated by absorbed solar radiation. Commercially available photovoltaic systems typically produce electricity with efficiencies up to about 18%. Thus, it is beneficial to obtain much of the normally wasted heat from the systems, possibly by combining UTC with photovoltaics. Combination of BIPV/T and UTC systems for building facades is considered in this paper - specifically, the design of a prototype facade-integrated photovoltaic/thermal system with transpired collector (BIPV/T). A full scale prototype is constructed with 70% of UTC area covered with PV modules specially designed to enhance heat recovery and compared to a UTC of the same area under outdoor sunny conditions with low wind. The orientation of the corrugations in the UTC is horizontal and the black-framed modules are attached so as to facilitate flow into the UTC plenum. While the overall combined thermal efficiency of the UTC is higher than that of the BIPV/T system, the value of the generated energy - assuming that electricity is at least four times more valuable than heat - is between 7% and 17% higher. Also, the electricity is always useful while the heat is usually utilized only in the heating season. The BIPV/T concept is applied to a full scale office building demonstration project in Montreal, Canada. The ratio of photovoltaic area coverage of the UTC may be selected based on the fresh air heating needs of the building, the value of the electricity generated and the available building surfaces. (author)

  9. DE-EE0006357 Improved Large Aperture Collector Manufacturing

    Office of Environmental Management (EM)

    other sources of renewable energy; their advances have made ... The primary advantage of STE is the thermal storage ... 3.59 2.19 1 Starting prices and Phase I estimate taken ...

  10. Solar collectors

    SciTech Connect (OSTI)

    Cassidy, V.M.

    1981-11-01

    Practical applications of solar energy in commercial, industrial and institutional buildings are considered. Two main types of solar collectors are described: flat plate collectors and concentrating collectors. Efficiency of air and hydronic collectors among the flat plate types are compared. Also several concentrators are described, including their sun tracking mechanisms. Descriptions of some recent solar installations are presented and a list representing the cross section of solar collector manufacturers is furnished.

  11. Low-cost, Modular, Building-integrated Photovoltaic-Thermal Collector...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    However, in order to achieve net-zero energy use, solar thermal collectors are often required to produce hot water for domestic and space heating needs or pre-heated ventilation ...

  12. Theory and Manufacturing Processes of Solar NanoAntenna Electromagnetic Collectors

    SciTech Connect (OSTI)

    Dale K. Kotter; Steven D. Novack

    2010-02-01

    DRAFT For Submittal to Journal of Solar Energy - Rev 10.1 ---SOL-08-1091 SOLAR Nantenna Electromagnetic Collectors Dale K. Kotter Idaho National Laboratory Steven D. Novack Idaho National Laboratory W. Dennis Slafer MicroContinuum, Inc. Patrick Pinhero University of Missouri ABSTRACT The research described in this paper explores a new and efficient approach for producing electricity from the abundant energy of the sun, using nanoantenna (nantenna) electromagnetic collectors (NECs). NEC devices target mid-infrared wavelengths, where conventional photovoltaic (PV) solar cells are inefficient and where there is an abundance of solar energy. The initial concept of designing NECs was based on scaling of radio frequency antenna theory to the infrared and visible regions. This approach initially proved unsuccessful because the optical behavior of materials in the terahertz (THz) region was overlooked and, in addition, economical nanofabrication methods were not previously available to produce the optical antenna elements. This paper demonstrates progress in addressing significant technological barriers, including: 1) development of frequency-dependent modeling of double-feedpoint square spiral nantenna elements; 2) selection of materials with proper THz properties; and 3) development of novel manufacturing methods that could potentially enable economical large-scale manufacturing. We have shown that nantennas can collect infrared energy and induce THz currents, and we have also developed cost-effective proof-of-concept fabrication techniques for the large-scale manufacture of simple square loop nantenna arrays. Future work is planned to embed rectifiers into the double-feedpoint antenna structures. This work represents an important first step toward the ultimate realization of a low-cost device that will collect as well as convert this radiation into electricity. This could lead to a broadband, high conversion efficiency low-cost solution to complement conventional PV devices.

  13. Midtemperature solar systems test facility predictions for thermal performance of the Acurex solar collector with FEK 244 reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-01-01

    Thermal performance predictions are presented for the Acurex solar collector, with FEK 244 reflector surface, for three output temperatures at five cities in the United States.

  14. Design of solar cells for use in photovoltaic/thermal collectors

    SciTech Connect (OSTI)

    Cox, C.H. III

    1980-01-01

    A promising design development for combined photovoltaic/thermal (PV/T) collectors is one in which the photovoltaic cell is both the conversion device for electrical energy and the absorber of thermal energy. To accomplish this, the PV cell design is modified to use the approximately 25 percent of the air mass 1 spectrum at lambda > 1.1 ..mu..m that is currently rejected by the cell. The parameters investigated are: cell back metallization, back surface field, texture etching and anti-reflective coating. A model indicating the increase in absorptance as a function of these parameters is presented, together with the results of experimental measurements. Discussion closes with the presentation of a PV/T collector design that incorporates the improved cells, has 10 percent greater thermal output than current PV/T collectors, and exhibits no degradation in electrical output.

  15. Thermal neutron shield and method of manufacture

    DOE Patents [OSTI]

    Brindza, Paul Daniel; Metzger, Bert Clayton

    2013-05-28

    A thermal neutron shield comprising concrete with a high percentage of the element Boron. The concrete is least 54% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of Boron loaded concrete which includes enriching the concrete mixture with varying grit sizes of Boron Carbide.

  16. Thermal neutron shield and method of manufacture

    SciTech Connect (OSTI)

    Metzger, Bert Clayton; Brindza, Paul Daniel

    2014-03-04

    A thermal neutron shield comprising boron shielding panels with a high percentage of the element Boron. The panel is least 46% Boron by weight which maximizes the effectiveness of the shielding against thermal neutrons. The accompanying method discloses the manufacture of boron shielding panels which includes enriching the pre-cursor mixture with varying grit sizes of Boron Carbide.

  17. Heat collector

    DOE Patents [OSTI]

    Merrigan, Michael A.

    1984-01-01

    A heat collector and method suitable for efficiently and cheaply collecting solar and other thermal energy are provided. The collector employs a heat pipe in a gravity-assist mode and is not evacuated. The collector has many advantages, some of which include ease of assembly, reduced structural stresses on the heat pipe enclosure, and a low total materials cost requirement. Natural convective forces drive the collector, which after startup operates entirely passively due in part to differences in molecular weights of gaseous components within the collector.

  18. Heat collector

    DOE Patents [OSTI]

    Merrigan, M.A.

    1981-06-29

    A heat collector and method suitable for efficiently and cheaply collecting solar and other thermal energy are provided. The collector employs a heat pipe in a gravity-assist mode and is not evacuated. The collector has many advantages, some of which include ease of assembly, reduced structural stresses on the heat pipe enclosure, and a low total materials cost requirement. Natural convective forces drive the collector, which after startup operates entirely passively due in part to differences in molecular weights of gaseous components within the collector.

  19. Compendium of information on identification and testing of materials for plastic solar thermal collectors

    SciTech Connect (OSTI)

    McGinniss, V.D.; Sliemers, F.A.; Landstrom, D.K.; Talbert, S.G.

    1980-07-31

    This report is intended to organize and summarize prior and current literature concerning the weathering, aging, durability, degradation, and testing methodologies as applied to materials for plastic solar thermal collectors. Topics covered include (1) rate of aging of polymeric materials; (2) environmental factors affecting performance; (3) evaluation and prediction of service life; (4) measurement of physical and chemical properties; (5) discussion of evaluation techniques and specific instrumentation; (6) degradation reactions and mechanisms; (7) weathering of specific polymeric materials; and (8) exposure testing methodology. Major emphasis has been placed on defining the current state of the art in plastics degradation and on identifying information that can be utilized in applying appropriate and effective aging tests for use in projecting service life of plastic solar thermal collectors. This information will also be of value where polymeric components are utilized in the construction of conventional solar collectors or any application where plastic degradation and weathering are prime factors in material selection.

  20. Thin-film flat-plate solar collectors for low-cost manufacture and installation

    SciTech Connect (OSTI)

    Andrews, J.W.; Wilhelm, W.G.

    1980-03-01

    A flat-plate solar energy collector design using thin-film plastics in both the absorber and glazing is described. The design approach proceeded in two steps. First, cost constraints on solar collectors were determined using reasonable economic projections. Second, engineering was applied only to those ideas which had hope of falling within those cost boundaries. The use of thin-film plastics appeared most attractive according to these criteria. The nature of the marketing and distribution network can be expected to have a strong impact on the final installed cost of the collector; the proposed design has characteristics which could make possible a reduced price markup.

  1. Midtemperature solar systems test facility predictions for thermal performance based on test data: Sun-Heet nontracking solar collector

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-03-01

    Sandia National Laboratories, Albuquerque (SNLA), is currently conducting a program to predict the performance and measure the characteristics of commercially available solar collectors that have the potential for use in industrial process heat and enhanced oil recovery applications. The thermal performance predictions for the Sun-Heet nontracking, line-focusing parabolic trough collector at five cities in the US are presented. (WHK)

  2. Performance Modeling of an Air-Based Photovoltaic/Thermal (PV/T) Collector

    SciTech Connect (OSTI)

    Casey, R. D.; Brandemuehl, M. J.; Merrigan, T.; Burch, J.

    2010-01-01

    This paper studies a collector design that utilizes unglazed photovoltaic/thermal (PV/T) collectors preheating air for glazed air heating modules. The performance modeling of these collectors is examined both individually and in series. For each collector type, a dynamic, finite difference, first-law model has been created using literature correlations for friction. The models were compared to performance data, calibrating the models by scaling of friction terms for best fit. The calibrated models generally agree well with the experimental data; even during sudden changes to ambient conditions. The root mean square error between the unglazed PV/T model and experiment results for the useful thermal energy gain and the outlet air temperature are 7.12 W/m{sup 2} and 1.07 C, respectively. The annual source energy performance of the building-integrated PV/T (BIPV/T) array is then simulated for residential applications in seven climate zones of the United States of America. The performance of the BIPV/T array is characterized by the amount of net electrical energy and useful thermal energy produced. The useful thermal energy is defined as the amount of energy offset by the BIPV/T system for water heating and space conditioning. A BIPV/T system composed 87.5% of PV modules, and 12.5% of glazed air heating modules, offsets the same amount of source energy as a roof-mounted PV system of the same area. This array composition increases the thermal energy gain by 47% over a BIPV/T array composed solely of PV modules.

  3. Unglazed transpired solar collector having a low thermal-conductance absorber

    DOE Patents [OSTI]

    Christensen, Craig B.; Kutscher, Charles F.; Gawlik, Keith M.

    1997-01-01

    An unglazed transpired solar collector using solar radiation to heat incoming air for distribution, comprising an unglazed absorber formed of low thermal-conductance material having a front surface for receiving the solar radiation and openings in the unglazed absorber for passage of the incoming air such that the incoming air is heated as it passes towards the front surface of the absorber and the heated air passes through the openings in the absorber for distribution.

  4. Unglazed transpired solar collector having a low thermal-conductance absorber

    DOE Patents [OSTI]

    Christensen, C.B.; Kutscher, C.F.; Gawlik, K.M.

    1997-12-02

    An unglazed transpired solar collector using solar radiation to heat incoming air for distribution, comprises an unglazed absorber formed of low thermal-conductance material having a front surface for receiving the solar radiation and openings in the unglazed absorber for passage of the incoming air such that the incoming air is heated as it passes towards the front surface of the absorber and the heated air passes through the openings in the absorber for distribution. 3 figs.

  5. Internal thermal coupling in direct-flow coaxial vacuum tube collectors

    SciTech Connect (OSTI)

    Glembin, J.; Rockendorf, G.; Scheuren, J.

    2010-07-15

    This investigation covers the impact of low flow rates on the efficiency of coaxial vacuum tube collectors. Measurements show an efficiency reduction of 10% if reducing the flow rate from 78 kg/m{sup 2} h to 31 kg/m{sup 2} h for a collector group with 60 parallel vacuum tubes with a coaxial flow conduit at one-sided connection. For a more profound understanding a model of the coaxial tube was developed which defines the main energy fluxes including the internal thermal coupling. The tube simulations show a non-linear temperature profile along the tube with the maximum temperature in the outer pipe. Due to heat transfer to the entering flow this maximum is not located at the fluid outlet. The non-linearity increases with decreasing flow rates. The experimentally determined flow distribution allows simulating the measured collector array. The simulation results confirm the efficiency decrease at low flow rates. The flow distribution has a further impact on efficiency reduction, but even at an ideal uniform flow, a considerable efficiency reduction at low flow rates is to be expected. As a consequence, low flow rates should be prevented for coaxial tube collectors, thus restricting the possible operation conditions. The effect of constructional modifications like diameter or material variations is presented. Finally the additional impact of a coaxial manifold design is discussed. (author)

  6. Midtemperature Solar Systems Test Facility predictions for thermal performance of the Suntec solar collector with heat-formed glass reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1980-11-01

    Thermal performance predictions are presented for the Suntec solar collector, with heat-formed glass reflector surface, for three output temperatures at five cities in the United States.

  7. Simulation of a photovoltaic/thermal heat pump system having a modified collector/evaporator

    SciTech Connect (OSTI)

    Xu, Guoying; Deng, Shiming; Zhang, Xiaosong; Yang, Lei; Zhang, Yuehong

    2009-11-15

    A new photovoltaic/thermal heat pump (PV/T-HP) system having a modified collector/evaporator (C/E) has been developed and numerically studied. Multi-port flat extruded aluminum tubes were used in the modified C/E, as compared to round copper tubes used in a conventional C/E. Simulation results suggested that a better operating performance can be achieved for a PV/T-HP system having such a modified C/E. In addition, using the meteorological data in both Nanjing and Hong Kong, China, the simulation results showed that this new PV/T-HP system could efficiently generate electricity and thermal energy simultaneously in both cities all-year-round. Furthermore, improved operation by using variable speed compressor has been designed and discussed. (author)

  8. Midtemperature solar systems test faclity predictions for thermal performance based on test data: Solar Kinetics T-700 solar collector with glass reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-03-01

    Sandia National Laboratories, Albuquerque (SNLA), is currently conducting a program to predict the performance and measure the characteristics of commercially available solar collectors that have the potential for use in industrial process heat and enhanced oil recovery applications. The thermal performance predictions for the Solar Kinetics solar line-focusing parabolic trough collector for five cities in the US are presented. (WHK)

  9. Midtemperature solar systems test facility predictions for thermal performance based on test data: AAI solar collector with pressure-formed glass reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-03-01

    Sandia National Laboratories, Albuquerque (SNLA), is currently conducting a program to predict the performance and measure the characteristics of commercially available solar collectors that have the potential for use in industrial process heat and enhance oil recovery applications. The thermal performance predictions for the AAI solar line-focusing slat-type collector for five cities in the US are presented. (WHK)

  10. Low-cost, high-performance solar flat-plate collectors for applications in northern latitudes

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1981-01-01

    Solar flat plate collector designs have been developed which incorporate high performance polymer film and laminate technology that have a projected manufacturing cost approaching $15/m/sup 2/ and potential thermal performance consistent with the best commercial solar flat plate collectors available today.

  11. Midtemperature solar systems test facility predictions for thermal performance based on test data. Polisolar Model POL solar collector with glass reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-05-01

    Thermal performance predictions based on test data are presented for the Polisolar Model POL solar collector, with glass reflector surfaces, for three output temperatures at five cities in the United States.

  12. Midtemperature solar systems test facility predictions for thermal performance based on test data. Toltec two-axis tracking solar collector with 3M acrylic polyester film reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-06-01

    Thermal performance predictions based on test data are presented for the Toltec solar collector, with acrylic film reflector surface, for three output temperatures at five cities in the United States.

  13. Midtemperature Solar Systems Test Facility predictions for thermal performance of the Solar Kinetics T-700 solar collector with FEK 244 reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1980-11-01

    Thermal performance predictions are presented for the Solar Kinetics T-700 solar collector, with FEK 244 reflector surface, for three output temperatures at five cities in the United States.

  14. Midtemperature solar systems test facility predictions for thermal performance based on test data: solar kinetics T-600 solar collector with FEK 244 reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-04-01

    Sandia National Laboratories, Albuquerque (SNLA), is currently conducting a program to predict the performance and measure the characteristics of commercially available solar collectors that have the potential for use in industrial process heat and enhanced oil recovery applications. The thermal performance predictions for the Solar Kinetics T-600 solar line-focusing parabolic trough collector are presented for three output temperatures at five cities in the US. (WHK)

  15. Manufactured Homes Simulated Thermal Analysis and Cost Effectiveness Report.

    SciTech Connect (OSTI)

    Baylon, David

    1990-05-17

    In 1988 and 1989, 150 manufactured homes were built to comply with Super Good Cents (SGC) specifications adapted from the existing specifications for site-built homes under the Residential Construction Demonstration Project (RCDP). Engineering calculations and computer simulations were used to estimate the effects of the SGC specifications on the thermal performance of the homes. These results were compared with consumer costs to establish the cost-effectiveness of individual measures. Heat loss U-factors for windows, walls, floors and ceilings were established using the standard ASHRAE parallel heat flow method. Adjustments resulted in higher U-factors for ceilings and floors than assumed at the time the homes were approved as meeting the SGC specifications. Except for those homes which included heat pumps, most of the homes did not meet the SGC compliance standards. Nonetheless these homes achieved substantial reductions in overall heat loss rate (UA) compared to UAs estimated for the same homes using the standard insulation packages provided by the manufacturers in the absence of the RCDP program. Homes with conventional electric furnaces showed a 35% reduction in total UA while homes with heat pumps had a 25% reduction. A regression analysis showed no significant relationship between climate zone, manufacturer and UA. A modified version of SUNDAY building simulation program which simulates duct and heat pump performance was used to model the thermal performance of each RCDP home as built and the same home as it would have been built without SGC specifications (base case). Standard assumptions were used for thermostat setpoint, thermal mass, internal gains and infiltration rates. 11 refs., 5 figs., 5 tabs.

  16. A steady state thermal duct model derived by fin-theory approach and applied on an unglazed solar collector

    SciTech Connect (OSTI)

    Stojanovic, B.; Hallberg, D.; Akander, J.

    2010-10-15

    This paper presents the thermal modelling of an unglazed solar collector (USC) flat panel, with the aim of producing a detailed yet swift thermal steady-state model. The model is analytical, one-dimensional (1D) and derived by a fin-theory approach. It represents the thermal performance of an arbitrary duct with applied boundary conditions equal to those of a flat panel collector. The derived model is meant to be used for efficient optimisation and design of USC flat panels (or similar applications), as well as detailed thermal analysis of temperature fields and heat transfer distributions/variations at steady-state conditions; without requiring a large amount of computational power and time. Detailed surface temperatures are necessary features for durability studies of the surface coating, hence the effect of coating degradation on USC and system performance. The model accuracy and proficiency has been benchmarked against a detailed three-dimensional Finite Difference Model (3D FDM) and two simpler 1D analytical models. Results from the benchmarking test show that the fin-theory model has excellent capabilities of calculating energy performances and fluid temperature profiles, as well as detailed material temperature fields and heat transfer distributions/variations (at steady-state conditions), while still being suitable for component analysis in junction to system simulations as the model is analytical. The accuracy of the model is high in comparison to the 3D FDM (the prime benchmark), as long as the fin-theory assumption prevails (no 'or negligible' temperature gradient in the fin perpendicularly to the fin length). Comparison with the other models also shows that when the USC duct material has a high thermal conductivity, the cross-sectional material temperature adopts an isothermal state (for the assessed USC duct geometry), which makes the 1D isothermal model valid. When the USC duct material has a low thermal conductivity, the heat transfer course of events adopts a 1D heat flow that reassembles the conditions of the 1D simple model (for the assessed USC duct geometry); 1D heat flow through the top and bottom fins/sheets as the duct wall reassembles a state of adiabatic condition. (author)

  17. Thermally stable booster explosive and process for manufacture

    DOE Patents [OSTI]

    Quinlin, William T.; Thorpe, Raymond; Lightfoot, James M.

    2006-03-21

    A thermally stable booster explosive and process for the manufacture of the explosive. The product explosive is 2,4,7,9-tetranitro-10H-benzo[4,5]furo[3,2-b]indole (TNBFI). A reactant/solvent such as n-methylpyrrolidone (NMP) or dimethyl formamide (DMF) is made slightly basic. The solution is heated to reduce the water content. The solution is cooled and hexanitrostilbene is added. The solution is heated to a predetermined temperature for a specific time period, cooled, and the product is collected by filtration.

  18. Solar tests of aperture plate materials for solar thermal dish collectors

    SciTech Connect (OSTI)

    Jaffe, L.D.

    1983-08-15

    In parabolic dish solar collectors, walk-off of the spot of concentrated sunlight can be a hazard if a malfunction causes the concentration to stop following the sun. Therefore, a test program was carried out to evaluate the behavior of various ceramics, metals, and polymers under solar irradiation of about 7000 kW/m/sup 2/ (peak) for 15 minutes. The only materials that did not slump or shatter were two grades of medium-grain extruded graphite. High-purity, slip-cast silica might be satisfactory at somewhat lower flux. Oxidation of the graphite appeared acceptable during tests simulating walk-off, acquisition (2000 cycles on/off sun), and spillage (continuous on-sun operation).

  19. Graybox and adaptative dynamic neural network identification models to infer the steady state efficiency of solar thermal collectors starting from the transient condition

    SciTech Connect (OSTI)

    Roberto, Baccoli; Ubaldo, Carlini; Stefano, Mariotti; Roberto, Innamorati; Elisa, Solinas; Paolo, Mura

    2010-06-15

    This paper deals with the development of methods for non steady state test of solar thermal collectors. Our goal is to infer performances in steady-state conditions in terms of the efficiency curve when measures in transient conditions are the only ones available. We take into consideration the method of identification of a system in dynamic conditions by applying a Graybox Identification Model and a Dynamic Adaptative Linear Neural Network (ALNN) model. The study targets the solar collector with evacuated pipes, such as Dewar pipes. The mathematical description that supervises the functioning of the solar collector in transient conditions is developed using the equation of the energy balance, with the aim of determining the order and architecture of the two models. The input and output vectors of the two models are constructed, considering the measures of 4 days of solar radiation, flow mass, environment and heat-transfer fluid temperature in the inlet and outlet from the thermal solar collector. The efficiency curves derived from the two models are detected in correspondence to the test and validation points. The two synthetic simulated efficiency curves are compared with the actual efficiency curve certified by the Swiss Institute Solartechnik Puffung Forschung which tested the solar collector performance in steady-state conditions according to the UNI-EN 12975 standard. An acquisition set of measurements of only 4 days in the transient condition was enough to trace through a Graybox State Space Model the efficiency curve of the tested solar thermal collector, with a relative error of synthetic values with respect to efficiency certified by SPF, lower than 0.5%, while with the ALNN model the error is lower than 2.2% with respect to certified one. (author)

  20. Internal absorber solar collector

    DOE Patents [OSTI]

    Sletten, Carlyle J.; Herskovitz, Sheldon B.; Holt, F. S.; Sletten, E. J.

    1981-01-01

    Thin solar collecting panels are described made from arrays of small rod collectors consisting of a refracting dielectric rod lens with an absorber imbedded within it and a reflecting mirror coated on the back side of the dielectric rod. Non-tracking collector panels on vertical walls or roof tops receive approximately 90% of solar radiation within an acceptance zone 60.degree. in elevation angle by 120.degree. or more in the azimuth sectors with a collector concentration ratio of approximately 3.0. Miniaturized construction of the circular dielectric rods with internal absorbers reduces the weight per area of glass, plastic and metal used in the collector panels. No external parts or insulation are needed as heat losses are low due to partial vacuum or low conductivity gas surrounding heated portions of the collector. The miniature internal absorbers are generally made of solid copper with black selective surface and the collected solar heat is extracted at the collector ends by thermal conductivity along the absorber rods. Heat is removed from end fittings by use of liquid circulants. Several alternate constructions are provided for simplifying collector panel fabrication and for preventing the thermal expansion and contraction of the heated absorber or circulant tubes from damaging vacuum seals. In a modified version of the internal absorber collector, oil with temperature dependent viscosity is pumped through a segmented absorber which is now composed of closely spaced insulated metal tubes. In this way the circulant is automatically diverted through heated portions of the absorber giving higher collector concentration ratios than theoretically possible for an unsegmented absorber.

  1. Transpired Solar Collector - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Solar Thermal Solar Thermal Building Energy Efficiency Building Energy Efficiency Find More Like This Return to Search Transpired Solar Collector National Renewable Energy ...

  2. Solar collector array

    DOE Patents [OSTI]

    Hall, John Champlin; Martins, Guy Lawrence

    2015-09-06

    A method and apparatus for efficient manufacture, assembly and production of solar energy. In one aspect, the apparatus may include a number of modular solar receiver assemblies that may be separately manufactured, assembled and individually inserted into a solar collector array housing shaped to receive a plurality of solar receivers. The housing may include optical elements for focusing light onto the individual receivers, and a circuit for electrically connecting the solar receivers.

  3. Experimental analysis of thermal performance of flat plate and evacuated tube solar collectors in stationary standard and daily conditions

    SciTech Connect (OSTI)

    Zambolin, E.; Del Col, D.

    2010-08-15

    New comparative tests on two different types of solar collectors are presented in this paper. A standard glazed flat plate collector and an evacuated tube collector are installed in parallel and tested at the same working conditions; the evacuated collector is a direct flow through type with external compound parabolic concentrator (CPC) reflectors. Efficiency in steady-state and quasi-dynamic conditions is measured following the standard and it is compared with the input/output curves measured for the whole day. The first purpose of the present work is the comparison of results in steady-state and quasi-dynamic test methods both for flat plate and evacuated tube collectors. Besides this, the objective is to characterize and to compare the daily energy performance of these two types of collectors. An effective mean for describing and analyzing the daily performance is the so called input/output diagram, in which the collected solar energy is plotted against the daily incident solar radiation. Test runs have been performed in several conditions to reproduce different conventional uses (hot water, space heating, solar cooling). Results are also presented in terms of daily efficiency versus daily average reduced temperature difference: this allows to represent the comparative characteristics of the two collectors when operating under variable conditions, especially with wide range of incidence angles. (author)

  4. Midtemperature Solar Systems Test Facility predictions for thermal performance based on test data. Alpha Solarco Model 104 solar collector with 0. 125-inch Schott low-iron glass reflector surface

    SciTech Connect (OSTI)

    Harrison, T.D.

    1981-04-01

    Thermal performance predictions based on test data are presented for the Alpha Solarco Model 104 solar collector, with 0.125-inch Schott low-iron glass reflector surface, for three output temperatures at five cities in the United States.

  5. Solar collector

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1982-05-04

    The field of this invention is solar collectors, and more particularly, the invention pertains to a flat plate collector that employs high performance thin films. The solar collector of this invention overcomes several problems in this field, such as excessive hardware, cost and reliability, and other prior art drawbacks outlined in the specification. In the preferred form, the apparatus features a substantially rigid planar frame. A thin film window is bonded to one planar side of the frame. An absorber of laminate construction is comprised of two thin film layers that are sealed perimetrically. The layers define a fluid-tight planar envelope of large surface area to volume through which a heat transfer fluid flows. Absorber is bonded to the other planar side of the frame. The thin film construction of the absorber assures substantially full envelope wetting and thus good efficiency. The window and absorber films stress the frame adding to the overall strength of the collector.

  6. Midtemperature Solar Systems Test Facility Program for predicting thermal performance of line-focusing, concentrating solar collectors

    SciTech Connect (OSTI)

    Harrison, T.D.

    1980-11-01

    The program at Sandia National Laboratories, Albuquerque, for predicting the performance of line-focusing solar collectors in industrial process heat applications is described. The qualifications of the laboratories selected to do the testing and the procedure for selecting commercial collectors for testing are given. The testing program is outlined. The computer program for performance predictions is described. An error estimate for the predictions and a sample of outputs from the program are included.

  7. Review of the thermal energy standards for manufactured housing proposed by the Manufactured Housing Institute Consensus Committee

    SciTech Connect (OSTI)

    Conner, C.C.

    1992-02-01

    Congress passed legislation that requires the US Department of Housing and Urban Development (HUD) to revise the energy efficiency standards for manufactured housing contained in the Manufactured Home Construction and Safety Standards (MHCSS). The Manufactured Housing Institute's Consensus Committee (MHICC) proposed revised standards to HUD based on an analysis contained in a 1989 report by E. Levy. This document is primarily a review of the Levy report, including the methods and inputs to that analysis. The approach to be used in developing the revised standard was specified by Congress as a cost-benefit analysis in which the costs of energy efficiency measures (EEM) were balanced against the benefits of energy savings. The resulting optimum specified an overall level of energy efficiency in terms of a maximum allowable building shell U-value (overall thermal transmittance) that produced the lowest life-cycle cost to the owner of a manufactured home. In his 1989 analysis, this was the general approach used by Levy.

  8. Solar collector

    DOE Patents [OSTI]

    Wilhelm, W.G.

    The invention pertains to a flat plate collector that employs high performance thin films. The solar collector of this invention overcomes several problems in this field, such as excessive hardware, cost and reliability, and other prior art drawbacks outlined in the specification. In the preferred form, the apparatus features a substantially rigid planar frame. A thin film window is bonded to one planar side of the frame. An absorber of laminate construction is comprised of two thin film layers that are sealed perimetrically. The layers define a fluid-tight planar envelope of large surface area to volume through which a heat transfer fluid flows. Absorber is bonded to the other planar side of the frame. The thin film construction of the absorber assures substantially full envelope wetting and thus good efficiency. The window and absorber films stress the frame adding to the overall strength of the collector.

  9. Energy and economic assessment of desiccant cooling systems coupled with single glazed air and hybrid PV/thermal solar collectors for applications in hot and humid climate

    SciTech Connect (OSTI)

    Beccali, Marco; Finocchiaro, Pietro; Nocke, Bettina

    2009-10-15

    This paper presents a detailed analysis of the energy and economic performance of desiccant cooling systems (DEC) equipped with both single glazed standard air and hybrid photovoltaic/thermal (PV/t) collectors for applications in hot and humid climates. The use of 'solar cogeneration' by means of PV/t hybrid collectors enables the simultaneous production of electricity and heat, which can be directly used by desiccant air handling units, thereby making it possible to achieve very energy savings. The present work shows the results of detailed simulations conducted for a set of desiccant cooling systems operating without any heat storage. System performance was investigated through hourly simulations for different systems and load combinations. Three configurations of DEC systems were considered: standard DEC, DEC with an integrated heat pump and DEC with an enthalpy wheel. Two kinds of building occupations were considered: office and lecture room. Moreover, three configurations of solar-assisted air handling units (AHU) equipped with desiccant wheels were considered and compared with standard AHUs, focusing on achievable primary energy savings. The relationship between the solar collector's area and the specific primary energy consumption for different system configurations and building occupation patterns is described. For both occupation patterns, sensitivity analysis on system performance was performed for different solar collector areas. Also, this work presents an economic assessment of the systems. The cost of conserved energy and the payback time were calculated, with and without public incentives for solar cooling systems. It is worth noting that the use of photovoltaics, and thus the exploitation of related available incentives in many European countries, could positively influence the spread of solar air cooling technologies (SAC). An outcome of this work is that SAC systems equipped with PV/t collectors are shown to have better performance in terms of primary energy saving than conventional systems fed by vapour compression chillers and coupled with PV cells. All SAC systems present good figures for primary energy consumption. The best performances are seen in systems with integrated heat pumps and small solar collector areas. The economics of these SAC systems at current equipment costs and energy prices are acceptable. They become more interesting in the case of public incentives of up to 30% of the investment cost (Simple Payback Time from 5 to 10 years) and doubled energy prices. (author)

  10. Solar collector

    DOE Patents [OSTI]

    Wilhelm, William G.

    1982-01-01

    The field of this invention is solar collectors, and more particularly, the invention pertains to a flat plate collector that employs high performance thin films. The solar collector of this invention overcomes several problems in this field, such as excessive hardware, cost and reliability, and other prior art drawbacks outlined in the specification. In the preferred form, the apparatus features a substantially rigid planar frame (14). A thin film window (42) is bonded to one planar side of the frame. An absorber (24) of laminate construction is comprised of two thin film layers (24a, 24b) that are sealed perimetrically. The layers (24a, 24b) define a fluid-tight planar envelope (24c) of large surface area to volume through which a heat transfer fluid flows. Absorber (24) is bonded to the other planar side of the frame. The thin film construction of the absorber assures substantially full envelope wetting and thus good efficiency. The window and absorber films stress the frame adding to the overall strength of the collector.

  11. Novel Thermal Break with Simplified Manufacturing for R7 Commercial Windows

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    | Department of Energy Novel Thermal Break with Simplified Manufacturing for R7 Commercial Windows Novel Thermal Break with Simplified Manufacturing for R7 Commercial Windows Lead Performer: Alcoa - Pittsburgh, PA DOE Funding: $1,123,838 Cost Share: $280,960 Project Term: October 2014 - September 2016 Funding Opportunity: Building Energy Efficiency Frontiers and Incubator Technologies (BENEFIT) - 2014 (DE-FOA-0001027) Project Objective Alcoa proposes to develop a novel sandwich-type foam

  12. Novel Thermal Break with Simplified Manufacturing for R7 Commercial...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Contacts DOE Technology Manager: Karma Sawyer Lead Performer: Sneh Kumar, Alcoa Related Publications PDF icon 2016 BTO Peer Review Presentation-Novel Thermal Break with Simplified ...

  13. Research and Development of a Low Cost Solar Collector

    SciTech Connect (OSTI)

    Ansari, Asif; Philip, Lee; Thouppuarachchi, Chirath

    2012-08-01

    This is a Final Technical Report on the Research and Development completed towards the development of a Low Cost Solar Collector conducted under the DOE cost-sharing award EE-0003591. The objective of this project was to develop a new class of solar concentrators with geometries and manufacturability that could significantly reduce the fully installed cost of the solar collector field for concentrated solar thermal power plants. The goal of the project was to achieve an aggressive cost target of $170/m2, a reduction of up to 50% in the total installed cost of a solar collector field as measured against the current industry benchmark of a conventional parabolic trough. The project plan, and the detailed activities conducted under the scope of the DOE Award project addressed all major drivers that affect solar collector costs. In addition to costs, the study also focused on evaluating technical performance of new collector architectures and compared them to the performance of the industry benchmark parabolic trough. The most notable accomplishment of this DOE award was the delivery of a full-scale integrated design, manufacturing and field installation solution for a new class of solar collector architecture which has been classified as the Bi-Planar Fresnel Collector (BPFC) and may be considered as a viable alternative to the conventional parabolic trough, as well as the conventional Fresnel collectors. This was in part accomplished through the design and development, all the way through fabrication and test validation of a new class of Linear Planar Fresnel Collector architecture. This architecture offers a number of key differentiating features which include a planar light-weight frame geometry with small mass-manufacturable elements utilizing flat mirror sections. The designs shows significant promise in reducing the material costs, fabrication costs, shipping costs, and on-site field installation costs compared to the benchmark parabolic trough, as well as the conventional Fresnel collector. The noteworthy design features of the BPFC architecture include the use of relatively cheaper flat mirrors and a design which allows the mirror support beam sections to act as load-bearing structural elements resulting in more than a 36% reduction in the overall structural weight compared to an optimized parabolic trough. Also, it was shown that the utilization of small mass-produced elements significantly lowers mass-production and logistics costs that can more quickly deliver economies of scale, even for smaller installations while also reducing shipping and installation costs. Moreover, unlike the traditional Fresnel trough the BPFC architecture does not require complex articulating drive mechanisms but instead utilizes a standard parabolic trough hydraulic drive mechanism. In addition to the development of the Bi-Planar Fresnel Collector, an optimized conventional space-frame type parabolic trough was also designed, built, analyzed and field-tested during the first phase of this award. The design of the conventional space-frame parabolic collector was refined with extensive FEA and CFD analysis to reduce material costs and re-designed for simpler fabrication and more accurate lower-cost field assembly. This optimized parabolic trough represented an improvement over the state-of-the art of the traditional parabolic trough architecture and also served as a more rigorous and less subjective benchmark that was used for comparison of new candidate design architectures. The results of the expanded 1st phase of the DOE award project showed that both the Optimized Parabolic Trough and the new Bi-Planar Fresnel Collector design concepts failed to meet the primary objectives for the project of achieving a 50% cost reduction from the industry reference total installed cost of $350/m2. Results showed that the BPFC came in at projected total installed cost of $237/m2 representing a 32% savings compared to the industry benchmark conventional parabolic trough. And the cost reduction obtained by the Optimized Parabolic Trough compared to the

  14. Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray

    Broader source: Energy.gov [DOE]

    Presents progress in cost-effective thermoelectric generator fabrication by thermal spraying of thermoelectric materials and other functional layers directly onto automotive exhaust pipes with enhanced performance, durability, and heat transfer

  15. Review of the thermal energy standards for manufactured housing proposed by the Manufactured Housing Institute Consensus Committee

    SciTech Connect (OSTI)

    Conner, C.C.

    1992-02-01

    Congress passed legislation that requires the US Department of Housing and Urban Development (HUD) to revise the energy efficiency standards for manufactured housing contained in the Manufactured Home Construction and Safety Standards (MHCSS). The Manufactured Housing Institute`s Consensus Committee (MHICC) proposed revised standards to HUD based on an analysis contained in a 1989 report by E. Levy. This document is primarily a review of the Levy report, including the methods and inputs to that analysis. The approach to be used in developing the revised standard was specified by Congress as a cost-benefit analysis in which the costs of energy efficiency measures (EEM) were balanced against the benefits of energy savings. The resulting optimum specified an overall level of energy efficiency in terms of a maximum allowable building shell U-value (overall thermal transmittance) that produced the lowest life-cycle cost to the owner of a manufactured home. In his 1989 analysis, this was the general approach used by Levy.

  16. Integrated main rail, feed rail, and current collector

    DOE Patents [OSTI]

    Petri, R.J.; Meek, J.; Bachta, R.P.; Marianowski, L.G.

    1994-11-08

    A separator plate is described for a fuel cell comprising an anode current collector, a cathode current collector and a main plate, the main plate disposed between the anode current collector and the cathode current collector. The anode current collector forms a flattened peripheral wet seal structure and manifold wet seal structure on the anode side of the separator plate and the cathode current collector forms a flattened peripheral wet seal structure and manifold wet seal structure on the cathode side of the separator plate. In this manner, the number of components required to manufacture and assemble a fuel cell stack is reduced. 9 figs.

  17. Integrated main rail, feed rail, and current collector

    DOE Patents [OSTI]

    Petri, Randy J.; Meek, John; Bachta, Robert P.; Marianowski, Leonard G.

    1994-01-01

    A separator plate for a fuel cell comprising an anode current collector, a cathode current collector and a main plate, the main plate disposed between the anode current collector and the cathode current collector. The anode current collector forms a flattened peripheral wet seal structure and manifold wet seal structure on the anode side of the separator plate and the cathode current collector forms a flattened peripheral wet seal structure and manifold wet seal structure on the cathode side of the separator plate. In this manner, the number of components required to manufacture and assemble a fuel cell stack is reduced.

  18. Stabilized thermally beneficiated low rank coal and method of manufacture

    DOE Patents [OSTI]

    Viall, Arthur J.; Richards, Jeff M.

    2000-01-01

    A process for reducing the spontaneous combustion tendencies of thermally beneficiated low rank coals employing heat, air or an oxygen containing gas followed by an optional moisture addition. Specific reaction conditions are supplied along with knowledge of equipment types that may be employed on a commercial scale to complete the process.

  19. Stabilized thermally beneficiated low rank coal and method of manufacture

    DOE Patents [OSTI]

    Viall, A.J.; Richards, J.M.

    1999-01-26

    A process is described for reducing the spontaneous combustion tendencies of thermally beneficiated low rank coals employing heat, air or an oxygen containing gas followed by an optional moisture addition. Specific reaction conditions are supplied along with knowledge of equipment types that may be employed on a commercial scale to complete the process. 3 figs.

  20. Stabilized thermally beneficiated low rank coal and method of manufacture

    DOE Patents [OSTI]

    Viall, Arthur J.; Richards, Jeff M.

    1999-01-01

    A process for reducing the spontaneous combustion tendencies of thermally beneficiated low rank coals employing heat, air or an oxygen containing gas followed by an optional moisture addition. Specific reaction conditions are supplied along with knowledge of equipment types that may be employed on a commercial scale to complete the process.

  1. Manufacturing

    Energy Savers [EERE]

    Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems | Department of Energy Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems Manufacturers in U.S. Energy Department's Better Plants Program Save More Than $2 Billion in Energy Costs; Program Expands to Help America's Water Systems September 30, 2015 - 9:03am Addthis NEWS MEDIA CONTACT (202) 586-4940

  2. Thermal testing of the proposed HUD energy efficiency standard for new manufactured homes

    SciTech Connect (OSTI)

    Judkoff, R.D.; Barker, G.M.

    1992-06-01

    Thermal testing of two manufactured homes was performed at the National Renewable Energy Laboratory's (NREL's) Collaborative Manufactured Buildings Facility for Energy Research and Testing (CMFERT) environmental enclosure in the winter and spring of 1991. The primary objective of the study was to directly measure the thermal performance of the two homes, each built according to a proposed new US Department of Housing and Urban Development (HUD) standard. Secondary objectives were to test the accuracy of an accompanying compliance calculation method and to help manufacturers find cost-effective ways to meet the new standard. Both homes performed within the standard without major design or production line modifications. Their performance fell within 8% of predictions based on the new draft HUD calculation manual; however, models with minimum window area were selected by the manufacturer. Models with more typical window area would have required substantive design changes to meet the standard. Several other tests were also performed on the homes by both NREL and the Florida Solar Energy Center (FSEC) to uncover potential thermal anomalies and to explore the degradation in thermal performance that might occur because of (a) penetrations in the rodent barrier from field hookups and repairs, (b) closing of interior doors with and without operation of the furnace blower, and (c) exposure to winds.

  3. Thermal testing of the proposed HUD energy efficiency standard for new manufactured homes

    SciTech Connect (OSTI)

    Judkoff, R.D.; Barker, G.M.

    1992-06-01

    Thermal testing of two manufactured homes was performed at the National Renewable Energy Laboratory`s (NREL`s) Collaborative Manufactured Buildings Facility for Energy Research and Testing (CMFERT) environmental enclosure in the winter and spring of 1991. The primary objective of the study was to directly measure the thermal performance of the two homes, each built according to a proposed new US Department of Housing and Urban Development (HUD) standard. Secondary objectives were to test the accuracy of an accompanying compliance calculation method and to help manufacturers find cost-effective ways to meet the new standard. Both homes performed within the standard without major design or production line modifications. Their performance fell within 8% of predictions based on the new draft HUD calculation manual; however, models with minimum window area were selected by the manufacturer. Models with more typical window area would have required substantive design changes to meet the standard. Several other tests were also performed on the homes by both NREL and the Florida Solar Energy Center (FSEC) to uncover potential thermal anomalies and to explore the degradation in thermal performance that might occur because of (a) penetrations in the rodent barrier from field hookups and repairs, (b) closing of interior doors with and without operation of the furnace blower, and (c) exposure to winds.

  4. Thin film solar energy collector

    SciTech Connect (OSTI)

    Farrauto, R.J.; Myers, H.; Williams, J.C.

    1982-03-23

    A solar energy collector has improved absorptance and emissivity levels comprising: (1) a silver-copper oxide-rhodium oxide solar absorption film, (2) a cerium oxide interlayer and a substrate of quartz, silica glass or metal. The cerium oxide interlayer minimizes agglomeration of the metal particles, maintains a relatively low thermal emittance and improves overall stability.

  5. Final test results for the Schott HCE on a LS-2 collector.

    SciTech Connect (OSTI)

    Moss, Timothy A.; Brosseau, Douglas A.

    2005-07-01

    Sandia National Laboratories has completed thermal performance testing on the Schott parabolic trough receiver using the LS-2 collector on the Sandia rotating platform at the National Solar Thermal Test Facility in Albuquerque, NM. This testing was funded as part of the US DOE Sun-Lab USA-Trough program. The receiver tested was a new Schott receiver, known as Heat Collector Elements (HCEs). Schott is a new manufacturer of trough HCEs. The Schott HCEs are 4m long; therefore, two were joined and mounted on the LS-2 collector module for the test. The Schott HCE design consists of a 70mm diameter high solar absorptance coated stainless steel (SS) tube encapsulated within a 125mm diameter Pyrex{reg_sign} glass tube with vacuum in the annulus formed between the SS and glass tube to minimize convection heat losses. The Schott HCE design is unique in two regards. First, the bellows used to compensate for the difference in thermal expansion between the metal and glass tube are inside the glass envelope rather than outside. Second, the composition of materials at the glass-to-metal seal has very similar thermal expansion coefficients making the joint less prone to breakage from thermal shock. Sandia National Laboratories provided both the azimuth and elevation collector module tracking systems used during the tests. The test results showed the efficiency of the Schott HCE to be very similar to current HCEs being manufactured by Solel. This testing provided performance verification for the use of Schott tubes with Solargenix trough collector assemblies at currently planned trough power plant projects in Arizona and Nevada.

  6. Effectiveness of thermal insulation in the attic spaces of manufactured homes

    SciTech Connect (OSTI)

    Yarbrough, D.W.; Graves, R.S.; McElroy, D.L.

    1988-01-01

    The thermal resistance of loose-fill insulations is reduced by settling that occurs after installation. The use of loose-fill insulation in manufactured homes is increasing and a need exists to evaluate the effectiveness of this application. Settling of loose- fill insulation in manufactured homes occurs during construction and over-the-road delivery. Measurements of the settling of a stabilized cellulosic insulation in four units has shown that a small amount of adhesive results in a product exhibiting 3 to 5% loss of thickness during manufacture and less than 2% additional settling during delivery. This thickness loss of about 6% is small in comparison with the unstabilized loose-fill rock wool that was observed in two units. The effectiveness of attic insulations in manufactured home units is significantly affected by the limited space available in many designs. Calculations of the thermal resistance that can be achieved in typical attics will be discussed. The results are that loose-fill materials are a better choice than batts for manufactured home attic insulation when truss design prevents complete coverage and that attic design must be improved in many cases in order to achieve specified R-values. 6 refs., 14 figs., 2 tabs.

  7. Thin film solar energy collector

    DOE Patents [OSTI]

    Aykan, Kamran; Farrauto, Robert J.; Jefferson, Clinton F.; Lanam, Richard D.

    1983-11-22

    A multi-layer solar energy collector of improved stability comprising: (1) a substrate of quartz, silicate glass, stainless steel or aluminum-containing ferritic alloy; (2) a solar absorptive layer comprising silver, copper oxide, rhodium/rhodium oxide and 0-15% by weight of platinum; (3) an interlayer comprising silver or silver/platinum; and (4) an optional external anti-reflective coating, plus a method for preparing a thermally stable multi-layered solar collector, in which the absorptive layer is undercoated with a thin film of silver or silver/platinum to obtain an improved conductor-dielectric tandem.

  8. Low-cost solar collectors using thin-film plastics absorbers and glazings

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1980-01-01

    The design, fabrication, performance, cost, and marketing of flat plate solar collectors using plastic absorbers and glazings are described. Manufacturing cost breakdowns are given for single-glazed and double-glazed collectors. (WHK)

  9. Ultracapacitor current collector

    DOE Patents [OSTI]

    Jerabek, Elihu Calfin (Glenmont, NY); Mikkor, Mati (Ann Arbor, MI)

    2001-10-16

    An ultracapacitor having two solid, nonporous current collectors, two porous electrodes separating the collectors, a porous separator between the electrodes and an electrolyte occupying the pores in the electrodes and separator. At least one of the current collectors comprises a conductive metal substrate coated with a metal nitride, carbide or boride coating.

  10. SOLAR NANTENNA ELECTROMAGNETIC COLLECTORS

    SciTech Connect (OSTI)

    Steven D. Novack; Dale K. Kotter; Dennis Slafer; Patrick Pinhero

    2008-08-01

    This research explores a new efficient approach for producing electricity from the abundant energy of the sun. A nanoantenna electromagnetic collector (NEC) has been designed, prototyped, and tested. Proof of concept has been validated. The device targets mid-infrared wavelengths where conventional photovoltaic (PV) solar cells do not respond but is abundant in solar energy. The initial concept of designing NEC antennas was based on scaling of radio frequency antenna theory. This approach has proven unsuccessful by many due to not fully understanding and accounting for the optical behavior of materials in the THz region. Also until recent years the nanofabrication methods were not available to fabricate the optical antenna elements. We have addressed and overcome both technology barriers. Several factors were critical in successful implementation of NEC including: 1) frequency-dependent modeling of antenna elements, 2) selection of materials with proper THz properties and 3) novel manufacturing methods that enable economical large-scale manufacturing. The work represents an important step toward the ultimate realization of a low-cost device that will collect as well as convert this radiation into electricity, which will lead to a wide spectrum, high conversion efficiency, and low cost solution to complement conventional PVs.

  11. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for ...

  12. Development of polymer film solar collectors: a status report

    SciTech Connect (OSTI)

    Wilhelm, W.G.; Andrews, J.W.

    1982-08-01

    Solar energy collector panels using polymer film and laminate technology have been developed which demonstrate low cost and high thermal performance for residential and commercial applications. This device uses common water in the absorber/heat exchanger which is constructed with polymer film adhesively laminated to aluminum foil as the outer surfaces. Stressed polymer films are also used for the outer window and back surface of the panel forming a high strength structural composite. Rigid polymer foam complements the design by contributing insulation and structural definition. This design has resulted in very low weight (3.5 kg/m/sup 2/), potentially very low manufacturing cost (approx. $11/m/sup 2/), and high thermal performance. The development of polymer materials for this technology will be a key to early commercial success. This report summarizes the current status of development and discusses the information gained from system tests are summarized.

  13. Pulsed depressed collector

    DOE Patents [OSTI]

    Kemp, Mark A

    2015-11-03

    A high power RF device has an electron beam cavity, a modulator, and a circuit for feed-forward energy recovery from a multi-stage depressed collector to the modulator. The electron beam cavity include a cathode, an anode, and the multi-stage depressed collector, and the modulator is configured to provide pulses to the cathode. Voltages of the electrode stages of the multi-stage depressed collector are allowed to float as determined by fixed impedances seen by the electrode stages. The energy recovery circuit includes a storage capacitor that dynamically biases potentials of the electrode stages of the multi-stage depressed collector and provides recovered energy from the electrode stages of the multi-stage depressed collector to the modulator. The circuit may also include a step-down transformer, where the electrode stages of the multi-stage depressed collector are electrically connected to separate taps on the step-down transformer.

  14. Chapter 6: Innovating Clean Energy Technologies in Advanced Manufacturing | Direct Thermal Energy Conversion Materials, Devices, and Systems Technology Assessment

    Energy Savers [EERE]

    and Modeling for Manufacturing Combined Heat and Power Systems Composite Materials Critical Materials Direct Thermal Energy Conversion Materials, Devices, and Systems Materials for Harsh Service Conditions Process Heating Process Intensification Roll-to-Roll Processing Sustainable Manufacturing - Flow of Materials through Industry Waste Heat Recovery Systems Wide Bandgap Semiconductors for Power Electronics ENERGY U.S. DEPARTMENT OF Quadrennial Technology Review 2015 1 Quadrennial Technology

  15. Performance of a double pass solar air collector

    SciTech Connect (OSTI)

    Ramani, B.M.; Gupta, Akhilesh; Kumar, Ravi

    2010-11-15

    Double pass counter flow solar air collector with porous material in the second air passage is one of the important and attractive design improvement that has been proposed to improve the thermal performance. This paper presents theoretical and experimental analysis of double pass solar air collector with and without porous material. A mathematical model has been developed based on volumetric heat transfer coefficient. Effects of various parameters on the thermal performance and pressure drop characteristics have been discussed. Comparison of results reveals that the thermal efficiency of double pass solar air collector with porous absorbing material is 20-25% and 30-35% higher than that of double pass solar air collector without porous absorbing material and single pass collector respectively. (author)

  16. Fuel cell current collector

    DOE Patents [OSTI]

    Katz, Murray; Bonk, Stanley P.; Maricle, Donald L.; Abrams, Martin

    1991-01-01

    A fuel cell has a current collector plate (22) located between an electrode (20) and a separate plate (25). The collector plate has a plurality of arches (26, 28) deformed from a single flat plate in a checkerboard pattern. The arches are of sufficient height (30) to provide sufficient reactant flow area. Each arch is formed with sufficient stiffness to accept compressive load and sufficient resiliently to distribute the load and maintain electrical contact.

  17. Stress in shaped glass evacuated collectors

    SciTech Connect (OSTI)

    Garrison, J.D.; Fischer-Cripps, A.

    1997-02-01

    Shaped glass evacuated collectors have the lower vacuum envelope formed with a CPC shape. The internal surface is silvered. This surface concentrates solar radiation onto an internal absorbing tube. The upper part of the vacuum envelope is a window to pass the solar radiation in to the absorbing tube. A computer program using analytical equations is used to design these collectors while keeping the glass tensile stress arising from evacuation below acceptable limits. A finite element computer program is used to test the accuracy of the stress calculated analytically. The calculations agree within about 1 MPa. Wind and thermal stresses in the glass are lower than the stresses caused by evacuation.

  18. Theoretical and experimental investigation of heat pipe solar collector

    SciTech Connect (OSTI)

    Azad, E.

    2008-09-15

    Heat pipe solar collector was designed and constructed at IROST and its performance was measured on an outdoor test facility. The thermal behavior of a gravity assisted heat pipe solar collector was investigated theoretically and experimentally. A theoretical model based on effectiveness-NTU method was developed for evaluating the thermal efficiency of the collector, the inlet, outlet water temperatures and heat pipe temperature. Optimum value of evaporator length to condenser length ratio is also determined. The modelling predictions were validated using experimental data and it shows that there is a good concurrence between measured and predicted results. (author)

  19. Conductivity fuel cell collector plate and method of fabrication

    DOE Patents [OSTI]

    Braun, James C.

    2002-01-01

    An improved method of manufacturing a PEM fuel cell collector plate is disclosed. During molding a highly conductive polymer composite is formed having a relatively high polymer concentration along its external surfaces. After molding the polymer rich layer is removed from the land areas by machining, grinding or similar process. This layer removal results in increased overall conductivity of the molded collector plate. The polymer rich surface remains in the collector plate channels, providing increased mechanical strength and other benefits to the channels. The improved method also permits greater mold cavity thickness providing a number of advantages during the molding process.

  20. Tracking system for solar collectors

    DOE Patents [OSTI]

    Butler, B.

    1980-10-01

    A tracking system is provided for pivotally mounted spaced-apart solar collectors. A pair of cables is connected to spaced-apart portions of each collector, and a driver displaces the cables, thereby causing the collectors to pivot about their mounting, so as to assume the desired orientation. The collectors may be of the cylindrical type as well as the flat-plate type. Rigid spar-like linkages may be substituted for the cables. Releasable attachments of the cables to the collectors is also described, as is a fine tuning mechanism for precisely aligning each individual collector.

  1. Tracking system for solar collectors

    DOE Patents [OSTI]

    Butler, Barry L.

    1984-01-01

    A tracking system is provided for pivotally mounted spaced-apart solar collectors. A pair of cables is connected to spaced-apart portions of each collector, and a driver displaces the cables, thereby causing the collectors to pivot about their mounting, so as to assume the desired orientation. The collectors may be of the cylindrical type as well as the flat-plate type. Rigid spar-like linkages may be substituted for the cables. Releasable attachments of the cables to the collectors is also described, as is a fine tuning mechanism for precisely aligning each individual collector.

  2. Biological sample collector

    DOE Patents [OSTI]

    Murphy, Gloria A.

    2010-09-07

    A biological sample collector is adapted to a collect several biological samples in a plurality of filter wells. A biological sample collector may comprise a manifold plate for mounting a filter plate thereon, the filter plate having a plurality of filter wells therein; a hollow slider for engaging and positioning a tube that slides therethrough; and a slide case within which the hollow slider travels to allow the tube to be aligned with a selected filter well of the plurality of filter wells, wherein when the tube is aligned with the selected filter well, the tube is pushed through the hollow slider and into the selected filter well to sealingly engage the selected filter well and to allow the tube to deposit a biological sample onto a filter in the bottom of the selected filter well. The biological sample collector may be portable.

  3. Structurally integrated steel solar collector

    DOE Patents [OSTI]

    Moore, Stanley W.

    1977-03-08

    Herein is disclosed a flat plate solar heat collector unit. The solar collector is integrated as a structural unit so that the collector also functions as the building roof. The functions of efficient heat collection, liquid coolant flow passages, roof structural support and building insulation are combined into one unit.

  4. Structurally integrated steel solar collector

    DOE Patents [OSTI]

    Moore, S.W.

    1975-06-03

    Herein is disclosed a flate plate solar heat collector unit. The solar collector is integrated as a structural unit so that the collector also functions as the building roof. The functions of efficient heat collection, liquid coolant flow passages, roof structural support, and building insulation are combined into one unit.

  5. Solar energy collector

    DOE Patents [OSTI]

    Brin, Raymond L.; Pace, Thomas L.

    1978-01-01

    The invention relates to a solar energy collector comprising solar energy absorbing material within chamber having a transparent wall, solar energy being transmitted through the transparent wall, and efficiently absorbed by the absorbing material, for transfer to a heat transfer fluid. The solar energy absorbing material, of generally foraminous nature, absorbs and transmits the solar energy with improved efficiency.

  6. Multiple discharge cylindrical pump collector

    DOE Patents [OSTI]

    Dunn, Charlton; Bremner, Robert J.; Meng, Sen Y.

    1989-01-01

    A space-saving discharge collector 40 for the rotary pump 28 of a pool-type nuclear reactor 10. An annular collector 50 is located radially outboard for an impeller 44. The annular collector 50 as a closed outer periphery 52 for collecting the fluid from the impeller 44 and producing a uniform circumferential flow of the fluid. Turning means comprising a plurality of individual passageways 54 are located in an axial position relative to the annular collector 50 for receiving the fluid from the annular collector 50 and turning it into a substantially axial direction.

  7. Means of increasing efficiency of CPC solar energy collector

    DOE Patents [OSTI]

    Chao, B.T.; Rabl, A.

    1975-06-27

    A device is provided for improving the thermal efficiency of a cylindrical radiant energy collector. A channel is placed next to and in close proximity to the nonreflective side of an energy reflective wall of a cylindrical collector. A coolant is piped through the channel and removes a portion of the nonreflective energy incident on the wall which is absorbed by the wall. The energy transferred to the coolant may be utilized in a useful manner.

  8. Means of increasing efficiency of CPC solar energy collector

    DOE Patents [OSTI]

    Chao, Bei Tse; Rabl, Ari

    1977-02-15

    A device is provided for improving the thermal efficiency of a cylindrical radiant energy collector. A channel is placed next to and in close proximity to the nonreflective side of an energy reflective wall of a cylindrical collector. A coolant is piped through the channel and removes a portion of the nonreflective energy incident on the wall which is absorbed by the wall. The energy transferred to the coolant may be utilized in a useful manner.

  9. Collector sealants and breathing. Final Report, 25 September 1978-31 December 1979

    SciTech Connect (OSTI)

    Mendelsohn, M A; Luck, R M; Yeoman, F A; Navish, Jr, F W

    1980-02-20

    The objectives of this program were: (1) to investigate the pertinent properties of a variety of possible sealants for solar collectors and identify the most promising candidates, and (2) to study the effect of breathing in flat-plate, thermal solar collector units. The study involved two types of sealants, Class PS which includes preformed seals or gaskets and Class SC which includes sealing compounds or caulks. It was the intent of the study to obtain data regarding initial properties of candidate elastomers from manufacturers and from the technical literature and to use those sources to provide data pertaining to endurance of these materials under environmental service conditions. Where necessary, these data were augmented by experimental measurements. Environmental stresses evaluated by these measurements included elevated temperatures, moisture, ultraviolet light, ozone and oxygen, and fungus. The second major area of the work involved a study of the effects of materials used and design on the durability of solar collectors. Factors such as design, fabrication, materials of construction, seals and sealing techniques and absorber plate coatings were observed on actual field units removed from service. Such phenomena as leakage, corrosion and formation of deposits on glazing and absorber plate were noted. An evaluation of the properties of several desiccants was made in order to providemeans to mitigate the deleterious effects of water on collector life. Adsorbents for organic degradation products of sealants were also investigated in order to protect the glazing and absorber plate from deposited coatings. Since adsorbents and desiccants in general tend to take up both water and organic decomposition products, relative affinities of a number of these agents for water and for organic compounds were determined . Results are presented in detail.

  10. Method for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>1.0E4)

    DOE Patents [OSTI]

    Nikolic, Rebecca J.; Conway, Adam M.; Heineck, Daniel; Voss, Lars F.; Wang, Tzu Fang; Shao, Qinghui

    2013-10-15

    Methods for manufacturing solid-state thermal neutron detectors with simultaneous high thermal neutron detection efficiency (>50%) and neutron to gamma discrimination (>10.sup.4) are provided. A structure is provided that includes a p+ region on a first side of an intrinsic region and an n+ region on a second side of the intrinsic region. The thickness of the intrinsic region is minimized to achieve a desired gamma discrimination factor of at least 1.0E+04. Material is removed from one of the p+ region or the n+ region and into the intrinsic layer to produce pillars with open space between each pillar. The open space is filed with a neutron sensitive material. An electrode is placed in contact with the pillars and another electrode is placed in contact with the side that is opposite of the intrinsic layer with respect to the first electrode.

  11. Turning collectors for solar radiation

    DOE Patents [OSTI]

    Barak, Amitzur Z.

    1976-01-01

    A device is provided for turning a solar collector about the polar axis so that the collector is directed toward the sun as the sun tracks the sky each day. It includes two heat-expansive elements and a shadow plate. In the morning a first expansive element is heated, expands to turn the collector to face the sun, while the second expansive element is shaded by the plate. In the afternoon the second element is heated, expands to turn the collector to face the sun, while the first is shaded by the plate.

  12. Integrated solar collector

    DOE Patents [OSTI]

    Tchernev, Dimiter I.

    1985-01-01

    A solar collector having a copper panel in a contiguous space relationship with a condenser-evaporator heat exchanger located under the panel, the panel having a honeycomb-like structure on its interior defining individual cells which are filled with zeolite loaded, in its adsorbed condition, with 18 to 20% by weight of water. The interior of the panel and heat exchanger are maintained at subatmospheric pressure of about 0.1 to 1 psia. The panel and heat exchanger are insulated on their lateral sides and bottoms and on the top of the heat exchange. The panel has a black coating on its top which is exposed to and absorbs solar energy. Surrounding the insulation (which supports the panel) is an extruded aluminum framework which supports a pair of spaced-apart glass panels above the solar panel. Water in conduits from a system for heating or cooling or both is connected to flow into an inlet and discharge from outlet of a finned coil received within the heat exchanger. The collector panel provides heat during the day through desorption and condensing of water vapor from the heated solar panel in the heat exchanger and cools at night by the re-adsorption of the water vapor from the heat exchanger which lowers the absolute pressure within the system and cools the heat exchange coils by evaporation.

  13. Performance of the biose cascade-INEL manufactured solar home

    SciTech Connect (OSTI)

    Lau, A S; Liebelt, K H; Scofield, M P; Shinn, N R

    1980-01-01

    Two manufactured active solar homes using air collectors and rock storage were designed, bult and are being tested. The cooperative, DOE-funded project involves. Boise Cascade Corporation and the Idaho National Engineering Laboratory (INEL). The two primary goals of the project are to develop an active solar heating system that is cost-effective now, and to provide significant market penetration through the involvement of Boise Cascade, a major manufacturer of factory built houses. A brief discussion of the houses and solar systems is included, with more detailed discussion of the desktop-computer based data acquisition system and initial performance results. The 1979 cooling season data indicated a need for modifications to achieve adequate cooling system performance. Data from the heating season showed good agreement with calculations, especially the house heat loss coefficient. However, solar heating fractions were lower than predicted and an examination of the collector operating efficiency showed the collector losses to be approximately three times higher than predicted. Tests are underway to better understand the large collection losses. Comparison of the performance data and f-chart predictions shows significant differences, with predicted solar fractions being lower than actual. The solar domestic hot water preheating system performed reasonably well, with significant thermal losses noticed from the auxiliary hot water heater. Recommendations are made for the design of solar air-heating systems.

  14. Controlled Thermal-Mechanical Processing of Tubes and Pipes for Enhanced Manufacturing and Performance

    SciTech Connect (OSTI)

    Kolarik, Robert V.

    2005-11-11

    The Alloy Steel Business of The Timken Company won an award for the controlled thermo-mechanical processing (CTMP) project and assembled a strong international public/private partnership to execute the project. The premise of the CTMP work was to combine Timken's product understanding with its process expertise and knowledge of metallurgical and deformation fundamentals developed during the project to build a predictive process design capability. The CTMP effort succeeded in delivering a pc-based capability in the tube optimization model, with a virtual pilot plant (VPP) feature to represent the desired tube making process to predict the resultant microstructure tailored for the desired application. Additional tasks included a system for direct, online measurement of grain size and demonstration of application of CTMP via robotically enhanced manufacturing.

  15. Radiant energy collector

    DOE Patents [OSTI]

    McIntire, William R.

    1983-01-01

    A cylindrical radiant energy collector is provided which includes a reflector spaced apart from an energy absorber. The reflector is of a particular shape which ideally eliminates gap losses. The reflector includes a plurality of adjacent facets of V shaped segments sloped so as to reflect all energy entering between said absorber and said reflector onto said absorber. The outer arms of each facet are sloped to reflect one type of extremal ray in a line substantially tangent to the lowermost extremity of the energy absorber. The inner arms of the facets are sloped to reflect onto the absorber all rays either falling directly thereon or as a result of reflection from an outer arm.

  16. Biobriefcase aerosol collector

    DOE Patents [OSTI]

    Bell, Perry M.; Christian, Allen T.; Bailey, Christopher G.; Willis, Ladona; Masquelier, Donald A.; Nasarabadi, Shanavaz L.

    2009-09-22

    A system for sampling air and collecting particles entrained in the air that potentially include bioagents. The system comprises providing a receiving surface, directing a liquid to the receiving surface and producing a liquid surface. Collecting samples of the air and directing the samples of air so that the samples of air with particles entrained in the air impact the liquid surface. The particles potentially including bioagents become captured in the liquid. The air with particles entrained in the air impacts the liquid surface with sufficient velocity to entrain the particles into the liquid but cause minor turbulence. The liquid surface has a surface tension and the collector samples the air and directs the air to the liquid surface so that the air with particles entrained in the air impacts the liquid surface with sufficient velocity to entrain the particles into the liquid, but cause minor turbulence on the surface resulting in insignificant evaporation of the liquid.

  17. FRACTIONATING COLUMN PRODUCT COLLECTOR CONTROL

    DOE Patents [OSTI]

    Paxson, G.D. Jr.

    1964-03-10

    Means for detecting minute fluid products from a chemical separation column and for advancing a collector tube rack in order to automatically separate and collect successive fractionated products are described. A charge is imposed on the forming drops at the column orifice to create an electric field as the drop falls in the vicinity of a sensing plate. The field is detected by an electrometer tube coupled to the plate causing an output signal to actuate rotation of a collector turntable rack, thereby positioning new collectors under the orifice. The invention provides reliable automatic collection independent of drop size, rate of fall, or chemical composition. (AEC)

  18. AEROSOL PARTICLE COLLECTOR DESIGN STUDY

    SciTech Connect (OSTI)

    Lee, S; Richard Dimenna, R

    2007-09-27

    A computational evaluation of a particle collector design was performed to evaluate the behavior of aerosol particles in a fast flowing gas stream. The objective of the work was to improve the collection efficiency of the device while maintaining a minimum specified air throughput, nominal collector size, and minimal power requirements. The impact of a range of parameters was considered subject to constraints on gas flow rate, overall collector dimensions, and power limitations. Potential improvements were identified, some of which have already been implemented. Other more complex changes were identified and are described here for further consideration. In addition, fruitful areas for further study are proposed.

  19. Shenandoah parabolic dish solar collector

    SciTech Connect (OSTI)

    Kinoshita, G.S.

    1985-01-01

    The objectives of the Shenandoah, Georgia, Solar Total Energy System are to design, construct, test, and operate a solar energy system to obtain experience with large-scale hardware systems for future applications. This report describes the initial design and testing activities conducted to select and develop a collector that would serve the need of such a solar total energy system. The parabolic dish was selected as the collector most likely to maximize energy collection as required by this specific site. The fabrication, testing, and installation of the parabolic dish collector incorporating improvements identified during the development testing phase are described.

  20. Flat-plate solar collectors utilizing polymeric film for high performance and very low cost

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1981-01-01

    Polymeric films are used in the construction of the absorber and window portions of a flat plate solar collector. The absorber heat exchanger consists of a channeled liquid envelope constructed using a polymeric film and metal foil laminate. In addition, the composite films and light frame monocoque construction contribute to very light weight and low cost. The use of high-performance polymers permits low-loss designs with high thermal performance. The construction concepts are consistent with high speed mass production and installation with manufacturing cost projections of $15/m/sup 2/. Tests performed at Brookhaven National Laboratory (BNL) and elsewhere indicate performance potential consistent with applications incorporating solar absorption air conditioning.

  1. Wisconsin collector-efficiency study, phase two

    SciTech Connect (OSTI)

    Abright, B.L.

    1982-01-15

    The collector efficiency study developed a solar collector rating methodology specific to Wisconsin conditions. Existing rating programs were researched and a collector methodology was developed. A computer program was written to calculate the collector ratings and 25 collector models were rated. The accuracy of the proposed rating methodology was evaluated for 16 collectors placed in 11 domestic hot water systems. One liquid space heating analysis with storage and one air space heating analysis without storage were completed. A solar assisted heat pump in which the solar collectors function as evaporators was also analyzed.

  2. Radiant energy collector. [Patent application

    DOE Patents [OSTI]

    McIntire, W.R.

    1980-02-14

    A cylindrical radiant energy collector is provided which includes a reflector spaced apart from an energy absorber. The reflector is of a particular shape which ideally eliminates gap losses.

  3. Solar collector with altitude tracking

    DOE Patents [OSTI]

    Barak, Amitzur Z.

    1977-01-01

    A device is provided for turning a solar collector about an east-west horizontal axis so that the collector is tilted toward the sun as the EWV altitude of the sun varies each day. It includes one or more heat responsive elements and a shading means aligned so that within a range of EWV altitudes of the sun during daylight hours the shading means shades the element or elements while during the rest of the daylight hours the elements or elements are heated by the sun to assume heated, stable states. Mechanical linkage between the collector and the element is responsive to the states of the element or elements to tilt the collector in accordance with variations in the EWV altitude of the sun.

  4. Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for

    Broader source: Energy.gov (indexed) [DOE]

    High-Performance, Low-Cost CSP Collector Systems | Department of Energy Advanced Manufacture of Second-Surface, Silvered Glass Reflectors for High-Performance, Low-Cost CSP Collector Systems PDF icon csp_review_meeting_042313_angel.pdf More Documents & Publications Advanced Manufacture of Reflectors - FY12 Q4 Advanced Manufacture of Reflectors - FY13 Q1 A New Generation of Parabolic Trough Technology

  5. Low-cost solar flat-plate-collector development

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1981-01-01

    Cost goals were developed for the collector which led to the rejection of conventional approaches and to the exploration of thin-film technology. A thin-film sola absorber suited for high-speed continous-roll manufacture at low cost was designed. The absorber comprises two sheets of aluminum-foil/polymeric-material laminate bonded together at intervals to form channels with water as the heat transfer fluid. Several flat-plate panels were fabricated and tested. (MHR)

  6. ADVANCED HYBRID PARTICULATE COLLECTOR

    SciTech Connect (OSTI)

    Ye Zhuang; Stanley J. Miller; Michelle R. Olderbak; Rich Gebert

    2001-12-01

    A new concept in particulate control, called an advanced hybrid particulate collector (AHPC), is being developed under funding from the U.S. Department of Energy. The AHPC combines the best features of electrostatic precipitators (ESPs) and baghouses in an entirely novel manner. The AHPC concept combines fabric filtration and electrostatic precipitation in the same housing, providing major synergism between the two methods, both in the particulate collection step and in transfer of dust to the hopper. The AHPC provides ultrahigh collection efficiency, overcoming the problem of excessive fine-particle emissions with conventional ESPs, and solves the problem of reentrainment and re-collection of dust in conventional baghouses. Phase I of the development effort consisted of design, construction, and testing of a 5.7-m{sup 3}/min (200-acfm) working AHPC model. Results from both 8-hr parametric tests and 100-hr proof-of-concept tests with two different coals demonstrated excellent operability and greater than 99.99% fine-particle collection efficiency. Since all of the developmental goals of Phase I were met, the approach was scaled up in Phase II to a size of 255 m{sup 3}/min (9000 acfm) (equivalent in size to 2.5 MW) and was installed on a slipstream at the Big Stone Power Plant. For Phase II, the AHPC at Big Stone Power Plant was operated continuously from late July 1999 until mid-December 1999. The Phase II results were highly successful in that ultrahigh particle collection efficiency was achieved, pressure drop was well controlled, and system operability was excellent. For Phase III, the AHPC was modified into a more compact configuration, and components were installed that were closer to what would be used in a full-scale commercial design. The modified AHPC was operated from April to July 2000. While operational results were acceptable during this time, inspection of bags in the summer of 2000 revealed some membrane damage to the fabric that appeared to be caused by electrical effects. Subsequently, extensive theoretical, bench-scale, and pilot-scale investigations were completed to find an approach to prevent bag damage without compromising AHPC performance. Results showed that the best bag protection and AHPC performance were achieved by using a perforated plate installed between the discharge electrodes and bags. This perforated-plate design was then installed in the 2.5-MW AHPC at Big Stone Power Plant in Big Stone City, South Dakota, and the AHPC was operated from March to June 2001. Results showed that the perforated-plate design solved the bag damage problem and offered even better AHPC performance than the previous design. All of the AHPC performance goals were met, including ultrahigh collection efficiency, high air-to-cloth ratio, reasonable pressure drop, and long bag-cleaning interval.

  7. Corrugated cover plate for flat plate collector

    DOE Patents [OSTI]

    Hollands, K. G. Terry; Sibbitt, Bruce

    1978-01-01

    A flat plate radiant energy collector is providing having a transparent cover. The cover has a V-corrugated shape which reduces the amount of energy reflected by the cover away from the flat plate absorber of the collector.

  8. Multiple discharge cylindrical pump collector

    SciTech Connect (OSTI)

    Dunn, C.; Bremmer, R.J.; Meng, S.Y.

    1989-10-17

    This patent describes an improvement in a method for circulating fluid coolant through a reactor core of a pool-type nuclear reactor having a sealed containment vessel containing a reactor core submersed in a body of liquid coolant. The method for circulating coolant including utilization of a rotary pump including an impeller for producing a highly circumferential flow of cooling fluid and a method for collecting and discharging coolant fluid, the improvement to the method of collecting and discharging coolant fluid including the steps of: producing a substantially uniform circumferential flow of the fluid by directing the flow through a plurality of diffuser vanes and into an annular collector located radially outboard from the impeller. The annular collector having an entirely closed outer periphery; and turning the flow of cooling fluid into a substantially axially direction while maintaining a substantially constant average flow velocity by directing the coolant flow from the annular collector into a plurality of individual passageways located in an axial position relative to the annular collector.

  9. Glass heat pipe evacuated tube solar collector

    DOE Patents [OSTI]

    McConnell, Robert D.; Vansant, James H.

    1984-01-01

    A glass heat pipe is adapted for use as a solar energy absorber in an evacuated tube solar collector and for transferring the absorbed solar energy to a working fluid medium or heat sink for storage or practical use. A capillary wick is formed of granular glass particles fused together by heat on the inside surface of the heat pipe with a water glass binder solution to enhance capillary drive distribution of the thermal transfer fluid in the heat pipe throughout the entire inside surface of the evaporator portion of the heat pipe. Selective coatings are used on the heat pipe surface to maximize solar absorption and minimize energy radiation, and the glass wick can alternatively be fabricated with granular particles of black glass or obsidian.

  10. Experimental comparison of retrofit vertical air collectors

    SciTech Connect (OSTI)

    Wilson, A.T.; Stickney, B.L.

    1980-01-01

    Two vertical air collector systems were built and monitored. One of these is a back-pass collector in which a layer of sheet metal serves as the absorber plate. The other is a front pass collector in which the wall surface serves as the absorber plate. The results demonstrate the importance of considering heat moving through walls even when storage of heat in the wall is of limited significance. With poorly insulated walls, heat is better able to move through the wall with a front pass collector, indicating that this type of collector is a more effective heating system.

  11. Final Report - Improved Large Aperture Collector Manufacturing | Department

    Office of Environmental Management (EM)

    Final Information Quality Bulletin for Peer Review Final Information Quality Bulletin for Peer Review Final Information Quality Bulletin for Peer Review PDF icon Final Information Quality Bulletin for Peer Review More Documents & Publications The American Recovery and Reinvestment Act (ARRA) Energy Assurance Planning (EAP) Bulletin, July 1 2011, Volume 2 No. 3 The American Recovery and Reinvestment Act (ARRA) Energy Assurance Planning (EAP) Bulletin, January 3 2012, Volume 3 No. 1 The

  12. DE-EE0006357 Improved Large Aperture Collector Manufacturing

    Office of Environmental Management (EM)

    DC Fast Charging at the Workplace DC Fast Charging at the Workplace Most employers offering plug-in electric vehicle (PEV) charging install Level 1 or Level 2 charging stations, but there are some cases where employers may want to consider installing DCFC. Level 1 and Level 2 charging can meet the needs of most employees that are parked during an average workday. During one hour of charging, Level 1 charging can replenish 2 to 5 miles of range and Level 2 charging can add about 10-20 miles of

  13. Commercialization of BNL design solar collector in India: Phase 1 report

    SciTech Connect (OSTI)

    Wilhelm, W.G.; Mubayi, V.

    1985-09-01

    The present market for solar thermal energy technologies in India is almost completely restricted to solar hot water and, in a smaller number, hot air systems. A few projects utilizing concentrating systems for producing steam and/or thermally generated electric power have been carried out but these are restricted to the R and D stage. Similarly, a few projects employing solar space heating have also been done in remote, mountainous areas but these are also at the R and D level. Based on interviews with knowledgeable observers, including officials of DNES/STEC, state ''nodal'' agencies responsible for implementing solar energy projects in different states, and flat plate collector/hot water systems manufacturers, it has been roughly estimated that between 90 to 95% of the hot water systems installed or under installation have been funded by government programs. This includes systems funded under Central Government programs by DNES and systems installed under State Government projects. The remaining 5 to 10% of the installations are in the private sector and are believed to be mostly small, domestic systems (100 liters per day of hot water at 60/sup 0/C).

  14. Collector surface for a microwave tube comprising a carbon-bonded carbon-fiber composite

    DOE Patents [OSTI]

    Lauf, R.J.; McMillan, A.D.; Johnson, A.C.; Moorhead, A.J.

    1998-07-28

    In a microwave tube, an improved collector surface coating comprises a porous carbon composite material, preferably a carbon-bonded carbon fiber composite having a bulk density less than about 2 g/cc. Installation of the coating is readily adaptable as part of the tube manufacturing process. 4 figs.

  15. Collector surface for a microwave tube comprising a carbon-bonded carbon-fiber composite

    DOE Patents [OSTI]

    Lauf, Robert J.; McMillan, April D.; Johnson, Arvid C.; Moorhead, Arthur J.

    1998-01-01

    In a microwave tube, an improved collector surface coating comprises a porous carbon composite material, preferably a carbon-bonded carbon fiber composite having a bulk density less than about 2 g/cc. Installation of the coating is readily adaptable as part of the tube manufacturing process.

  16. Centerless-drive solar collector system

    SciTech Connect (OSTI)

    Butler, B. L.

    1985-12-24

    A parabolic-trough solar collector system is disclosed, with each collector driven to track the sun using a ring driven in centerless fashion. The parabolic troughs are made of laminated plywood or molded or formed of plastics or metals. The drive motor moves a flexible belt, i.e., chain or cable, which is routed about the drive ring on each collector. The motion of the cable moves all drive rings together to track the sun. A photodetector senses the position of the sun and provides the signal needed to drive the collectors in the correct direction.

  17. Tubular solid oxide fuel cell current collector

    DOE Patents [OSTI]

    Bischoff, Brian L.; Sutton, Theodore G.; Armstrong, Timothy R.

    2010-07-20

    An internal current collector for use inside a tubular solid oxide fuel cell (TSOFC) electrode comprises a tubular coil spring disposed concentrically within a TSOFC electrode and in firm uniform tangential electrical contact with the electrode inner surface. The current collector maximizes the contact area between the current collector and the electrode. The current collector is made of a metal that is electrically conductive and able to survive under the operational conditions of the fuel cell, i.e., the cathode in air, and the anode in fuel such as hydrogen, CO, CO.sub.2, H.sub.2O or H.sub.2S.

  18. Self-Cleaning CSP Collectors

    Broader source: Energy.gov [DOE]

    This fact sheet details the efforts of a Boston University-led team which is working on a DOE SunShot Initative project. The concentrated solar power industry needs an automated, efficient cleaning process that requires neither water nor moving parts to keep the solar collectors clean for maximum reflectance and energy output. This project team is working to develop a transparent electrodynamic screen as a self-cleaning technology for solar concentrators; cleaning is achieved without water, moving parts, or manual labor. Because of these features, it has a strong potential for worldwide deployment.

  19. Automated solar collector installation design

    DOE Patents [OSTI]

    Wayne, Gary; Frumkin, Alexander; Zaydman, Michael; Lehman, Scott; Brenner, Jules

    2014-08-26

    Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined "features" with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives.

  20. Thicknesses, densities, and calculated thermal resistances for loose-fill rock wool installed in two attic sections of a manufactured house

    SciTech Connect (OSTI)

    Graves, R.S.; Yarbrough, D.W.

    1986-02-01

    The effect of vibrations due to manufacturing and transport on the thickness, density, and calculated thermal resistance (R-value) of loose-fill rock wool insulation installed in two manufactured home units has been determined. Thickness and density measurements on blown attic insulation were made after installation, at the end of the manufacturing process, and after the units were towed 265 miles. These measurements were used to calculate R-values for the attic insulation. The end sections of the two units showed an overall insulation thickness decrease of about 16% and an average R-value change from 31.2 to 28.8 ft/sup 2/ x h x /sup 0/F/Btu. An estimated R-value greater than 30 ft/sup 2/ x h x /sup 0/F/Btu resulted from averaging the end and middle sections of the two units. The effect of reduced thickness along the edges of the attic space was not included in the estimate.

  1. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    MST » MST Research Programs » Additive Manufacturing Additive Manufacturing A method allowing unparalleled manufacturing control, data visualization, and high-value parts repair. Through additive manufacturing, Los Alamos is developing materials for the future. Taking complex manufacturing challenges from design to fabrication. A science and engineering approach for additive manufacturing solutions. Get Expertise John Carpenter Technical Staff Member Metallurgy Email Division Leader Materials

  2. Operating characteristics of a cartridge collector utilizing medium-pressure purge air

    SciTech Connect (OSTI)

    Clements, J. )

    1993-11-01

    For over 20 years, dust collectors equipped with cleanable paper cartridge pulse-jet cleaning mechanisms. Applications have been limited primarily to light inlet dust loads of 2 grains/dscf (4.6g/m[sup 3] or less). One manufacturer has successfully tested and operated a dust collector utilizing a full-scale, medium-pressure (6 to 8 psig, 4.0 to 5.5 MPa), utilizing 6-in. (150-mm) diameter by 50-in. (1,270-mm) cellulose cartridge filter elements, under high inlet dust load conditions.

  3. Surface-Modified Copper Current Collector for Lithium Ion Battery...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Copper Current Collector for Lithium Ion Battery Anode Lawrence Berkeley National ... the adhesion of anode laminate to copper current collectors in lithium ion batteries. ...

  4. NREL: Concentrating Solar Power Research - Collector R&D

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Collector research at NREL focuses on developing and testing the next generation of concentrating solar power (CSP) collectors that reduce delivered electricity costs by 50%. ...

  5. Integrated Design and Manufacturing of Thermoelectric Generator...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Thermoelectric Generator Using Thermal Spray Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray Presents progress in cost-effective thermoelectric ...

  6. Stationary semi-solid battery module and method of manufacture

    DOE Patents [OSTI]

    Slocum, Alexander; Doherty, Tristan; Bazzarella, Ricardo; Cross, III, James C.; Limthongkul, Pimpa; Duduta, Mihai; Disko, Jeffry; Yang, Allen; Wilder, Throop; Carter, William Craig; Chiang, Yet-Ming

    2015-12-01

    A method of manufacturing an electrochemical cell includes transferring an anode semi-solid suspension to an anode compartment defined at least in part by an anode current collector and an separator spaced apart from the anode collector. The method also includes transferring a cathode semi-solid suspension to a cathode compartment defined at least in part by a cathode current collector and the separator spaced apart from the cathode collector. The transferring of the anode semi-solid suspension to the anode compartment and the cathode semi-solid to the cathode compartment is such that a difference between a minimum distance and a maximum distance between the anode current collector and the separator is maintained within a predetermined tolerance. The method includes sealing the anode compartment and the cathode compartment.

  7. Detailed analysis of the energy yield of systems with covered sheet-and-tube PVT collectors

    SciTech Connect (OSTI)

    Santbergen, R.; Rindt, C.C.M.; van Zolingen, R.J.Ch.; Zondag, H.A.

    2010-05-15

    Solar cells have a typical efficiency in the range of 5-20%, implying that 80% or more of the incident solar energy can be harvested in the form of heat and applied for low-temperature heating. In a PVT collector one tries to collect this heat. In this work, the electrical and thermal yield of solar domestic hot water systems with one-cover sheet-and-tube PVT collectors were considered. Objectives of the work were to understand the mechanisms determining these yields, to investigate measures to improve these yields and to investigate the yield consequences if various solar cell technologies are being used. The work was carried out using numerical simulations. A detailed quantitative understanding of all loss mechanisms was obtained, especially of those being inherent to the use of PVT collectors instead of PV modules and conventional thermal collectors. The annual electrical efficiencies of the PVT systems investigated were up to 14% (relative) lower compared to pure PV systems and the annual thermal efficiencies up to 19% (relative) lower compared to pure thermal collector systems. The loss of electrical efficiency is mainly caused by the relatively high fluid temperature. The loss of thermal efficiency is caused both by the high emissivity of the absorber and the withdrawal of electrical energy. However, both the loss of electrical and thermal efficiency can be reduced further by the application of anti-reflective coatings. The thermal efficiency can be improved by the application of a low-emissivity coating on the absorber, however at the cost of a reduced electrical efficiency. (author)

  8. Next Generation Solar Collectors for CSP

    SciTech Connect (OSTI)

    Molnar, Attila; Charles, Ruth

    2014-07-31

    The intent of “Next Generation Solar Collectors for CSP” program was to develop key technology elements for collectors in Phase 1 (Budget Period 1), design these elements in Phase 2 (Budget Period 2) and to deploy and test the final collector in Phase 3 (Budget Period 3). 3M and DOE mutually agreed to terminate the program at the end of Budget Period 1, primarily due to timeline issues. However, significant advancements were achieved in developing a next generation reflective material and panel that has the potential to significantly improve the efficiency of CSP systems.

  9. Additive Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    manufacturing and national security To realize additive manufacturing's potential as a disruptive technology for Los Alamos National Laboratory's national security missions,...

  10. Manufacturing Innovation Institute for Smart Manufacturing: Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart ...

  11. Collector/Receiver Characterization (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2010-08-01

    Fact sheet describing NREL CSP Program capabilities for collector/receiver characterization: determining optical efficiency, measuring heat loss, developing and testing concentrators, concentrating the sun's power, and optically characterizing CSP plants.

  12. Tilt assembly for tracking solar collector assembly

    DOE Patents [OSTI]

    Almy, Charles; Peurach, John; Sandler, Reuben

    2012-01-24

    A tilt assembly is used with a solar collector assembly of the type comprising a frame, supporting a solar collector, for movement about a tilt axis by pivoting a drive element between first and second orientations. The tilt assembly comprises a drive element coupler connected to the drive element and a driver, the driver comprising a drive frame, a drive arm and a drive arm driver. The drive arm is mounted to the drive frame for pivotal movement about a drive arm axis. Movement on the drive arm mimics movement of the drive element. Drive element couplers can extend in opposite directions from the outer portion of the drive arm, whereby the assembly can be used between adjacent solar collector assemblies in a row of solar collector assemblies.

  13. Next-Generation Solar Collectors for CSP

    Broader source: Energy.gov [DOE]

    This fact sheet on Next-Generation Collectors for CSP highlights a solar energy program awarded through the 2012 SunShot Concentrating Solar Power R&D awards. The team is developing new solar collector base technologies for next-generation heliostats used in power tower systems. If successful, this project will result in a 50% reduction in solar field equipment cost and a 30% reduction in field installation cost compared to existing heliostat designs.

  14. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Microscale Features | Department of Energy Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features PDF icon superhydrophobic_surfaces.pdf More Documents & Publications ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 Low-Cost Self-Cleaning Coatings for CSP Collectors Advanced Heat/Mass

  15. Method of manufacturing fibrous hemostatic bandages

    DOE Patents [OSTI]

    Larsen, Gustavo; Spretz, Ruben; Velarde-Ortiz, Raffet

    2012-09-04

    A method of manufacturing a sturdy and pliable fibrous hemostatic dressing by making fibers that maximally expose surface area per unit weight of active ingredients as a means for aiding in the clot forming process and as a means of minimizing waste of active ingredients. The method uses a rotating object to spin off a liquid biocompatible fiber precursor, which is added at its center. Fibers formed then deposit on a collector located at a distance from the rotating object creating a fiber layer on the collector. An electrical potential difference is maintained between the rotating disk and the collector. Then, a liquid procoagulation species is introduced at the center of the rotating disk such that it spins off the rotating disk and coats the fibers.

  16. Alternative energy sources. IV. Proceedings of the Fourth Miami International Conference, Miami Beach, FL, December 14-16, 1981. Volume 1 - Solar Collectors Storage

    SciTech Connect (OSTI)

    Veziroglu, T.N.

    1982-01-01

    Aspects of solar measurements, solar collectors, selective coatings, thermal storage, phase change storage, and heat exchangers are discussed. The analysis and testing of flat-plate solar collectors are addressed. The development and uses of plastic collectors, a solar water heating system, solar energy collecting oil barrels, a glass collector panel, and a two-phase thermosyphon system are considered. Studies of stratification in thermal storage, of packed bed and fluidized bed systems, and of thermal storage in solar towers, in wall passive systems, and in reversible chemical reactions are reported. Phase change storage by direct contact processes and in residential solar space heating and cooling is examined, as are new materials and surface characteristics for solar heat storage. The use of R-11 and Freon-113 in heat exchange is discussed.

  17. Project Profile: Advanced High Temperature Trough Collector Developmen...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Complete the final design of selected components of the NTPro collector Construct and test a prototype NTPro-VP1 (oil HTF) collector loop at the SEGS V plant at Kramer Junction, ...

  18. Solar collector apparatus having increased energy rejection during stagnation

    DOE Patents [OSTI]

    Moore, Stanley W.

    1983-07-12

    The disclosure relates to an active solar collector having increased energy rejection during stagnation. The collector's glazing is brought into substantial contact with absorber during stagnation to increase re-emittance and thereby to maintain lower temperatures when the collector is not in operation.

  19. Solar collector apparatus having increased energy rejection during stagnation

    DOE Patents [OSTI]

    Moore, S.W.

    1981-01-16

    An active solar collector having increased energy rejection during stagnation is disclosed. The collector's glazing is brought into substantial contact with absorber during stagnation to increase re-emittance and thereby to maintan lower temperatures when the collector is not in operation.

  20. Project Profile: Self-Cleaning CSP Collectors

    Broader source: Energy.gov [DOE]

    Boston University and its partners, under the 2012 SunShot Concentrating Solar Power (CSP) R&D FOA, are working to develop a new method to keep solar collectors dirt- and dust-free and thereby maintain high optical efficiency.

  1. Manufacturing Glossary

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    Energy Efficiency Web Site. If you need assistance in viewing this page, please call (202) 586-8800 Home > Energy Users > Energy Efficiency Page > Glossary for the Manufacturing...

  2. Manufacturing technologies

    SciTech Connect (OSTI)

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  3. Advanced Manufacturing Office Small Business Innovation Research...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office Small Business Innovation Research Small Business Technology ... in thermal and degradation resistance, high-performance, and lower-cost for energy systems. ...

  4. Low cost, bare plate solar air collector. Semi-annual progress report

    SciTech Connect (OSTI)

    Not Available

    1980-01-01

    A low cost, bare plate solar collector that is specifically designed to preheat ambient air with solar energy is discussed. Two prototype solar collector test systems have been designed, fabricated and assembled. Each system has been instrumented to provide instantaneous and average thermal performance data by means of a computerized data logger system. This data logger system is currently being made operational. Data collection is scheduled to begin March 1, 1980 and continue until the project completion date of June 17, 1980. Some preliminary test data have been obtained for both prototype systems. The results showed that ambient air was preheated between 5/sup 0/F and 10/sup 0/F with the systems achieving a thermal performance of between 15% and 30% efficiency.

  5. High temperature solar thermal technology: The North Africa Market

    SciTech Connect (OSTI)

    Not Available

    1990-12-01

    High temperature solar thermal (HTST) technology offers an attractive option for both industrialized and non-industrialized countries to generate electricity and industrial process steam. The purpose of this report is to assess the potential market for solar thermal applications in the North African countries of Algeria, Egypt, Morocco and Tunisia. North Africa was selected because of its outstanding solar resource base and the variety of applications to be found there. Diminishing oil and gas resources, coupled with expanding energy needs, opens a large potential market for the US industry. The US high temperature solar trough industry has little competition globally and could build a large market in these areas. The US is already familiar with certain solar markets in North Africa due to the supplying of substantial quantities of US-manufactured flat plate collectors to this region.

  6. Integrated Design and Manufacturing of Cost-Effective & Industrial...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    TEG for Vehicle Applications Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray Correlation Between Structure and Thermoelectric ...

  7. A Self-Biasing Pulsed Depressed Collector

    SciTech Connect (OSTI)

    Kemp, Mark A.; Jensen, Aaron; Neilson, Jeff; /SLAC

    2014-05-29

    Depressed collectors have been utilized successfully for many years to improve the electrical efficiency of vacuum electron devices. Increasingly, pulsed, high-peak power accelerator applications are placing a premium on electrical efficiency. As RF systems are responsible for a large percentage of the overall energy usage at accelerator laboratories, methods to improve upon the state-of-the-art in pulsed high-power sources are desired. This paper presents a technique for self-biasing the stages in a multistage depressed collector. With this technique, the energy lost during the rise and fall times of the pulse can be recovered, separate power supplies are not needed, and existing modulators can be retrofitted. Calculations show that significant cost savings can be realized with the implementation of this device in high-power systems. In this paper, the technique is described along with experimental demonstration. (auth)

  8. Solar collector with blackened layer facing insulation

    SciTech Connect (OSTI)

    Brugger, R.

    1981-05-12

    A solar collector has a surface turned toward the sun and forms a heat exchange cell which has at least one wall composed of sheet aluminum. A tramsmitting layer of such a wall or the absorption layer thereof is a black layer of aluminum oxide containing Ag or Sn and formed unitarily on the aluminum sheet, e.g. By a chemical or electrochemical process.

  9. Thin film absorber for a solar collector

    DOE Patents [OSTI]

    Wilhelm, William G.

    1985-01-01

    This invention pertains to energy absorbers for solar collectors, and more particularly to high performance thin film absorbers. The solar collectors comprising the absorber of this invention overcome several problems seen in current systems, such as excessive hardware, high cost and unreliability. In the preferred form, the apparatus features a substantially rigid planar frame with a thin film window bonded to one planar side of the frame. An absorber in accordance with the present invention is comprised of two thin film layers that are sealed perimetrically. In a preferred embodiment, thin film layers are formed from a metal/plastic laminate. The layers define a fluid-tight planar envelope of large surface area to volume through which a heat transfer fluid flows. The absorber is bonded to the other planar side of the frame. The thin film construction of the absorber assures substantially full envelope wetting and thus good efficiency. The window and absorber films stress the frame adding to the overall strength of the collector.

  10. Collector main replacement at Indianapolis Coke

    SciTech Connect (OSTI)

    Sickle, R.R. Van

    1997-12-31

    Indianapolis Coke is a merchant coke producer, supplying both foundry and blast furnace coke to the industry. The facility has three coke batteries: two 3 meter batteries, one Wilputte four divided and one Koppers Becker. Both batteries are underjet batteries and are producing 100% foundry coke at a net coking time of 30.6 hours. This paper deals with the No. 1 coke battery, which is a 72 oven, gun fired, 5 meter Still battery. No. 1 battery produces both foundry and blast furnace coke at a net coking rate of 25.4 hours. No. 1 battery was commissioned in 1979. The battery is equipped with a double collector main. Although many renovations have been completed to the battery, oven machinery and heating system, to date no major construction projects have taken place. Deterioration of the collector main was caused in part from elevated levels of chlorides in the flushing liquor, and temperature fluctuations within the collector main. The repair procedures are discussed.

  11. Demonstration of thermal control, microstructure control, defect mitigation and process parameter database generation for Ti-6Al-4V Direct Digital Manufacturing - Understanding defect mitigation and process parameter database generation for direct digital manufacturing

    SciTech Connect (OSTI)

    Dehoff, Ryan R.; Sridharan, Niyanth; Dinwiddie, Ralph; Robson, Alan; Jordan, Brian; Chaudhary, Anil; Babu, Sudarsanam Suresh

    2015-09-01

    Researchers from Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL) worked with Applied Optimization (AO) to understand and evaluate the propensity for defect formation in builds manufactured using DM3D-POM laser direct metal deposition. The main aim of this collaboration was to understand the character of powder jet behavior as a function of the nozzle parameters such as cover gas, carrier gas, and shaping gas. In order to evaluate the sensitivities of the parameters used in model, various experiments were performed with in-situ monitoring of the powder stream characteristics using a high speed camera. A wide variety of conditions while keeping the hopper motor rpm constant, including laser power and travel speed were explored. The cross sections of the deposits were characterized using optical microscopy.

  12. Buildings Energy Data Book: 5.8 Active Solar Systems

    Buildings Energy Data Book [EERE]

    4 Thermal Solar Collector Manufacturer Statistics - Number of Manufacturers in 2008: 88 - Companies with 90% of their revenue coming from solar collector sales: 56 - Percentage of shipped solar collectors produced by top 5 manufacturers: 79% Source(s): EIA, Solar Thermal Collector Manufacturing Activities 2009, Dec. 2010, p. 2, Table 2.17, p. 24, Table 2.20, p. 27.

  13. Sustainable Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Principal Investigator (Presenter): Dr. Troy D. Marusich , CTO Washington, D.C. May 6-7, 2014 Third Wave Systems Inc. U.S. DOE Advanced Manufacturing Office Peer Review Meeting ...

  14. Collector/Receiver Characterization (Fact Sheet), Thermal Systems...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    ... loss on both the cost of electric- ity and amount of ... LLC NRELFS-550-48659 * August 2010 solar power systems. ... of both point-focus and line-focus optical concentrators. ...

  15. Solar heat pump systems with refrigerant-filled collectors

    SciTech Connect (OSTI)

    O'Dell, M.P.; Beckman, W.A.; Mitchell, J.W.

    1983-01-01

    The heat pump system with a refrigerant-filled evaporator consists of a standard air-to-air or air-to-liquid heat pump that utilizes a solar panel as the evaporator. A combination of solar energy and convection heat transfer acts as the ''free'' energy absorbed by the collector/evaporator. In this paper, the seasonal performance of such systems for industrial applications will be presented. Performance of collector/evaporator heat pumps will be compared with alternative heat pump and solar systems. The benefits of covered and coverless collector/evaporators will be discussed. Results to date have shown that refrigerant-filled collector heat pumps do not perform as well as conventional heat pumps at small collector areas but have as much as 15% performance improvement over conventional heat pumps at an appropriate collector area.

  16. Collectors R&D for CSP Systems | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Collectors-whether for trough, tower (heliostat), linear Fresnel or dish systems-comprise up to 40% of ... highly efficient tracking and control methods as well as accurate ...

  17. Advanced Lithium Battery Cathodes Using Dispersed Carbon Fibers as the Current Collector

    SciTech Connect (OSTI)

    Martha, Surendra K; Kiggans, Jim; Nanda, Jagjit; Dudney, Nancy J

    2011-01-01

    To fabricate LiFePO4 battery cathodes, highly conductive carbon fibers of 10-20 m in diameter have been used to replace a conventional aluminum (Al) foil current collector. This disperses the current collector throughout the cathode sheet and increases the contact area with the LiFePO4 (LFP) particles. In addition, the usual organic binder plus carbon-black can be replaced by a high temperature binder of <5 weight % carbonized petroleum pitch (P-pitch). Together these replacements increase the specific energy density and energy per unit area of the electrode. Details of the coating procedure, characterization and approach for maximizing the energy density are discussed. In a side-by-side comparison with conventional cathodes sheets of LFP on Al foil, the carbon fiber composite cathodes have a longer cycle life, higher thermal stability, and high capacity utilization with little sacrifice of the rate performance.

  18. Tensioning device for a stretched membrane collector

    DOE Patents [OSTI]

    Murphy, L.M.

    1984-01-01

    Disclosed is a solar concentrating collector comprising an elestic membrane member for concentrating sunlight, a frame for holding the membrane member in plane and in tension, and a tensioning means for varying the tension of the membrane member. The tensioning means is disposed at the frame and is adapted to releasably attach the membrane member thereto. The tensioning means is also adapted to uniformly and symmetrically subject the membrane member to stretching forces such that membrane stresses produced thereby are distributed uniformly over a thickness of the membrane member and reciprocal twisting moments are substantially prevented from acting about said frame.

  19. Tensioning device for a stretched membrane collector

    DOE Patents [OSTI]

    Murphy, Lawrence M.

    1984-01-01

    Disclosed is a solar concentrating collector comprising an elastic membrane member for concentrating sunlight, a frame for holding the membrane member in plane and in tension, and a tensioning means for varying the tension of the membrane member. The tensioning means is disposed at the frame and is adapted to releasably attach the membrane member thereto. The tensioning means is also adapted to uniformly and symmetrically subject the membrane member to stretching forces such that membrane stresses produced thereby are distributed uniformly over a thickness of the membrane member and reciprocal twisting moments are substantially prevented from acting about said frame.

  20. Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office (AMO) | Department of Energy Day, Advanced Manufacturing Office (AMO) Innovative Manufacturing Initiative Recognition Day, Advanced Manufacturing Office (AMO) PDF icon imi_recogitionday_leo_june2012.pdf More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  1. Combined current collector and electrode separator

    DOE Patents [OSTI]

    Gerenser, Robert J.; Littauer, Ernest L.

    1983-01-01

    This relates to reactive metal cells wherein there is a cathode and a consumable anode. It is necessary to separate the cathode from the anode so that an electrolyte may constantly flow over the face of the anode opposing the cathode. It has been found that this separator may also beneficially function as a current collector. The combined current collector and separator includes a peripheral supporting frame of which a portion may function as a bus-bar. A plurality of bars or ribs extend in parallel relation across the opening defined by the supporting frame and are electrically connected to the bus-bar portion. It is preferred that each bar or rib have a pointed or line edge which will engage and slightly bite into the associated anode to maintain the bar or rib in electrical contact with the anode. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application.

  2. Combined current collector and electrode separator

    DOE Patents [OSTI]

    Gerenser, R.J.; Littauer, E.L.

    1983-08-23

    This relates to reactive metal cells wherein there is a cathode and a consumable anode. It is necessary to separate the cathode from the anode so that an electrolyte may constantly flow over the face of the anode opposing the cathode. It has been found that this separator may also beneficially function as a current collector. The combined current collector and separator includes a peripheral supporting frame of which a portion may function as a bus-bar. A plurality of bars or ribs extend in parallel relation across the opening defined by the supporting frame and are electrically connected to the bus-bar portion. It is preferred that each bar or rib have a pointed or line edge which will engage and slightly bite into the associated anode to maintain the bar or rib in electrical contact with the anode. This abstract forms no part of the specification of this application and is not to be construed as limiting the claims of the application. 6 figs.

  3. Performance analysis of a latent heat storage system with phase change material for new designed solar collectors in greenhouse heating

    SciTech Connect (OSTI)

    Benli, Hueseyin; Durmus, Aydin

    2009-12-15

    The continuous increase in the level of greenhouse gas emissions and the rise in fuel prices are the main driving forces behind the efforts for more effectively utilize various sources of renewable energy. In many parts of the world, direct solar radiation is considered to be one of the most prospective sources of energy. In this study, the thermal performance of a phase change thermal storage unit is analyzed and discussed. The storage unit is a component of ten pieced solar air collectors heating system being developed for space heating of a greenhouse and charging of PCM. CaCl{sub 2}6H{sub 2}O was used as PCM in thermal energy storage with a melting temperature of 29 C. Hot air delivered by ten pieced solar air collector is passed through the PCM to charge the storage unit. The stored heat is utilized to heat ambient air before being admitted to a greenhouse. This study is based on experimental results of the PCM employed to analyze the transient thermal behavior of the storage unit during the charge and discharge periods. The proposed size of collectors integrated PCM provided about 18-23% of total daily thermal energy requirements of the greenhouse for 3-4 h, in comparison with the conventional heating device. (author)

  4. Project Profile: Next-Generation Solar Collectors for CSP

    Broader source: Energy.gov [DOE]

    3M Company, under the 2012 SunShot Concentrating Solar Power (CSP) R&D FOA, is developing high-reflectivity films and high-rigidity structures that can replace current solar collectors that use heavy glass mirrors. Solar collectors represent the most expensive component of a CSP system.

  5. Solar collector panels having coated fibrous filling for fire inhibition

    SciTech Connect (OSTI)

    Reinert, C.P.

    1982-04-13

    Solar collector panels filled with porous fiber mats have the fibers coated with a pigmented intumescent paint which expands to partially fill the spaces between the fibers for retarding convective fluid flow through the fiber mat in the case of a fire in the structure with which the collector is associated.

  6. Manufacturing Innovation Institute for Smart Manufacturing: Advanced

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Sensors, Controls, Platforms, and Modeling for Manufacturing | Department of Energy Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing Manufacturing Innovation Institute for Smart Manufacturing: Advanced Sensors, Controls, Platforms, and Modeling for Manufacturing September 23, 2015 - 2:38pm Addthis Posted Date: Sep 15, 2015 Original Closing Date for Applications: Jan 29, 2016 A mandatory Concept Paper is due

  7. Selective flotation of phosphate minerals with hydroxamate collectors

    DOE Patents [OSTI]

    Miller, Jan D.; Wang, Xuming; Li, Minhua

    2002-01-01

    A method is disclosed for separating phosphate minerals from a mineral mixture, particularly from high-dolomite containing phosphate ores. The method involves conditioning the mineral mixture by contacting in an aqueous in environment with a collector in an amount sufficient for promoting flotation of phosphate minerals. The collector is a hydroxamate compound of the formula; ##STR1## wherein R is generally hydrophobic and chosen such that the collector has solubility or dispersion properties it can be distributed in the mineral mixture, typically an alkyl, aryl, or alkylaryl group having 6 to 18 carbon atoms. M is a cation, typically hydrogen, an alkali metal or an alkaline earth metal. Preferably, the collector also comprises an alcohol of the formula, R'--OH wherein R' is generally hydrophobic and chosen such that the collector has solubility or dispersion properties so that it can be distributed in the mineral mixture, typically an alkyl, aryl, or alkylaryl group having 6 to 18 carbon atoms.

  8. Efficiency of a solar collector with internal boiling

    SciTech Connect (OSTI)

    Neeper, D.A.

    1986-01-01

    The behavior of a solar collector with a boiling fluid is analyzed to provide a simple algebraic model for future systems simulations, and to provide guidance for testing. The efficiency equation is developed in a form linear in the difference between inlet and saturation (boiling) temperatures, whereas the expression upon which ASHRAE Standard 109P is based utilizes the difference between inlet and ambient temperatures. The coefficient of the revised linear term is a weak function of collector parameters, weather, and subcooling of the working fluid. For a glazed flat-plate collector with metal absorber, the coefficient is effectively constant. Therefore, testing at multiple values of insolation and subcooling, as specified by ASHRAE 109P, should not be necessary for most collectors. The influences of collector properties and operating conditions on efficiency are examined.

  9. additive manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    additive manufacturing - Sandia Energy Energy Search Icon Sandia Home Locations Contact Us Employee Locator Energy & Climate Secure & Sustainable Energy Future Stationary Power Energy Conversion Efficiency Solar Energy Wind Energy Water Power Supercritical CO2 Geothermal Natural Gas Safety, Security & Resilience of the Energy Infrastructure Energy Storage Nuclear Power & Engineering Grid Modernization Battery Testing Nuclear Fuel Cycle Defense Waste Management Programs Advanced

  10. Green Manufacturing

    SciTech Connect (OSTI)

    Patten, John

    2013-12-31

    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  11. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Use of Laser Engineered Net Shaping for Rapid Manufacturing of Dies with Protective Coatings and Improved Thermal Management

    SciTech Connect (OSTI)

    Brevick, Jerald R.

    2014-06-13

    In the high pressure die casting process, molten metal is introduced into a die cavity at high pressure and velocity, enabling castings of thin wall section and complex geometry to be obtained. Traditional die materials have been hot work die steels, commonly H13. Manufacture of the dies involves machining the desired geometry from monolithic blocks of annealed tool steel, heat treating to desired hardness and toughness, and final machining, grinding and polishing. The die is fabricated with internal water cooling passages created by drilling. These materials and fabrication methods have been used for many years, however, there are limitations. Tool steels have relatively low thermal conductivity, and as a result, it takes time to remove the heat from the tool steel via the drilled internal water cooling passages. Furthermore, the low thermal conductivity generates large thermal gradients at the die cavity surfaces, which ultimately leads to thermal fatigue cracking on the surfaces of the die steel. The high die surface temperatures also promote the metallurgical bonding of the aluminum casting alloy to the surface of the die steel (soldering). In terms of process efficiency, these tooling limitations reduce the number of die castings that can be made per unit time by increasing cycle time required for cooling, and increasing downtime and cost to replace tooling which has failed either by soldering or by thermal fatigue cracking (heat checking). The objective of this research was to evaluate the feasibility of designing, fabricating, and testing high pressure die casting tooling having properties equivalent to H13 on the surface in contact with molten casting alloy - for high temperature and high velocity molten metal erosion resistance – but with the ability to conduct heat rapidly to interior water cooling passages. A layered bimetallic tool design was selected, and the design evaluated for thermal and mechanical performance via finite element analysis. H13 was retained as the exterior layer of the tooling, while commercially pure copper was chosen for the interior structure of the tooling. The tooling was fabricated by traditional machining of the copper substrate, and H13 powder was deposited on the copper via the Laser Engineered Net Shape (LENSTM) process. The H13 deposition layer was then final machined by traditional methods. Two tooling components were designed and fabricated; a thermal fatigue test specimen, and a core for a commercial aluminum high pressure die casting tool. The bimetallic thermal fatigue specimen demonstrated promising performance during testing, and the test results were used to improve the design and LENS TM deposition methods for subsequent manufacture of the commercial core. Results of the thermal finite element analysis for the thermal fatigue test specimen indicate that it has the ability to lose heat to the internal water cooling passages, and to external spray cooling, significantly faster than a monolithic H13 thermal fatigue sample. The commercial core is currently in the final stages of fabrication, and will be evaluated in an actual production environment at Shiloh Die casting. In this research, the feasibility of designing and fabricating copper/H13 bimetallic die casting tooling via LENS TM processing, for the purpose of improving die casting process efficiency, is demonstrated.

  12. Alignment method for solar collector arrays

    DOE Patents [OSTI]

    Driver, Jr., Richard B

    2012-10-23

    The present invention is directed to an improved method for establishing camera fixture location for aligning mirrors on a solar collector array (SCA) comprising multiple mirror modules. The method aligns the mirrors on a module by comparing the location of the receiver image in photographs with the predicted theoretical receiver image location. To accurately align an entire SCA, a common reference is used for all of the individual module images within the SCA. The improved method can use relative pixel location information in digital photographs along with alignment fixture inclinometer data to calculate relative locations of the fixture between modules. The absolute locations are determined by minimizing alignment asymmetry for the SCA. The method inherently aligns all of the mirrors in an SCA to the receiver, even with receiver position and module-to-module alignment errors.

  13. Low-cost evacuated-tube solar collector. Final report

    SciTech Connect (OSTI)

    Beecher, D. T.

    1981-02-10

    A prototype design for an evacuated tube air cooled solar collector module has been completed. A product cost study, based on the production of 60,000 of the prototype modules per year (approx. 1,000,000 square feet annually), estimates that the module as shipped would have a cost at inventory of $7.09 to $7.40 per square foot of aperture. Computer programs were developed to predict the optical and thermal performance of the module. Antireflective coatings (porous aluminum oxide) which could be formed by spraying or dipping were demonstrated but degraded more rapidly when exposed to a high humidity ambient than acid etched films. A selective black chromium oxide multi-layered graded film was vapor deposited which had an absorptivity of about 0.9 and an emissivity of 0.03. When the film was heated to temperatures of 400/sup 0/C in a gettered vacuum for as little as 24 hours, however, irreversible changes took place both between and within coating layers which resulted in ..cap alpha.. decreasing to about 0.73 and epsilon increasing to 0.14. The product cost studies indicate that module design changes are warranted to reduce product cost prior to tooling for production.

  14. Fuel Cell Manufacturing: American Energy and Manufacturing Competitive...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit Presentation on ...

  15. Advanced Manufacturing Office: Smart Manufacturing Industry Day...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Smart Manufacturing is a network data-driven process that combines innovative automation ... Smart Manufacturing is a network data-driven process that combines innovative automation ...

  16. Electron beam collector for a microwave power tube

    DOE Patents [OSTI]

    Dandl, Raphael A. (Oak Ridge, TN)

    1980-01-01

    This invention relates to a cylindrical, electron beam collector that efficiently couples the microwave energy out of a high power microwave source while stopping the attendant electron beam. The interior end walls of the collector are a pair of facing parabolic mirrors and the microwave energy from an input horn is radiated between the two mirrors and reassembled at the entrance to the output waveguide where the transmitted mode is reconstructed. The mode transmission through the collector of the present invention has an efficiency of at least 94%.

  17. Positive-electrode current collector for liquid-metal cells

    DOE Patents [OSTI]

    Shimotake, H.; Bartholme, L.G.

    1982-09-27

    A current collector for the positive electrode of an electrochemical cell with a positive electrode including a sulfide. The cell also has a negative electrode and a molten salt electrolyte including halides of a metal selected from the alkali metals and the alkaline earth metals in contact with both the positive and negative electrodes. The current collector has a base metal of copper, silver, gold, aluminum or alloys thereof with a coating thereon of iron, nickel, chromium or alloys thereof. The current collector when subjected to cell voltage forms a sulfur-containing compound on the surface thereby substantially protecting the current collector from further attack by sulfur ions during cell operation. Both electroless and electrolytic processes may be used to deposit coatings.

  18. Positive electrode current collector for liquid metal cells

    DOE Patents [OSTI]

    Shimotake, Hiroshi; Bartholme, Louis G.

    1984-01-01

    A current collector for the positive electrode of an electrochemical cell with a positive electrode including a sulfide. The cell also has a negative electrode and a molten salt electrolyte including halides of a metal selected from the alkali metals and the alkaline earth metals in contact with both the positive and negative electrodes. The current collector has a base metal of copper, silver, gold, aluminum or alloys thereof with a coating thereon of iron, nickel, chromium or alloys thereof. The current collector when subjected to cell voltage forms a sulfur-containing compound on the surface thereby substantially protecting the current collector from further attack by sulfur ions during cell operation. Both electroless and electrolytic processes may be used to deposit coatings.

  19. Self-Cleaning CSP Collectors, Concentrating Solar Power (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-09-01

    Boston University is one of the 2012 SunShot CSP R&D awardees for their advanced collectors. This fact sheet explains the motivation, description, and impact of the project.

  20. Project Profile: Advanced High Temperature Trough Collector Development

    Broader source: Energy.gov [DOE]

    The Solar Millennium Group and its subsidiary Flagsol, under the CSP R&D FOA, are completing work on an advanced parabolic trough collector that uses molten salt as a heat transfer fluid.

  1. Current Collector Corrosion in Ca-Ion Batteries - Joint Center...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    May 23, 2015, Research Highlights Current Collector Corrosion in Ca-Ion Batteries C45 ... Ca-ion batteries, but it should not be a roadblock to practical implementation. ...

  2. Low cost bare-plate solar air collector

    SciTech Connect (OSTI)

    Maag, W.L.; Wenzler, C.J.; Rom, F.E.; VanArsdale, D.R.

    1980-09-01

    The purpose of this project was to develop a low cost, bare-plate collector, determine its performance for a variety of climatic conditions, analyze the economics of this type of solar collector and evaluate specific applications. Two prototype collectors were designed, fabricated and installed into an instrumented test system. Tests were conducted for a period of five months. Results of the tests showed consistent operating efficiencies of 60% or greater with air preheat temperature uses up to 20/sup 0/F for one of the prototypes. The economic analyses indicated that an installed cost of between $5 and $10 per square foot would make this type of solar system economically viable. For the materials of construction and the type of fabrication and installation perceived, these costs for the bare-plate solar collector are believed to be attainable. Specific applications for preheating ventilation air for schools were evaluated and judged to be economically viable.

  3. Generation of a Parabolic Trough Collector Efficiency Curve from Separate Measurements of Outdoor Optical Efficiency and Indoor Receiver Heat Loss

    SciTech Connect (OSTI)

    Kutscher, C.; Burkholder, F.; Stynes, J. K.

    2012-02-01

    The thermal efficiency of a parabolic trough collector is a function of both the fraction of direct normal radiation absorbed by the receiver (the optical efficiency) and the heat lost to the environment when the receiver is at operating temperature. The thermal efficiency can be determined by testing the collector under actual operating conditions or by separately measuring these two components. This paper describes how outdoor measurement of the optical efficiency is combined with laboratory measurements of receiver heat loss to obtain the thermal efficiency curve. This paper describes this approach and also makes the case that there are advantages to plotting collector efficiency versus the difference between the operating temperature and the ambient temperature at which the receiver heat loss was measured divided by radiation to a fractional power (on the order of 1/3 but obtained via data regression) - as opposed to the difference between operating and ambient temperatures divided by the radiation. The results are shown to be robust over wide ranges of ambient temperature, sky temperature, and wind speed.

  4. Solar Manufacturing Projects | Department of Energy

    Energy Savers [EERE]

    Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects Solar Manufacturing Projects SOLAR ...

  5. Performance testing of the Acurex solar-collector Model 3001-03

    SciTech Connect (OSTI)

    Dudley, V.E.; Workhoven, R.M.

    1982-03-01

    Results are summarized of tests conducted at the Collector Module Test Facility on an Acurex Model 3001-03 Parabolic Trough Concentrating Solar Collector. Test temperaure range was 100/sup 0/C to 300/sup 0/C. Tests were conducted with the collector axis oriented east-west and again with the collector axis oriented north-south. Three collectors were tested: one using polished aluminum mirrors, one using glass mirrors, and another using an aluminized acrylic film mirror.

  6. High air volume to low liquid volume aerosol collector

    DOE Patents [OSTI]

    Masquelier, Donald A.; Milanovich, Fred P.; Willeke, Klaus

    2003-01-01

    A high air volume to low liquid volume aerosol collector. A high volume flow of aerosol particles is drawn into an annular, centripetal slot in a collector which directs the aerosol flow into a small volume of liquid pool contained is a lower center section of the collector. The annular jet of air impinges into the liquid, imbedding initially airborne particles in the liquid. The liquid in the pool continuously circulates in the lower section of the collector by moving to the center line, then upwardly, and through assistance by a rotating deflector plate passes back into the liquid at the outer area adjacent the impinging air jet which passes upwardly through the liquid pool and through a hollow center of the collector, and is discharged via a side outlet opening. Any liquid droplets escaping with the effluent air are captured by a rotating mist eliminator and moved back toward the liquid pool. The collector includes a sensor assembly for determining, controlling, and maintaining the level of the liquid pool, and includes a lower centrally located valve assembly connected to a liquid reservoir and to an analyzer for analyzing the particles which are impinged into the liquid pool.

  7. Meso-Scale during Electron Beam Additive Manufacturing Chen,...

    Office of Scientific and Technical Information (OSTI)

    Thermal Properties and Beam-Particle Interaction at Meso-Scale during Electron Beam Additive Manufacturing Chen, Jian ORNL ORNL; Zheng, Lili ORNL ORNL; Feng, Zhili...

  8. Nextreme Thermal Solutions Inc | Open Energy Information

    Open Energy Info (EERE)

    Nextreme Thermal Solutions Inc Jump to: navigation, search Name: Nextreme Thermal Solutions Inc Place: North Carolina Zip: 27709-3981 Product: String representation "Manufactures...

  9. Advanced Hybrid Particulate Collector Project Management Plan

    SciTech Connect (OSTI)

    Miller, S.J.

    1995-11-01

    As the consumption of energy increases, its impact on ambient air quality has become a significant concern. Recent studies indicate that fine particles from coal combustion cause health problems as well as atmospheric visibility impairment. These problems are further compounded by the concentration of hazardous trace elements such as mercury, cadmium, selenium, and arsenic in fine particles. Therefore, a current need exists to develop superior, but economical, methods to control emissions of fine particles. Since most of the toxic metals present in coal will be in particulate form, a high level of fine- particle collection appears to be the best method of overall air toxics control. However, over 50% of mercury and a portion of selenium emissions are in vapor form and cannot be collected in particulate control devices. Therefore, this project will focus on developing technology not only to provide ultrahigh collection efficiency of particulate air toxic emissions, but also to capture vapor- phase trace metals such as mercury and selenium. Currently, the primary state-of-the-art technologies for particulate control are fabric filters (baghouses) and electrostatic precipitators (ESPs). However, they both have limitations that prevent them from achieving ultrahigh collection of fine particulate matter and vapor-phase trace metals. The objective of this project is to develop a highly reliable advanced hybrid particulate collector (AHPC) that can provide > 99.99 % particulate collection efficiency for all particle sizes between 0.01 and 50 14m, is applicable for use with all U.S. coals, and is cost-0443competitive with existing technologies. Phase I of the project is organized into three tasks: Task I - Project Management, Reporting, and Subcontract Consulting Task 2 - Modeling, Design, and Construction of 200-acfm AHPC Model Task 3 - Experimental Testing and Subcontract Consulting

  10. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ORNL is managed by UT-Battelle for the US Department of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and Environmental Sciences Directorate May 6-7, 2014 Washington, DC This presentation does not include proprietary, confidential, or otherwise restricted information. Outline * Manufacturing Demonstration Facility * Impacts with Industry - Metal additive manufacturing - Polymer additive

  11. Low-cost evacuated-tube solar collector appendices. Final report

    SciTech Connect (OSTI)

    Beecher, D.T.

    1980-05-31

    A low cost solar heat energy collector module and array has been designed using the evacuated tube, selective absorber, air cooled concept. Glass tubing as used in fluorescent lamps with automatic sealing methods is a key feature of the evacuated tube design. A molded fiber glass concentrating reflector panel and sheet metal header assembly are proposed. Major design problems involved included the cost of materials and labor, thermal expansion and distortion problems, high stagnation and operating temperatures, isolation, thermal efficiency, sealing, joining, air pressure drop, and weight of the preassembled module. A cost of less than $5 per active square foot of collecting surface has been estimated for materials and labor of the module and its mounting frame.

  12. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program ...

  13. Tin removal from extreme ultraviolet collector optics by inductively coupled plasma reactive ion etching

    SciTech Connect (OSTI)

    Shin, H.; Srivastava, S. N.; Ruzic, D. N. [Center for Plasma Material Interactions, University of Illinois at Urbana-Champaign, Urbana, Illinois 61801 (United States)

    2008-05-15

    Tin (Sn) has the advantage of delivering higher conversion efficiency compared to other fuel materials (e.g., Xe or Li) in an extreme ultraviolet (EUV) source, a necessary component for the leading next generation lithography. However, the use of a condensable fuel in a lithography system leads to some additional challenges for maintaining a satisfactory lifetime of the collector optics. A critical issue leading to decreased mirror lifetime is the buildup of debris on the surface of the primary mirror that comes from the use of Sn in either gas discharge produced plasma (GDPP) or laser produced plasma (LPP). This leads to a decreased reflectivity from the added material thickness and increased surface roughness that contributes to scattering. Inductively coupled plasma reactive ion etching with halide ions is one potential solution to this problem. This article presents results for etch rate and selectivity of Sn over SiO{sub 2} and Ru. The Sn etch rate in a chlorine plasma is found to be much higher (of the order of hundreds of nm/min) than the etch rate of other materials. A thermally evaporated Sn on Ru sample was prepared and cleaned using an inductively coupled plasma etching method. Cleaning was confirmed using several material characterization techniques. Furthermore, a collector mock-up shell was then constructed and etching was performed on Sn samples prepared in a Sn EUV source using an optimized etching recipe. The sample surface before and after cleaning was analyzed by atomic force microscopy, x-ray photoelectron spectroscopy, and Auger electron spectroscopy. The results show the dependence of etch rate on the location of Sn samples placed on the collector mock-up shell.

  14. Manufacturing Demonstration Facility

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    to develop broad dissemination of additive manufacturing Industry Collaborations * ... 5 DOE-AMO 2015 Peer Review Understanding Additive Manufacturing Mainstream applications ...

  15. Next Generation Manufacturing Processes

    Broader source: Energy.gov [DOE]

    New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high...

  16. HPC4Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lab capabilities Manufacturing domain expertise National mission and guidance Bringing HPC to U.S. Manufacturers Energy Efficient Processes Energy Efficient Products...

  17. Absorber Alignment Measurement Tool for Solar Parabolic Trough Collectors: Preprint

    SciTech Connect (OSTI)

    Stynes, J. K.; Ihas, B.

    2012-04-01

    As we pursue efforts to lower the capital and installation costs of parabolic trough solar collectors, it is essential to maintain high optical performance. While there are many optical tools available to measure the reflector slope errors of parabolic trough solar collectors, there are few tools to measure the absorber alignment. A new method is presented here to measure the absorber alignment in two dimensions to within 0.5 cm. The absorber alignment is measured using a digital camera and four photogrammetric targets. Physical contact with the receiver absorber or glass is not necessary. The alignment of the absorber is measured along its full length so that sagging of the absorber can be quantified with this technique. The resulting absorber alignment measurement provides critical information required to accurately determine the intercept factor of a collector.

  18. Fuel cell collector plate and method of fabrication

    DOE Patents [OSTI]

    Braun, James C.; Zabriskie, Jr., John E.; Neutzler, Jay K.; Fuchs, Michel; Gustafson, Robert C.

    2001-01-01

    An improved molding composition is provided for compression molding or injection molding a current collector plate for a polymer electrolyte membrane fuel cell. The molding composition is comprised of a polymer resin combined with a low surface area, highly-conductive carbon and/or graphite powder filler. The low viscosity of the thermoplastic resin combined with the reduced filler particle surface area provide a moldable composition which can be fabricated into a current collector plate having improved current collecting capacity vis-a-vis comparable fluoropolymer molding compositions.

  19. Thin polymer film collectors as a contribution to the solar industry

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1984-06-01

    Achievements made in research on thin polymer film solar flat-plate collectors using monocoque construction techniques are briefly discussed. The significance of these achievements for cost reduction of flat-plate collectors without compromising performance is briefly discussed.

  20. Advanced Manufacturing Technician

    Broader source: Energy.gov [DOE]

    Alternate Title(s):Manufacturing Production Technician; Electro-Mechanical Technician; Electronics Maintenance Technician  

  1. Advanced Manufacturing Office News

    SciTech Connect (OSTI)

    2013-08-08

    News stories about advanced manufacturing, events, and office accomplishments. Subscribe to receive updates.

  2. NREL Develops New Optical Evaluation Approach for Parabolic Trough Collectors (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-08-01

    New analytical method makes it possible to carry out fast evaluation of trough collectors for design purposes.

  3. Transpired Solar Collectors: Office of Power Technologies (OPT) Success Stories Series Fact Sheet

    SciTech Connect (OSTI)

    Not Available

    2000-08-01

    Transpired solar collectors are a reliable, low-cost way to preheat ventilation air in commercial buildings.

  4. Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Science & Innovation » Energy Efficiency » Manufacturing Manufacturing Additive manufacturing, also know as 3D printing, has helped spark a creative manufacturing renaissance, allowing companies to create products in new ways while also reducing material waste, saving energy and shortening the time needed to bring products to market. Learn more about this game-changing technology. Manufacturing is the lifeblood of the American economy -- providing jobs for hard working American families

  5. Manufacturing Supply Chain

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Administration (EIA) ‹ Consumption & Efficiency Manufacturing Energy Consumption Survey (MECS) Glossary › FAQS › Overview Data 2010 2006 2002 1998 1994 1991 Archive Analysis & Projections Cost of Natural Gas Used in Manufacturing Sector Has Fallen Graph showing Cost of Natural Gas Used in Manufacturing Sector Has Fallen Source: U.S. Energy Information Administration, Manufacturing Energy Consumption Survey (MECS) 1998-2010, September 6, 2013. New 2010 Manufacturing Energy

  6. DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Information Resources » Energy Analysis » DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) DYNAMIC MANUFACTURING ENERGY SANKEY TOOL (2010, UNITS: TRILLION BTU) About the Energy Data Use this diagram to explore (zoom, pan, select) and compare energy flows across U.S. manufacturing and key subsectors. Line widths indicate the volume of energy flow in trillions of British thermal units (TBtu). The 15 manufacturing subsectors together consume 95% of all

  7. Inverse Marx modulators for self-biasing klystron depressed collectors

    SciTech Connect (OSTI)

    Kemp, Mark A.

    2014-07-31

    A novel pulsed depressed collector biasing scheme is proposed. This topology feeds forward energy recovered during one RF pulse for use on the following RF pulse. The presented ''inverse'' Marx charges biasing capacitors in series, and discharges them in parallel. Simulations are shown along with experimental demonstration on a 62kW klystron.

  8. Air cathode structure manufacture

    DOE Patents [OSTI]

    Momyer, William R.; Littauer, Ernest L.

    1985-01-01

    An improved air cathode structure for use in primary batteries and the like. The cathode structure includes a matrix active layer, a current collector grid on one face of the matrix active layer, and a porous, nonelectrically conductive separator on the opposite face of the matrix active layer, the collector grid and separator being permanently bonded to the matrix active layer. The separator has a preselected porosity providing low IR losses and high resistance to air flow through the matrix active layer to maintain high bubble pressure during operation of the battery. In the illustrated embodiment, the separator was formed of porous polypropylene. A thin hydrophobic film is provided, in the preferred embodiment, on the current collecting metal grid.

  9. Wind load design methods for ground-based heliostats and parabolic dish collectors

    SciTech Connect (OSTI)

    Peterka, J A; Derickson, R G

    1992-09-01

    The purpose of this design method is to define wind loads on flat heliostat and parabolic dish collectors in a simplified form. Wind loads are defined for both mean and peak loads accounting for the protective influence of upwind collectors, wind protective fences, or other wind-blockage elements. The method used to define wind loads was to generalize wind load data obtained during tests on model collectors, heliostats or parabolic dishes, placed in a modeled atmospheric wind in a boundary-layer wind-tunnel at Colorado State University. For both heliostats and parabolic dishes, loads are reported for solitary collectors and for collectors as elements of a field. All collectors were solid with negligible porosity; thus the effects of porosity in the collectors is not addressed.

  10. Energy Use in Manufacturing

    Reports and Publications (EIA)

    2006-01-01

    This report addresses both manufacturing energy consumption and characteristics of the manufacturing economy related to energy consumption. In addition, special sections on fuel switching capacity and energy-management activities between 1998 and 2002 are also featured in this report.

  11. Manufacturing Day 2015

    Broader source: Energy.gov [DOE]

    All over the country, manufacturing companies and other organizations are preparing to host an anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On...

  12. Pv-Thermal Solar Power Assembly

    DOE Patents [OSTI]

    Ansley, Jeffrey H.; Botkin, Jonathan D.; Dinwoodie, Thomas L.

    2001-10-02

    A flexible solar power assembly includes a flexible photovoltaic device attached to a flexible thermal solar collector. The solar power assembly can be rolled up for transport and then unrolled for installation on a surface, such as the roof or side wall of a building or other structure, by use of adhesive and/or other types of fasteners.

  13. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Increasing U.S. Market Share in Solar Photovoltaic Manufacturing Close From 2000 to 2010, global shipments of solar cells and modules grew 53%, a wave that China and Taiwan rode to increase their combined market share from less than 2% to 54%. Meanwhile, U.S. market share

  14. Manufacturing Innovation Topics Workshop

    Broader source: Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) and the Office of the Secretary of Defense Manufacturing Technology Program (OSD ManTech) will host a workshop to discuss AMO's recent Request for Information (RFI) on Clean Energy Manufacturing Topic Areas as well as the recent areas of interest announced by OSD ManTech for a new Manufacturing Innovation Institute on October 8-9, 2014 in Fort Worth, TX.

  15. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A ... Volume 1, No.2 NRELDOE EERE QCMetrology Workshop - EERE Fuel Cell Technologies Office ...

  16. Lightweight diaphragm mirror module system for solar collectors

    DOE Patents [OSTI]

    Butler, Barry L.

    1985-01-01

    A mirror module system is provided for accurately focusing solar radiation on a point or a line as defined by an array of solar collectors. Each mirror module includes a flexible membrane stretched over a frame in a manner similar to that of a drum or a trampoline and further includes a silvered glass or plastic mirror for forming an optical reflecting surface. The configuration of the optical reflecting surface is variably adjustable to provide for the accurate focusing of the solar energy on a given collector array, e.g., a point or a linear array arrangement. The flexible mirror-membrane combination is lightweight to facilitate installation and reduce system cost yet structurally strong enough to provide for the precise focusing of the incident solar radiation in a semi-rigid reflector system in which unwanted reflector displacement is minimized.

  17. Lightweight diaphragm mirror module system for solar collectors

    DOE Patents [OSTI]

    Butler, B.L.

    1984-01-01

    A mirror module system is provided for accurately focusing solar radiation on a point or a line as defined by an array of solar collectors. Each mirror module includes a flexible membrane stretched over a frame in a manner similar to that of a drum or a trampoline and further includes a silvered glass or plastic mirror for forming an optical reflecting surface. The configuration of the optical reflecting surface is variably adjustable to provide for the accurate focusing of the solar energy on a given collector array, e.g., a point or a linear array arrangement. The flexible mirror-membrane combination is lightweight to facilitate installation and reduce system cost yet structurally strong enough to provide for the precise focusing of the incident solar radiation in a semi-rigid reflector system in which unwanted reflector displacement is minimized.

  18. Experimental investigation and modeling of a direct-coupled PV/T air collector

    SciTech Connect (OSTI)

    Shahsavar, A.; Ameri, M.

    2010-11-15

    Photovoltaic/thermal (PV/T) systems refer to the integration of photovoltaic and solar thermal technologies into one single system, in that both useful heat energy and electricity are produced. The impetus of this paper is to model a direct-coupled PV/T air collector which is designed, built, and tested at a geographic location of Kerman, Iran. In this system, a thin aluminum sheet suspended at the middle of air channel is used to increase the heat exchange surface and consequently improve heat extraction from PV panels. This PV/T system is tested in natural convection and forced convection (with two, four and eight fans operating) and its unsteady results are presented in with and without glass cover cases. A theoretical model is developed and validated against experimental data, where good agreement between the measured values and those calculated by the simulation model were achieved. Comparisons are made between electrical performance of the different modes of operation, and it is concluded that there is an optimum number of fans for achieving maximum electrical efficiency. Also, results show that setting glass cover on photovoltaic panels leads to an increase in thermal efficiency and decrease in electrical efficiency of the system. (author)

  19. Numerical study on coupled fluid flow and heat transfer process in parabolic trough solar collector tube

    SciTech Connect (OSTI)

    Tao, Y.B.; He, Y.L.

    2010-10-15

    A unified two-dimensional numerical model was developed for the coupled heat transfer process in parabolic solar collector tube, which includes nature convection, forced convection, heat conduction and fluid-solid conjugate problem. The effects of Rayleigh number (Ra), tube diameter ratio and thermal conductivity of the tube wall on the heat transfer and fluid flow performance were numerically analyzed. The distributions of flow field, temperature field, local Nu and local temperature gradient were examined. The results show that when Ra is larger than 10{sup 5}, the effects of nature convection must be taken into account. With the increase of tube diameter ratio, the Nusselt number in inner tube (Nu{sub 1}) increases and the Nusselt number in annuli space (Nu{sub 2}) decreases. With the increase of tube wall thermal conductivity, Nu{sub 1} decreases and Nu{sub 2} increases. When thermal conductivity is larger than 200 W/(m K), it would have little effects on Nu and average temperatures. Due to the effect of the nature convection, along the circumferential direction (from top to down), the temperature in the cross-section decreases and the temperature gradient on inner tube surface increases at first. Then, the temperature and temperature gradients would present a converse variation at {theta} near {pi}. The local Nu on inner tube outer surface increases along circumferential direction until it reaches a maximum value then it decreases again. (author)

  20. Multi-stage depressed collector for small orbit gyrotrons

    DOE Patents [OSTI]

    Singh, A.; Ives, R.L.; Schumacher, R.V.; Mizuhara, Y.M.

    1998-07-14

    A multi-stage depressed collector for receiving energy from a small orbit gyrating electron beam employs a plurality of electrodes at different potentials for sorting the individual electrons on the basis of their total energy level. Magnetic field generating coils, for producing magnetic fields and magnetic iron for magnetic field shaping produce adiabatic and controlled non-adiabatic transitions of the incident electron beam to further facilitate the sorting. 9 figs.

  1. Multi-stage depressed collector for small orbit gyrotrons

    DOE Patents [OSTI]

    Singh, Amarjit; Ives, R. Lawrence; Schumacher, Richard V.; Mizuhara, Yosuke M.

    1998-01-01

    A multi-stage depressed collector for receiving energy from a small orbit gyrating electron beam employs a plurality of electrodes at different potentials for sorting the individual electrons on the basis of their total energy level. Magnetic field generating coils, for producing magnetic fields and magnetic iron for magnetic field shaping produce adiabatic and controlled non-adiabatic transitions of the incident electron beam to further facilitate the sorting.

  2. Thin-film absorber for a solar collector

    SciTech Connect (OSTI)

    Wilhelm, W.G.

    1982-02-09

    This invention pertains to energy absorbers for solar collectors, and more particularly to high performance thin film absorbers. The solar collectors comprising the absorber of this invention overcome several problems seen in current systems, such as excessive hardware, high cost and unreliability. In the preferred form, the apparatus features a substantially rigid planar frame with a thin film window bonded to one planar side of the frame. An absorber in accordance with the present invention is comprised of two thin film layers that are sealed perimetrically. In a preferred embodiment, thin film layers are formed from a metal/plastic laminate. The layers define a fluid-tight planar envelope of large surface area to volume through which a heat transfer fluid flows. The absorber is bonded to the other planar side of the frame. The thin film construction of the absorber assures substantially full envelope wetting and thus good efficiency. The window and absorber films stress the frame adding to the overall strength of the collector.

  3. Fuel Cell Manufacturing: American Energy and Manufacturing Competitiveness Summit

    Broader source: Energy.gov [DOE]

    Presentation on fuel cell manufacturing by Sunita Satyapal at the American Energy and Manufacturing Competitiveness Summit on December 12, 2013.

  4. Underground Manufacturing Facility, Sterling, Virginia. Final report

    SciTech Connect (OSTI)

    Barlow, R.M.

    1981-09-25

    The author set out to build an earth-sheltered light manufacturing plant (to produce expanded polystyrene insulation) and also an earth-sheltered passive solar residence. Results are presented of waterproofing, thermal monitoring, and life cycle study on the plant. It is concluded that the added cost of providing a support for carrying the earth deadload far outweighs the energy savings. (DLC)

  5. New Optical Evaluation Approach for Parabolic Trough Collectors: First-Principle OPTical Intercept Calculation

    SciTech Connect (OSTI)

    Zhu, G.; Lewandowski, A.

    2012-11-01

    A new analytical method -- First-principle OPTical Intercept Calculation (FirstOPTIC) -- is presented here for optical evaluation of trough collectors. It employs first-principle optical treatment of collector optical error sources and derives analytical mathematical formulae to calculate the intercept factor of a trough collector. A suite of MATLAB code is developed for FirstOPTIC and validated against theoretical/numerical solutions and ray-tracing results. It is shown that FirstOPTIC can provide fast and accurate calculation of intercept factors of trough collectors. The method makes it possible to carry out fast evaluation of trough collectors for design purposes. The FirstOPTIC techniques and analysis may be naturally extended to other types of CSP technologies such as linear-Fresnel collectors and central-receiver towers.

  6. Manufacturing fuel-switching capability, 1988

    SciTech Connect (OSTI)

    Not Available

    1991-09-01

    Historically, about one-third of all energy consumed in the United States has been used by manufacturers. About one-quarter of manufacturing energy is used as feedstocks and raw material inputs that are converted into nonenergy products; the remainder is used for its energy content. During 1988, the most recent year for which data are available, manufacturers consumed 15.5 quadrillion British thermal units (Btu) of energy to produce heat and power and to generate electricity. The manufacturing sector also has widespread capabilities to switch from one fuel to another for either economic or emergency reasons. There are numerous ways to define fuel switching. For the purposes of the Manufacturing Energy Consumption Survey (MECS), fuel switching is defined as the capability to substitute one energy source for another within 30 days with no significant modifications to the fuel-consuming equipment, while keeping production constant. Fuel-switching capability allows manufacturers substantial flexibility in choosing their mix of energy sources. The consumption of a given energy source can be maximized if all possible switching into that energy source takes place. The estimates in this report are based on data collected on the 1988 Manufacturing Energy Consumption Survey (MECS), Forms 846 (A through C). The EIA conducts this national sample survey of manufacturing energy consumption on a triennial basis. The MECS is the only comprehensive source of national-level data on energy-related information for the manufacturing industries. The MECS was first conducted in 1986 to collect data for 1985. This report presents information on the fuel-switching capabilities of manufacturers in 1988. This report is the second of a series based on the 1988 MECS. 8 figs., 31 tabs.

  7. Additive Manufacturing: Going Mainstream

    Broader source: Energy.gov [DOE]

    Additive manufacturing, or 3D printing, is receiving attention from media, investment communities and governments around the world transforming it from obscurity to something to be talked about.

  8. Manufacturing R&D

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    such as metrology and quality control standards, modeling and simulation tools ... the establishment of a robust, domestic hydrogen and fuel cell manufacturing industry. ...

  9. Manufacturing | Department of Energy

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    in the production of clean energy technologies like electric vehicles, LED bulbs and solar panels. The Department is also working with manufacturers to increase their energy...

  10. Contribution to Nanotechnology Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    50 award for directed assembly September 3, 2008 Contribution to Nanotechnology Manufacturing LOS ALAMOS, New Mexico, September 3, 2008-A team of scientists spanning three...

  11. Roll to Roll Manufacturing

    SciTech Connect (OSTI)

    Daniel, Claus

    2015-06-09

    ORNL researchers are developing roll to roll technologies for manufacturing, automotive, and clean energy applications in collaboration with industry partners such as Eastman Kodak.

  12. Advanced Manufacture of Reflectors

    SciTech Connect (OSTI)

    Angel, Roger

    2014-12-17

    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of each reflected beam from the paraboloid focus give a direct measure of surface slope error. Key findings • A gravity sag method for large (2.5 m2) second surface glass solar reflectors has been developed and demonstrated to a uniquely high level of accuracy. Mirror surface slope accuracy of 0.65 mrad in one dimension, 0.85 mrad in 2 dimensions (point focus) has been demonstrated by commercial partner REhnu using this process. This accuracy exceeds by a factor of two current solar reflector accuracy. Our replicas meet the Sunshot accuracy objective of 2 mrad optical, which requires better than 1 mrad rms slope error. • Point-focus as well as line-focus mirrors have been demonstrated at 1.65 m x 1.65 m square – a unique capability. • The new process using simple molds is economical. The molds for the 1.65 m square reflectors are bent and machined steel plates on a counter-weighted flotation support. To minimize thermal coupling by radiative heat transfer, the mold surface is grooved and gilded. The molds are simple to manufacture, and have minimal thermal stresses and distortion in use. Lapping and bending techniques have been developed to obtain better than 1 mrad rms surface mold accuracy. Float glass is sagged into the molds by rapid radiative heating, using a custom high power (350 kW) furnace. The method of manufacture is well suited for small as well as large volume production, and as it requires little capital investment and no high technology, it could be used anywhere in the world to make solar concentrating reflectors. • A novel slope metrology method for full 1.65 aperture has been demonstrated, with 25 mm resolution across the face of the replicas. The method is null and therefore inherently accurate: it can easily be reproduced without high-tech equipment and does not need sophisticated calibration. We find by cross calibration with reference trough reflectors from RioGlass that our null-test laser system yields a measurement accuracy better than 0.4 mrad rms slope error. Our system is inexpensive and could have broad application for test and alignment of trough or dish reflectors. • Ten full size (2.5 m2) cylindrically curved reflectors, molded in 950 seconds and measured with the laser test facility, show shape repeatability to 0.5 mrad rms. These replicas met the Phase I Go/No-Go targets for speed (1000 sec), accuracy (< 5 mrad) and reproducibility (< 2 mrad). • Our research and tests show that the hoped-for improvements in mirror reflectivity achievable with titania antisoil coatings are not very effective in dry climates and are therefore unlikely to be economically worthwhile, and that glass with iron in the Fe+3 state to achieve very low absorption cannot be made economically by the float process.

  13. Analytically calculating shading in regular arrays of sun-pointing collectors

    SciTech Connect (OSTI)

    Meller, Yosef

    2010-11-15

    A method is presented for deriving an algorithm for analytically calculating shading of sun-pointing solar collectors by other identical collectors in the field. The method is particularly suited to regularly-spaced collectors, with convex aperture shapes. Using this method, an algorithm suitable for circular-aperture collectors is derived. The algorithm is validated against results obtained using an existing algorithm, and an example for usage of the algorithm as a tool for validating assumptions of an existing algorithm is presented. (author)

  14. Grid collector: An event catalog with automated file management

    SciTech Connect (OSTI)

    Wu, Kesheng; Zhang, Wei-Ming; Sim, Alexander; Gu, Junmin; Shoshani, Arie

    2003-10-17

    High Energy Nuclear Physics (HENP) experiments such as STAR at BNL and ATLAS at CERN produce large amounts of data that are stored as files on mass storage systems in computer centers. In these files, the basic unit of data is an event. Analysis is typically performed on a selected set of events. The files containing these events have to be located, copied from mass storage systems to disks before analysis, and removed when no longer needed. These file management tasks are tedious and time consuming. Typically, all events contained in the files are read into memory before a selection is made. Since the time to read the events dominate the overall execution time, reading the unwanted event needlessly increases the analysis time. The Grid Collector is a set of software modules that works together to address these two issues. It automates the file management tasks and provides ''direct'' access to the selected events for analyses. It is currently integrated with the STAR analysis framework. The users can select events based on tags, such as, ''production date between March 10 and 20, and the number of charged tracks > 100.'' The Grid Collector locates the files containing relevant events, transfers the files across the Grid if necessary, and delivers the events to the analysis code through the familiar iterators. There has been some research efforts to address the file management issues, the Grid Collector is unique in that it addresses the event access issue together with the file management issues. This makes it more useful to a large variety of users.

  15. Fuel cell collector plates with improved mass transfer channels

    DOE Patents [OSTI]

    Gurau, Vladimir; Barbir, Frano; Neutzler, Jay K.

    2003-04-22

    A fuel cell collector plate can be provided with one or more various channel constructions for the transport of reactants to the gas diffusion layer and the removal of water therefrom. The outlet channel can be arranged to have a reduced volume compared to the inlet channel, in both interdigitated and discontinuous spiral applications. The land width between an inlet channel and outlet channel can be reduced to improved mass flow rate in regions of deleted reactant concentrations. Additionally or alternatively, the depth of the inlet channel can be reduced in the direction of flow to reduce the diffusion path as the concentration of reactant is reduced.

  16. NREL: Concentrating Solar Power Research - Collector R&D

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Thermal energy storage (TES) research at NREL focuses on reducing the costs of thermal storage and electricity from concentrating solar power (CSP) plants. NREL's TES effort ...

  17. Clean Energy Manufacturing Initiative

    SciTech Connect (OSTI)

    2013-04-01

    The initiative will strategically focus and rally EEREs clean energy technology offices and Advanced Manufacturing Office around the urgent competitive opportunity for the United States to be the leader in the clean energy manufacturing industries and jobs of today and tomorrow.

  18. Slope Error Measurement Tool for Solar Parabolic Trough Collectors: Preprint

    SciTech Connect (OSTI)

    Stynes, J. K.; Ihas, B.

    2012-04-01

    The National Renewable Energy Laboratory (NREL) has developed an optical measurement tool for parabolic solar collectors that measures the combined errors due to absorber misalignment and reflector slope error. The combined absorber alignment and reflector slope errors are measured using a digital camera to photograph the reflected image of the absorber in the collector. Previous work using the image of the reflection of the absorber finds the reflector slope errors from the reflection of the absorber and an independent measurement of the absorber location. The accuracy of the reflector slope error measurement is thus dependent on the accuracy of the absorber location measurement. By measuring the combined reflector-absorber errors, the uncertainty in the absorber location measurement is eliminated. The related performance merit, the intercept factor, depends on the combined effects of the absorber alignment and reflector slope errors. Measuring the combined effect provides a simpler measurement and a more accurate input to the intercept factor estimate. The minimal equipment and setup required for this measurement technique make it ideal for field measurements.

  19. Integral collector storage system with heat exchange apparatus

    DOE Patents [OSTI]

    Rhodes, Richard O.

    2004-04-20

    The present invention relates to an integral solar energy collector storage systems. Generally, an integral collector storage system includes a tank system, a plurality of heat exchange tubes with at least some of the heat exchange tubes arranged within the tank system, a first glazing layer positioned over the tank system and a base plate positioned under the tank system. In one aspect of the invention, the tank system, the first glazing layer an the base plate each include protrusions and a clip is provided to hold the layers together. In another aspect of the invention, the first glazing layer and the base plate are ribbed to provide structural support. This arrangement is particularly useful when these components are formed from plastic. In yet another aspect of the invention, the tank system has a plurality of interconnected tank chambers formed from tubes. In this aspect, a supply header pipe and a fluid return header pipe are provided at a first end of the tank system. The heat exchange tubes have inlets coupled to the supply header pipe and outlets coupled to the return header pipe. With this arrangement, the heat exchange tubes may be inserted into the tank chambers from the first end of the tank system.

  20. Cable tensioned membrane solar collector module with variable tension control

    DOE Patents [OSTI]

    Murphy, Lawrence M. (Lakewood, CO)

    1985-01-01

    Disclosed is a solar collector comprising a membrane for concentrating sunlight, a plurality of elongated structural members for suspending the membrane member thereon, and a plurality of control members for adjustably tensioning the membrane member, as well as for controlling a focus produced by the membrane members. Each control member is disposed at a different corresponding one of the plurality of structural members. The collector also comprises an elongated flexible tensioning member, which serves to stretch the membrane member and to thereafter hold it in tension, and a plurality of sleeve members, which serve to provide the membrane member with a desired surface contour during tensioning of the membrane member. The tensioning member is coupled to the structural members such that the tensioning member is adjustably tensioned through the structural members. The tensioning member is also coupled to the membrane member through the sleeve members such that the sleeve members uniformly and symmetrically stretch the membrane member upon applying tension to the tensioning member with the control members.

  1. Cable tensioned membrane solar collector module with variable tension control

    DOE Patents [OSTI]

    Murphy, L.M.

    1984-01-09

    Disclosed is a solar collector comprising a membrane member for concentrating sunlight, a plurality of elongated structural members for suspending the membrane member thereon, and a plurality of control members for adjustably tensioning the membrane member, as well as for controlling a focus produced by the membrane members. Each control member is disposed at a different corresponding one of the plurality of structural members. The collector also comprises an elongated flexible tensioning member, which serves to stretch the membrane member and to thereafter hold it in tension, and a plurality of sleeve members which serve to provide the membrane member with a desired surface contour during tensioning of the membrane member. The tensioning member is coupled to the structural members such that the tensioning member is adjustably tensioned through the structural members. The tensioning member is also coupled to the membrane member through the sleeve members such that the sleeve members uniformly and symmetrically stretch the membrane member upon applying tension to the tensioning member with the control members.

  2. Low-Cost Manufacturing of High-Efficiency, High-Reliability String Ribbon Si PV Modules: Final Subcontract Report, 24 June 2005 - 31 October 2008

    SciTech Connect (OSTI)

    Felton, L.

    2009-05-01

    Presents 2008 overall process improvements in adaptive thermal process, cut-on-the-fly manufacturing, and lamination.

  3. Manufacturing Energy and Carbon Footprint

    Energy Savers [EERE]

    ORNL is managed by UT-Battelle for the US Department of Energy Manufacturing Demonstration Facility DOE Advanced Manufacturing Office Merit Review Craig Blue Director, Manufacturing Demonstration Facility Energy and Environmental Sciences Directorate May 6-7, 2014 Washington, DC This presentation does not include proprietary, confidential, or otherwise restricted information. Outline * Manufacturing Demonstration Facility * Impacts with Industry - Metal additive manufacturing - Polymer additive

  4. The Advanced Manufacturing Partnership and the Advanced Manufacturing

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    National Program Office | Department of Energy The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office The Advanced Manufacturing Partnership and the Advanced Manufacturing National Program Office This presentation describes the Advanced Manufacturing Partnership from its beginning as a recommendation of the President's Council of Advisers on Science and Technology to its development and organization. PDF icon The Advanced Manufacturing Partnership and

  5. Bio-Manufacturing: A Strategic clean energy manufacturing opportunity |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Bio-Manufacturing: A Strategic clean energy manufacturing opportunity Breakout Session 1: New Developments and Hot Topics Session 1-A: Biomass and the U.S. Competitive Advantages for Manufacturing Clean Energy Products Libby Wayman, Director, EERE Clean Energy Manufacturing Initiative PDF icon b13_wayman_1-a.pdf More Documents & Publications Amped Up! Volume 1, No.2 NREL/DOE EERE QC/Metrology

  6. Review of state-of-the-art of solar collector corrosion processes. Task 1 of solar collector studies for solar heating and cooling applications. Final technical progress report

    SciTech Connect (OSTI)

    Clifford, J E; Diegle, R B

    1980-04-11

    The state-of-the-art of solar collector corrosion processes is reviewed, and Task 1 of a current research program on use of aqueous heat transfer fluids for solar heating and cooling is summarized. The review of available published literature has indicated that lack of quantitative information exists relative to collector corrosion at the present time, particularly for the higher temperature applications of solar heating and cooling compared to domestic water heating. Solar collector systems are reviewed from the corrosion/service life viewpoint, with emphasis on various applications, collector design, heat transfer fluids, and freeze protection methods. Available information (mostly qualitative) on collector corrosion technology is reviewed to indicate potential corrosion problem areas and corrosion prevention practices. Sources of limited quantitative data that are reviewed are current solar applications, research programs on collector corrosion, and pertinent experience in related applications of automotive cooling and non-solar heating and cooling. A data bank was developed to catalog corrosion information. Appendix A of this report is a bibliography of the data bank, with abstracts reproduced from presently available literature accessions (about 220). This report is presented as a descriptive summary of information that is contained in the data bank.

  7. Attaching solar collectors to a structural framework utilizing a flexible clip

    DOE Patents [OSTI]

    Kruse, John S

    2014-03-25

    Methods and apparatuses described herein provide for the attachment of solar collectors to a structural framework in a solar array assembly. A flexible clip is attached to either end of each solar collector and utilized to attach the solar collector to the structural framework. The solar collectors are positioned to allow a member of the framework to engage a pair of flexible clips attached to adjacent solar collectors during assembly of the solar array. Each flexible clip may have multiple frame-engaging portions, each with a flange on one end to cause the flexible clip to deflect inward when engaged by the framework member during assembly and to guide each of the frame-engaging portions into contact with a surface of the framework member for attachment.

  8. Method Of Making Solar Collectors By In-Situ Encapsulation Of Solar Cells

    DOE Patents [OSTI]

    Carrie, Peter J.; Chen, Kingsley D. D.

    2000-10-24

    A method of making solar collectors by encapsulating photovoltaic cells within a base of an elongated solar collector wherein heat and pressure are applied to the cells in-situ, after an encapsulating material has been applied. A tool is fashioned having a bladder expandable under gas pressure, filling a region of the collector where the cells are mounted. At the same time, negative pressure is applied outside of the bladder, enhancing its expansion. The bladder presses against a platen which contacts the encapsulated cells, causing outgassing of the encapsulant, while heat cures the encapsulant. After curing, the bladder is deflated and the tool may be removed from the collector and base and reflective panels put into place, if not already there, thereby allowing the solar collector to be ready for use.

  9. Renewable Energy Manufacturing Program

    Broader source: Energy.gov [DOE]

    Note: The initial application deadline for the Renewable Energy Manufacturing Program is June 30, 2016. Applications will be accepted following that date only if there are remaining funds available...

  10. NREL: Innovation Impact - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Buildings Menu Home Home Solar Solar Wind Wind Analysis Analysis Bioenergy Bioenergy Buildings Buildings Transportation Transportation Manufacturing Manufacturing Energy Systems Integration Energy Systems Integration Buildings Use 40% of U.S. Energy Close Americans spend $400 billion annually to power homes and commercial buildings. An estimated $80 billion could be saved through energy efficiency. Close NREL's net-zero-energy Research Support Facility employs cutting-edge energy efficiency

  11. Additive Manufacturing Technology Assessment

    Energy Savers [EERE]

    of Energy Additive Manufacturing Meets the Critical Materials Shortage Additive Manufacturing Meets the Critical Materials Shortage April 9, 2014 - 11:15am Addthis Green light reflection from a low-oxygen environment, 3D-printer laser deposition of metal powder alloys. | Photo courtesy of Critical Materials Institute, Ames Laboratory Green light reflection from a low-oxygen environment, 3D-printer laser deposition of metal powder alloys. | Photo courtesy of Critical Materials Institute, Ames

  12. Innovative Manufacturing Initiative Project Selections

    Broader source: Energy.gov [DOE]

    The Department announced nearly $23 million for 12 projects across the country to advance technologies aimed at helping American manufacturers dramatically increase the energy efficiency of their manufacturing facilities, lower costs, and develop new manufacturing technologies.

  13. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Home > Impact > Advanced Laser Manufacturing Tools Deliver Higher Performance Click to ... Advanced Laser Manufacturing Tools Deliver Higher Performance In a research lab looking ...

  14. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    THE OPPORTUNITY OF CLEAN ENERGY MANUFACTURING By 2030, the global market for new energy ... and domestic energy resources in manufacturing represents important opportunities for ...

  15. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers...

  16. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    (MECS) > MECS 1994 Combined Consumption and Fuel Switching Manufacturing Energy Consumption Survey 1994 (Combined Consumption and Fuel Switching) Manufacturing Energy Consumption...

  17. Advanced Materials Manufacturing (AMM) Session

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 2 WELCOME & THANK YOU from your friendly support staff: Eric Miller, David Forrest, Fred Crowson, Jessica Savell... ...

  18. Rim-drive cable-aligned heliostat collector system

    DOE Patents [OSTI]

    Dolan, J.E.; Sands, T.D.

    1982-09-30

    Disclosed is a heliostat collector apparatus comprising at least one heliostat suspended from a plurality of longitudinally extending linkage means. An enclosure structure is disposed adjacent the heliostat and provides a means for allowing the heliostat to be substantially protected from weathering. A first drive means is operatively connected to the heliostat to effect steering thereof in at least one of first and second predetermined directions. Finally, a frame member is adapted for supporting the heliostat at an inner portion thereof. The frame includes a plurality of outer expandable portions. Each one of the expandable portions is adapted to slidably engage a corresponding one of the plurality of linkage means. The expandable portions are further adapted to allow the heliostat to be slidably moved along the linkage means in directions away from and towards the enclosure structure and to substantially reduce stress acting on the heliostat during steering.

  19. Oil/gas collector/separator for underwater oil leaks

    DOE Patents [OSTI]

    Henning, Carl D.

    1993-01-01

    An oil/gas collector/separator for recovery of oil leaking, for example, from an offshore or underwater oil well. The separator is floated over the point of the leak and tethered in place so as to receive oil/gas floating, or forced under pressure, toward the water surface from either a broken or leaking oil well casing, line, or sunken ship. The separator is provided with a downwardly extending skirt to contain the oil/gas which floats or is forced upward into a dome wherein the gas is separated from the oil/water, with the gas being flared (burned) at the top of the dome, and the oil is separated from water and pumped to a point of use. Since the density of oil is less than that of water it can be easily separated from any water entering the dome.

  20. Rim-drive cable-aligned heliostat collector system

    DOE Patents [OSTI]

    Dolan, James E.; Sands, Timothy D.

    1984-01-01

    Disclosed is a heliostat collector apparatus comprising at least one heliostat suspended from a plurality of longitudinally extending linkage means. An enclosure structure is disposed adjacent the heliostat and provides a means for allowing the heliostat to be substantially protected from weathering. A first drive means is operatively connected to the heliostat to effect steering thereof in at least one of first and second predetermined directions. Finally, a frame member is adapted for supporting the heliostat at an inner portion thereof. The frame includes a plurality of outer expandable portions. Each one of the expandable portions is adapted to slidably engage a corresponding one of the plurality of linkage means. The expandable portions are further adapted to allow the heliostat to be slidably moved along the linkage means in directions away from and towards the enclosure structure and to substantially reduce stress acting on the heliostat during steering.

  1. Innovative Manufacturing Initiative Recognition Day, Advanced...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Innovative Manufacturing Initiative Recognition Day Advanced Manufacturing Office Overview Unlocking the Potential of Additive Manufacturing in the ...

  2. PV/thermal solar power assembly

    DOE Patents [OSTI]

    Ansley, Jeffrey H.; Botkin, Jonathan D.; Dinwoodie, Thomas L.

    2004-01-13

    A flexible solar power assembly (2) includes a flexible photovoltaic device (16) attached to a flexible thermal solar collector (4). The solar power assembly can be rolled up for transport and then unrolled for installation on a surface, such as the roof (20, 25) or side wall of a building or other structure, by use of adhesive and/or other types of fasteners (23).

  3. Manufacturing Laboratory (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2011-10-01

    This fact sheet describes the purpose, lab specifications, applications scenarios, and information on how to partner with NREL's Manufacturing Laboratory at the Energy Systems Integration Facility. The Manufacturing Laboratory at NREL's Energy Systems Integration Facility (ESIF) focuses on developing methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their manufacturing capabilities to volumes that meet DOE and industry targets. Specifically, the manufacturing activity is currently focused on developing and validating quality control techniques to assist manufacturers of low temperature and high temperature fuel cells in the transition from low to high volume production methods for cells and stacks. Capabilities include initial proof-of-concept studies through prototype system development and in-line validation. Existing diagnostic capabilities address a wide range of materials, including polymer films, carbon and catalyst coatings, carbon fiber papers and wovens, and multi-layer assemblies of these materials, as well as ceramic-based materials in pre- or post-fired forms. Work leading to the development of non-contact, non-destructive techniques to measure critical dimensional and functional properties of fuel cell and other materials, and validation of those techniques on the continuous processing line. This work will be supported by materials provided by our partners. Looking forward, the equipment in the laboratory is set up to be modified and extended to provide processing capabilities such as coating, casting, and deposition of functional layers, as well as associated processes such as drying or curing. In addition, continuous processes are used for components of organic and thin film photovoltaics (PV) as well as battery technologies, so synergies with these important areas will be explored.

  4. Method of making a current collector for a sodium/sulfur battery

    DOE Patents [OSTI]

    Tischer, Ragnar P.; Winterbottom, Walter L.; Wroblowa, Halina S.

    1987-01-01

    This specification is directed to a method of making a current collector (14) for a sodium/sulfur battery (10). The current collector so-made is electronically conductive and resistant to corrosive attack by sulfur/polysulfide melts. The method includes the step of forming the current collector for the sodium/sulfur battery from a composite material (16) formed of aluminum filled with electronically conductive fibers selected from the group of fibers consisting essentially of graphite fibers having a diameter up to 10 microns and silicon carbide fibers having a diameter in a range of 500-1000 angstroms.

  5. Method of making a current collector for a sodium/sulfur battery

    DOE Patents [OSTI]

    Tischer, R.P.; Winterbottom, W.L.; Wroblowa, H.S.

    1987-03-10

    This specification is directed to a method of making a current collector for a sodium/sulfur battery. The current collector so-made is electronically conductive and resistant to corrosive attack by sulfur/polysulfide melts. The method includes the step of forming the current collector for the sodium/sulfur battery from a composite material formed of aluminum filled with electronically conductive fibers selected from the group of fibers consisting essentially of graphite fibers having a diameter up to 10 microns and silicon carbide fibers having a diameter in a range of 500--1,000 angstroms. 2 figs.

  6. Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The Advance Manufacture of Reflectors fact sheet describes a SunShot Initiative project being conducted research team led by the University of Arizona, which is working to develop a novel method for shaping float glass. The technique developed by this research team can drastically reduce the time required for the shaping step. By enabling mass production of solar concentrating mirrors at high speed, this project should lead to improved performance and as much as a 40% reduction in manufacturing costs for reflectors made in very high volume.

  7. Underhood Thermal Performance

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Underhood Thermal Performance This email address is being protected from spambots. You need JavaScript enabled to view it. - Computational Fluid Dynamics Project Leader Background As vehicle technology advances, automakers need a better understanding of underhood heat loads, especially as they relate to emissions and fuel efficiency. Manufacturers of heavy-duty vehicles and off-road machines have similar concerns. Ineffective underhood thermal management can lead to higher emissions, reduced

  8. Electrolytic/fuel cell bundles and systems including a current collector in communication with an electrode thereof

    DOE Patents [OSTI]

    Hawkes, Grant L.; Herring, James S.; Stoots, Carl M.; O'Brien, James E.

    2013-03-05

    Electrolytic/fuel cell bundles and systems including such bundles include an electrically conductive current collector in communication with an anode or a cathode of each of a plurality of cells. A cross-sectional area of the current collector may vary in a direction generally parallel to a general direction of current flow through the current collector. The current collector may include a porous monolithic structure. At least one cell of the plurality of cells may include a current collector that surrounds an outer electrode of the cell and has at least six substantially planar exterior surfaces. The planar surfaces may extend along a length of the cell, and may abut against a substantially planar surface of a current collector of an adjacent cell. Methods for generating electricity and for performing electrolysis include flowing current through a conductive current collector having a varying cross-sectional area.

  9. Manufacturing Innovation in the DOE

    Energy Savers [EERE]

    October 2012 | Department of Energy Definitions and Assumptions, October 2012 Manufacturing Energy and Carbon Footprint Definitions and Assumptions, October 2012 PDF icon footprints_assumptions_definitions_2012.pdf More Documents & Publications Understanding Manufacturing Energy and Carbon Footprints, October 2012 2010 Manufacturing Energy and Carbon Footprints: Definitions and Assumptions U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis

    References Manufacturing

  10. Drug development and manufacturing

    DOE Patents [OSTI]

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.

    2015-10-13

    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  11. An improved absorption generator for solar-thermal powered heat pumps. Part 2: Energy and economics

    SciTech Connect (OSTI)

    Fineblum, S.

    1997-12-31

    Solar heated absorption chiller installations have been very expensive for their rating. To enhance collector thermal efficiency the liquid flowing within the collectors must be kept as cool as possible. However, there is also a need to operate the absorption reported earlier. The compromise usually results in poor collector efficiency as well as a relatively poor specific chiller effect. The proposed vortex generator permits a heat pump to operate efficiently with relatively low temperature solar heated fluid (70--80 C). As a result, the collectors are cooler and more efficient. As noted in Part 1, the specific heat pumping capacity is about 27% greater than conventional systems operating at the same reduced generator temperatures. Therefore, a smaller, less expensive chiller is required. The reduced investment in solar arrays and absorption chillers is estimated along with a range of paybacks.

  12. An improved absorption generator for solar-thermal powered heat pumps. Part 1: Feasibility

    SciTech Connect (OSTI)

    Fineblum, S.

    1997-12-31

    Solar heated absorption chiller installations have been, typically, very expensive for their rating. The need to keep the liquid flowing within the collectors as cool as possible to enhance collector thermal efficiency, conflicts with the need to operate the absorption chiller at a higher temperature. The compromise usually results in poor collector efficiency as well as a relatively poor specific chiller effect. The proposed vortex generator permits a heat pump to operate efficiently with relatively low temperature solar heated fluid (70--80 C). As a result, the collectors are cooler and much more efficient. In addition, the specific heat pumping capacity is about 27% greater than conventional systems operating at the same reduced generator temperatures and, therefore, a smaller chiller is required. The economic consequences of these benefits will be presented in Part 2.

  13. Temperature dependent mechanical property testing of nitrate thermal

    Office of Scientific and Technical Information (OSTI)

    storage salts. (Conference) | SciTech Connect Temperature dependent mechanical property testing of nitrate thermal storage salts. Citation Details In-Document Search Title: Temperature dependent mechanical property testing of nitrate thermal storage salts. Three salt compositions for potential use in trough-based solar collectors were tested to determine their mechanical properties as a function of temperature. The mechanical properties determined were unconfined compressive strength,

  14. Wind Tunnel Tests of Parabolic Trough Solar Collectors: March 2001--August 2003

    SciTech Connect (OSTI)

    Hosoya, N.; Peterka, J. A.; Gee, R. C.; Kearney, D.

    2008-05-01

    Conducted extensive wind-tunnel tests on parabolic trough solar collectors to determine practical wind loads applicable to structural design for stress and deformation, and local component design for concentrator reflectors.

  15. Next-Generation Solar Collectors for CSP, Concentrating Solar Power (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-09-01

    3M Company is one of the 2012 SunShot CSP R&D awardees for their advanced collectors. This fact sheet explains the motivation, description, and impact of the project.

  16. Clean Energy Manufacturing Initiative Midwest Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop Multimaterial Joining Workshop Manufacturing ...

  17. Thermally stabilized heliostat

    DOE Patents [OSTI]

    Anderson, Alfred J.

    1983-01-01

    An improvement in a heliostat having a main support structure and pivoting and tilting motors and gears and a mirror module for reflecting solar energy onto a collector, the improvement being characterized by an internal support structure within each mirror module and front and back sheets attached to the internal support structure, the front and back sheets having the same coefficient of thermal expansion such that no curvature is induced by temperature change, and a layer of adhesive adhering the mirror to the front sheet. The adhesive is water repellent and has adequate set strength to support the mirror but has sufficient shear tolerance to permit the differential expansion of the mirror and the front sheet without inducing stresses or currature effect. The adhesive also serves to dampen fluttering of the mirror and to protect the mirror backside against the adverse effects of weather. Also disclosed are specific details of the preferred embodiment.

  18. Thermosolar | Open Energy Information

    Open Energy Info (EERE)

    Thermosolar Jump to: navigation, search Name: Thermosolar Place: iar nad Hronom, Slovakia Zip: 96501 Sector: Solar Product: Largest manufacturer of thermal solar collectors in...

  19. Heliostar sro | Open Energy Information

    Open Energy Info (EERE)

    Heliostar sro Jump to: navigation, search Name: Heliostar sro Place: Brno, Czech Republic Zip: 618 00 Sector: Solar Product: Czech manufacturer of solar PV and thermal collectors...

  20. Shanghai Solarpanels Co Ltd | Open Energy Information

    Open Energy Info (EERE)

    China Zip: 200240 Sector: Solar Product: Shanghai-based solar thermal company, designing and manufacturing solar collectors and solar water heaters. Coordinates:...

  1. Project Profile: Low-Cost Self-Cleaning Reflector Coatings for CSP Collectors

    Broader source: Energy.gov [DOE]

    -- This project is inactive -- The Oak Ridge National Laboratory (ORNL), under the National Laboratory R&D competitive funding opportunity, is developing self-cleaning, optically transparent coatings that can be applied to the surfaces of heliostats and collector mirrors in concentrating solar power (CSP) systems. The coatings can help to achieve the SunShot Initiative cost goals by reducing the time and costs associated with cleaning collector and heliostat mirror surfaces and increasing the reliability and efficiency of CSP systems.

  2. The Advanced Manufacturing Partnership and the Advanced Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    engineering and mathematics (STEM) education ... manufacturing from university spinouts & licensing * ... * High school teaching and learning models must be adapted ...

  3. National Electrical Manufacturers Association

    Energy Savers [EERE]

    July 24, 2014 VIA EMAIL TO: Regulatory.Review@hq.doe.gov Steven Croley, General Counsel Office of the General Counsel U.S. Department of Energy 1000 Independence Avenue SW., Washington, DC 20585 NEMA Comments on DOE Reducing Regulatory Burden RFI 79 Fed.Reg. 28518 (July 3, 2014) Dear Mr. Croley, The National Electrical Manufacturers Association (NEMA) thanks you for the opportunity to provide comments on the Department of Energy's efforts to make its regulatory program more effective and less

  4. Manufactured Homes Tool

    Energy Science and Technology Software Center (OSTI)

    2005-03-09

    The MH Tool software is designed to evaluate existing and new manufactured homes for structural adequacy in high winds. Users define design elements of a manufactured home and then select the hazard(s) for analysis. MH Tool then calculates and reports structural analysis results for the specified design and hazard Method of Solution: Design engineers input information (geometries, materials, etc.) describing the structure of a manufactured home, from which the software automatically creates a mathematical model.more » Windows, doors, and interior walls can be added to the initial design. HUD Code loads (wind, snow loads, interior live loads, etc.) are automatically applied. A finite element analysis is automatically performed using a third party solver to find forces and stresses throughout the structure. The designer may then employ components of strength (and cost) most appropriate for the loads that must be carried at each location, and then re-run the analysis for verification. If forces and stresses are still within tolerable limits (such as the HUD requirements), construction costs would be reduced without sacrificing quality.« less

  5. Fuel Oil Use in Manufacturing

    U.S. Energy Information Administration (EIA) Indexed Site

    logo Return to: Manufacturing Home Page Fuel Oil Facts Oil Price Effect Fuel Switching Actual Fuel Switching Storage Capacity Fuel Oil Use in Manufacturing Why Look at Fuel Oil?...

  6. Additive Manufacturing for Fuel Cells

    Broader source: Energy.gov [DOE]

    Blake Marshall, AMO's lead for Additive Manufacturing Technologies, will provide an overview of current R&D activities in additive manufacturing and its application to fuel cell prototyping and...

  7. Laser Manufacturing | GE Global Research

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Laser Manufacturing at GE Global Research Click to email this to a friend (Opens in new ... Laser Manufacturing at GE Global Research Learn how laser sintering, an additive laser ...

  8. Energy 101: Clean Energy Manufacturing

    SciTech Connect (OSTI)

    2015-07-09

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  9. NREL: Energy Analysis - Manufacturing Analysis

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Recent Publications "Economic Measurements of Polysilicon for the Photovoltaic Industry: Market Competition and Manufacturing Competitiveness" IEEE Journal of Photovoltaics Supply Chain and Blade Manufacturing Considerations in the Global Wind Industry Economic Development Impact of 1,000 MW of Wind Energy in Texas Manufacturing Analysis With world-class manufacturing analysis capabilities, NREL analyzes clean energy industry trends; cost, price, and performance trends; market and

  10. ITP Nanomanufacturing: Nanomanufacturing Portfolio: Manufacturing...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Portfolio: Manufacturing Processes and Applications to Accelerate Commercial Use of Nanomaterials, January 2011 ITP Nanomanufacturing: Nanomanufacturing Portfolio: ...

  11. Energy 101: Clean Energy Manufacturing

    Broader source: Energy.gov [DOE]

    Most of us have a basic understanding of manufacturing. It's how we convert raw materials, components, and parts into finished goods that meet our essential needs and make our lives easier. But what about clean energy manufacturing? Clean energy and advanced manufacturing have the potential to rejuvenate the U.S. manufacturing industry and open pathways to increased American competitiveness. Watch this video to learn more about this exciting movement and to see some of these innovations in action.

  12. Revolutionizing Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Engineering, and Mathematics -- education outreach at the Energy Department's ... National Network for Manufacturing Innovation pilot announcement. | Photo courtesy of ...

  13. High thermal conductivity lossy dielectric using co-densified...

    Office of Scientific and Technical Information (OSTI)

    Title: High thermal conductivity lossy dielectric using co-densified multilayer configuration Systems and methods are described for loss dielectrics. A method of manufacturing a ...

  14. Out of bounds additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Holshouser, Chris; Newell, Clint; Palas, Sid; Love, Lonnie J.; Kunc, Vlastimil; Lind, Randall F.; Lloyd, Peter D.; Rowe, John C.; Blue, Craig A.; Duty, Chad E.; et al

    2013-03-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  15. Out of Bounds Additive Manufacturing

    SciTech Connect (OSTI)

    Holshouser, Chris [Lockheed Martin Corporation; Newell, Clint [Lockheed Martin Corporation; Palas, Sid [Lockheed Martin Corporation; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL; Lind, Randall F [ORNL; Lloyd, Peter D [ORNL; Rowe, John C [ORNL; Blue, Craig A [ORNL; Duty, Chad E [ORNL; Peter, William H [ORNL; Dehoff, Ryan R [ORNL

    2013-01-01

    Lockheed Martin and Oak Ridge National Laboratory are working on an additive manufacturing (AM) system capable of manufacturing components measured not in terms of inches or feet, but multiple yards in all dimensions with the potential to manufacture parts that are completely unbounded in size.

  16. Printability of alloys for additive manufacturing

    DOE Public Access Gateway for Energy & Science Beta (PAGES Beta)

    Mukherjee, T.; Zuback, J. S.; De, A.; DebRoy, T.

    2016-01-22

    Although additive manufacturing (AM), or three dimensional (3D) printing, provides significant advantages over existing manufacturing techniques, metallic parts produced by AM are susceptible to distortion, lack of fusion defects and compositional changes. Here we show that the printability, or the ability of an alloy to avoid these defects, can be examined by developing and testing appropriate theories. A theoretical scaling analysis is used to test vulnerability of various alloys to thermal distortion. A theoretical kinetic model is used to examine predisposition of different alloys to AM induced compositional changes. A well-tested numerical heat transfer and fluid flow model is usedmore » to compare susceptibilities of various alloys to lack of fusion defects. These results are tested and validated with independent experimental data. Here, the findings presented in this paper are aimed at achieving distortion free, compositionally sound and well bonded metallic parts.« less

  17. MECS 2006 - All Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    All Manufacturing MECS 2006 - All Manufacturing Manufacturing Energy and Carbon Footprint - Sector: All Manufacturing (NAICS 31-33) with Total Energy Input, October 2012 (MECS 2006) All available footprints and supporting documents Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing (NAICS 31-33) More Documents & Publications All Manufacturing (2010 MECS) MECS 2006 - Alumina and Aluminum MECS 2006 - Cement

  18. Advanced Manufacturing Office (Formerly Industrial Technologies Program) |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011. PDF icon DOE's Advanced Manufacturing Office More Documents & Publications Innovative Manufacturing Initiative Recognition Day Manufacturing Demonstration Facilities Workshop Agenda, March 2012 Advanced Manufacturing

  19. All Manufacturing (2010 MECS) | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    All Manufacturing (2010 MECS) All Manufacturing (2010 MECS) Manufacturing Energy and Carbon Footprint for All Manufacturing Sector (NAICS 31-33) Energy use data source: 2010 EIA MECS (with adjustments) Footprint Last Revised: June 2015 View footprints for other sectors here. Manufacturing Energy and Carbon Footprint PDF icon All Manufacturing More Documents & Publications MECS 2006 - All Manufacturing Cement (2010 MECS) Chemicals (2010 MECS) Manufacturing Energy Sankey Diagrams Manufacturing

  20. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Gasoline and Diesel Fuel Update (EIA)

    Manufacturing Energy Consumption Data Show Large Reductions in Both Manufacturing Energy Use and the Energy Intensity of Manufacturing Activity between 2002 and 2010 MECS 2010 - ...

  1. Manufacturing Energy Consumption Survey (MECS) - Analysis & Projection...

    Annual Energy Outlook [U.S. Energy Information Administration (EIA)]

    That increase in supply has in turn lowered the price of natural gas to manufacturers Manufacturing Energy Consumption Data Show Large Reductions in Both Manufacturing Energy Use ...

  2. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy...

  3. Additive Manufacturing: Pursuing the Promise | Department of...

    Broader source: Energy.gov (indexed) [DOE]

    Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. Additive Manufacturing: Pursuing the Promise More Documents...

  4. FHP Manufacturing Company Geothermal | Open Energy Information

    Open Energy Info (EERE)

    FHP Manufacturing Company Geothermal Jump to: navigation, search Name: FHP Manufacturing Company: Geothermal Place: Florida Sector: Geothermal energy Product: FHP Manufacturing...

  5. Teksun PV Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Teksun PV Manufacturing Inc Jump to: navigation, search Logo: Teksun PV Manufacturing Inc Name: Teksun PV Manufacturing Inc Address: 401 Congress Ave Place: Austin, Texas Zip:...

  6. Secure Manufacturing | Y-12 National Security Complex

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Secure Manufacturing Secure Manufacturing The depth and breadth of Y-12's manufacturing capabilities and expertise enable Y-12 to address current and emerging national security...

  7. WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW WORKSHOP: SUSTAINABILITY IN MANUFACTURING AGENDA AND OVERVIEW PDF icon Sustainable Manufacturing Workshop Agenda.pdf ...

  8. Method of manufacturing positive nickel hydroxide electrodes

    DOE Patents [OSTI]

    Gutjahr, M.A.; Schmid, R.; Beccu, K.D.

    1975-12-16

    A method of manufacturing a positive nickel hydroxide electrode is discussed. A highly porous core structure of organic material having a fibrous or reticular texture is uniformly coated with nickel powder and then subjected to a thermal treatment which provides sintering of the powder coating and removal of the organic core material. A consolidated, porous nickel support structure is thus produced which has substantially the same texture and porosity as the initial core structure. To provide the positive electrode including the active mass, nickel hydroxide is deposited in the pores of the nickel support structure.

  9. Finite element modeling of concentrating solar collectors for evauation of gravity loads, bending, and optical characterization.

    SciTech Connect (OSTI)

    Christian, Joshua M.; Ho, Clifford Kuofei

    2010-04-01

    Understanding the effects of gravity and wind loads on concentrating solar power (CSP) collectors is critical for performance calculations and developing more accurate alignment procedures and techniques. This paper presents a rigorous finite-element model of a parabolic trough collector that is used to determine the impact of gravity loads on bending and displacements of the mirror facets and support structure. The geometry of the LUZ LS-2 parabolic trough collector was modeled using SolidWorks, and gravity-induced loading and displacements were simulated in SolidWorks Simulation. The model of the trough collector was evaluated in two positions: the 90{sup o} position (mirrors facing upward) and the 0{sup o} position (mirrors facing horizontally). The slope errors of the mirror facet reflective surfaces were found by evaluating simulated angular displacements of node-connected segments along the mirror surface. The ideal (undeformed) shape of the mirror was compared to the shape of the deformed mirror after gravity loading. Also, slope errors were obtained by comparing the deformed shapes between the 90{sup o} and 0{sup o} positions. The slope errors resulting from comparison between the deformed vs. undeformed shape were as high as {approx}2 mrad, depending on the location of the mirror facet on the collector. The slope errors resulting from a change in orientation of the trough from the 90{sup o} position to the 0{sup o} position with gravity loading were as high as {approx}3 mrad, depending on the location of the facet.

  10. Annual collectible energy of a two-axis tracking flat-plate solar collector

    SciTech Connect (OSTI)

    Attalage, R.A.; Reddy, T.A. )

    1992-01-01

    A correlation for annual collectible energy of a two-axis tracking flat-plate solar collector has been developed using simulated results based on typical meteorological year (TMY) data for 26 US locations. A preliminary validation of this correlation has been carried out with data from four Australian locations. With the advent of increasing interest in photovoltaic systems, there are a number of advantages of using a two-axis flat-plate collector. Since the tracking system is generally much cheaper than the collector panel, such a mode permits the incident solar radiation to be collected more efficiently. Incidence angle effects are minimized and, moreover, contrary to concentrating collectors, such a mode enables both the diffuse and beam components of solar radiation to be collected. In tropical locations where the diffuse fraction is generally high, this may be a great advantage. The objective of this study was to develop a correlation for the annual collectible energy of a two-axis tracking flat-plate collector.

  11. Advanced Manufacture of Reflectors (Fact Sheet)

    SciTech Connect (OSTI)

    Not Available

    2012-09-01

    The University of Arizona is one of the 2012 SunShot CSP R&D awardees for their advanced collectors. This fact sheet explains the motivation, description, and impact of the project.

  12. Wind Manufacturing Facilities | Department of Energy

    Energy Savers [EERE]

    Manufacturing Facilities Wind Manufacturing Facilities Wind Manufacturing Facilities America's wind energy industry supports a growing domestic industrial base. Check out this map to find manufacturing facilities in your state

  13. Oak Ridge Centers for Manufacturing Technology - The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  14. Oak Ridge Centers for Manufacturing Technology ? The Manufacturing...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    The Manufacturing Skills Campus Another of the inputs came from Garry Whitley, President of the Atomic Trades and Labor Council, since retired. Garry and I have worked together...

  15. Automated solar collector installation design including ability to define heterogeneous design preferences

    DOE Patents [OSTI]

    Wayne, Gary; Frumkin, Alexander; Zaydman, Michael; Lehman, Scott; Brenner, Jules

    2014-04-29

    Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre -defined "features" with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Embodiments may also include definition of one or more design apertures, each of which may correspond to boundaries in which solar collector layouts should comply with distinct sets of user-defined design preferences. Distinct apertures may provide heterogeneous regions of collector layout according to the user-defined design preferences.

  16. Automated solar collector installation design including ability to define heterogeneous design preferences

    DOE Patents [OSTI]

    Wayne, Gary; Frumkin, Alexander; Zaydman, Michael; Lehman, Scott; Brenner, Jules

    2013-01-08

    Embodiments may include systems and methods to create and edit a representation of a worksite, to create various data objects, to classify such objects as various types of pre-defined "features" with attendant properties and layout constraints. As part of or in addition to classification, an embodiment may include systems and methods to create, associate, and edit intrinsic and extrinsic properties to these objects. A design engine may apply of design rules to the features described above to generate one or more solar collectors installation design alternatives, including generation of on-screen and/or paper representations of the physical layout or arrangement of the one or more design alternatives. Embodiments may also include definition of one or more design apertures, each of which may correspond to boundaries in which solar collector layouts should comply with distinct sets of user-defined design preferences. Distinct apertures may provide heterogeneous regions of collector layout according to the user-defined design preferences.

  17. Plumbing Manufacturer's Institute Ex Parte Communication Regarding...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Plumbing Manufacturer's Institute Ex Parte Communication Regarding Showerheads Letter to Department ...

  18. INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING TRANSFORMATIONAL ENERGY PRODUCTIVITY GAINS INDUSTRIAL SCALE DEMONSTRATION OF SMART MANUFACTURING ACHIEVING ...

  19. Nakagawa Electric Machinery Manufacturer | Open Energy Information

    Open Energy Info (EERE)

    navigation, search Name: Nakagawa Electric Machinery Manufacturer Place: Saku, Nagano, Japan Product: A company engages in electrical equipment manufacture. Coordinates:...

  20. ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing of Surfaces with Nanoscale and Microscale Features ITP Nanomanufacturing: Manufacturing of Surfaces with Nanoscale and Microscale Features PDF icon...

  1. Clean Energy Manufacturing Innovation Institute for Composites...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures Clean Energy Manufacturing Innovation Institute for Composites Materials and Structures ...

  2. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program Fact ...

  3. American Energy and Manufacturing Competitiveness Summit Introduction...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Addthis Description Introduction video for the American Energy and Manufacturing ... for the American Energy and Manufacturing Competetitiveness Summit Introduction video. ...

  4. Advanced Manufacturing Office (Formerly Industrial Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Office (Formerly Industrial Technologies Program) Advanced Manufacturing Office (Formerly Industrial Technologies Program) Presented at the NREL Hydrogen and Fuel ...

  5. Semiconductor Manufacturing International Corp SMIC | Open Energy...

    Open Energy Info (EERE)

    Manufacturing International Corp SMIC Jump to: navigation, search Name: Semiconductor Manufacturing International Corp (SMIC) Place: Shanghai, Shanghai Municipality, China Zip:...

  6. Manufacturing consumption of energy 1994

    SciTech Connect (OSTI)

    1997-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  7. The manufacture and performance of homogeneous microstructure SBR MOX fuel

    SciTech Connect (OSTI)

    Barker, Matthew A.; Stephenson, Keith; Weston, Rebecca

    2007-07-01

    In the early 1980's, British experience in the manufacture of mixed-oxide fast reactor fuel was used to develop a new thermal MOX manufacturing route called the Short Binder-less Route (SBR). Laboratory- scale development led to the manufacture of commercial PWR fuel in a small pilot plant, and the construction of the full-scale dual-line Sellafield MOX Plant (SMP). SMP's first MOX assemblies are now under irradiation. SBR MOX is manufactured with 100% co-milled feedstock, leading to a microstructure dominated by a solid solution of (U,Pu)O{sub 2} at the nominal enrichment. A comprehensive fuel performance research programme has demonstrated the benign performance of SBR MOX up to 54 MWd/kgHM. In particular, the homogeneous microstructure is believed to be instrumental in the favourable fission gas retention and PCI resistance properties. (authors)

  8. clean energy manufacturing | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Clean Energy Manufacturing Initiative The Clean Energy Manufacturing Initiative is a strategic integration and commitment of manufacturing efforts across the DOE Office of Energy Efficiency & Renewable Energy's (EERE's) clean energy technology offices and Advanced Manufacturing Office, focusing on American competitiveness in clean energy manufacturing. Clean Energy Manufacturing Initiative: http://www1.eere.energy.gov/energymanufacturing

  9. Reducing heat loss from the energy absorber of a solar collector

    DOE Patents [OSTI]

    Chao, Bei Tse; Rabl, Ari

    1976-01-01

    A device is provided for reducing convective heat loss in a cylindrical radiant energy collector. It includes a curved reflective wall in the shape of the arc of a circle positioned on the opposite side of the exit aperture from the reflective side walls of the collector. Radiant energy exiting the exit aperture is directed by the curved wall onto an energy absorber such that the portion of the absorber upon which the energy is directed faces downward to reduce convective heat loss from the absorber.

  10. Advanced Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Advanced Manufacturing EERE leads a robust network of researchers and other partners to continually develop cost-effective energy-saving solutions that help make our country run better through increased efficiency — promoting better plants, manufacturing processes, and products; more efficient new homes and improved older homes; and other solutions to enhance the buildings in which we work, shop, and lead our everyday lives. EERE leads a robust network of researchers

  11. Transformational Manufacturing | Argonne National Laboratory

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Transformational Manufacturing Argonne's new Advanced Battery Materials Synthesis and Manufacturing R&D Program focuses on scalable process R&D to produce advanced battery materials in sufficient quantity for industrial testing. The U.S. manufacturing industry consumes more than 30 quadrillion Btu of energy per year, directly employs about 12 million people and generates another 7 million jobs in related businesses. Argonne is working with industry to develop innovative and

  12. Manufacturing consumption of energy 1991

    SciTech Connect (OSTI)

    Not Available

    1994-12-01

    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  13. NREL: Energy Systems Integration - Manufacturing

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Manufacturing capabilities at NREL support the production of components for fuel cells and electrochemical cells and the development of methods and technologies that will assist manufacturers of hydrogen and fuel cell technologies, as well as other renewable energy technologies, to scale up their production to meet national goals. Fuel cells cleanly and efficiently convert hydrogen into electricity through an electrochemical process. Fuel cells offer promise in a wide range of

  14. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Detailed Tables 28 Energy Information AdministrationManufacturing Consumption of Energy 1994 1. In previous MECS, the term "primary energy" was used to denote the "first use" of...

  15. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    energy data used in this report do not reflect adjustments for losses in electricity generation or transmission. 1 The manufacturing sector is composed of establishments classified...

  16. Manufacturing Spotlight: Boosting American Competitiveness

    Broader source: Energy.gov [DOE]

    Find out how the Energy Department is helping bring new clean energy technologies to the marketplace and make manufacturing processes more energy efficient.

  17. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... projects that reduce the cost and risk of commercializing new technologies or ... manufacturing, data management, and operation of complex energy and communication systems. ...

  18. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    the CM, the ASM contains two components. The first component is the mail portion, a probability sample of manufacturing establishments selected from the list of establishments...

  19. The Clean Energy Manufacturing Initiative

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    by ensuring critical feedback from the production phase to invention and discovery. Additive manufacturing is just one of several technologies advanced by the Energy...

  20. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    Natural Gas to Residual Fuel Oil, by Industry Group and Selected Industries, 1994 369 Energy Information AdministrationManufacturing Consumption of Energy 1994 SIC Residual...

  1. High Pressure Hydrogen Tank Manufacturing

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  2. Electrolyzer Manufacturing Progress and Challenges

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  3. Manufacturing Fuel Cell Manhattan Project

    Broader source: Energy.gov [DOE]

    Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D Workshop in Washington, DC, August 11-12, 2011.

  4. Integrated Design and Manufacturing of Cost-Effective & Industrial-Scalable

    Broader source: Energy.gov (indexed) [DOE]

    TEG for Vehicle Applications | Department of Energy Integrated design and manufacture of scalable vehicular TEG PDF icon zuo.pdf More Documents & Publications Integrated Design and Manufacturing of Cost-Effective & Industrial-Scalable TEG for Vehicle Applications Integrated Design and Manufacturing of Thermoelectric Generator Using Thermal Spray Correlation Between Structure and Thermoelectric Properties of Bulk High Performance Materials for Energy Conversion

  5. Tunable Thermal Link - Energy Innovation Portal

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Tunable Thermal Link Lawrence Berkeley National Laboratory Contact LBL About This Technology Technology Marketing SummaryThermal links are incorporated into everything from frying pans to internal combustion engine spark plugs and heat sinks on integrated circuit boards. Typically, the link's thermal resistance is fixed and cannot be tuned after manufacture. While the ability to tune electrical resistors is widespread, virtually no tunable thermal resistance link exists, which has held back the

  6. Electron emission in a source-collector sheath system: A kinetic study

    SciTech Connect (OSTI)

    Rizopoulou, N. Coppins, M.; Bacharis, M.; Robinson, A. P. L.

    2014-10-15

    The classical source-collector sheath system describes a plasma that forms between a Maxwellian source and an absorbing wall. The plasma is assumed to be collisionless and without ionization. Two distinct areas are being formed: the collector sheath, an ion-rich region in contact with the absorbing boundary, and the source sheath, which is an electron-rich area near the Maxwellian source. In this work, we study a modified version of the classical source-collector sheath system, where the wall is no longer absorbing but emits electrons. As a result, we have two different types of collector sheath, one where a potential well is formed and one without a potential well. We examine the effect of electron emission for a range of conditions for the plasma and the emitted electrons. In the first part of this work, we study the problem analytically, and in the second, using our kinetic Vlasov code, Yggdrasil. The simulation results are in very good agreement with the predictions of our theoretical model.

  7. Planar fuel cell utilizing nail current collectors for increased active surface area

    DOE Patents [OSTI]

    George, Thomas J.; Meacham, G. B. Kirby

    2002-03-26

    A plurality of nail current collector members are useful in the gas flow passages of an electrochemical device to optimize the active surfaces of the device and to provide structural support. In addition, the thicknesses of cathode and anode layers within the electrochemical device are varied according to current flow through the device to reduce resistance and increase operating efficiency.

  8. Transpired Solar Collector at NREL's Waste Handling Facility Uses Solar Energy to Heat Ventilation Air

    SciTech Connect (OSTI)

    2010-09-08

    The transpired solar collector was installed on NREL's Waste handling Facility (WHF) in 1990 to preheat ventilation air. The electrically heated WHF was an ideal candidate for the this technology - requiring a ventilation rate of 3,000 cubic feet per meter to maintain safe indoor conditions.

  9. Supplemental grounding of extended emp collectors. Final report, 1 May 1980-31 January 1982

    SciTech Connect (OSTI)

    Denny, H.W.; Acree, D.W.; Melson, G.B.; Millard, D.P.

    1982-01-31

    The external conductors of a facility, particularly long, above ground types, pose a severe EMP threat. A primary purpose of this program was to investigate the premise that supplemental ground connections in these types of conductors could serve to reduce this threat. To support this investigation an External Collector Analysis Model (ECAM) was developed. ECAM was applied to analyzing the EMP-induced current levels appearing at a facility under various conditions of line length, line height, and number of grounds. From the results, approaches to the treatment of external collector penetrations are suggested. In addition to the external collector assessments, preliminary studies of internal collector responses are reported. Supplemental studies of techniques for measuring the responses of earth electrode systems over the EMP power spectrum are described. A successful technique utilizing currently available instrumentation was used to validate a test probe and to evaluate scaled models of various commonly used earth electrode geometries. From the measurements, observations relating to the behavior of various geometries up to 500 MHz are made.

  10. Design considerations for solar industrial process heat systems: nontracking and line focus collector technologies

    SciTech Connect (OSTI)

    Kutscher, C.F.

    1981-03-01

    Items are listed that should be considered in each aspect of the design of a solar industrial process heat system. The collector technologies covered are flat-plate, evacuated tube, and line focus. Qualitative design considerations are stressed rather than specific design recommendations. (LEW)

  11. Experimental study of the influence of collector height on the steady state performance of a passive solar air heater

    SciTech Connect (OSTI)

    Ryan, D.; Burek, S.A.M.

    2010-09-15

    Passive solar air heaters, such as solar chimneys and Trombe Walls, rely on solar-induced buoyancy-driven (natural) convection to produce the flow of air. Although buoyancy-driven convection is well understood for a single vertical plate, buoyancy-driven convection in an asymmetrically-heated channel is more problematic, and in particular, the effects of the channel height on the flow rate and heat transfer. This paper reports on experiments on test rigs resembling lightweight passive solar air-heating collectors. The test rigs were of heights 0.5, 1.0 and 2.0 m, with adjustable channel depths (20-150 mm) and heat inputs (up to 1000 W/m{sup 2}). Measurements were made of the air, plate and cover temperatures, and air velocities. Results are presented as dimensionless correlations of mass flow (as Reynolds number) and efficiency against heat input (as Rayleigh number), channel depth and height. Thermal efficiency is shown to be a function of the heat input and the system height, but not of the channel depth; mass flow is shown to be a dependent on all three parameters. (author)

  12. Manufacturers' View on Benchmarking and Disclosure

    U.S. Energy Information Administration (EIA) Indexed Site

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  13. Manufacturing serendipity: Chicago Innovation Exchange enhancing regional

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Association of Electrical and Medical Imaging Equipment Manufacturers Manufacturing Solutions for Energy Efficiency in Buildings Patrick Hughes Policy Director, High Performance Buildings National Electrical Manufacturers Association The Association of Electrical and Medical Imaging Equipment Manufacturers What is NEMA? The Association of Electrical Equipment and Medical Imaging Manufacturers Which policies encourage energy efficiency in buildings? Energy Savings Performance Contracts Tax

  14. Advanced Technology Vehicles Manufacturing Incentive Program | Department

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    of Energy Technology Vehicles Manufacturing Incentive Program Advanced Technology Vehicles Manufacturing Incentive Program A fact sheet detailling the advanced technology vehicles manufacturing incentive program. PDF icon Advanced Technology Vehicles Manufacturing Incentive Program More Documents & Publications Advanced Technology Vehicles Manufacturing Incentive Program MEMA: Comments MEMA: Letter

  15. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    2(94) Distribution Category UC-950 Manufacturing Consumption of Energy 1994 December 1997 Energy Information Administration Office of Energy Markets and End Use U.S. Department of...

  16. Alternative Energy Manufacturing Tax Credit

    Broader source: Energy.gov [DOE]

    The Alternative Energy Manufacturing Tax Credit is a nonrefundable tax credit for up to 100% of new state tax revenues (including state, corporate, sales, and withholding taxes) over the life of a...

  17. 2014 Manufacturing Energy Consumption Survey

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    U S C E N S U S B U R E A U 2014 Manufacturing Energy Consumption Survey Sponsored by the Energy Information Administration U.S. Department of Energy Administered and Compiled by ...

  18. Manufacturing means jobs ? Mike Arms

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Manufacturing Means Jobs - Mike Arms Mike Arms and I usually meet and say hello at the East Tennessee Economic Council meetings each Friday morning at 7:30 a.m. This unique meeting...

  19. CFL Manufacturers: ENERGY STAR Letters

    Broader source: Energy.gov [DOE]

    DOE issued letters to 25 manufacturers of compact fluorescent lamps (CFLs) involving various models after PEARL Cycle 9 testing indicated that the models do not meet the ENERGY STAR specification and, therefore, are disqualified from the ENERGY STAR Program.

  20. Innovative Manufacturing Initiative Recognition Day

    Broader source: Energy.gov [DOE]

    The Innovative Manufacturing Initiative (IMI) Recognition Day (held in Washington, DC on June 20, 2012) showcased IMI projects selected by the Energy Department to help American manufacturers dramatically increase the energy efficiency of their operations and reduce costs. Each project will advance transformational technologies and materials that can benefit a broad cross-section of the domestic economy. This event created a platform for inter-agency and industry networking and also raised awareness among congressional staff and private investors.

  1. The President's Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Presentation prepared by Dale Hall for the Roadmap Workshop on Manufacturing R&D for the ... Manufacturing National Program Office Roadmap on Manufacturing R&D for the Hydrogen ...

  2. Advanced Manufacturing Office Overview | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Office Overview Advanced Manufacturing Office Overview PDF icon mw_rf_workshop_july2012.pdf More Documents & Publications Microwave and Radio Frequency Workshop Manufacturing Demonstration Facility Workshop Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing

  3. 2014 Manufacturing Energy and Carbon Footprints: Scope

    Energy Savers [EERE]

    Scope The energy and carbon footprint analysis examines fifteen individual manufacturing sectors that together consume 95% of U.S. manufacturing primary energy consumption and ...

  4. Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast Regional Summit on July 9 in Atlanta, GA Upcoming Clean Energy Manufacturing Initiative (CEMI) Southeast Regional ...

  5. Additive Manufacturing Meets the Critical Materials Shortage

    Broader source: Energy.gov [DOE]

    Find out how the Energy Department's Advanced Manufacturing Office is working to address potential shortages of critical materials through additive manufacturing, or 3D printing.

  6. Energy Intensity Indicators: Manufacturing Energy Intensity

    Broader source: Energy.gov [DOE]

    The manufacturing sector comprises 18 industry sectors, generally defined at the three-digit level of the North American Industrial Classification System (NAICS). The manufacturing energy data...

  7. Miraial formerly Kakizaki Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    to: navigation, search Name: Miraial (formerly Kakizaki Manufacturing) Place: Tokyo, Japan Zip: 171-0021 Product: Manufacturer of wafer handling products and other components...

  8. Energy Department Invests in Innovative Manufacturing Technologies...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    in Innovative Manufacturing Technologies Energy Department Invests in Innovative Manufacturing Technologies June 13, 2012 - 12:00am Addthis The Energy Department announced on June...

  9. Manufacturing Institutes Exhibit American Innovation at Hannover...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Institutes Exhibit American Innovation at Hannover Messe Manufacturing Institutes Exhibit American Innovation at Hannover Messe April 25, 2016 - 4:30pm Addthis The ...

  10. Industrial Scale Demonstration of Smart Manufacturing Achieving...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    unit processes, smart manufacturing (SM) systems that ... A smart system that not only sought to recover waste heat, ... is based on current manufacturing and IT industry standards. ...

  11. Advanced Battery Manufacturing Facilities and Equipment Program...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    More Documents & Publications Advanced Battery Manufacturing Facilities and Equipment Program Advanced Battery Manufacturing Facilities and Equipment Program AVTA: 2010 Honda Civic ...

  12. American Wind Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    American Wind Manufacturing Addthis 1 of 9 Nordex USA -- a global manufacturer of wind turbines -- delivered and installed turbine components for the Power County Wind...

  13. National Network for Manufacturing Innovation: A Preliminary...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Network for Manufacturing Innovation: A Preliminary Design National Network for Manufacturing Innovation: A Preliminary Design The Federal investment in the National Network for ...

  14. China Shandong Penglai Electric Power Equipment Manufacturing...

    Open Energy Info (EERE)

    Penglai Electric Power Equipment Manufacturing Jump to: navigation, search Name: China Shandong Penglai Electric Power Equipment Manufacturing Place: Penglai, Shandong Province,...

  15. National Electrical Manufacturers Association (NEMA) Response...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI National Electrical Manufacturers Association (NEMA) Response to Smart Grid RFI The National Electrical ...

  16. Advanced Qualification of Additive Manufacturing Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Additive Manufacturing Workshop Poster Abstract Submission - deadline July 10, 2015 Advanced Qualification of Additive Manufacturing Materials using in situ sensors, diagnostics...

  17. FY 2008 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2008 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2008 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  18. FY 2010 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2010 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2010 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  19. FY 2009 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2009 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2009 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  20. FY 2006 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2006 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2006 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  1. FY 2007 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2007 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2007 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  2. FY 2011 Honeywell Federal Manufacturing & Technologies, LLC,...

    National Nuclear Security Administration (NNSA)

    FY 2011 Honeywell Federal Manufacturing & Technologies, LLC, PER Summary SUMMARY OF FY 2011 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES, LLC, AWARD FEE DETERMINATION Total ...

  3. Manufacturing Barriers to High Temperature PEM Commercialization...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Barriers to High Temperature PEM Commercialization Manufacturing Barriers to High Temperature PEM Commercialization Presented at the NREL Hydrogen and Fuel Cell Manufacturing R&D ...

  4. Manufacturing Demonstration Facilities Workshop Agenda, March...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facilities Workshop Marriott Springhill Suites O'Hare - Chicago, IL March 12, 2012 Objectives Introduce the manufacturing community to the U.S. DOE ...

  5. Understanding Manufacturing Energy and Carbon Footprints, October...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Documents & Publications Understanding the 2010 Manufacturing Energy and Carbon Footprints U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis MECS 2006 - Cement

  6. Oak Ridge Centers for Manufacturing Technology - Partnership...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Impact on the Semiconductor Industry, part 2 The Oak Ridge Centers for Manufacturing Technology in partnership with SEMATECH (Semiconductor Manufacturing TECHnology) had...

  7. Clean Energy Manufacturing Initiative Southeast Regional Summit...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative Southeast Regional Summit Clean Energy Manufacturing Initiative Southeast Regional Summit July 9, 2015 8:30AM to 6:00PM EDT Renaissance...

  8. Batteries - Materials Processing and Manufacturing Breakout session

    Broader source: Energy.gov (indexed) [DOE]

    the Other Technical Areas Being Discussed * Li metal manufacturing * Variability in cell manufacturing -intrinsic reduction and aging differences in pack? * Understanding of...

  9. Processing and Manufacturing Equipment | Open Energy Information

    Open Energy Info (EERE)

    Processing and Manufacturing Equipment Jump to: navigation, search TODO: Add description List of Processing and Manufacturing Equipment Incentives Retrieved from "http:...

  10. Technologies Enabling Agile Manufacturing (TEAM) ? an ORCMT...

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Technologies Enabling Agile Manufacturing (TEAM) - An ORCMT success story Technologies Enabling Agile Manufacturing (TEAM) was one of the larger programs to come from the...

  11. Bio Solutions Manufacturing Inc | Open Energy Information

    Open Energy Info (EERE)

    Solutions Manufacturing Inc Jump to: navigation, search Name: Bio Solutions Manufacturing Inc Place: Las Vegas, Nevada Zip: 89103 Product: Waste-to-energy bioremediation developer....

  12. DOE - Office of Legacy Management -- Manufacturing Laboratories...

    Office of Legacy Management (LM)

    Manufacturing Laboratories Inc - MA 0-04 FUSRAP Considered Sites Site: MANUFACTURING LABORATORIES, INC. (MA.0-04 ) Eliminated from further consideration under FUSRAP Designated...

  13. Chung Hsin Electric Machinery Manufacturing Corporation CHEM...

    Open Energy Info (EERE)

    Chung Hsin Electric Machinery Manufacturing Corporation CHEM Jump to: navigation, search Name: Chung Hsin Electric & Machinery Manufacturing Corporation (CHEM) Place: Taoyuan...

  14. Leitner Shriram Manufacturing Ltd | Open Energy Information

    Open Energy Info (EERE)

    Manufacturing Ltd Jump to: navigation, search Name: Leitner Shriram Manufacturing Ltd Place: Chennai, Tamil Nadu, India Zip: 600095 Sector: Wind energy Product: Chennai-based JV...

  15. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies....

  16. Advanced Qualification of Additive Manufacturing Materials Workshop

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Qualification of Additive Manufacturing Materials Workshop Advanced Qualification of Additive Manufacturing Materials Workshop WHEN: Jul 20, 2015 8:30 AM - Jul 21, 2015...

  17. Aurora Photovoltaics Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Photovoltaics Manufacturing Jump to: navigation, search Name: Aurora Photovoltaics Manufacturing Place: Lawrenceville, New Jersey Zip: 8648 Sector: Solar Product: A subsidiary of...

  18. Industrial Activities at DOE: Efficiency, Manufacturing, Process...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    PDF icon Industrial Activities at DOE: Efficiency, Manufacturing, Process, and Materials R&D More Documents & Publications Fiber Reinforced Polymer Composite Manufacturing Workshop ...

  19. Wind Energy & Manufacturing | Open Energy Information

    Open Energy Info (EERE)

    Wind Energy & Manufacturing Jump to: navigation, search Blades manufactured at Gamesa's factory in Ebensburg, Pennsylvania, will be delivered to wind farms across the United...

  20. Manufacturing Consumption of Energy 1991--Combined Consumption...

    U.S. Energy Information Administration (EIA) Indexed Site

    call 202-586-8800 for help. Return to Energy Information Administration Home Page. Home > Energy Users > Manufacturing > Consumption and Fuel Switching Manufacturing Consumption of...

  1. Stronger Manufacturers' Energy Efficiency Standards for Residential...

    Energy Savers [EERE]

    Stronger Manufacturers' Energy Efficiency Standards for Residential Air Conditioners Go Into Effect Today Stronger Manufacturers' Energy Efficiency Standards for Residential Air ...

  2. Discovery of Non-random Spatial Distribution of Impacts in the Stardust Cometary Collector

    SciTech Connect (OSTI)

    Westphal, A J; Bastien, R K; Borg, J; Bridges, J; Brownlee, D E; Burchell, M J; Cheng, A F; Clark, B C; Djouadi, Z; Floss, C; Franchi, I; Gainsforth, Z; Graham, G; Green, S F; Heck, P R; Horanyi, M; Hoppe, P; Horz, F P; Huth, J; Kearsley, A; Leroux, H; Marhas, K; Nakamura-Messenger, K; Sandford, S A; See, T H; Stadermann, F J; Teslich, N E; Tsitrin, S; Warren, J L; Wozniakiewicz, P J; Zolensky, M E

    2007-04-06

    We report the discovery that impacts in the Stardust cometary collector are not distributed randomly in the collecting media, but appear to be clustered on scales smaller than {approx} 10 cm. We also report the discovery of at least two populations of oblique tracks. We evaluated several hypotheses that could explain the observations. No hypothesis was consistent with all the observations, but the preponderance of evidence points toward at least one impact on the central Whipple shield of the spacecraft as the origin of both clustering and low-angle oblique tracks. High-angle oblique tracks unambiguously originate from a non-cometary impact on the spacecraft bus just forward of the collector.

  3. USFOE: Extended Summary - Lithium ion batteries and their manufacturing challenges

    SciTech Connect (OSTI)

    Daniel, Claus

    2014-01-01

    There is no one lithium ion battery. With the variety of materials and electrochemical couples at our disposal as shown in the previous talks, we have the opportunity to design battery cells specific for their applications. Such applications require optimization of voltage, state of charge utilization, lifetime needs, and safety considerations. Electrochemical couples allow for designing power and energy ratios and available energy for the application. Integration in a large format cell requires optimized roll to roll electrode manufacturing and active material utilization. Electrodes are coated on a current collector in a composite structure comprised of active material, binders, and conductive additives which requires careful control of colloidal chemistry, adhesion, and solidification. These added inactive materials and the cell packaging reduce energy density. Degree of porosity and compaction in the electrode can impede or enhance battery performance. Pathways are explored to bring batteries from currently commercially available 100Wh/kg and 200Wh/L at $500/kWh to 250Wh/kg and 400Wh/L at $125/kWh.

  4. Optical performance of the TBC-2 solar collector before and after the 1993 mirror lustering

    SciTech Connect (OSTI)

    Houser, R.; Strachan, J.

    1995-02-01

    In 1993, the mirror facets of one of Sandia`s point-focusing solar collectors, the Test Bed Concentrator {number_sign}2 (TBC-2), were reconditioned. The concentrator`s optical performance was evaluated before and after this operation. This report summarizes and compares the results of these tests. The tests demonstrated that the concentrator`s total power and peak flux were increased while the overall flux distribution in the focal plane remained qualitatively the same.

  5. Electron beam simulation from gun to collector: Towards a complete solution

    SciTech Connect (OSTI)

    Mertzig, R. Shornikov, A. Wenander, F.; Beebe, E.; Pikin, A.

    2015-01-09

    An electron-beam simulation technique for high-resolution complete EBIS/T modelling is presented. The technique was benchmarked on the high compression HEC{sup 2} test-stand with an electron beam current, current density and energy of 10 A, 10 kA/cm{sup 2} and 49.2 keV, and on the immersed electron beam at REXEBIS for electron beam characteristics of 0.4 A, 200 A/cm{sup 2} and 4.5 keV. In both Brillouin-like and immersed beams the electron-beam radius varies from several millimeters at the gun, through some hundreds of micrometers in the ionization region to a few centimeters at the collector over a total length of several meters. We report on our approach for finding optimal meshing parameters, based on the local beam properties such as magnetic field-strength, electron energy and beam radius. This approach combined with dividing the problem domain into sub-domains, and subsequent splicing of the local solutions allowed us to simulate the beam propagation in EBISes from the gun to the collector using a conventional PC in about 24–36 h. Brillouin-like electron beams propagated through the complete EBIS were used to analyze the beam behavior within the collector region. We checked whether elastically reflected paraxial electrons from a Brillouin-like beam will escape from the collector region and add to the loss current. We have also studied the power deposition profiles as function of applied potentials using two electrode geometries for a Brillouin-like beam including the effects of backscattered electrons.

  6. Development of low-cost polymer film solar collectors. Annual report

    SciTech Connect (OSTI)

    Andrews, J.W.; Le Doux, P.; Metz, P.D.; Wilhelm, W.G.

    1983-09-01

    This report covers work performed on the Brookhaven National Laboratory polymer film collector project during the period October 1, 1981 to November 1, 1982, in four major areas of endeavor: materials, engineering, economics, and testing. It also describes the search for solutions to the major problem - delamination of the polymer and metal sheets in the absorber - which occurred during the severe conditions associated with solar cooling applications. Finally, it outlines the plan of work for fiscal year 1983.

  7. Clean Energy Manufacturing Initiative Events | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Initiative Events Clean Energy Manufacturing Initiative Events

  8. Worldwide Energy and Manufacturing USA Inc formerly Worldwide...

    Open Energy Info (EERE)

    and Manufacturing USA Inc formerly Worldwide Manufacturing USA Jump to: navigation, search Name: Worldwide Energy and Manufacturing USA Inc (formerly Worldwide Manufacturing USA)...

  9. Performance of a double-effect absorption chiller driven by ICPC solar collectors

    SciTech Connect (OSTI)

    Bergquam, J.B.; Duff, W.S.; Brezner, J.M.; Henkel, E.T.; Winston, R.; O'Gallagher, J.; Sethi, P.

    1999-07-01

    This paper presents experimental data and analytical results describing the performance of a 70 kW (20 ton), water-fired, double-effect absorption chiller. The chiller is driven by a 106 m{sup 2} array of integrated compound parabolic concentrator (ICPC) solar collectors. For this project, an existing gas-fired chiller was modified to operate on hot water. The water was heated by an array of 336 evacuated ICPC tubes. Each tube has an effective area of 0.317 m{sup 2}. The chiller and collector array are part of a complete solar HVAC system that provides air conditioning and space heating for a 743 m{sup 2} (8,000 ft{sup 2}) commercial building in Sacramento, CA. The other components of the HVAC system are a high temperature storage tank, a cooling tower, a gas-fired back-up boiler and five 14 kW (4 ton) cooling/heating fan coil units. The experimental data are used to determine; (1) the efficiency of the collectors; (2) the coefficient of performance of the chiller; and (3) the overall energy balance on the system. Computer models have also been developed to predict the performance and to optimize the design and operating characteristics of the HVAC system.

  10. Evaluating the Performance and Economics of Transpired Solar Collectors for Commercial Applications: Preprint

    SciTech Connect (OSTI)

    Kozubal, E.; Deru, M.; Slayzak, S.; Norton, P.; Barker, G.; McClendon, J,

    2008-07-01

    Using transpired solar collectors to preheat ventilation air has recently become recognized as an economic alternative for integrating renewable energy into commercial buildings in heating climates. The collectors have relatively low installed costs and operate on simple principles. Theory and performance testing have shown that solar collection efficiency can exceed 70% of incident solar. However, implementation and current absorber designs have adversely affected the efficiency and associated economics from this initial analysis. The National Renewable Energy Laboratory has actively studied this technology and monitored performance at several installations. A calibrated model that uses typical meteorological weather data to determine absorber plate efficiency resulted from this work. With this model, an economic analysis across heating climates was done to show the effects of collector size, tilt, azimuth, and absorptivity. The analysis relates the internal rate of return of a system based on the cost of the installed absorber area. In general, colder and higher latitude climates return a higher rate of return because the heating season extends into months with good solar resource.

  11. Copper corrosion and its relationship to solar collectors:a compendium.

    SciTech Connect (OSTI)

    Menicucci, David F.; Mahoney, Alan Roderick

    2007-07-01

    Copper has many fine qualities that make it a useful material. It is highly conductive of both heat and electricity, is ductile and workable, and reasonably resistant to corrosion. Because of these advantages, the solar water heating industry has been using it since the mid-1970s as the material of choice for collectors, the fundamental component of a solar water heating system. In most cases copper has performed flawlessly, but in some situations it has been known to fail. Pitting corrosion is the usual failure mode, but erosion can also occur. In 2000 Sandia National Laboratories and the Copper Development Association were asked to analyze the appearance of pin-hole leaks in solar collector units installed in a housing development in Arizona, and in 2002 Sandia analyzed a pitting corrosion event that destroyed a collector system at Camp Pendleton. This report includes copies of the reports and accounts of these corrosion failures, and provides a bibliography with references to many papers and articles that might be of benefit to the solar community. It consolidates in a single source information that has been accumulated at Sandia relative to copper corrosion, especially as it relates to solar water heaters.

  12. Photovoltaic manufacturing technology, Phase 1

    SciTech Connect (OSTI)

    Not Available

    1992-10-01

    This report describes subcontracted research by the Chronar Corporation, prepared by Advanced Photovoltaic Systems, Inc. (APS) for Phase 1 of the Photovoltaic Manufacturing Technology Development project. Amorphous silicon is chosen as the PV technology that Chronar Corporation and APS believe offers the greatest potential for manufacturing improvements, which, in turn, will result in significant cost reductions and performance improvements in photovoltaic products. The APS Eureka'' facility was chosen as the manufacturing system that can offer the possibility of achieving these production enhancements. The relationship of the Eureka'' facility to Chronar's batch'' plants is discussed. Five key areas are also identified that could meet the objectives of manufacturing potential that could lead to improved performance, reduced manufacturing costs, and significantly increased production. The projected long-term potential benefits of these areas are discussed, as well as problems that may impede the achievement of the hoped-for developments. A significant number of the problems discussed are of a generic nature and could be of general interest to the industry. The final section of this document addresses the cost and time estimates for achieving the solutions to the problems discussed earlier. Emphasis is placed on the number, type, and cost of the human resources required for the project.

  13. Project Profile: Advanced Manufacture of Reflectors

    Broader source: Energy.gov [DOE]

    The University of Arizona and its partners, under the 2012 Concentrating Solar Power (CSP) SunShot R&D funding opportunity announcement (FOA), are developing technology to improve the optical accuracy and reflectivity of the self-supporting glass mirrors used in CSP collector systems.

  14. Metrology for Fuel Cell Manufacturing

    SciTech Connect (OSTI)

    Stocker, Michael; Stanfield, Eric

    2015-02-04

    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  15. Manufacturing Consumption of Energy 1994

    U.S. Energy Information Administration (EIA) Indexed Site

    central thermal fluid system. 1436 1437 1438 1439 1440 1441 1442 Multi-effect falling-film evaporators for black liquor evaporation and concentration Part F - SPECIFIC...

  16. Oak Ridge Manufacturing Demonstration Facility (MDF)

    Broader source: Energy.gov [DOE]

    The Manufacturing Demonstration Facility (MDF) is a collabora­tive manufacturing community that shares a common RD&D infrastructure. This shared infrastructure provides affordable access to advanced physical and virtual tools for rapidly demonstrating new manufacturing technologies and optimizing critical processes. Oak Ridge National Laboratory is home to AMO's MDF focused on Additive Manufacturing and Low-cost Carbon Fiber.

  17. Manufacturing Demonstration Facilities Workshop Agenda, March 2012

    Broader source: Energy.gov [DOE]

    Agenda for the Manufacturing Demonstration Facilities Workshop on March 12, 2012 outlining objectives and times

  18. Method for manufacturing glass frit

    DOE Patents [OSTI]

    Budrick, Ronald G.; King, Frank T.; Nolen, Jr., Robert L.; Solomon, David E.

    1977-01-01

    A method of manufacturing a glass frit for use in the manufacture of uniform glass microspheres to serve as containers for laser fusion fuel to be exposed to laser energy which includes the formation of a glass gel which is then dried, pulverized, and very accurately sized to particles in a range of, for example, 125 to 149 micrometers. The particles contain an occluded material such as urea which expands when heated. The sized particles are washed, dried, and subjected to heat to control the moisture content prior to being introduced into a system to form microspheres.

  19. Concentrating Solar Program; Session: Thermal Storage - Overview (Presentation)

    SciTech Connect (OSTI)

    Glatzmaier, G.; Mehos, M.; Mancini, T.

    2008-04-01

    The project overview of this presentation is: (1) description--(a) laboratory R and D in advanced heat transfer fluids (HTF) and thermal storage systems; (b) FOA activities in solar collector and component development for use of molten salt as a heat transfer and storage fluid; (c) applications for all activities include line focus and point focus solar concentrating technologies; (2) Major FY08 Activities--(a) advanced HTF development with novel molten salt compositions with low freezing temperatures, nanofluids molecular modeling and experimental studies, and use with molten salt HTF in solar collector field; (b) thermal storage systems--cost analysis and updates for 2-tank and thermocline storage and model development and analysis to support near-term trought deployment; (c) thermal storage components--facility upgrade to support molten salt component testing for freeze-thaw receiver testing, long-shafted molten salt pump for parabolic trough and power tower thermal storage systems; (d) CSP FOA support--testing and evaluation support for molten salt component and field testing work, advanced fluids and storage solicitation preparation, and proposal evaluation for new advanced HTF and thermal storage FOA.

  20. Manufacturing Energy and Carbon Footprints (2006 MECS)

    Broader source: Energy.gov [DOE]

    Energy and Carbon Footprints provide a mapping of energy from supply to end use in manufacturing. They show us where energy is used and lost—and where greenhouse gases (GHGs) are emitted. Footprints are available below for 15 manufacturing sectors (representing 94% of all manufacturing energy use) and for U.S. manufacturing as a whole. Analysis of these footprints is also available in the U.S. Manufacturing Energy Use and Greenhouse Gas Emissions Analysis report.

  1. Manufacturing Success Stories | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Efficiency » Manufacturing Success Stories Manufacturing Success Stories RSS The Office of Energy Efficiency and Renewable Energy's (EERE) successes in developing technologies and processes for more efficient energy management systems create big opportunities for energy savings and new jobs in manufacturing. Explore EERE's manufacturing success stories below. November 17, 2015 Manufacturing Success Stories EERE Success Story-ORNL Unveils 3D-Printed Home and Vehicle with the Unique

  2. White House Announces Eighth Manufacturing Innovation Institute |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy White House Announces Eighth Manufacturing Innovation Institute White House Announces Eighth Manufacturing Innovation Institute April 6, 2016 - 4:49pm Addthis On Thursday, April 1, the White House announced a new institute which will focus on revolutionary fibers and textile manufacturing. This new institute is the eighth manufacturing hub to be awarded as part of the National Network for Manufacturing Innovation (NNMI). Collectively, the federal government's commitment

  3. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Industrial efficiency and low-cost energy resources are key components to increasing U.S. energy productivity and makes the U.S. manufacturing sector more competitive. Companies find a competitive advantage in implementing efficiency technologies and

  4. Explore Careers in Manufacturing | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Explore Careers in Manufacturing The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a transformation in U.S. manufacturing. The Advanced Manufacturing Office (AMO) invests in public-private research and development partnerships and encourages a culture of continuous improvement in corporate energy management to bring about a

  5. Next Generation Manufacturing Processes | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Research & Development Projects » Next Generation Manufacturing Processes Next Generation Manufacturing Processes New process technologies can rejuvenate U.S. manufacturing. Novel processing concepts can open pathways to double net energy productivity, enabling rapid manufacture of energy-efficient, high-quality products at competitive cost. Four process technology areas are expected to generate large energy, carbon, and economic benefits across the manufacturing sector. Click the areas

  6. Solar Manufacturing Technology | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Technology to Market » Solar Manufacturing Technology Solar Manufacturing Technology The SunShot Solar Manufacturing Technology (SolarMat) program funds the development of innovative manufacturing technologies that can achieve a significant market impact in one to four years. Launched in September 2013, the SolarMat program is supporting five projects working in two topic areas: photovoltaics (PV) and concentrating solar power (CSP). Both topics focus on driving down the cost of manufacturing

  7. Heat treating of manufactured components

    DOE Patents [OSTI]

    Ripley, Edward B.

    2012-05-22

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material is disclosed. The system typically includes an insulating vessel placed within a microwave applicator chamber. A moderating material is positioned inside the insulating vessel so that a substantial portion of the exterior surface of each component for heat treating is in contact with the moderating material.

  8. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, Robert J.; Holcombe, Cressie E.; Dykes, Norman L.

    1996-01-01

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation.

  9. Process for manufacturing multilayer capacitors

    DOE Patents [OSTI]

    Lauf, R.J.; Holcombe, C.E.; Dykes, N.L.

    1996-01-02

    The invention is directed to a method of manufacture of multilayer electrical components, especially capacitors, and components made by such a method. High capacitance dielectric materials and low cost metallizations layered with such dielectrics may be fabricated as multilayer electrical components by sintering the metallizations and the dielectrics during the fabrication process by application of microwave radiation. 4 figs.

  10. Additive Manufacturing: Pursuing the Promise | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Additive Manufacturing: Pursuing the Promise Additive Manufacturing: Pursuing the Promise Fact sheet overviewing additive manufacturing techniques that are projected to exert a profound impact on manufacturing. PDF icon Additive Manufacturing: Pursuing the Promise More Documents & Publications QTR Webinar: Chapter 8 - Industry and Manufacturing WORKSHOP: SUSTAINABILITY IN MANUFACTURING, JANUARY 6-7 Unlocking the Potential of Additive Manufacturing in the Fuel Cells Industry

  11. Thermal Sciences

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Thermal Sciences NETL's Thermal Sciences competency provides the scientific, engineering, and technology development community with innovative and efficient approaches to measure, harness, and convert thermal energy. Research includes sensors, advanced energy concepts, and thermodynamic optimization, specifically: Sensors and Diagnostics Advanced sensor and diagnostic technology to develop and evaluate advanced methods for non-intrusive measurement and measurement in extreme environments.

  12. Advanced Manufacturing Office FY 2017 Budget At-A-Glance

    Broader source: Energy.gov [DOE]

    The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector.

  13. Assess the Efficacy of an Aerial Distant Observer Tool Capable of Rapid Analysis of Large Sections of Collector Fields: FY 2008 CSP Milestone Report, September 2008

    SciTech Connect (OSTI)

    Jorgensen, G.; Burkholder, F.; Gray, A.; Wendelin, T.

    2009-02-01

    We assessed the feasibility of developing an aerial Distant Observer optical characterization tool for collector fields in concentrating solar power plants.

  14. Manufacturing

    Office of Environmental Management (EM)

    ... (waste and waste water management) and emerged 201 as a field in response to concern over widespread environmental quality degradation from water and air 202 pollution impacts. ...

  15. Marketing energy conservation options to Northwest manufactured home buyers. Revision 1

    SciTech Connect (OSTI)

    Hendrickson, P.L.; Mohler, B.L.; Taylor, Z.T.; Lee, A.D.; Onisko, S.A.

    1985-10-01

    Manufactured, or HUD-Code, homes comprise a growing share of the housing stock in the Northwest, as well as nationally. Their relatively low cost has made them especially attractive to lower income families, first-time home-buyers, and retired persons. The characteristics of manufactured home (MH) buyers, the unique energy consumption characteristics of the homes, and their increasing market share make this market an especially critical one for energy consumption and conservation planning in the Northwest. This study relies on extensive, existing survey data and new analyses to develop information that can potentially assist the design of a marketing plan to achieve energy conservation in new manufactured homes. This study has the objective of assisting BPA in the development of a regional approach in which numerous organizations and parties would participate to achieve conservation in new manufactured homes. A previous survey and information collected for this study from regional dealers and manufacturers provide an indication of the energy conservation options being sold to manufactured home buyers in the PNW. Manufacturers in the Northwest appear to sell homes that usually exceed the HUD thermal requirements. Manufacturers typically offer efficiency improvements in packages that include fixed improvements in insulation levels, glazing, and infiltration control. Wholesale costs of these packages range from about $100 to $1500. Typical packages include significant upgrades in floor insulation values with modest upgrades in ceilings and walls. This study identifies trends and impacts that a marketing plan should consider to adequately address the financial concerns of manufactured home buyers.

  16. Thermal model of solar absorption HVAC systems

    SciTech Connect (OSTI)

    Bergquam, J.B.; Brezner, J.M.

    1995-11-01

    This paper presents a thermal model that describes the performance of solar absorption HVAC systems. The model considers the collector array, the building cooling and heating loads, the absorption chiller and the high temperature storage. Heat losses from the storage tank and piping are included in the model. All of the results presented in the paper are for an array of flat plate solar collectors with black chrome (selective surface) absorber plates. The collector efficiency equation is used to calculate the useful heat output from the array. The storage is modeled as a non-stratified tank with polyurethane foam insulation. The system is assumed to operate continuously providing air conditioning during the cooling season, space heating during the winter and hot water throughout the year. The amount of heat required to drive the chiller is determined from the coefficient of performance of the absorption cycle. Results are presented for a typical COP of 0.7. The cooling capacity of the chiller is a function of storage (generator) temperature. The nominal value is 190 F (88 C) and the range of values considered is 180 F (82 C) to 210 F (99 C). Typical building cooling and heating loads are determined as a function of ambient conditions. Performance results are presented for Sacramento, CA and Washington, D.C. The model described in the paper makes use of National Solar Radiation Data Base (NSRDB) data and results are presented for these two locations. The uncertainties in the NSRDB are estimated to be in a range of 6% to 9%. This is a significant improvement over previously available data. The model makes it possible to predict the performance of solar HVAC systems and calculate quantities such as solar fraction, storage temperature, heat losses and parasitic power for every hour of the period for which data are available.

  17. Agenda: Fiber Reinforced Polymer Composite Manufacturing Workshop

    Energy Savers [EERE]

    Advanced Manufacturing Office (AMO) manufacturing.energy.gov 3 Morning Agenda 9:00am - 9:05am Welcome Mark Johnson Director, Advanced Manufacturing Office 9:05am - 9:20am Clean Energy Manufacturing Initiative David Danielson Assistant Secretary Energy Efficiency and Renewable Energy 9:20am - 9:50am Advanced Manufacturing Office Overview and Review of RFI Results Mark Johnson Director, Advanced Manufacturing Office 9:50am - 10:30am Panel Discussion: DOE Perspectives Mark Shuart, Advanced

  18. Scattering Solar Thermal Concentrators

    SciTech Connect (OSTI)

    Giebink, Noel C.

    2015-01-31

    This program set out to explore a scattering-based approach to concentrate sunlight with the aim of improving collector field reliability and of eliminating wind loading and gross mechanical movement through the use of a stationary collection optic. The approach is based on scattering sunlight from the focal point of a fixed collection optic into the confined modes of a sliding planar waveguide, where it is transported to stationary tubular heat transfer elements located at the edges. Optical design for the first stage of solar concentration, which entails focusing sunlight within a plane over a wide range of incidence angles (>120 degree full field of view) at fixed tilt, led to the development of a new, folded-path collection optic that dramatically out-performs the current state-of-the-art in scattering concentration. Rigorous optical simulation and experimental testing of this collection optic have validated its performance. In the course of this work, we also identified an opportunity for concentrating photovoltaics involving the use of high efficiency microcells made in collaboration with partners at the University of Illinois. This opportunity exploited the same collection optic design as used for the scattering solar thermal concentrator and was therefore pursued in parallel. This system was experimentally demonstrated to achieve >200x optical concentration with >70% optical efficiency over a full day by tracking with <1 cm of lateral movement at fixed latitude tilt. The entire scattering concentrator waveguide optical system has been simulated, tested, and assembled at small scale to verify ray tracing models. These models were subsequently used to predict the full system optical performance at larger, deployment scale ranging up to >1 meter aperture width. Simulations at an aperture widths less than approximately 0.5 m with geometric gains ~100x predict an overall optical efficiency in the range 60-70% for angles up to 50 degrees from normal. However, the concentrator optical efficiency was found to decrease significantly with increasing aperture width beyond 0.5 m due to parasitic waveguide out-coupling loss and low-level absorption that become dominant at larger scale. A heat transfer model was subsequently implemented to predict collector fluid heat gain and outlet temperature as a function of flow rate using the optical model as a flux input. It was found that the aperture width size limitation imposed by the optical efficiency characteristics of the waveguide limits the absolute optical power delivered to the heat transfer element per unit length. As compared to state-of-the-art parabolic trough CPV system aperture widths approaching 5 m, this limitation leads to an approximate factor of order of magnitude increase in heat transfer tube length to achieve the same heat transfer fluid outlet temperature. The conclusion of this work is that scattering solar thermal concentration cannot be implemented at the scale and efficiency required to compete with the performance of current parabolic trough CSP systems. Applied within the alternate context of CPV, however, the results of this work have likely opened up a transformative new path that enables quasi-static, high efficiency CPV to be implemented on rooftops in the form factor of traditional fixed-panel photovoltaics.

  19. Analytical Approach Treating Three-Dimensional Geometrical Effects of Parabolic Trough Collectors: Preprint

    SciTech Connect (OSTI)

    Binotti, M.; Zhu, G.; Gray, A.; Manzollini, G.

    2012-04-01

    An analytical approach, as an extension of one newly developed method -- First-principle OPTical Intercept Calculation (FirstOPTIC) -- is proposed to treat the geometrical impact of three-dimensional (3-D) effects on parabolic trough optical performance. The mathematical steps of this analytical approach are presented and implemented numerically as part of the suite of FirstOPTIC code. In addition, the new code has been carefully validated against ray-tracing simulation results and available numerical solutions. This new analytical approach to treating 3-D effects will facilitate further understanding and analysis of the optical performance of trough collectors as a function of incidence angle.

  20. Approach to make macroporous metal sheets as current collectors for lithium-ion batteries

    SciTech Connect (OSTI)

    Xu, Wu; Canfield, Nathan L.; Wang, Deyu; Xiao, Jie; Nie, Zimin; Li, Xiaohong S.; Bennett, Wendy D.; Bonham, Charles C.; Zhang, Jiguang

    2010-05-05

    A new approach and simple method is described to produce macroporous metal sheet as current collector for anode in lithium ion battery. This method, based on slurry blending, tape casting, sintering, and reducing of metal oxides, produces a uniform, macroporous metal sheet. Silicon film sputter-coated on such porous copper substrate shows much higher capacity and longer cycle life than on smooth Cu foil. This methodology produces very limited wastes and is also adaptable to many other materials. It is easy for industrial scale production.

  1. Method of preparing electrodes with porous current collector structures and solid reactants for secondary electrochemical cells

    DOE Patents [OSTI]

    Gay, Eddie C.; Martino, Fredric J.

    1976-01-01

    Particulate electrode reactants, for instance transition metal sulfides for the positive electrodes and lithium alloys for the negative electrodes, are vibratorily compacted into porous, electrically conductive structures. Structures of high porosity support sufficient reactant material to provide high cell capacity per unit weight while serving as an electrical current collector to improve the utilization of reactant materials. Pore sizes of the structure and particle sizes of the reactant material are selected to permit uniform vibratory loading of the substrate without settling of the reactant material during cycling.

  2. Additive Manufacturing: Technology and Applications

    Energy Savers [EERE]

    Lower energy intensity: These techniques save energy by eliminating production steps, using substantially less material, enabling reuse of by-products, and producing lighter products. Remanufacturing parts through advanced additive manufacturing and surface treatment processes can also return end-of-life products to as-new condition, 1 using only 2-25% of the energy required to make new parts. 2 * Less waste: Building objects up layer by layer, instead of traditional machining processes that

  3. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    0 Geothermal heat pump domestic shipments by customer type, 2008 and 2009 (rated capacity in tons) Customer 2008 2009 Exporter - - Wholesale Distributor 184,869 173,065 Retail Distributor 1,256 10,463 Installer 160,084 154,321 End-User 413 840 U.S. Total 346,622 338,689 - = No data reported. Source: U.S. Energy Information Administration (EIA), Form EIA-902, "Annual Geothermal Heat Pump Manufacturers Survey

  4. Geothermal Heat Pump Manufacturing Activities

    Gasoline and Diesel Fuel Update (EIA)

    5 Companies involved in geothermal heat pump activities by type, 2008 and 2009 Type of Activity 2008 2009 Geothermal Heat Pump or System Design 17 17 Prototype Geothermal Heat Pump Development 12 13 Prototype Systems Geothermal Development 5 7 Wholesale Distribution 15 18 Retail Distribution 3 3 Installation 4 3 Manufacture of System Components 3 4 Source: U.S. Energy Information Administration (EIA), Form EIA-902, "Annual Geothermal

  5. Manufacturing of Plutonium Tensile Specimens

    SciTech Connect (OSTI)

    Knapp, Cameron M

    2012-08-01

    Details workflow conducted to manufacture high density alpha Plutonium tensile specimens to support Los Alamos National Laboratory's science campaigns. Introduces topics including the metallurgical challenge of Plutonium and the use of high performance super-computing to drive design. Addresses the utilization of Abaqus finite element analysis, programmable computer numerical controlled (CNC) machining, as well as glove box ergonomics and safety in order to design a process that will yield high quality Plutonium tensile specimens.

  6. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    SciTech Connect (OSTI)

    Datskos, Panos G; Joshi, Pooran C; List III, Frederick Alyious; Duty, Chad E; Armstrong, Beth L; Ivanov, Ilia N; Jacobs, Christopher B; Graham, David E; Moon, Ji Won

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  7. Artisan Manufacturing: Order (2010-CW-0712)

    Broader source: Energy.gov [DOE]

    DOE ordered Artisan Manufacturing Company, Inc., to pay a $5,000 civil penalty after finding Artisan Manufacturing had failed to certify that certain models of faucets comply with the applicable water conservation standard.

  8. Advanced Methods for Manufacturing Newslettter- Issue 3

    Broader source: Energy.gov [DOE]

    The Advanced Methods for Manufacturing newsletter includes information about selected projects pertaining to additive manufacturing, concrete technologies, welding innovations and imaging techniques for design reconstruction currently funded by the Department of Energy's Office of Nuclear Energy.

  9. Refrigerator Manufacturers: Order (2013-CE-5341)

    Broader source: Energy.gov [DOE]

    DOE ordered Refrigerator Manufacturers, LLC to pay a $8,000 civil penalty after finding Refrigerator Manufacturers had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  10. USA Manufacturing: Order (2013-CE-5336)

    Broader source: Energy.gov [DOE]

    DOE ordered USA Manufacturing to pay a $8,000 civil penalty after finding USA Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  11. Clean Energy Manufacturing Initiative: Technology Research and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... Its Advanced Natural Gas Systems Manufacturing Initiative's R&D is helping U.S. manufacturers take advantage of this lower-priced fuel by modernizing the nations natural gas ...

  12. National Manufacturing Day | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    anticipated 400,000 people who want to experience U.S. manufacturing up close and in person. On October 2, the U.S. Department of Commerce's fourth annual Manufacturing Day will...

  13. QTR Webinar: Chapter 8- Industry and Manufacturing

    Broader source: Energy.gov [DOE]

    The DOE EERE Advanced Manufacturing Office hosted a QTR webinar to obtain input from Leaders in Academia, Industry, and Government on Chapter 8, Industry and Manufacturing, and the associated Technology Assessments.

  14. Imperial Manufacturing: Order (2013-CE-5322)

    Broader source: Energy.gov [DOE]

    DOE ordered Imperial Manufacturing, Inc. to pay a $8,000 civil penalty after finding Imperial Manufacturing had failed to certify that certain models of walk-in cooler and freezer components comply with the applicable energy conservation standards.

  15. Clean Energy Manufacturing Incentive Grant Program

    Office of Energy Efficiency and Renewable Energy (EERE)

    "Clean energy manufacturer" is defined as a biofuel producer, a manufacturer of renewable energy or nuclear equipment/products, or "products used for energy conservation, storage, or grid efficie...

  16. AMO Hosted Workshop on Composite Manufacturing

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy's Advanced Manufacturing Office will host a workshop on Fiber Reinforced Polymer Composite Manufacturing on January 13, 2014 at the Hilton Crystal City in Arlington, VA.

  17. Goodman Manufacturing: Order (2012-CE-1509)

    Broader source: Energy.gov [DOE]

    DOE ordered Goodman Manufacturing Company L.P. to pay an $8,000 civil penalty after finding Goodman Manufacturing had failed to certify that certain room air conditioners comply with the applicable energy conservation standard.

  18. Goodman Manufacturing: Proposed Penalty (2011-SE-4301)

    Broader source: Energy.gov [DOE]

    DOE alleged in a Notice of Proposed Civil Penalty that Goodman Manufacturing manufactured and distributed noncompliant basic model CPC180* commercial package air conditioners in the U.S.

  19. Energy & Manufacturing Workforce Training Topics List - Version...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) Energy & Manufacturing Workforce Training Topics List - Version 1.7 (02.11.14) View this searchable list of ...

  20. FACT SHEET: 48C MANUFACTURING TAX CREDITS

    Broader source: Energy.gov [DOE]

    The Advanced Energy Manufacturing Tax Credit Program is helping build a robust U.S. manufacturing capacity to supply clean energy projects with American-made parts and equipment. On February 7,...

  1. Summit Manufacturing: Case Closure (2010-SE-0303)

    Broader source: Energy.gov [DOE]

    DOE closed this case against Summit Manufacturing, Inc. without civil penalty after Summit Manufacturing provided information that the non-compliant products were not sold in the United States.

  2. Advanced Manufacturing Office | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Advanced Manufacturing Office NOTICE OF INTENT: Clean Energy Manufacturing Innovation Institute for Reducing Energy of Materials And Decreasing Emissions in M NOTICE OF INTENT: Clean Energy Manufacturing Innovation Institute for Reducing Energy of Materials And Decreasing Emissions in M The Energy Department intends to issue a Funding Opportunity Announcement for approximately $70 million entitled "Clean Energy Manufacturing Innovation Institute for Reducing EMbodied-energy And Decreasing

  3. Clean Energy Manufacturing Initiative | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Clean Energy Manufacturing Initiative AEMC Northeast Regional Summit AEMC Northeast Regional Summit On May 12, 2016, join Assistant Secretary Dr. Dave Danielson for an unforgettable dialogue on advances and obstacles in clean energy manufacturing in the northeast and across the nation. Read more Funding Opportunity: High-Performance Computing for Manufacturing Funding Opportunity: High-Performance Computing for Manufacturing The Energy Department announced up to $3 million in funding for

  4. advanced manufacturing office | netl.doe.gov

    Broader source: All U.S. Department of Energy (DOE) Office Webpages (Extended Search)

    Advanced Manufacturing Office The U.S. Department of Energy (DOE) funds the research, development, and demonstration of highly efficient and innovative manufacturing technologies. DOE has supported the development of more than 250 energy-saving industrial technologies that have been commercialized since 1976. DOE is also working to create a network of Manufacturing Innovation Institutes, each of which will create collaborative communities to target a unique technology in advanced manufacturing.

  5. Advanced Manufacturing Initiative Improves Turbine Blade Productivity |

    Energy Savers [EERE]

    Department of Energy Advanced Manufacturing Initiative Improves Turbine Blade Productivity Advanced Manufacturing Initiative Improves Turbine Blade Productivity May 20, 2011 - 2:56pm Addthis This is an excerpt from the Second Quarter 2011 edition of the Wind Program R&D Newsletter. The Advanced Manufacturing Initiative (AMI) at DOE's Sandia National Laboratories is working with industry to improve manufacturing processes and create U.S. jobs by improving labor productivity in wind

  6. Clean Energy Manufacturing Initiative Industrial Efficiency and...

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Industrial Efficiency and Energy Productivity Video Clean Energy Manufacturing Initiative Industrial Efficiency and Energy Productivity Video Addthis Description Industrial ...

  7. Partnering for Clean Energy Manufacturing Competitiveness

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Libby Wayman Director, Clean Energy Manufacturing Initiative Partnering for Clean Energy Manufacturing Competitiveness 2 Mission: To create American leadership in the global transition to a clean energy economy 1) High-Impact Research, Development, and Demonstration to Make Clean Energy as Affordable and Convenient as Traditional Forms of Energy 2) Breaking Down Barriers to Market Entry 3 Coordination of Clean Energy Manufacturing in EERE Coordination for: * Clean Energy Manufacturing Strategies

  8. Manufacturing Demonstration Facilities Workshop, March 12, 2012

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    ... public sectors) National PolicySecurity Objectives * ... Approach: * Provide manufacturers and product developers ... Plan * Financial Sustainability * Intellectual Property ...

  9. Clean Energy Manufacturing Analysis Center Webinar

    Broader source: Energy.gov [DOE]

    The U.S. Department of Energy offers a webinar to address clean energy manufacturing on April 5. Register today!

  10. Clean Energy Manufacturing Innovation Institute for Composite...

    Broader source: Energy.gov (indexed) [DOE]

    and Fuel Cell Technologies Research, Development, and Demonstrations Funding Opportunity Announcement Webinar Slides Fiber Reinforced Polymer Composite Manufacturing Workshop

  11. Manufacturing Demonstration Facilities Workshop, March 12, 2012 |

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Department of Energy Demonstration Facilities Workshop, March 12, 2012 Manufacturing Demonstration Facilities Workshop, March 12, 2012 PDF icon mdf_workshop_presentation_march2012.pdf More Documents & Publications Manufacturing Demonstration Facility Workshop Microwave and Radio Frequency Workshop Microwave (MW) and Radio Frequency (RF) as Enabling Technologies for Advanced Manufacturing

  12. Manufacturing Demonstration Facility Workshop | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Demonstration Facility Workshop Manufacturing Demonstration Facility Workshop March 12, 2012 The Manufacturing Demonstration Facility Workshop (held in Chicago, IL, on March 12, 2012, and simultaneously broadcast as a webinar) invited stakeholders to discuss key foundational aspects of planning a series of Manufacturing Demonstration Facilities (MDFs). MDFs will create a collaborative, shared infrastructure around targeted technical areas that will develop, use, and promote energy efficient,

  13. Clean Energy Manufacturing Initiative Midwest Regional Summit:

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Lightweighting Breakout Session Summary | Department of Energy Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary Clean Energy Manufacturing Initiative Midwest Regional Summit: Lightweighting Breakout Session Summary June 21, 2013 PDF icon Lightweighting Breakout Session Summary More Documents & Publications Fiber Reinforced Polymer

  14. 3D Thermal and Electrochemical Model for Spirally Wound Large Format Lithium-ion Batteries (Presentation)

    SciTech Connect (OSTI)

    Lee, K. J.; Kim, G. H.; Smith, K.

    2010-10-14

    In many commercial cells, long tabs at both cell sides, leading to uniform potentials along the spiral direction of wound jelly rolls, are rarely seen because of their high manufacturing cost. More often, several metal strips are welded at discrete locations along both current collector foils. With this design, the difference of electrical potentials is easily built up along current collectors in the spiral direction. Hence, the design features of the tabs, such as number, location and size, can be crucial factors for spiral-shaped battery cells. This paper presents a Li-ion battery cell model having a 3-dimensional spiral mesh involving a wound jellyroll structure. Further results and analysis will be given regarding impacts of tab location, number, and size.

  15. MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen

    Energy Savers [EERE]

    MANUFACTURING CALIFORNIA LAWRENCE BERKELEY LAB POC David Chen Telephone (510) 486-4506 Email dtchen@lbl.gov Industrial Gas Manufacturing 325120 All Other Basic Inorganic Chemical Manufacturing 325188 Plastics Material and Resin Manufacturing 325211 Explosives Manufacturing 325920 All Other Plastics Product Manufacturing 326199 Nonferrous Metal (except Copper and Aluminum) Rolling, Drawing, and Extruding 331491 Fabricated Structural Metal Manufacturing 332312 Metal Tank (Heavy Gauge)

  16. Manufacturing Demonstration Facility Workshop Videos | Department of Energy

    Office of Energy Efficiency and Renewable Energy (EERE) Indexed Site

    Manufacturing Demonstration Facility Workshop Videos Manufacturing Demonstration Facility Workshop Videos Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing Office, and Mike Molnar, Chief Manufacturing Officer, National Institute of Standards & Technology, speaking at the Manufacturing Demonstration Facility Workshop held in Chicago, Illinois Dr. Leo Christodoulou, Program Manager, EERE Advanced Manufacturing Office speaking at the Manufacturing Demonstration Facility

  17. Buildings Energy Data Book: 5.8 Active Solar Systems

    Buildings Energy Data Book [EERE]

    3 2009 Top Five Destinations of Thermal Solar Collector Shipments Percent of Domestic State U.S. Shipments Thousand SF Florida 27% California 26% Arizona 5% Hawaii 4% Oregon 3% Note(s): Source(s): EIA, Solar Thermal Collector Manufacturing Activities 2009, Dec. 2010, Table 2.4, p. 10. 3771 3537 745 520 387

  18. Ohio Advanced Energy Manufacturing Center

    SciTech Connect (OSTI)

    Kimberly Gibson; Mark Norfolk

    2012-07-30

    The program goal of the Ohio Advanced Energy Manufacturing Center (OAEMC) is to support advanced energy manufacturing and to create responsive manufacturing clusters that will support the production of advanced energy and energy-efficient products to help ensure the nation's energy and environmental security. This goal cuts across a number of existing industry segments critical to the nation's future. Many of the advanced energy businesses are starting to make the transition from technology development to commercial production. Historically, this transition from laboratory prototypes through initial production for early adopters to full production for mass markets has taken several years. Developing and implementing manufacturing technology to enable production at a price point the market will accept is a key step. Since these start-up operations are configured to advance the technology readiness of the core energy technology, they have neither the expertise nor the resources to address manufacturing readiness issues they encounter as the technology advances toward market entry. Given the economic realities of today's business environment, finding ways to accelerate this transition can make the difference between success and failure for a new product or business. The advanced energy industry touches a wide range of industry segments that are not accustomed to working together in complex supply chains to serve large markets such as automotive and construction. During its first three years, the Center has catalyzed the communication between companies and industry groups that serve the wide range of advanced energy markets. The Center has also found areas of common concern, and worked to help companies address these concerns on a segment or industry basis rather than having each company work to solve common problems individually. EWI worked with three industries through public-private partnerships to sew together disparate segments helping to promote overall industry health. To aid the overall advanced energy industry, EWI developed and launched an Ohio chapter of the non-profit Advanced Energy Economy. In this venture, Ohio joins with six other states including Colorado, Connecticut, Illinois, Maine, Massachusetts, New Hampshire, Rhode Island and Vermont to help promote technologies that deliver energy that is affordable, abundant and secure. In a more specific arena, EWI's advanced energy group collaborated with the EWI-run Nuclear Fabrication Consortium to promote the nuclear supply chain. Through this project EWI has helped bring the supply chain up to date for the upcoming period of construction, and assisted them in understanding the demands for the next generation of facilities now being designed. In a more targeted manner, EWI worked with 115 individual advanced energy companies that are attempting to bring new technology to market. First, these interactions helped EWI develop an awareness of issues common to companies in different advanced energy sectors. By identifying and addressing common issues, EWI helps companies bring technology to market sooner and at a lower cost. These visits also helped EWI develop a picture of industry capability. This helped EWI provide companies with contacts that can supply commercial solutions to their new product development challenges. By providing assistance in developing supply chain partnerships, EWI helped companies bring their technology to market faster and at a lower cost than they might have been able to do by themselves. Finally, at the most granular level EWI performed dedicated research and development on new manufacturing processes for advanced energy. During discussions with companies participating in advanced energy markets, several technology issues that cut across market segments were identified. To address some of these issues, three crosscutting technology development projects were initiated and completed with Center support. This included reversible welds for batteries and high temperature heat exchangers. It also included a novel advanced weld trainer that EWI has recently commercialized.

  19. Manufacturing method of photonic crystal

    DOE Patents [OSTI]

    Park, In Sung; Lee, Tae Ho; Ahn, Jin Ho; Biswas, Rana; Constant, Kristen P.; Ho, Kai-Ming; Lee, Jae-Hwang

    2013-01-29

    A manufacturing method of a photonic crystal is provided. In the method, a high-refractive-index material is conformally deposited on an exposed portion of a periodic template composed of a low-refractive-index material by an atomic layer deposition process so that a difference in refractive indices or dielectric constants between the template and adjacent air becomes greater, which makes it possible to form a three-dimensional photonic crystal having a superior photonic bandgap. Herein, the three-dimensional structure may be prepared by a layer-by-layer method.

  20. Method for manufacturing magnetohydrodynamic electrodes

    DOE Patents [OSTI]

    Killpatrick, D.H.; Thresh, H.R.

    1980-06-24

    A method of manufacturing electrodes for use in a magnetohydrodynamic (MHD) generator is described comprising the steps of preparing a billet having a core of a first metal, a tubular sleeve of a second metal, and an outer sheath of an extrusile metal; evacuating the space between the parts of the assembled billet; extruding the billet; and removing the outer jacket. The extruded bar may be made into electrodes by cutting and bending to the shape required for an MHD channel frame. The method forms a bond between the first metal of the core and the second metal of the sleeve strong enough to withstand a hot and corrosive environment.